Sony XPEV-501-R Service manual

XP-EV500/EV500C

EV500N/EV501R

SERVICE MANUAL

Ver 1.2 2003. 08

Photo: XP-EV500

SPECIFICATIONS

System

Compact disc digital audio system

Laser diode properties

Material: GaAlAs
Wavelength: λ = 780 nm
Emission duration: Continuous
Laser output: Less than 44.6 µW (This output is the value
measured at a distance of 200 mm from the objective lens
surface on the optical pick-up block with 7 mm aperture.)

Power requirements

• Two LR6 (size AA) batteries (not supplied): 3 V DC

• AC power adaptor (DC IN 4.5 V jack)

• Two Ni-MH rechargeable batteries (size AA): 2.4 V DC

Dimensions (w/h/d) (without projecting
parts and controls)

Approx. 136 × 20.4 × 139 mm (5 3/8 × 13/16 × 5 1/2 in.)

Mass (excluding accessories)

Approx. 175 g (6 oz)

Operating temperature

5°C - 35°C (41°F - 95°F)

US Model

XP-EV501R

Canadian Model

XP-EV500N

AEP Model

XP-EV500/EV501R

UK Model

XP-EV500

E Model

XP-EV500/EV500C/EV500N

Australian Model

XP-EV500

Model Name Using Similar Mechanism D-E760
CD Mechanism Type CDM-3325ER

Optical Pick-up Name DAX-25E

9-877-200-03

2003H16-1
© 2003.08

Supplied Accessories

XP-EV500:

XP-EV500C: Ileadphones/Earphones (1)

XP-EV500N:
XP-EV501R:

Design and specifications are subject to change without
notice.

Earphones (1)
AC power adaptor (1)

AC power adaptor (1)
Car connecting pack (1)
Car battery cord (1)
Velcro tape (2)

Earphones (1)
Headphones with the remote control (1)

Sony Corporation

Personal Audio Company
Published by Sony Engineering Corporation

PORTABLE CD PLAYER

XP-EV500/EV500C/EV500N/EV501R

TABLE OF CONTENTS

1. SERVICING NOTE·························································· 3

2. GENERAL ·········································································· 4

3. DISASSEMBLY ································································ 5

3-1. Lower Cabinet Section ·················································· 6
3-2. CD Mechanism Section (CDM-3325ER) ······················ 7
3-3. Cabinet (front) Sub Assy ··············································· 8
3-4. Upper Lid Sub Assy ······················································ 9
3-5. MAIN Board ······························································· 10
3-6. Motor Assy (sled) (M902),

Optical Pick-up (DAX-25E),
Turn Table Motor Assy (spindle) (M901) ··················· 10

4. ELECTRICAL CHECKING········································· 11

5. DIAGRAMS······································································ 12

5-1. Block Diagram ···························································· 13
5-2. Printed Wiring Board – MAIN Board (SIDE A) – ······ 14
5-3. Printed Wiring Board – MAIN Board (SIDE B) – ······15
5-4. Schematic Diagram – MAIN Board (1/4) – ················ 16
5-5. Schematic Diagram – MAIN Board (2/4) – ················ 17
5-6. Schematic Diagram – MAIN Board (3/4) – ················ 18
5-7. Schematic Diagram – MAIN Board (4/4) – ················ 19
5-8. IC Block Diagram ······················································· 20
5-9. IC Pin Function Description ········································ 21

6. EXPLODED VIEWS

6-1. Cabinet Upper Section ················································· 23
6-2. Cabinet Lower Section ················································ 24
6-3. CD Mechanism Deck Section (CDM-3325ER) ·········· 25

7. ELECTRICAL PARTS LIST ······································· 26

This appliance is classified as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.

CAUTION

Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.

Flexible Circuit Board Repairing

•Keep the temperature of the soldering iron around 270 ˚C dur­ing repairing.

• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering
or unsoldering.

Notes on chip component replacement

•Never reuse a disconnected chip component.

• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.

On AC poweradaptor

• Use only the commercially-available AC power adaptor whose
rated output is 4.5 V DC, 500 mA. Do not use any other AC
power adaptor. It may cause a malfunction.

Polarity of the plug

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.

2

SECTION 1

SERVICING NOTE

XP-EV500/EV500N/EV501R

NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT

The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.

NOTES ON LASER DIODE EMISSION CHECK

The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick­up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.

BEFORE REPLACING THE OPTICAL PICK-UP BLOCK

Please be sure to check thoroughly the parameters as par the “Optical
Pick-Up Block Checking Procedures” (Part No.: 9-960-027-11)
issued separately before replacing the optical pick-up block.
Note and specifications required to check are given below.

• FOK output: IC301 9 pin
When checking FOK, remove the lead wire to disc motor.

• RF signal P-to-P value: 0.45 to 0.70 Vp-p

LASER DIODE AND FOCUS SEARCH OPERATION
CHECK

During normal operation of the equipment, emission of the laser
diode is prohibited unless the upper lid is closed while turning ON
the S303. (push switch type)
The following checking method for the laser diode is operable.

• Method:
Emission of the laser diode is visually checked.

1. Open the upper lid.

2. With a disc not set, turn on the S303 with a screwdriver having a

thin tip as shown in Fig.1.

3. Press the u button.

4. Observing the objective lens, check that the laser diode emits

light.
When the laser diode does not emit light, automatic power control
circuit or optical pickup is faulty.
In this operation, the objective lens will move up and down 4
times along with inward motion for the focus search.

S303

Fig. 1 Method to push the S303

3

XP-EV500/EV500N/EV501R

/

CD player (front)

SECTION 2

GENERAL

This section is extracted
from instruction manual.

Strap holes

1P-MODE/

2SOUND

A

OPEN

*The button has a tactile dot.

7VOL +*/–

6HOLD

Display

3r/t
(skip/search)

4ca *(play/
pause)/ENTER

5s(stop)/OFF
CHARGE

DC IN 4.5 V
(external power
input) jack

\ (headphones)
jack

CD player (rear/inside)

B

Open the battery
compartment lid.

Display

Sound mode

Play mode

Insert the ( end first (for both
batteries).

Remote control (XP-EV501R only)

4ca

7VOL

8E•A•S•S

3tF SKIP

2SOUND

CHG

Track number Playing time

Remaining battery power

Headphones
jack

6HOLD

5s

3rB SKIP

4

Note : Disassemble the unit in the order as shown below.

SET

LOWER CABINET SECTION

XP-EV500/EV500N/EV501R

SECTION 3

DISASSEMBLY

CD MECHANISM SECTION
(CDM-3325ER)

MAIN BOARD

CABINET (FRONT) SUB ASSY

UPPER LID SUB ASSY

MOTOR ASSY (SLED) (M902),
OPTICAL PICK-UP (DAX-25E),
TURN TABLE MOTOR ASSY (SPINDLE) (M901)

5

XP-EV500/EV500N/EV501R

Note : Follow the disassembly procedure in the numerical order given.

3-1. Lower Cabinet Section

3

six screws (B2)

2

two screws (B2)

5

Remove the cabinet (front) assy.

upper lid assy in the direction of
the arrow.

1

Open the battery lid.

8

switch unit assy (26P)

(CN301)

7

Remove the soldering.

When installing it,
align the switch position.

4

claw

9

lower cabinet section

6

hold knob

6

)

3-2. CD Mechanism Section (CDM-3325ER)

4

three insulators

XP-EV500/EV500N/EV501R

5

CD mechanism

(CDM-3325ER )

1

connector (2P)

(CN403)

2

(CN402)

connector (4P

3

flexible board

(15P) (CN401)

7

XP-EV500/EV500N/EV501R

3-3. Cabinet (front) Sub Assy

1

Remove the open left spring in

the direction of the arrow.

upper cabinet

2

open left spring

4

open right spring

3

Remove the open right spring in

the direction of the arrow.

upper cabinet

5

two claws

upper cabinet

6

Remove the upper lid assy in

the direction of the arrow.

