2. Demagnetize the playback head with a head demagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. The adjustments should be performed with the power supply
voltage (14.4 V) unless otherwise noted.
• T orque Measurement
ModeTorqu MeterMeter Reading
ForwardCQ-102C
Forward
Back Tension(0.01–0.07 oz•inch)
ReverseCQ-102RC
Reverse
Back Tension(0.01–0.07 oz•inch)
FF, REWCQ-201B
• T ape Tension Measurement
ModeTorqu MeterMeter Reading
ForwardCQ-403A
ReverseCQ-403R
CQ-102C
CQ-102RC
35–65 g•cm
(0.49–0.90 oz•inch)
0.5–5.0 g•cm
35–65 g•cm
(0.49–0.90 oz•inch)
0.5–5.0 g•cm
60–200 g•cm
(0.83–2.78 oz•inch)
more than 60 g
(more than 2.12 oz)
TEST MODE
This set have the test mode function. In the test mode, FM Auto
Scan/Stop Level and MW Auto Scan/Stop Level adjustments can
be performed easier than it in ordinary procedure.
<Set the Test Mode>
1. Set the “OFF” mode.
2. Push the preset 4 button.
3. Push the preset 5 button.
4. Press the preset 1 button for more than two seconds.
5. Then the display indicates all lights, the test mode is set.
<Release the Test mode>
1. Push the “OFF” button.
– 12 –
r
See the adjustment location from on page 15 for the
r
adjustment.
0 dB=0.775 VTAPE DECK SECTION
Tape Speed Adjustment
Procedure:
1. Put the set into the FWD PB mode.
speed checker
or
frequency counte
test tape
WS-48A
(3 kHz, 0 dB)
set
SPEAKER OUT
4
Ω
+–
Specification: Constant speed
Speed checkerFrequency counter
–1.5 to +2.5%2,955 to 3,075 Hz
Adjustment Location: See page 15.
TUNER SECTION
0 dB=1 µV
Cautions during repair
When the tuner unit is defective, replace it by a new one because its internal block is difficult to repair.
FM Auto Scan/Stop Level Adjustment
Setting:
SOURCE button: FM
FM RF signal
generator
0.01 µF
Carrier frequency : 98.0 MHz
Output level: 22 dB (12.6 µV)
Mode: mono
Modulation: 1 kHz, 22.5 kHz deviation (30%)
antenna jack (J1)
set
Procedure:
1. Set to the test mode. (See page 12.)
2. Push the SOURCE button and set to FM.
Display
REG
FM
INTRO
4. Adjust with the volume R V2 on TU1 so that the “FM” indication turns to “FM0” indication on the display window.
But, in case of already indicated “FM0”, turn the RV2 so that
put out light “0” indication and adjustment.
L-CH Stereo separation: A-B
R-CH Stereo separation: C-D
The separations of both channels should be equal.
Specification: Separation more than 26 dB
Adjustment Location: See page 15.
3. Push the preset 3 button.
FM
Display
REG
INTRO
– 13 –
FM Signal Meter Adjustment
Setting:
SOURCE button: FM
FM RF signal
generator
Carrier frequency : 98.00 MHz
Output level: 35 dB (56.2
Mode: mono
Modulation: no modulation
Procedure:
1. Set to the test mode. (See page 12.)
2. Push the SOURCE button and set to FM.
FM
3. Push the 6 button.
4. Adjust RV1 so that the display indication is “160”.
antenna jack (J1)
0.01 µF
Display
REG
set
µ
V)
INTRO
MW Auto Scan/Stop Level Adjustment
Setting:
SOURCE and MODE button: MW
AM RF signal
generator
AM dummy antenna
(50 Ω)
Carrier frequency : 999 kHz
30% amplitude
modukation by
1 kHz signal
Output level: 33 dB (44.7 µV)
Procedure:
1. Set to the test mode. (See page 12.)
2. Push the SOURCE button and set to FM.
3. Push the MODE button and set to MW.
antenna jack (J1)
30
Ω
15 pF
65 pF
set
Display
FM
Specification: Display indication: 158 to 162
Adjustment Location: See page 15.
INTRO
Display
MW
999 @
4. Push the preset 3 button.
Display
MW
3 999
5. Adjust with the volume RV1 on TU1 so that the “MW” indication turns to “MW0” indication on the display window.
But, in case of already indicated “MW0”, turn the R V1 so that
put out light “0” indication and adjustment.
