6.ELECTRICAL PARTS LIST................................ 28
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
2
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
SECTION 1
SERVICING NOTES
NOTES ON REPLACEMENT OF SYNC/TV2 BOARDS
To secure the SYNC/TV2 boards, a special bond is required.
Part. No.Description
7-432-912-48SONY BOND SC608LV
– SYNC board (Russian model) –
If replacing the SYNC board, disconnect the SYNC board from the TV board,
and clear off the remaining bond with a cutter, etc. and then apply the bond and install new board.
In clearing off the remaining bond with a cutter, take care not to damage the board or mounted parts.
XT-V70
For the bond application locations.
(SONY BOND SC608LV)
TV board
IC301
– TV2 board (except Russian model) –
If replacing the TV2 board, disconnect the TV2 board from the TV board,
and clear off the remaining bond with a cutter, etc. and then apply the bond and install new board.
In clearing off the remaining bond with a cutter, take care not to damage the board or mounted parts.
TV board
For the bond application locations.
(SONY BOND SC608LV)
SYNC board
IC403
For the bond application locations.
(SONY BOND SC608LV)
C105
C330
C47
TV2 board
C153
C6
For the bond application locations.
(SONY BOND SC608LV)
3
XT-V70
SECTION 2
GENERAL
This section is extracted from
instruction manual.
2
3
CONTROL IN
AV Center
AV Center
XAV-A1
AUX 3
VIDEO OUT
TV tuner unit
Tuner de télévision
XT-V70
CONTROL OUT
RCA interconnects (5 m) 2
Interconnexions RCA (5 m) 2
* To the optional back camera or a video
equipment (to AUX 3).
*A une caméra arrière en option ou un
équipement vidéo (à AUX3).
VIDEO IN
TV tuner unit
Tuner de télévision
XT-V70
CONTROL OUT
Bus cable (5.3 m) 1
Câble de bus (5,3 m) 1
VIDEO OUT
CONTROL OUT
Connection box XA-123
(supplied with XAV-A1)
Boite de raccordement XA-123
(fournie avec XAV-A1)
Available only in the USA.
Disponible seulement aux Etats-Unis.
ANT IN
Fuse (0.5 A)
Fusible (0,5 A)
AUX 3
AV Center
AV Center
XAV-A1
XM radio tuner (optional)
XM tuner de radio (en option)
Film antenna 5
Antenne film 5
Antenna input cable 6
Câble d’entrée d’antenne 6
TV antenna amplifier unit 4
Amplificateur d’antenne de télévision 4
To a metal surface of the car
Black
Noir
Red
Rouge
A la surface métallique de la voiture
To the +12 V power terminal which is
energized in the accessory position of the
ignition key switch.
Be sure to connect the black ground lead to
it first.
A la borne d’alimentation +12 V traversee
par le courant a la position accessoire de la
cle de contact.
Raccordez-y bien le fil de mise a la terre noir
en premier.
5
Antenna input cable 6
Câble d’entrée d’antenne 6
6
1
Power supply point
Point d’alimentation
Align the upper edge of the
antenna with this line.
Aligner l’extrémité supérieure de
l’antenne sur cette ligne.
Attach the power supply terminal to the film antenna
5 (9)
1 Remove the power supply point protective sheet from the
film antenna (9-1).
The color of the protective sheet is used to distinguish the left
and right antennas
The right antenna (as seen from inside the car) has a blue
protective sheet, and the left antenna has a white protective
sheet. Take care to mount the antennas on the proper side of the
car.
2 Attach the antenna input cable 6 to the film antenna power
supply terminals (9-2).
•The same type of cable is used for both the left and right
antennas.
•Temporarily fastening the cable near the ground
connection with cellophane tape will make the procedure
easier.
Connecting to the power supply terminals
Align the protrusions on the power supply terminals with the
arrows v on the film antenna and fasten in place.
3 Pass the antenna input cable 6 through the roof lining
(inner roof panel) (9-3).
Notes
• Pull the roof lining down slightly and thread the cable under it.
• Take care not to pull too hard on the lining and bend it out of
shape.
• Perform this step while holding on to the power supply point to
avoid putting stress on that point.
• Route the antenna input cable carefully to avoid pulling excessively
on, applying stress to, or kinking the cable.
Route the antenna input cable 6 (0)
1 Apply the grounding tape 7 to the car body (0-1).
Apply the grounding tape to the metal of the car body, in a
position where it can contact the ground contact on the
antenna input cable.