7

cabinet (front) assy

8

3-4. Upper Lid Sub Assy

y

XP-EV500/EV500N/EV501R

7

upper lid sub ass

5

1

seven screws

rubber

6

control button

4

liquid crystal display panel

3

switch unit assy

2

lid cover

9

XP-EV500/EV500N/EV501R

p

3-5. MAIN Board

3

MAIN board

2

battery terminal board (relay)

1

Remove the soldering.

3-6. Motor Assy (sled) (M902), Optical Pick-up (DAX-25E), Turn Table Motor Assy (spindle) (M901)

1

three screws

(B1.7x4)

2

gear cover

3

motor assy

(sled) (M902)

5

three screws

(B1.7x4)

4

optical pick-u

(DAX-25E)

6

turn table motor assy

(spindle) (M901)

10

chassis

SECTION 4

RF level

0.45 to 0.70 Vp-p

ELECTRICAL CHECKING

XP-EV500/EV500N/EV501R

The CD section adjustments are done automatically in this set.
In case of operation check, confirm that RF level.

Precautions for Check

1. Perform check in the order given.

2. Use YEDS-18 disc (Part No.: 3-702-101-01) unless otherwise
indicated.

3. Power supply voltage requirement : DC4.5 V in DC IN jack.

(J201)
VOLUME button : Minimum
HOLD switch : OFF

Checking Location:

– MAIN board (SIDE B) –

TJ403 (RF GND)

TJ401 (RF)

RF Level Check

Condition:

• Hold the set in horizontal state.

Connection:

oscilloscope

(AC range)

MAIN board

TJ401 (RF)
TJ403 (RF GND)

+
–

Procedure:

1. Connect the oscilloscope to the test points TJ401 (RF) and
TJ403 (RF GND) on the MAIN board.

2. Set a disc. (YEDS-18)

3. Press the u button.

4. Check the oscilloscope waveform is as shown below.
A good eye pattern means that the diamond shape (◊) in the
center of the waveform can be clearly distinguished.

RF Signal reference Waveform (Eye Pattern)

VOLT/DIV : 100 mV (With the 10:1 probe in use)
TIME/DIV : 500 ns

IC404

IC402

To watch the eye pattern, set the oscilloscope to AC range and
increase the vertical sensitivity of the oscilloscope for easy watch­ing.

5. Stop revolving of the disc motor by pressing the x button.

11

XP-EV500/EV500N/EV501R

SECTION 5

DIAGRAMS

NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS

Note on Printed Wiring Board

• X : parts extracted from the component side.

• Y : parts extracted from the conductor side.

• : Pattern from the side which enables seeing.
(The other layers' patterns are not indicated.)

Caution:
Pattern face side: Parts on the pattern face side seen from
(Side A) the pattern face are indicated.
Par ts face side: Parts on the parts face side seen from
(Side B) the parts face are indicated.

• MAIN board is multi-layer printed board. However, the pat­terns of intermediate-layer have not been included in the dia­gram.

Note on Schematic Diagram:

• All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or
less are not indicated except for electrolytics and tantalums.

• All resistors are in Ω and 1/

•%: indicates tolerance.

• C : panel designation.

The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.

• A : B+ Line.

•Total current is measured with CD installed.

•Power voltage is dc 4.5 V and fed with regulated dc power supply
from DC IN jack (J201).

•Voltages and waveforms are dc with respect to ground in playback
mode.
no mark : CD PLAY

•Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal production toler­ances.

•Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal production toler­ances.

• Circled numbers refer to waveforms.

• Signal path.
J : CD PLAY (ANALOG OUT)

4

W or less unless otherwise specified.

• WAVEFORMS

1 IC401 if RFAC

100mV/DIV, 400ns/DIV

600 mVp-p

2 IC402 rk XTAO

1V/DIV, 20ns/DIV

2.7 Vp-p

59ns

3 IC301 2 XIN

1V/DIV, 100ns/DIV

236ns

2.8 Vp-p

4 IC301 qk MSCK-O

1V/DIV, 400ns/DIV

12

932ns

2.3 Vp-p

5-1. Block Diagram

XP-EV500/EV500C/EV500N/EV501R

OPTICAL PICK-UP

BLOCK

(DAX-25E)

VR

FOCUS

C0IL

TRACKING

COIL

M902
SLED

MOTOR

OPG SW

M901

SPINDLE

MOTOR

VCC

M

OP STB

LD

GND

PD

DIGITAL SERVO

DSP

MEMORY CONT/

DIGITAL HI & BUS BOOST

100

103

104

102

IC402

A OUT1

84

RFAC

88

RFDC

92

A

91

B

89

E

90

F

XTAI

47

XTAO

48

FFDR

96

FRDR

95

TFDR

98

97

TRDR

SFDR

SRDR

99

MDP

SYNC

MDS

A OUT2

LRMU

DOUT

A10

XWE

XRAS

XCAS

SQTO

CLOK

XLAT

XSOE

SENS

SCOR

FOK

R4M

SYSM

XRST

51

56

61

62

116

113

.

17

A0

15

.

13

11

2

1

9

4

.

D0

3

.

6

D3

.

5

21

20

23

24

22

27

65

32

25

28

16M DRAM

9

12

.

15

19

A10

.

21

.
8

XWE

4

XRAS

5

XCAS

23

IC404

A0

OPEN

HOLD

ESP

MSDTO

MSCK

MXLAT

XSOE

MSDTI

SCOR

FOK

XIN

AMUTE

XRST

XPOWLT

AD KEY

AD KEY2

SEG0

SEG14

COM0

COM3

µCON
IC301

PWR SW

AD-SEL

AD_RMKEY

TSB_I/O

AD DC IN MNT

AD BATT MNT

CHG MNT

DC ON

BEEP

30

74

24
26

31

27

22

21

70

2

.

D0

3

.

24

D3

.

25

SWITCH UNIT

LIQUID CRYSTAL DISPLAY

&

LCD

(OPEN/CLOSE)

S304

HOLD

S305

E·A·S·S

S303

ON

OFF

2

1

VCPU2,0V

S302

-

S301

VCPU+2V

+

VOL

28

40

38

17

18

15

14

16

11

9

2

13

79

75

25

23

56

42

60

57

VCC2

RF

A

B

E

F

APC

Q207

F+

F-

T+

T-

S+

S-

MOTOR/COIL DRIVE

IC201(1/2)

SEO

22

SEM

23

FO2

48

RO2

46

FO3

44

RO3

42

FO1

52

RO1

50

COM

80

UO2

2

VO2

4

WO2

6

PWM

SYNC

BBK

DATA

CLOCK

XRST

LATCH

RESET

RI2

RI3

RI1

X402

FI2

58

57

FI3

60

59

FI1

56

55

IC401

3

4

72

34

70

39

38

36

40

FG

74

35

1

HEADPHONE AMP

IC701

14

L OUT

L IN

15

R OUT

R IN

18

MUTE

17

BEEP

20

PWR SW

VCPU 2,0V

VCC2

J701

8

6

B+

POWER CONTROL

IC201(2/2)

18

Q206

19

66

67

24

37

VCC2

VCPU2.0V

VM MNT

CHG MNT

SEP

WAKE UP

VIN

DC INS

SP VCC1

SP VCC2

VM1

VM12

VM23

VM3

BATM1

DET

CHG B

VCCO

VCC

STNG

REG B

DC IN

LG

12

64

53

49

45

41

68

63

65

20

16

25

62

61

8

1

5

EXCEPT EV501R

DC DET

Q201

REG

Q203

D206

EV501R

Q204

Q202

D202

D204

DRY BATTERY

SIZE "AA"

(IEC DESIGNATION LR6)

2PCS, 3.0V

J201

DC IN 4.5V

:CD PLAY (ANALOG OUT)