Display
3 999
Adjustment Location: See page 15.
INTRO
INTRO
INTRO
– 14 –
Adjustment Location:
Tape Speed Adjustment
– SET UPPER VIEW –
TU1
RV1 MW Auto Scan/Stop Level Adjustment
RV2 FM Auto Scan/Stop Level Adjustment
RV4 FM Stereo Separation Adjustment
RV1 FM Signal Meter Adjustment
– 15 –
SECTION 6
DIAGRAMS
6-1. IC PIN FUNCTION DESCRIPTION
• MAIN BOARD IC501 MN1884820S4G (SYSTEM CONTROLLER)
Pin No. Pin NameI/OFunction
1TUNMUTOTuner muting control pin At muting: “H”
2AMPONOPower amp power supply control pin
Illumination power supply control pin
3ILLONOAt PW SEL on: ACC on: “H”
At PW SEL off: Power on: “H”
4PW ONOSystem power supply control pin
5AMPMUTOPower amp muting control pin At muting: “L”
6RC IN1IRotary remote commander input pin (A/D input)
7VDD–Power supply
8X INIMain system clock input pin (8 MHz)
9X OUTOMain system clock output pin (8 MHz)
10GND–GND
11XT INISub system clock input pin (32.768 kHz)
12XT OUTOSub system clock output pin (32.768 kHz)
13EX2–Connected to GND
14RESETIReset input pin
15RDSCKIIRDS clock input pin
16BU INIBack up power supply detection pin
17KEYACKOKey acknowledge signal input pin
18VOLSOODa ta output pin to electrical volume
19VOLCKOOClock output pin to electrical volume
20VOLCEOChip ena ble output pin to electrical volume
21TAPEMUTOTape muting control pin At muting: “H”
22LMLODOLoading motor control pin (loadig direction)
23LMEJOLoading motor control pin (eject direction)
24AMSONOAt AMS: “L”
25N ROUTOForward/reverse control pin
26AMSINITape music with/without detection pin “L”: with music
27PLLSOOPLL data output pin
28PLLCKOOPLL clock output pin
29PLLCEOPLL chip enable output pin
30RDSSIIRDS data input pin
31AD ONOPower supply control pin for A/D conversion
DOLBY control input/output pin (Fixed at “H” in this set)
32DOLONI/OAt initial mode: valid/invalid selection input of DOLBY function
At normal mode: DOLBY on/off output
METAL control input/output pin
33MTLONI/OAt initial mode: valid/invalid selection input of METAL function
At normal mode: METAL on/off output “H”: on
34CMONOCapstan motor control pin
35TAPONOTape power supply control pin
36ACCONIAccessory voltage detection pin
37PLLSIIPLL data input pin
– 16 –
Pin No. Pin NameI/OFunction
38BEEPOBeep sound output pin
39LCDCKOOLCD clock output pin
40LCDSOOLCD data output pin
41LCDINHOLCD brank indication control pin
42LCDCEOLCD chip enable output pin
43UNICKOOClock output pin (for SONY BUS)
44UNICIIClock input pin (for SONY BUS)
45UNISIIData input pin (for SONY BUS)
46UNISOOData output pin (for SONY BUS)
47VDD–Power supply
48AVDD–Power supply
49AVREF+–A/D reference voltage input pin
50, 51
KEYIN1,KEYIN0
52D-BASSID-BASS switch input pin (A/D input)
53KEYSELIKey function setting pin (A/D input)
54DSTSELIDestination setting pin (A/D input)
55RCIN0IRotary remote commander input pin (A/D input)