Notes
• Carefully wipe away any dirt on the attachment surface.
• Be sure to stick the grounding tape completely to a flat, metal
part of the car body. Do not apply the grounding tape to a
place that is not flat, or over a clip or screw hole. Do not scrape
off the finish on the car body.
2 Affix the ground contact on the antenna input cable to the
grounding tape 7.
Peel off the protective sheet from the ground contact and
stick it completely to the grounding tape. Make sure that no
portion of the ground contact protrudes beyond the
grounding tape, and that there is no part of the ground
contact which is not firmly stuck to the grounding tape.
3 Route the antenna input cable, using the supplied antenna
cord clamp 9 to hold it in place (0-2, 3, 4).
Route the cable so that it will be completely covered when
the front pillar molding is replaced.
Important note
Use tape or other fasteners to route the cables such that they
cannot interfere with vehicle operation. Do not wrap the cables
around the steering column, gear shift lever, brake pedal, etc.
Mount the TV antenna amplifier unit 4 (qa)
1 Mount the TV antenna amplifier unit near the floor in the
foot area in front of the passenger’s seat. (Be sure to wipe
away any dirt on the mounting surface.)
Important note
It would be extremely dangerous if the TV antenna amplifier unit
were to get stuck underneath the brake pedal. Be sure to mount
the amplifier on the passenger’s side.
2 Connect the grounding cable from the TV antenna amplifier
unit to a metal part of the car body where it can make a good
ground contact.
3 Connect the antenna input cables to the TV antenna
amplifier unit according to the markings on the amplifier (1,
2, 3, 4, TV).
Connect the TV tuner unit and the car’s ACC power
supply (qs)
1 Connect the antenna terminal (L-type) on the TV antenna
amplifier unit 4 to the TV tuner unit.
2 Connect the accessory power supply terminal to the car’s
ACC power supply.
•Connect the ACC power supply cord from the TV tuner
unit to the spare contact.
•Do not connect directly to the battery.
Replace the front pillar molding
Fasten cords out of the way (qd)
Alignment marks
(protrusions)
Power supply terminals
Alignment marks
(arrows v)
Precautions
•This unit is designed for negative ground 12 V DC systems only.
•Do not get the wires under a screw, or caught in moving parts
(e.g. seat railing).
•Before making connections, turn the car ignition off to avoid
short circuits.
•Connect the red power input leads only after all other leads have
been connected.
•Run all ground wires to a common ground point.
Fuse replacement
When replacing the fuse, be sure to use one matching the
amperage rating stated on the original fuse. If the fuse blows,
check the power connection and replace the fuse. If the fuse blows
again after replacement, there may be an internal malfunction. In
such a case, consult your nearest Sony dealer.
Connection example (2)
Connection diagram (3)
Installing the TV tuner unit (4)
Notes
• Ensure that the mounting surface is clean.
• Do not install the TV tuner unit
– in locations subject to high temperatures.
– in locations subject to direct sunlight, warm air from heater
outlets, or other locations that can get hot.
• When attaching the hook-and-loop fastener to the bottom of the TV
tuner unit, do not cover the model name plate in the center.
Keep the units and connection cables apart.
The AV Center main unit, the monitor, TV tuner unit, and RCA
interconnects should not be in close proximity. Otherwise noise
interference may affect the TV picture.
Mounting the TV antenna
Mount the film antenna 5 to the car and connect the TV tuner
unit.
For directions on connecting the TV tuner unit, see also
6
“Connection diagram (3)”.
Before mounting
•It may not be possible to mount the antenna on some cars.
- In cars with glass that does not transmit radio waves (infrared
reflecting glass, insulated glass, glass that is opaque to
electromagnetic waves, etc.), the signal reception will be
extremely poor.
- The antenna cannot be mounted in cars which have airbags in
the front pillars.
•Mount the antenna to the front window, in the specified location
and according to the specified dimensions.
- The supplied film antenna is designed for attaching only to the
front window. If attached to the rear window or elsewhere in
the car, the signal reception may be extremely poor.
Notes
• Once you have mounted the film antenna, do not attempt to remove
it and attach it again, as the adhesive will be considerably weakened.
Be sure to temporarily fasten the cable and antenna in place and
check that the cable has sufficient play before permanently attaching.
• During the mounting procedure, it will be necessary to remove the
front pillar molding to attach a ground wire.