72

78

77

8

FG

OPG SW

OP STB

RESET

1313

XP-EV500/EV500C/EV500N/EV501R

Ver 1.2 2003.08

5-2. Printed Wiring Board – MAIN Board (SIDE A) –

A

B

C

D

E

F

G

H

12

J701

2

EXCEPT EV501R

EV501R

VDR701

34567891011

MAIN BOARD (SIDE A)

M901

SPINDLE MOTOR

FB704

R717

L701

EV501R

L203

L201

C205

VDR201

C207

D203

C210

C719

EV501R

C206

TP412

VDR703

VDR202

(COM)

C722

TP412

VDR702 VDR704

FB702

R718

L202L204

4

(U)

1

C721

R715

FB701

R719

EV500/EV501R

R209

S304

HOLD c

CN402

FB703

R716

R210

R208

C212

D202

SWITCH

LIQUID CRYSTAL

DISPLAY

ON OFF

TP411

TP411

(M)

C221

+

&

12 13 14

VOL

S301

+

25

26

R307

C227

C306

TAP301

(VL)

TP302
(BEEP)

R319

R214

IC201

20 21

6061

TP201
(DC+)

TP310

(HPSW)

TP413 (S+)

TP204
(DC+)

C228

+

TP414 (S-)

1

CN403

41
40

TP203
(DC+)

SL302

(VL)

TP309

TAP302

(VL)

TAP303

(VL)

(VL)

C238

C239

M902

SLED MOTOR

C214

C216

C215

C217

C218

C219

R213

L209

(V)

1

2

L206

C220

CN301

R316

80

1

L207

+

SL303

(VL)

R311

R313

R314

R302

R301

SL701

(VL)

TP308

(VL)

C240

R712

S302

R223R226

C714

TP388

(OPTOUT)

-

L210

C229

R228

Q207

+

TP304

(OPGSW)

L208

L211

C718

S303

(OPEN/CLOSE)

L212

TP701
(LCH)

TAP304 (VL)

C322

R339

TJ305 (OPEN)

E A S S

SL202

(VL)

C717

TP702
(RCH)

S305

+

2

D301

TP422 (VL)

1

TP417 (VL)

TP402 (T+)

TP401 (F+)

TP406 (F-)

TP402 (T-)

R341

1

CN401

TP421 (VL)

TP444 (VL)

R423

R410

TP420 (VL)

TP418 (VL)

IC401

4

5

C406

C402

15

TP419 (VL)

R404

3

1

L401

C404

R402

C403

R405

R408

L405

R444

D401

D402

EV500:AEP,UK

/EV500C/EV500N

R409

C433

SL401

(VL)

/EV501R

C428

OPTICAL
PICK-UP

BLOCK

(DAX-25E)

• Semiconductor
Location

Ref. No. Location

D202 F-4
D203 H-3
D301 E-10
D401 C-13
D402 D-13

IC201 C-7
IC401 D-12

Q207 D-9

I

1414

5-3. Printed Wiring Board – MAIN Board (SIDE B) –

XP-EV500/EV500C/EV500N/EV501R

Ver 1.2 2003.08

A

B

C

D

E

F

G

H

12

34567891011

12 13 14

• Semiconductor

MAIN BOARD (SIDE B)

TP443

(SFDR)

TP442

(SRDR)

TP440
(TRDR)

TP438
(FRDR)

TJ304

(G-PRO)

TJ403

TP407

TP405

(F)

TP426

(VL)

C430

C440

C432

C439

1

26

(RF GND)

(A)

TP408

(B)

R413

R421

R414

R429

R415

R416

R433

C420

C413

TP416

TP404

C412

(VL)

(E)

TP415

(VL)

C421

C417

R412

TP425

(VL)

TJ402

IC402

IC403
IC404

C437

C436

R441

13

IC403:EV500C/EV500N:CND, E
IC404:EXCEPT:EV500C/EV500N:CND, E

I

14

R440

R439

R437

R443

R438

R442

C435

TP433

(VL)

R436

(LD)

C409

TJ401

(RF)

R427

R411

R432

L404

C411

R428

C416

C418

TP437

(VL)

TP441

(TFDR)

TP439
(FFDR)

C415

TP431

(VL)

TP430

C408

C419

C431

(VL)

R418

R419

C410

C407

R420

R431

R426

TP423

R434

C434 R435

(VL)

L403

R425

X401

C708

TP424

(VL)

C706

C709

R720

C710

C414

L213

C429

L214

C424

R707

R750

C423

IC701

R704

C702

C422

C425

L402

R706

R702

C750

C751

(XRST)

TJ303

R705

R701

C701

R751

EV500C/EV500N

R334

R332

R229

TP703

/EV501R

C234

(VL)

R714

SL201

(VL)

R220

R708

C715

C712

R703

R324

EV500C/EV500N

/EV501R

TJ207

(VCC2)

R312

C316

C713

R222

C716

R709

C320

R326

C233

C321

R327

R328

SL203

(VL)

TP306

C319

FB206

(VL)

C317

SL301

(VL)

R337

C310

C231

R325

R323

R227

R233

TJ301

(PWRSW)

Q206

FB207

C311

C304

FB205

C235

TJ208

(VCPU)

R321

C237

R221

(D GND(uCOM))

R322

C303

IC301

C302

R212

R218

D207

R234

TP301

R320

C301

R217

R309

R315

TP303

(VL)

C223

R308

Q204

C315

C222

R310

C225

C313

C230

C314

R303

C226

R306

C224

(D GND(DSP))

R304

C312

R305

L205

TP202

TJ203

(BATC)

TJ210

(AU GND)

L215

FB203

FB204

Q203

TJ209

(A GND)

FB202

R215

D205

C211

R216

TJ307

(HOLD)

R340

Q202

D206

R211

B

C

E

R206

R205

D204

Q201

C208

TJ206

(MAIN GND)

TJ202

(B+)

R207

BT201

TJ205
(DC+)

TJ703

(HP GND)

TJ702

(HP L OUT)

BT202

TJ704

(RM KEY)

BT203

TJ701

(HP R OUT)

TJ204

(B-)

Location

Ref. No. Location

D204 F-11
D205 E-10
D206 E-10
D207 C-8

IC301 G-8
IC402 G-4
IC404 H-2
IC701 E-6

Q201 E-11
Q202 F-11
Q203 E-10
Q204 D-9
Q206 C-8

J201

DC IN 4.5V

DRY BATTERY

SIZE "AA"

(IEC DESIGNATION LR6)

2PCS, 3.0V

1515

XP-EV500/EV500C/EV500N/EV501R

Ver 1.2 2003.08

5-4. Schematic Diagram – MAIN Board (1/4) –

CN401

15P

TP404

TP405

E+

T-

TP401

TP402

• See page 12 for Waveforms. • See page 20 for IC Block Diagrams.

TP419

TP420

TP421

C420

R431

R432

TP422

TP423

TP424

470p

TP407

TP408

TJ401

TJ402

T+

TP403

F-

TP406

C414

2.2k

R418

R420

10k

C411

0

2200p

R427

47k

22k

22k

R421 R429

C412

C413 C421

0.1

R425

2.2k

C415

0.47

470k

R428

C416

100p

2200p

C417 C418 C419

22p 474V0.1

100k 100k

470p

470p 470p

(RF)

TJ403

RF GND

C402

4.7

MA111-TX

47k

D401

R402

SL401

R404

R410

470k

R405

0

D402

MA111-TX

22k

R409

22k

4.7
R408

C403

C404

47p

IC401

TC75S57F(TE85R)

C406

R423

0.1

4.7

0

0.1

C407

C408

4700p

C410

0.47

1M 220k

R419 R426

R411

C409

R412

R413

TP415

22k

R414

22k

R415

TP416

22k

R416

10k

TP417

TP418

47k

TP425

TP426

C422

6.3V

R720

47

C423 C424

47

0.1 0.1

FFDR

FRDR

TP439

TP438

TRDR

TP440

TFDR

TP441

4V

47

C425

SRDR

TP442

SFDR

TP443

X401

16.934MHz

IC402

CXD3048R

TP427

C428

R435

2.2k

1

L402

C431

0

L403

C429

TP428

R433

100

4V

0.1

220

R434

TP430

TP432

TP431

TP429

0

C440

0.1

C430

C432

0.1

0.1

TP433

L404

C433L401

47

6.3V

R436
100k

C434

47p

R437

R438

R439

R440

R441

R442

C436

TP434

TP435

TP436

TP437

R443C435
100k0.47

0

0

0

0

0

0

100p

C437

0.1

L405

R444

0

(Page 17)

/EV500C

(Page 18)

(Page 19)

1616

5-5. Schematic Diagram – MAIN Board (2/4) –

IC404

MSM51V17400F -10TK-FS

(Page 16)

• See page 20 for IC Block Diagrams.