56VSM1IFM/AM multi-pass detection pin
57VSM0IFM/AM signal meter voltage detection pin (A/D input)
58AVREF––A/D reference voltage input pin
59AVSS–GND
60GND–GND
61BUSONOBUS ON control signai output pin (for SONY BUS)
62SYSRSTOSystem reset signal output pin
63SEKOUTOSEEK control signal output pin
64TUNONOTuner power supply control pin
65FM ONOFM power supply control pin
66MUTOSystem muting control pin At muting: “H”
67AF SEKOAF seek control signal output pin (Not used)
68COLORIIllumination color setting pin “L”: amber, “H”: green (Not used)
69NOSESWIFront panel removal or attaching detection pin
70ST INI/OStereo detection signal input and forced monaural signal output pin
71SD INIStation detection signal input pin
72REL TIReel table rotation detection pin
1613-928-669-01 LEVER (PINCH SELECTION)
1623-928-668-01 LEVER (MODE)
1633-933-338-01 SCREW (HP), STEP
1643-014-798-01 SCREW (HEAD), SPECIAL
1653-928-670-01 SPRING (PINCH PRESS)
R9011-216-045-00 METAL CHIP6805%1/10W
R9021-216-045-00 METAL CHIP6805%1/10W
R9031-216-045-00 METAL CHIP6805%1/10W
R9041-216-049-11 METAL CHIP1K5%1/10W
R9051-216-053-00 METAL CHIP1.5K5%1/10W
R9061-216-053-00 METAL CHIP1.5K5%1/10W
R9071-216-057-00 METAL CHIP2.2K5%1/10W
R9081-216-061-00 METAL CHIP3.3K5%1/10W
R9091-216-065-00 METAL CHIP4.7K5%1/10W
R9211-216-045-00 METAL CHIP6805%1/10W
R9221-216-045-00 METAL CHIP6805%1/10W
R9231-216-045-00 METAL CHIP6805%1/10W
R9241-216-049-11 METAL CHIP1K5%1/10W
R9251-216-053-00 METAL CHIP1.5K5%1/10W
R9261-216-053-00 METAL CHIP1.5K5%1/10W
R9271-216-057-00 METAL CHIP2.2K5%1/10W
R9281-216-061-00 METAL CHIP3.3K5%1/10W
R9291-216-065-00 METAL CHIP4.7K5%1/10W
R9301-216-069-00 METAL CHIP6.8K5%1/10W
R9311-216-073-00 METAL CHIP10K5%1/10W
R9321-216-077-00 METAL CHIP15K5%1/10W
R9511-216-041-00 METAL CHIP4705%1/10W
R9521-216-109-00 METAL CHIP330K5%1/10W
R9531-216-049-11 METAL CHIP1K5%1/10W
R9541-216-049-11 METAL CHIP1K5%1/10W
– 38 –
KEYMAIN
Ref. No.Part No.DescriptionRemark
R9551-216-049-11 METAL CHIP1K5%1/10W
R9561-216-049-11 METAL CHIP1K5%1/10W
R9611-216-033-00 METAL CHIP2205%1/10W
R9631-216-025-00 METAL CHIP1005%1/10W
R9651-216-033-00 METAL CHIP2205%1/10W
R9671-216-021-00 METAL CHIP685%1/10W
R9691-216-025-00 METAL CHIP1005%1/10W
R9711-216-021-00 METAL CHIP685%1/10W
R9731-216-025-00 METAL CHIP1005%1/10W
R9741-216-025-00 METAL CHIP1005%1/10W
R9811-216-053-00 METAL CHIP1.5K5%1/10W
R9821-216-061-00 METAL CHIP3.3K5%1/10W
R9831-216-069-00 METAL CHIP6.8K5%1/10W
R9841-216-081-00 METAL CHIP22K5%1/10W
R9991-216-308-00 METAL CHIP4.75%1/10W
IC18-759-448-88 IC TB2114F(EL)
IC38-759-163-63 IC TDA7330BD-013TR
IC1518-759-443-67 IC LC75373ED
IC3518-752-079-78 IC CXA2509AQ-T4
IC3608-759-395-97 IC MM1322XFBE
IC5018-759-451-03 IC MN1884820S4G
IC5718-759-940-45 IC S-8054HN-CB
IC6018-759-347-49 IC BA3918-V2
JW581-247-807-31 CARBON1005%1/4W