When performing the installation yourself, if you decide it is too
difficult to remove the front pillar molding, please contact your
dealer for assistance. (Note that your dealer may charge a fee for
their assistance.)
Required items
Have the following items handy before beginning the mounting
procedure.
•Tools (Philips screwdriver, etc.)
•Cellophane tape
•Scissors
•Spray bottle (fill with 500 ml water and one or two drops of
detergent)
•Paper towels
Note
Mount the film antennas to the inside of the front window. Do not
mount the antennas anywhere other than the location described here.
Before attaching
Using the supplied cleaning cloth qa to wipe away any oil, wax, or dust
tat may be on the window.
Fuse (0.5 A)
TV antenna amplifier unit 4
Mounting position (5)
Installation complete
Film antenna mounting procedure
Check the film antenna 5 mounting position (6)
1 Align the film antenna power supply point with the lower
edge of the window’s ceramic line and fasten temporarily in
place with cellophane tape (6-1).
Do not remove the adhesive backing from the antenna yet.
The figure shows the results of this step, for the left antenna.
Temporarily position the right antenna in the same manner.
2 Mark the left and right sides of the film antenna, using
cellophane tape, etc (6-2).
Remove the inner molding from the front pillars on
both sides of the front window (7)
The figure shows an example of a car, such as a sedan or SUV,
which as a handle mounted on the front pillar.
Notes
• The molding on the front pillar will be fastened in place with clips or
screws. When removing it, take care not to damage or deform it.
• When performing the installation yourself, if you decide it is too
difficult to remove the front pillar molding, please contact your
dealer for assistance. (Note that your dealer may charge a fee for
their assistance.)
Attach film antenna 5 (8)
Before attaching
• Remove the film antenna, which you previously fastened temporarily
in place, before beginning these steps.
• Cover the dashboard with a cloth to protect it from the water and
detergent.
•Clean the front window well to remove any dirt, oil, or anti-fogging
agent before beginning these steps.
1 Using a spray bottle, wet the inside of the front window well
with a mild detergent solution. The optimal solution is 500 ml
of water with one or two drops of detergent (8-1). (Pure
water will not work well for making fine adjustments.)
2 Remove the clear backing from the film antenna. Using the
spray bottle, wet the exposed surface well with the mild
detergent solution (8-2).
•Grasp the peel-off tab and peel the clear backing off slowly.
•Do not remove the protective sheet from the other side (the
side that faces the inside of the car) yet. You will remove that
sheet in step 8-4.
•Take care not to get dirt or fingerprints on the exposed
surface of the film antenna.
When attaching the film antenna
• Position the antenna vertically by aligning the upper edge of the
antenna with the lower edge of the ceramic line. Position it
horizontally by aligning the edges with the marking (cellophane
tape, etc.) that you previously placed on the window.
• Do not let the front window get dry as you are working. Spray it
again with the detergent solution as needed.
• Until the front window dries, you can slide the antenna to adjust
its position.
• When you have the antenna positioned where you want it,
remove the markings.
3 Stick the film antenna to the front window (8-3).
4 Use the supplied squeegee 8 to make sure the film antenna is
well attached to the window (8-4).
•Hold the antenna so it does not move while using the
squeegee.
•Work from the center of the antenna outward.
•Work the squeegee along the length of the antenna, pushing
out air bubbles to obtain a good seal.
•Do not rub the antenna too hard.
Note
Make sure that the film antenna is completely dry before
continuing with the mounting procedure. Continuing before the
antenna is dry may cause it to come off the window.
5 Use paper towels to wipe away the excess detergent solution
and dry the antenna well.
We recommend you let the antenna dry for 3-4 hours.
Do not try to rush the drying process by using a hair dryer or
other heater. Doing so may damage the film antenna.
Turn over. t
SECTION 3
T
r
+
–
TV SSG
CONTROL OUT
connector
(CP101)
Regulated
Power Supply
14.4V
XAV-A1
XT-V70
GND
B+
ANT IN 1 jack
(JK11)
Center-tap
of SVR31
oscilloscope
(DC range)
ELECTRICAL ADJUSTMENTS
XT-V70
AUDIO OUTPUT LEVEL ADJUSTMENT
Setting:
ANT IN 1 jack
(JK11)
TV SSG
Regulated
Power Supply
14.4V
XT-V70
XAV-A1
B+
GND
Procedure:
1. Connect the XT-V70 to the XAV-A1 and turn the power on.
2. Set the TV mode and set the reception channel to the VHF
band 2ch (except Russian models) or the VHF band 1ch
(Russian model).