EXCEPT:EV500C/EV500N:CND, E

1

C439

R751

4.7k

TP701

LCH

C750
470p

R750 R702 R704

TP702

4.7k 22k 47k

RCH

A9

C751
470p

C701

2.2

C702

2.2

SL701

XP-EV500/EV500C/EV500N/EV501R

Ver 1.2 2003.08

10p

VDR704

10p

C721

C722

J701

FB704

R716

470

R715

L701

R717

470

FB701

FB702

FB703

C719

R718

0

0

VDR702

TJ703

10k

VDR701

TJ701

HP R OUT

HP GND

VDR703

TJ702

HP L OUT

TJ704

RM KEY

R719

1k0.001

TP703

C709

0.47

C712

0.1

C713

22

R714

6.3V

0

R703R701

47k22k

R705

22k

*1

R706

22k

*1

0.1

C706

C708

22

6.3V

C710

22

6.3V
IC701

TA2120FN(EL)

R707

4.7

C714

47

6.3V

R708

4.7

R712

R709

4.7

0

C715

0.1

C716

0.1

C717

220 4V

C718

220 4V

IC403

IC41UV4105-100T

EV500C/EV500N:CND, E

C322

TJ305

4700p

3

-

TJ304
G-PRO

R339

220k

R340

R341

0

0

OPEN

TJ307

HOLD

TAP304

S303

S304

S305

(Page 19)

1717

XP-EV500/EV500C/EV500N/EV501R

5-6. Schematic Diagram – MAIN Board (3/4) –

CN403

2P

CN402

4P

• See page 20 for IC Block Diagrams.

TP409

U

TP410

V

TP411

W

TP412

COM

470

R211

Q202

2SB1237TV2PQR

Q201

2SD1781K-T146-QR

100

R207

D204

MA2YD2300LS0

1

2.2

206

R205

TJ205

R

R212

DC+

0

C208

4.7

TP414

TP413

2SC4116GL-TE85L

C215

C216

C217

C218

C219

D206

MA111-TX

Q203

4700pB

4700pB

4700pB

R213

22k

0.022

0.022

C214

R214

(Page 16)

V

6.3

10

C229

L2

220

08
L2

215
R

100k

216
R

100k

0

IC201

L206

BH6580KV

7
20

L

C222

4.7

R217

0

C226

C223

C225
470p

209
L

1

1

1

L205

C220

220 6.3V

Q204

2SB167900LSO

TP201

DC+

L211

TP203

C233

0

2

U
P

CC

C

V

V

07

J208

TJ2

0

FB205

T

0

B206
F

0

7

FB20

(Page 19)

2200p

TP204

R220

R222

R229

4.7

C234

10 4V

R227

R228

10k

2.2k

Q206

2SC4081T106

R221

10k

0

0

MA111-TX

C235

Q207

2SB167900LSO

k
00

1
3

R226

22

2.2

R

D207

0.22

01
L2

S

1000p

C238

0.047

C239

SL202

C240

0.1

L212

1

237
C

03
L2

S

R234

R233

470k

100k

J201

BT201

BT202

BT203

D202

MA2H735-(TX).SO

TJ202

B+

TJ203

BATC

TJ204

B-

C206

1000p 0.22

L203L201 R210R208

0 47k100k

VDR202

L202

0

C205

L204

1

201
R
D
V

C207

1

1

1

211

210

C

C

O

203
D

735-(TX),S

A2H
M

C212

R209

V

V

V

V

.3

4V

0

7

4

4

1

4

6

24

23

22

228

23

0

C2

C

C

7

C

47

47

C

4

22

100k

R218

D205

UDZSTE

-175.1B

C221

TJ206

22k

MAIN_GND

220 6.3V

100

1818

XP-EV500/EV500C/EV500N/EV501R

5-7. Schematic Diagram – MAIN Board (4/4) –

• See page 12 for Waveforms.

(Page 16)

C301

4700p

C310

4700p

C302

4700p

C311

4700p

C304

4700p

C306

R313
100k

4700p

0

R301

100k

R314

0

R302

100k

R305

100k

R306

100k

R307

100k

R308

(Page 17)

1M

R315

TP302

TP303

BEEP

0

R319

0

R320

0

R321

0

R323

100k

R310

0

R325

0

R326

100k

R327

R312

C316

C317

R324

22k

4700p

0.01

22k

SL301

R328

47k

C321

0.01

(Page 18)

0

L213

0

FB202

A_GND

TJ209

0

L214

AU_GND

TJ210

0

L215

0

FB203

D_GND(DSP)

TP202

0

FB204

TP301

D_GND(UCOM)