R11-216-049-11 METAL CHIP1K5%1/10W
R21-216-065-00 METAL CHIP4.7K5%1/10W
R31-216-073-00 METAL CHIP10K5%1/10W
R41-216-097-00 METAL CHIP100K5%1/10W
R51-216-037-00 METAL CHIP3305%1/10W
R61-216-077-00 METAL CHIP15K5%1/10W
R71-216-075-00 METAL CHIP12K5%1/10W
R81-216-025-00 METAL CHIP1005%1/10W
R91-216-057-00 METAL CHIP2.2K5%1/10W
R141-216-057-00 METAL CHIP2.2K5%1/10W
R151-216-073-00 METAL CHIP10K5%1/10W
R161-216-057-00 METAL CHIP2.2K5%1/10W
R171-216-129-00 METAL CHIP2.2M5%1/10W
R181-216-049-11 METAL CHIP1K5%1/10W
R191-216-073-00 METAL CHIP10K5%1/10W
R1011-216-065-00 METAL CHIP4.7K5%1/10W
R1021-216-085-00 METAL CHIP33K5%1/10W
R1031-216-061-00 METAL CHIP3.3K5%1/10W
R1041-216-190-00 METAL CHIP4705%1/8W
R1051-216-190-00 METAL CHIP4705%1/8W
R1081-216-077-00 METAL CHIP15K5%1/10W
R1091-216-077-00 METAL CHIP15K5%1/10W
R1101-216-077-00 METAL CHIP15K5%1/10W
R1111-216-077-00 METAL CHIP15K5%1/10W
R1121-216-129-00 METAL CHIP2.2M5%1/10W
R1131-216-129-00 METAL CHIP2.2M5%1/10W
R1511-216-061-00 METAL CHIP3.3K5%1/10W
R2011-216-214-00 METAL CHIP4.7K5%1/8W
R2021-216-085-00 METAL CHIP33K5%1/10W
R2031-216-061-00 METAL CHIP3.3K5%1/10W
R2041-216-041-00 METAL CHIP4705%1/10W
R2051-216-041-00 METAL CHIP4705%1/10W
R2081-216-077-00 METAL CHIP15K5%1/10W
R2091-216-077-00 METAL CHIP15K5%1/10W
R2101-216-077-00 METAL CHIP15K5%1/10W
R2111-216-077-00 METAL CHIP15K5%1/10W
R2121-216-129-00 METAL CHIP2.2M5%1/10W
R2131-216-129-00 METAL CHIP2.2M5%1/10W
R3011-216-097-00 METAL CHIP100K5%1/10W
R3021-216-097-00 METAL CHIP100K5%1/10W
R3031-216-076-00 METAL CHIP13K5%1/10W
R3041-216-077-00 METAL CHIP15K5%1/10W
R3051-216-109-00 METAL CHIP330K5%1/10W
R3061-216-190-00 METAL CHIP4705%1/8W
R3071-216-057-00 METAL CHIP2.2K5%1/10W
R3081-216-081-00 METAL CHIP22K5%1/10W
R3511-208-812-11 METAL CHIP18K2%1/10W
R3521-216-105-00 METAL CHIP220K5%1/10W
R3531-216-065-00 METAL CHIP4.7K5%1/10W
R3541-216-077-00 METAL CHIP15K5%1/10W
R3551-216-009-00 METAL CHIP225%1/10W
R3611-216-049-11 METAL CHIP1K5%1/10W
R3621-249-389-11 CARBON4.75%1/4W
R3631-249-389-11 CARBON4.75%1/4W
R3641-216-073-00 METAL CHIP10K5%1/10W
R3651-216-065-00 METAL CHIP4.7K5%1/10W
– 41 –
MAINPOWER
Ref. No.Part No.DescriptionRemark
R4011-216-097-00 METAL CHIP100K5%1/10W
R4021-216-097-00 METAL CHIP100K5%1/10W
R4031-216-076-00 METAL CHIP13K5%1/10W
R4041-216-077-00 METAL CHIP15K5%1/10W
R4051-216-109-00 METAL CHIP330K5%1/10W
R4061-216-190-00 METAL CHIP4705%1/8W
R4071-216-057-00 METAL CHIP2.2K5%1/10W
R4081-216-081-00 METAL CHIP22K5%1/10W
R5011-216-097-00 METAL CHIP100K5%1/10W
R5051-216-049-11 METAL CHIP1K5%1/10W
R5061-216-109-00 METAL CHIP330K5%1/10W
R5071-216-198-00 METAL CHIP1K5%1/8W
R5081-216-206-00 METAL CHIP2.2K5%1/8W
R5091-216-198-00 METAL CHIP1K5%1/8W
R5101-216-097-00 METAL CHIP100K5%1/10W
R5111-216-097-00 METAL CHIP100K5%1/10W
R5121-216-097-00 METAL CHIP100K5%1/10W
R5131-216-097-00 METAL CHIP100K5%1/10W