3. Connect a TV SSG to the ANT IN 1 (JK11) jack on the TV
board and input following color bar signal.
US, Canadian and E (NTSC) models:
USA 2 ch, 60 dBuvemf, MONO signal
(f.v: 55.25 kHz, f.a: 59.75 kHz, 25kHzdev. 400 Hz)
Australian, Chinese and E (PAL) models:
CHINA 2 ch, 60 dBuvemf, MONO signal
(f.v: 55.75 kHz, f.a: 64.25 kHz, 50kHzdev. 400 Hz)
4. Connect a digital voltmeter to the TP51B on the TV board.
5. Adjust the SVR100 (except Russian models) or SVR221
(Russian model) on the TV board so that the value of digital
voltmeter becomes 700 mV ± 10 mV.
TP51B
digital
voltmeter
CONTROL OU
connector
(CP101)
VIDEO OUTPUT LEVEL ADJUSTMENT
(Russian model only)
Setting:
Procedure:
1. Connect the XT-V70 to the XAV-A1 and turn the power on.
2. Set the TV mode and set the reception channel to the VHF
band 1ch.
3. Connect a TV SSG to the ANT IN 1 (JK11) jack on the TV
board and input white (100%) signal.
4. Set the TV-RF output to the 60 dBuv.
5. Connect a oscilloscope to the center-tap of SVR31 on the TV
board.
6. Adjust the SVR31 on the TV board so that the value of
oscilloscope becomes 1 Vp-p ± 0.5 Vp-p.
Adjustment and Connection Location: TV board
(See page 8)
Adjustment and Connection Location: TV board
(See page 8)
DIVERSITY VCO ADJUSTMENT
Setting:
frequency counte
TV board
IC11 or IC81 pin
Procedure:
1. Connect the XT-V70 to the XAV-A1 and turn the power on.
2. Connect the U1 or U2 to the GND on the TV board to set the
test mode.
7
3. Connect a frequency counter to the IC11 (except Russian
models) or IC81 (Russian model) pin 7 on the TV board.
4. Adjust the CT11 (except Russian models) or CT81 (Russian
model) on the TV board so that the value of frequency counter
becomes 15.73 kHz ± 0.2 kHz (NTSC) or 15.62 kHz ± 0.2
kHz (PAL).
Caution:
Pattern face side:Parts on the pattern face side seen from
(Conductor Side)the pattern face are indicated.
Parts face side:Parts on the parts face side seen from
(Component Side) the parts face are indicated.
Note on Schematic Diagram:
• All capacitors are in µF unless otherwise noted. (p: pF) 50 WV or
less are not indicated except for electrolytics and tantalums.
• All resistors are in Ω and 1/
• C : panel designation.
• H : adjustment for repair.
• Power supply is supplied from the AV Center (XA V -A1) in TV model.
• Voltages and waveforms are dc with respect to ground under no-
signal conditions.
no mark : TV
• Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal production tolerances.
• Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal production tolerances.
• Circled numbers refer to waveforms.
• Signal path.
F: AUDIO
L : VIDEO
• Abbreviation
AUS: Australian model
CH: Chinese model
CND : Canadian model
RU: Russian model
4
W or less unless otherwise specified.
• Waveforms
– TV Board – (except Russian model) – TV Board – (Russian model only)
IC11 4 (CREF)
1
500 mV/DIV, 5 µs/DIV
IC151 ra (X1)
2
IC181 qd (OSC1)
3
2 Vp-p
2.6 µs
4.2 Vp-p
166 ns
1 V/DIV, 100 ns/DIV
IC81 4 (CREF)
qa
2.6 µs
500 mV/DIV, 5 µs/DIV
IC301 ef (XTAL)
qs
224 ns
200 mV/DIV, 200 ns/DIV
IC451 qa (VCO OUT)
qd
2 Vp-p
500 mVp-p
2 V/DIV, 200 ns/DIV
IC91 qa (VCO OUT)
5
2 µs
500 mV/DIV, 5 µs/DIV
100 ns
5.1 Vp-p
1.5Vp-p
500 mV/DIV, 5 µs/DIV
IC501 ra (X1)
qf
IC551 qd (OSC1)
qg
1.4Vp-p
2 µs
4.3 Vp-p
167 ns
1 V/DIV, 100 ns/DIV
5.2 Vp-p
100 ns
2 V/DIV, 200 ns/DIV
XT-V70
1111
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