R304

0.1

C312

C313

R332

0

TP308

TP309

TP310

IC301

T5AW5-C7

TP306

4V

22k

1k

1k

R311

R316

R309

10

C303

0

R322

PWRSW

TJ301

0.22

C315

C314

0.1

0.1

R303
100k

100k

OPSTB

TJ302

OPGSW

TP304

ST
XR

TJ303

S301

S302

C320C319

0.10.22

MA2ZD14001S0

SL302

R334

D301

0

R337

10k

TAP301

TAP303

TAP302

SL303

CN301

26P

1919

XP-EV500/EV500C/EV500N/EV501R

5-8. IC Block Diagram

DCIN

REGB

DET

DCIN S

CHGB

VMMNT

CHGMNT

BATM1
BATM2

BRK

PREGND

PWM

SOFTPWM

CSL2
CSL1

COM

IC201 BH6580KV

FERFDC

AVSSO

IGEN

AVDD0

RFAC

AVDD3

BIAS

ASY_I

VM23

RO2

FO247PGND2

CH1

VCC3

VM12

RO1

49

5052

VG

4648

CH2

H BRIDGE

CLK

SAWGEN

45

VCC

H BRIDGE

−

+

VCC

FIN3

59

60

HV PROT

61

CONTROLLER

62

63

64

65

CHARGE

66

67

MONITOR

INPUT

SELECT

SLOPE

SIGNAL

+

−

+

−

+

−

AMP

LOGIC

PRE DRIVE

68
69

70

71
72
73

FG

74

75
76

WI

77

VI

78

UI

79

80

55

58

DGND

54

LEVEL

SHIFT

VG

FO151PGND1

VM1

53

H BRIDGE

VGVCC

VM

VG

RIN156FIN157RIN2

FIN2

RIN3

CH3

−

+

VG

VCC4

VM3

4244

41

INTERFACE

RESET

10m SEC

DELAY

−

+

−

+

VCC2

40 LATCH

39 DATA

38 CLOCK
37 WAKEUP

36 XRST
35 RSTOUT
34 SYNC

33 PREGND

32 SOFT

31 SLOW

30 EI

29 EO
28 VCC2NF

27 VCPUNF

26 PMG

25 STNG

SEP

2324SEM
22 SEO
21 GSW

VCC

VSS2

FRDR

FFDR

TRDR

TFDR

SRDR

SFDR

SSTP

MDS

MDP

SYNC

VDD2

LRCK_O

LRCK_I

PCMD_O

PCMD_I

BCK_O

BCK_I

DVDD

A10

A11

A12

A13

91

B

92

A

93

VC

94

95

96

97

98

99

100

101

MDS

102

103

104

SYNC

105

VDD

106

107

108

109

110

111

112

VDD

113

A3

114

A2

115

A1

116

A0

117

118

119

TEST

3, 4

120

90

ANALOG SW

FOCUS

PWM

TRACKING

PWM

SLED

PWM

8768

89

A/D

DIGITAL

CLV

SELECTOR

SERVO

INTERFACE

CONTROLER

86

838485

AVDD

ASYMMETRY

CORRECTOR

SERVO DSP

PWM GENERATOR

MEMORY

RO3

FO343PGND3

ASY_O

81

7980

82

D/A

SEQUENCER

IC402 CXD3048R

AVSS3

ERROR

CORRECTOR

INTERFACE

SERVO

AUTO

32K

RAM

SUB CODE

PROCESSOR

78

VPCO

77

CVTL

CVTV

FILO

EFM

DEMODULATOR

FILI

747576

DIGITAL

PLL

73

PCO

VDD

VDDI

XPCK

7172

DIGITAL

OUT

XUGF

GFS

6970

INTERFACE

68

CZPO

CPU

COUT

6667

MIRR

DAC

65

MIRR

DFCT

FOK

FOK

DFCK

6364

ATSK

62

DOUT

LRMU

61

LPF

LPF

CLOCK

GENERATOR

AVDD

AVDD

VDD

VDD

TEST

TES1

R4M

VSSI

60

TEST

59

TEST1

58

AVDD2

57

AOUT2

56

VREFR

55

AVSS2

54

AVSS1

53

VREFL

52

AOUT1

51

AVDD1

50

XVSS

49

XTAO

48

XTAI

47

XVDD

46

HPVDD

45

HPR

44

HPL

43

HVSS

42

XTSL

41

EXCK

40

SBSO

39

XWIH

38

XEMP

37

SQSO

36

SCLK

35

BQCK

34

VSS0

33

R4M

32

XWRE

31

SPVCC

21

U_OUT

3

SPGND

4

V_OUT

5

SPVCC

6

W_OUT

7

SPGND

TEST

1312

1110

9VG8

LG

SSW

VCC3

VIN

DSW

14

POWGND

15

16

USW

VCC017VCC118VCC2

19

VCPU

20

VCC

1

2

XRAS

3

XWE

4

D1D0D3

1, 2

8

5

6

9

10

DCKE

XCAS

WFCK/DOM

11

A9A8A7

7

D2

DCLK

15

14

12

13

DVSS

17

16

A6A5A4

VDD

181920

XRDE

VDD0

CLOK

212223 24 25 26 27

XLAT

SENS

XSOE

SDTO

SYSM

WQCK

28 29

SCOR

XRST

XRST

30

PWMI

XQOK

IC701 TA2120FN (EL)

BSTO

24

BST

+

ADDB

BB

BIASI

SW

23

–

ADD

22

BIAS

A

BIAS

21

PWC

SW

PWR

SW

20 19

PWSWMT

BEEPMUTE MUTEC

18

17

ROUT

PW

C

BEEP

+

PW

LOUT

–

A

SW

+

–

PW

B

16

15

ALC ALC

ATT

LINRINGND

13

14

ATT
SW

ALC
DET

1

BSTNFADD

OUT

4

2

3

RF IN OCL ROUT VREF LOUT PGND MIXO ALCINALC

5

VCC

7

6

8

10

11

9

12

DET

2020

5-9. IC Pin Function Description

• IC301 T5AW-C7 (µCON)

Pin No.

1
2
3
4
5
6
7
8

9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

42 to 56
57 to 60
61 to 65

66
67
68
69
70
71

Pin Name

GND

XIN

XOUT

TEST

VDD1

DRAM_SEL_I

NC

RESET_I

FOK_I

NC

SCOR_I
GRSCOR_I
AMUTE_O

XSOE_O
XLAT_O
MSDTI_I

MSDTO_O

MSCK_O

AVDD

ADVREF

AD_CHGMNT

AD_BATMNT

AD_KEY2

AD_SEL

AD_KEY

AD_RMKEY

AD_DCINMNT

CLOSE

PPG
BEEP_O
TSB_I/O

VDD_EEPROM

EXTBATT_I

TEXTSKIP_I

DIG_TU_I

RCHG2/1_I

XSTAND_ON_I

ESP_I

AVLS_I

HOLD_I

SEG15

SEG14 to SEG0

COM3 to COM0

V3 to V1,C1,C0

XWAKEUP_O

PGM_SDTO

PGM_SDTI

PGM_SCK_O

CD-ON

GFS_I

I/O

—

Ground (digital)

I

System clock input from CXD3048R(IC402)

O

Not used

I

Test pin (normally connected to ground)

—

Power supply (digital +2V)

I

4M/64M DRAM select pin (connected to VDD1)

O

Not used

I/O

System reset signal input from the power control(IC403) (“L”:reset)

I

Focus OK signal input from CXD3048R(IC402) (“L”:NG, “H”:OK)

I

Not used

I

Subcode sync detection signal input from CXD3048R(IC402)

I

GRSCOR signal input from CXD3048R(IC402)

O

Analog muting ON/OFF control signal output (“H”:muting ON)

O

Serial data output enable signal output

O

serial data latch pulse signal output to CXD3048R(IC402)

I

Serial data input to CXD3048R(IC402)

O

Serial data output to BH6580KV-F(IC201) and CXD3048R(IC402)

O

Serial data transfer clock output to BH6580KV-FCXD3029R(IC601)

—

Power supply (analog +2V)

—

AD converter port standard voltage (connected to AVDD)

I

Battery charging voltage detection signal input from BH6580KV-F(IC201)

I

Battery voltage detection signal input

I

Key input terminal

I

Optical out plug in detection signal input

I

Key input terminal

I

Remote control key input

I

DC IN voltage detection input terminal also using detection of DC IN existence

I

CD DOOR OPEN/CLOSE detection switch(S303) signal input

O

Not used

O

Beep sounds output terminal to TA2120FN(IC701)

I/O

Communication data bus input or output to the remote control (Not used)

—

Not used

I

Not used

I

Not used

I

Not used

I

Not used

I

Not used

I

E•A•S•S switch(S305) input (“H”:2, “L”:1)

I

Not used

I

KEY HOLD switch(S304) input terminal

O

Not used

O

LCD segments drive signal output

O

LCD common drive signal output

O

Capacitor connection terminal for LCD drive voltage step-up

O

WAKE-UP control signal output (signal for reset the condition of the system stand-by) (“L”:Wake)

O

Not used

I

Not used

O

Not used

O

AGC control pulse output to BH6580KV-F(IC201)

I

Not used

XP-EV500/EV500N/EV501R

Description

21

XP-EV500/EV500N/EV501R

Pin No.

72
73
74
75
76
77
78
79
80

Pin Name

FG_I

PGMSEL_O

PWRSW_O

XPOWLT_O

CHGGND_SL_I

XOPSTBY_O

OPGSW_O
XRESET_O
C2POEN_O

I/O

I

FG pulse signal input from BH6580KV-F(IC201)

O

Not used

O

Power supply control output of TA2120FN(IC701) (“H”:ON)

O

Latch signal output to BH6580KV-F(IC201)

I

Not used

O

Optical-pick up voltage control output (“H”:gain up)

O

RF AMP gain control output (“H”:gain up)

O

Reset signal output to BH6580KV-F(IC201) and CXD3048R(IC402)

O

Not used

Description

22

NOTE:

• -XX and -X mean standardized parts, so they
may have some difference from the original
one.

• Items marked “*” are not stocked since they
are seldom required for routine service. Some
delay should be anticipated when ordering these
items.

6-1. Cabinet Upper Section

6

5

4

17

XP-EV500/EV500C/EV500N/EV501R

SECTION 6

EXPLODED VIEWS

• The mechanical parts with no reference num­ber in the exploded views are not supplied.

• Accessories and packing materials are given
in the last of the electrical parts list.