R5141-216-198-00 METAL CHIP1K5%1/8W
R5151-216-198-00 METAL CHIP1K5%1/8W
R5161-216-198-00 METAL CHIP1K5%1/8W
R5171-216-198-00 METAL CHIP1K5%1/8W
R5181-216-246-00 METAL CHIP100K5%1/8W
Ref. No.Part No.DescriptionRemark
R6041-216-089-00 METAL CHIP47K5%1/10W
R6061-216-206-00 METAL CHIP2.2K5%1/8W
R6071-216-073-00 METAL CHIP10K5%1/10W
R6081-216-097-00 METAL CHIP100K5%1/10W
R6091-216-037-00 METAL CHIP3305%1/10W
R6101-216-073-00 METAL CHIP10K5%1/10W
R6121-216-025-00 METAL CHIP1005%1/10W
R6131-216-025-00 METAL CHIP1005%1/10W
R6141-208-806-11 METAL CHIP10K0.50% 1/10W
R6151-208-806-11 METAL CHIP10K0.50% 1/10W
R6161-216-295-00 CONDUCTOR, CHIP(2012)
R6171-216-025-00 METAL CHIP1005%1/10W
R6181-208-806-11 METAL CHIP10K0.50% 1/10W
R6191-208-806-11 METAL CHIP10K0.50% 1/10W
R6201-216-025-00 METAL CHIP1005%1/10W
R6611-216-129-00 METAL CHIP2.2M5%1/10W
R7011-216-073-00 METAL CHIP10K5%1/10W
R7021-216-113-00 METAL CHIP470K5%1/10W
R5211-216-246-00 METAL CHIP100K5%1/8W
R5221-216-097-00 METAL CHIP100K5%1/10W
R5231-216-097-00 METAL CHIP100K5%1/10W
R5241-216-097-00 METAL CHIP100K5%1/10W
R5251-216-097-00 METAL CHIP100K5%1/10W
R5261-216-097-00 METAL CHIP100K5%1/10W
R5281-216-097-00 METAL CHIP100K5%1/10W
R5311-216-246-00 METAL CHIP100K5%1/8W
R5331-216-246-00 METAL CHIP100K5%1/8W
R5351-208-518-41 METAL CHIP22K2%1/10W
R5361-216-246-00 METAL CHIP100K5%1/8W
R5381-216-246-00 METAL CHIP100K5%1/8W
R5391-208-806-11 METAL CHIP10K0.50% 1/10W
R5401-216-097-00 METAL CHIP100K5%1/10W
R5441-216-049-11 METAL CHIP1K5%1/10W
R5451-216-097-00 METAL CHIP100K5%1/10W
R5461-216-097-00 METAL CHIP100K5%1/10W
R5481-216-222-00 METAL CHIP10K5%1/8W
R5491-216-222-00 METAL CHIP10K5%1/8W
R5501-216-073-00 METAL CHIP10K5%1/10W
R5511-249-429-11 CARBON10K5%1/4W
R5621-216-097-00 METAL CHIP100K5%1/10W
R5701-216-097-00 METAL CHIP100K5%1/10W
R5711-216-097-00 METAL CHIP100K5%1/10W
R5721-216-246-00 METAL CHIP100K5%1/8W
R5731-216-097-00 METAL CHIP100K5%1/10W
R5741-216-097-00 METAL CHIP100K5%1/10W
R5821-216-198-00 METAL CHIP1K5%1/8W
R5831-216-166-00 METAL CHIP475%1/8W
R5841-216-073-00 METAL CHIP10K5%1/10W
R5851-216-097-00 METAL CHIP100K5%1/10W
R5991-164-232-11 CERAMIC CHIP 0.01uF50V
R6011-216-057-00 METAL CHIP2.2K5%1/10W
R6021-216-097-00 METAL CHIP100K5%1/10W
R6031-216-089-00 METAL CHIP47K5%1/10W
R8011-216-198-00 METAL CHIP1K5%1/8W
R8031-216-049-11 METAL CHIP1K5%1/10W
R8041-216-049-11 METAL CHIP1K5%1/10W
R8111-216-296-00 CONDUCTOR, CHIP(3216)
R8121-216-296-00 CONDUCTOR, CHIP(3216)
Ref. No.Part No.DescriptionRemark
**************
HARDWARE LIST
**************
#17-621-772-10 SCREW +B 2X4
#27-685-793-01 SCREW +PTT 2.6X8 (S)
#37-685-792-09 SCREW +PTT 2.6X6 (S)
#47-685-792-01 SCREW +PTT 2.6X6 (S)
#57-685-106-19 SCREW +P 2X10 TYPE2 NON-SLIT
#67-627-553-17 PRECISION SCREW +P 2X2 TYPE 3
#77-624-104-04 STOP RING 2.0, TYPE-E
#87-628-253-00 SCREW +PS 2X4