•Abbreviation
AUS: Australian model
CND : Canadian model
E18 : 100 – 240 V AC area in E model
E33 : 100 – 240 V AC area in E model
HK : Hong Kong model
MX : Mexican model

12

7

8

16

The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.

not supplied

14

Ver 1.2 2003.08

11

13

19

not supplied

15

3

2

1

18

5

cabinet lower section

Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks

1 3-249-061-01 DETECTOR, LEVER
2 3-249-062-01 KNOB, OPEN
3 3-249-069-01 SPRING, TENSION
4 X-3382-960-1 CABINET (FRONT) SUB ASSY (EV500)
4 X-3382-968-1 CABINET (FRONT) SUB ASSY

(EV500C/EV500N:CND, E, AEP)

4 X-3383-448-1 CABINET (FRONT) SUB ASSY (EV501R)
5 3-245-862-31 SCREW (B2), TAPPING
6 A-3608-206-A LID SUB ASSY, UPPER (EV501R)
6 X-3382-954-1 LID SUB ASSY, UPPER (EV500N)
6 X-3382-959-1 LID SUB ASSY, UPPER (EV500)

6 X-3383-161-1 LID SUB ASSY, UPPER (BLUE)(EV500N:AEP)
6 X-3383-162-1 LID SUB ASSY, UPPER (BLACK)(EV500N:AEP)
6 X-3383-163-1 LID SUB ASSY, UPPER (BLUE)(EV500:AEP)

6 X-3383-166-1 LID SUB ASSY, UPPER (BLACK)(EV500:AEP)
6 X-3383-168-1 LID SUB ASSY, UPPER (EV500C)
6 X-3383-875-1 LID SUB ASSY, UPPER (EV500N:CND)
7 3-249-067-01 SPRING, FULL OPEN.LEFT
8 3-249-068-01 SPRING, FULL OPEN.RIGHT

11 3-249-057-01 BUTTON, CONTROL
12 3-249-070-01 RUBBER
13 1-805-122-11 DISPLAY PANEL, LIQUID CRYSTAL
14 1-477-704-11 SWITCH UNIT
15 3-355-424-81 SCREW, TAPPING

16 3-249-060-01 KNOB, EASS
17 3-254-579-01 CUSHON, CABI
18 3-254-876-01 SHEET PLATE, ADHESIVE
19 3-255-548-01 SHEET, SHILD

23

XP-EV500/EV500C/EV500N/EV501R

Ver 1.2 2003.08

6-2. Cabinet Lower Section

52

not supplied

53

57

61

CD mechanism deck section
(CDM-3325ER)

52

61

not supplied

58

59
60

Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks

52 3-245-331-02 INSULATOR

* 53 A-3347-855-A MAIN BOARD, COMPLETE (EV500N:AEP)
* 53 A-3347-900-A MAIN BOARD, COMPLETE

(EV500:E18, E33, HK, MX, AUS)

* 53 A-3663-994-A MAIN BOARD, COMPLETE

(EV500C/EV500N:CND, E)

* 53 A-3683-306-A MAIN BOARD, COMPLETE (EV500:AEP, UK)

* 53 A-3683-556-A MAIN BOARD, COMPLETE (EV501R)

57 3-249-066-01 TERMINAL BOARD (RELAY), BATTERY
58 3-249-054-01 CABINET, LOWER (EV500/EV500C/EV500N)
58 3-249-054-21 CABINET, LOWER (EV501R)
59 3-249-059-01 KNOB, HOLD

60 3-249-055-01 LID, BATTERY
61 3-254-581-01 CUSHON, COMTACT

24

6-3. CD Mechanism Deck Section (CDM-3325ER)

2

104

M901

XP-EV500/EV500C/EV500N/EV501R

101

102

109

110

108

106

107

111

105

M90

103

101

Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks

101 3-318-203-61 SCREW (B1.7X4), TAPPING

0 102 X-3380-950-1 OPTICAL PICK-UP (DAX-25E)

103 3-221-473-01 COVER, GEAR
104 3-221-472-02 CHASSIS
105 3-221-474-01 SPRING, SLED

106 A-3180-967-A FEED ASSY, SCREW
107 3-221-268-01 GEAR (B)

108 3-221-475-01 SHAFT, STANDARD
109 3-222-298-01 RACK
110 3-222-299-01 SPRING, RACK RETAINER
111 3-348-998-31 SCREW (M1.4X2.5), TAPPING, PAN
M901 A-3180-965-A MOTOR ASSY, TURN TABLE (SPINDLE)

M902 A-3180-966-A MOTOR ASSY, SLED (SLED)

The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.

25

XP-EV500/EV500C/EV500N/EV501R

Ver 1.2 2003.08

MAIN

ELECTRICAL PARTS LIST

SECTION 7

NOTE:

• Due to standardization, replacements in the
parts list may be different from the parts speci­f

ied in the diagrams or the components used

on the set.

• -XX and -X mean standardized parts, so they
may have some difference from the original
one.

• RESISTORS
All resistors are in ohms.
METAL: Metal-film resistor.
METAL OXIDE: Metal oxide-film resistor.
F: nonflammable

Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks

* A-3683-306-A MAIN BOARD, COMPLETE (EV500:AEP, UK)

*********************

* A-3683-556-A MAIN BOARD, COMPLETE (EV501R)

*********************

* A-3347-855-A MAIN BOARD, COMPLETE (EV500N:AEP)

*********************

* A-3663-994-A MAIN BOARD, COMPLETE

*********************

* A-3347-900-A MAIN BOARD, COMPLETE

*********************

3-249-064-01 TERMINAL BOARD (+), BATTERY
3-249-065-01 TERMINAL BOARD (-), BATTERY

• Items marked “*” are not stocked since they
are seldom required for routine service.
Some delay should be anticipated when order­ing these items.

• SEMICONDUCTORS
In each case, u: µ, for example:
uA. . : µA. . uPA. . : µPA. .
uPB. . : µPB. . uPC. . : µPC. .
uPD. . : µPD. .

• CAPACITORS
uF: µF

• COILS
uH: µH

(EV500C/EV500N:CND, E)

(EV500:E18, E33, HK, MX, AUS)

•Abbreviation
AUS:Australian model
CND : Canadian model
E18 : 100 – 240 V AC area in E model
E33 : 100 – 240 V AC area in E model
HK : Hong Kong model
MX : Mexican model

The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.

When indicating parts by reference number,
please include the board name.

C238 1-162-964-11 CERAMIC CHIP 0.001uF 10% 50V

C239 1-165-176-11 CERAMIC CHIP 0.047uF 10.00% 16V
C240 1-164-156-11 CERAMIC CHIP 0.1uF 25V
C301 1-162-968-11 CERAMIC CHIP 0.0047uF 10% 50V
C302 1-162-968-11 CERAMIC CHIP 0.0047uF 10% 50V
C303 1-135-201-11 TANTALUM CHIP 10uF 20% 4V

C304 1-162-968-11 CERAMIC CHIP 0.0047uF 10% 50V
C306 1-162-968-11 CERAMIC CHIP 0.0047uF 10% 50V
C310 1-162-968-11 CERAMIC CHIP 0.0047uF 10% 50V
C311 1-162-968-11 CERAMIC CHIP 0.0047uF 10% 50V
C312 1-164-156-11 CERAMIC CHIP 0.1uF 25V

C313 1-164-156-11 CERAMIC CHIP 0.1uF 25V
C314 1-164-156-11 CERAMIC CHIP 0.1uF 25V
C315 1-115-467-11 CERAMIC CHIP 0.22uF 10.00% 10V
C316 1-162-968-11 CERAMIC CHIP 0.0047uF 10% 50V
C317 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V

< CAPACITOR >

C205 1-115-156-11 CERAMIC CHIP 1uF 10V
C206 1-162-964-11 CERAMIC CHIP 0.001uF 10% 50V
C207 1-115-156-11 CERAMIC CHIP 1uF 10V
C208 1-117-720-11 CERAMIC CHIP 4.7uF 10V
C210 1-115-156-11 CERAMIC CHIP 1uF 10V

C211 1-115-156-11 CERAMIC CHIP 1uF 10V
C212 1-115-467-11 CERAMIC CHIP 0.22uF 10.00% 10V
C214 1-115-156-11 CERAMIC CHIP 1uF 10V
C215 1-164-227-11 CERAMIC CHIP 0.022uF 10% 25V
C216 1-164-227-11 CERAMIC CHIP 0.022uF 10% 25V

C217 1-162-968-11 CERAMIC CHIP 0.0047uF 10% 50V
C218 1-162-968-11 CERAMIC CHIP 0.0047uF 10% 50V
C219 1-162-968-11 CERAMIC CHIP 0.0047uF 10% 50V
C220 1-126-369-11 ELECT 220uF 20% 6.3V
C221 1-126-369-11 ELECT 220uF 20% 6.3V

C222 1-117-720-11 CERAMIC CHIP 4.7uF 10V
C223 1-115-156-11 CERAMIC CHIP 1uF 10V
C224 1-131-862-91 TANTAL. CHIP 47uF 20% 4V
C225 1-162-962-11 CERAMIC CHIP 470PF 10% 50V
C226 1-115-156-11 CERAMIC CHIP 1uF 10V

C227 1-128-964-91 TANTAL. CHIP 100uF 20% 6.3V
C228 1-124-434-00 ELECT 220uF 20.00% 4V
C229 1-128-829-91 TANTAL. CHIP 220uF 20% 6.3V
C230 1-131-862-91 TANTAL. CHIP 47uF 20% 4V
C231 1-131-862-91 TANTAL. CHIP 47uF 20% 4V

C233 1-162-966-11 CERAMIC CHIP 0.0022uF 10% 50V
C234 1-135-201-11 TANTALUM CHIP 10uF 20% 4V
C235 1-115-467-11 CERAMIC CHIP 0.22uF 10.00% 10V
C237 1-125-837-91 CERAMIC CHIP 1uF 10% 6.3V

C319 1-115-467-11 CERAMIC CHIP 0.22uF 10.00% 10V
C320 1-164-156-11 CERAMIC CHIP 0.1uF 25V
C321 1-162-974-11 CERAMIC CHIP 0.01uF 50V
C322 1-162-968-11 CERAMIC CHIP 0.0047uF 10% 50V
C402 1-117-720-11 CERAMIC CHIP 4.7uF 10V

C403 1-117-720-11 CERAMIC CHIP 4.7uF 10V
C404 1-162-923-11 CERAMIC CHIP 47PF 5% 50V
C406 1-164-156-11 CERAMIC CHIP 0.1uF 25V
C407 1-107-826-11 CERAMIC CHIP 0.1uF 10.00% 16V
C408 1-162-968-11 CERAMIC CHIP 0.0047uF 10% 50V

C409 1-162-966-11 CERAMIC CHIP 0.0022uF 10% 50V
C410 1-125-891-11 CERAMIC CHIP 0.47uF 10.00% 10V
C411 1-162-966-11 CERAMIC CHIP 0.0022uF 10% 50V
C412 1-164-315-11 CERAMIC CHIP 470PF 5.00% 50V
C413 1-164-315-11 CERAMIC CHIP 470PF 5.00% 50V

C414 1-164-156-11 CERAMIC CHIP 0.1uF 25V
C415 1-117-863-11 CERAMIC CHIP 0.47uF 10.00% 6.3V
C416 1-162-927-11 CERAMIC CHIP 100PF 5% 50V
C417 1-162-919-11 CERAMIC CHIP 22PF 5% 50V
C418 1-107-811-11 TANTAL. CHIP 47uF 20% 4V

C419 1-164-156-11 CERAMIC CHIP 0.1uF 25V
C420 1-164-315-11 CERAMIC CHIP 470PF 5.00% 50V
C421 1-164-315-11 CERAMIC CHIP 470PF 5.00% 50V
C422 1-110-569-11 TANTAL. CHIP 47uF 20.00% 6.3V
C423 1-164-156-11 CERAMIC CHIP 0.1uF 25V

C424 1-164-156-11 CERAMIC CHIP 0.1uF 25V
C425 1-131-862-91 TANTAL. CHIP 47uF 20% 4V
C428 1-127-569-91 TANTAL. CHIP 100uF 20% 4V

(EV500:AEP, UK/EV500C/EV500N/EV501R)
C429 1-115-156-11 CERAMIC CHIP 1uF 10V
C430 1-164-156-11 CERAMIC CHIP 0.1uF 25V

26

XP-EV500/EV500C/EV500N/EV501R

Ver 1.2 2003.08

MAIN

Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks

C431 1-164-156-11 CERAMIC CHIP 0.1uF 25V
C432 1-164-156-11 CERAMIC CHIP 0.1uF 25V
C433 1-110-569-11 TANTAL. CHIP 47uF 20.00% 6.3V
C434 1-162-923-11 CERAMIC CHIP 47PF 5% 50V
C435 1-117-863-11 CERAMIC CHIP 0.47uF 10.00% 6.3V

C436 1-162-927-11 CERAMIC CHIP 100PF 5% 50V
C437 1-164-156-11 CERAMIC CHIP 0.1uF 25V
C439 1-115-156-11 CERAMIC CHIP 1uF 10V
C440 1-164-156-11 CERAMIC CHIP 0.1uF 25V
C701 1-125-838-11 CERAMIC CHIP 2.2uF 10% 6.3V

C702 1-125-838-11 CERAMIC CHIP 2.2uF 10% 6.3V
C706 1-107-826-11 CERAMIC CHIP 0.1uF 10.00% 16V
C708 1-119-750-11 TANTAL. CHIP 22uF 20.00% 6.3V
C709 1-117-863-11 CERAMIC CHIP 0.47uF 10.00% 6.3V
C710 1-119-750-11 TANTAL. CHIP 22uF 20.00% 6.3V

C712 1-164-156-11 CERAMIC CHIP 0.1uF 25V
C713 1-119-750-11 TANTAL. CHIP 22uF 20.00% 6.3V
C714 1-110-569-11 TANTAL. CHIP 47uF 20.00% 6.3V
C715 1-107-826-11 CERAMIC CHIP 0.1uF 10.00% 16V
C716 1-107-826-11 CERAMIC CHIP 0.1uF 10.00% 16V

C717 1-124-434-00 ELECT 220uF 20.00% 4V
C718 1-124-434-00 ELECT 220uF 20.00% 4V
C719 1-115-416-11 CERAMIC CHIP 0.001uF 5.00% 25V

C721 1-162-915-11 CERAMIC CHIP 10PF 0.5PF 50V
C722 1-162-915-11 CERAMIC CHIP 10PF 0.5PF 50V

C750 1-162-962-11 CERAMIC CHIP 470PF 10% 50V
C751 1-162-962-11 CERAMIC CHIP 470PF 10% 50V

< CONNECTOR >

CN301 1-779-337-11 CONNECTOR, FFC/FPC 26P

* CN401 1-816-237-21 CONNECTOR, FFC/FPC (ZIF) 15P
* CN402 1-785-877-21 HOUSING, CONNECTOR 4P

CN403 1-784-342-21 HOUSING, CONNECTOR 2P

(EV501R)

IC201 6-703-034-01 IC BH6580KV
IC301 6-802-606-01 IC T5AW5-C7
IC401 8-759-594-55 IC TC75S57F(TE85R)
IC402 8-752-419-91 IC CXD3048R
IC403 6-702-752-01 IC IC41UV4105-100T(T&R)

IC404 6-700-195-01 IC MSM51V17400F-10TK-FS

IC701 8-759-681-65 IC TA2120FN(EL)

J201 1-778-153-51 JACK, DC(POLARITY UNIFIED TYPE)

J701 1-815-135-42 JACK, HEADPHONE (i)

J701 1-793-288-23 JACK (i) (EV501R)

L201 1-412-054-21 INDUCTOR 2.2uH
L202 1-412-054-21 INDUCTOR 2.2uH
L203 1-216-296-11 SHORT CHIP 0
L204 1-216-296-11 SHORT CHIP 0
L205 1-469-570-11 INDUCTOR 10uH

L206 1-414-406-41 INDUCTOR 220uH
L207 1-414-402-11 INDUCTOR 47uH
L208 1-469-525-91 INDUCTOR 10uH
L209 1-419-368-21 INDUCTOR 47uH
L210 1-469-525-91 INDUCTOR 10uH

L211 1-216-296-11 SHORT CHIP 0
L212 1-469-570-11 INDUCTOR 10uH
L213 1-216-295-91 SHORT CHIP 0
L214 1-216-295-91 SHORT CHIP 0
L215 1-216-295-91 SHORT CHIP 0

< IC >

(EV500C/EV500N:CND, E)

(EXCEPT:EV500C/EV500N:CND, E)

< JACK >

(DC IN 4.5V)

(EV500/EV500C/EV500N)

< COIL >

< DIODE >

D202 8-719-067-42 DIODE MA2H735-(TX).SO
D203 8-719-067-42 DIODE MA2H735-(TX).SO
D204 8-719-085-43 DIODE MA2YD2300LS0
D205 8-719-069-54 DIODE UDZSTE-175.1B
D206 8-719-404-50 DIODE MA111-TX

D207 8-719-404-50 DIODE MA111-TX
D301 8-719-072-70 DIODE MA2ZD14001S0
D401 8-719-404-50 DIODE MA111-TX
D402 8-719-404-50 DIODE MA111-TX

< FERRITE BEAD >

FB202 1-216-864-11 METAL CHIP 0 5% 1/16W
FB203 1-216-864-11 METAL CHIP 0 5% 1/16W
FB204 1-216-864-11 METAL CHIP 0 5% 1/16W
FB205 1-216-864-11 METAL CHIP 0 5% 1/16W
FB206 1-216-864-11 METAL CHIP 0 5% 1/16W

FB207 1-216-864-11 METAL CHIP 0 5% 1/16W
FB701 1-500-234-22 FERRITE 0uH
FB702 1-500-234-22 FERRITE 0uH
FB703 1-500-234-22 FERRITE 0uH
FB704 1-500-234-22 FERRITE 0uH (EV501R)

L401 1-469-525-91 INDUCTOR 10uH
L402 1-216-295-91 SHORT CHIP 0
L403 1-469-525-91 INDUCTOR 10uH
L404 1-469-525-91 INDUCTOR 10uH
L405 1-469-525-91 INDUCTOR 10uH

L701 1-216-295-91 SHORT CHIP 0 (EV500R)

< TRANSISTOR >

Q201 8-729-921-73 TRANSISTOR 2SD1781K-T146-QR
Q202 6-550-070-01 TRANSISTOR 2SB1237TV2PQR
Q203 8-729-231-74 TRANSISTOR 2SC4116GL-TE85L
Q204 8-729-054-79 TRANSISTOR 2SB167900LSO
Q206 8-729-905-40 TRANSISTOR 2SC4081T106

Q207 8-729-054-79 TRANSISTOR 2SB167900LSO

< RESISTOR >

R205 1-217-671-11 METAL CHIP 1 5% 1/10W
R206 1-216-298-00 METAL CHIP 2.2 5% 1/10W
R207 1-216-809-11 METAL CHIP 100 5% 1/16W
R208 1-218-895-11 METAL CHIP 100K 0.5% 1/10W
R209 1-218-879-11 METAL CHIP 22K 0.5% 1/10W

R210 1-216-841-11 METAL CHIP 47K 5% 1/16W
R211 1-216-817-11 METAL CHIP 470 5% 1/16W

27

XP-EV500/EV500C/EV500N/EV501R

Ver 1.2 2003.08

MAIN

Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks

R212 1-216-864-11 METAL CHIP 0 5% 1/16W
R213 1-216-837-11 METAL CHIP 22K 5% 1/16W
R214 1-216-864-11 METAL CHIP 0 5% 1/16W

R215 1-216-845-11 METAL CHIP 100K 5% 1/16W
R216 1-216-845-11 METAL CHIP 100K 5% 1/16W
R217 1-216-864-11 METAL CHIP 0 5% 1/16W
R218 1-216-845-11 METAL CHIP 100K 5% 1/16W
R220 1-216-825-11 METAL CHIP 2.2K 5% 1/16W

R221 1-216-833-11 METAL CHIP 10K 5% 1/16W
R222 1-216-833-11 METAL CHIP 10K 5% 1/16W
R223 1-216-845-11 METAL CHIP 100K 5% 1/16W
R226 1-216-789-11 METAL CHIP 2.2 5% 1/16W
R227 1-216-864-11 METAL CHIP 0 5% 1/16W

R228 1-216-864-11 METAL CHIP 0 5% 1/16W
R229 1-216-793-11 METAL CHIP 4.7 5% 1/10W
R233 1-216-845-11 METAL CHIP 100K 5% 1/16W
R234 1-216-853-11 METAL CHIP 470K 5% 1/16W
R301 1-216-864-11 METAL CHIP 0 5% 1/16W

R302 1-216-864-11 METAL CHIP 0 5% 1/16W
R303 1-216-845-11 METAL CHIP 100K 5% 1/16W
R304 1-216-845-11 METAL CHIP 100K 5% 1/16W
R305 1-216-845-11 METAL CHIP 100K 5% 1/16W
R306 1-216-845-11 METAL CHIP 100K 5% 1/16W

R307 1-216-845-11 METAL CHIP 100K 5% 1/16W
R308 1-216-845-11 METAL CHIP 100K 5% 1/16W
R309 1-216-837-11 METAL CHIP 22K 5% 1/16W
R310 1-216-845-11 METAL CHIP 100K 5% 1/16W
R311 1-216-821-11 METAL CHIP 1K 5% 1/16W

R312 1-218-879-11 METAL CHIP 22K 0.5% 1/10W
R313 1-216-845-11 METAL CHIP 100K 5% 1/16W
R314 1-216-845-11 METAL CHIP 100K 5% 1/16W
R315 1-216-857-11 METAL CHIP 1M 5% 1/16W
R316 1-216-821-11 METAL CHIP 1K 5% 1/16W

R319 1-216-864-11 METAL CHIP 0 5% 1/16W
R320 1-216-864-11 METAL CHIP 0 5% 1/16W
R321 1-216-864-11 METAL CHIP 0 5% 1/16W
R322 1-216-864-11 METAL CHIP 0 5% 1/16W
R323 1-216-864-11 METAL CHIP 0 5% 1/16W

R324 1-218-879-11 METAL CHIP 22K 0.5% 1/10W

(EV500C/EV500N/EV501R)
R325 1-216-864-11 METAL CHIP 0 5% 1/16W
R326 1-216-864-11 METAL CHIP 0 5% 1/16W
R327 1-216-845-11 METAL CHIP 100K 5% 1/16W
R328 1-218-887-11 METAL CHIP 47K 0.5% 1/10W

(EV500C/EV500N/EV501R)

R332 1-216-864-11 METAL CHIP 0 5% 1/16W
R334 1-216-864-11 METAL CHIP 0 5% 1/16W
R337 1-216-833-11 METAL CHIP 10K 5% 1/16W
R339 1-216-849-11 METAL CHIP 220K 5% 1/16W
R340 1-216-864-11 METAL CHIP 0 5% 1/16W

R341 1-216-864-11 METAL CHIP 0 5% 1/16W
R402 1-218-887-11 METAL CHIP 47K 0.5% 1/10W
R404 1-216-864-11 METAL CHIP 0 5% 1/16W
R405 1-218-911-11 METAL CHIP 470K 0.5% 1/10W
R408 1-218-879-11 METAL CHIP 22K 0.5% 1/10W

R409 1-218-879-11 METAL CHIP 22K 0.5% 1/10W
R410 1-216-864-11 METAL CHIP 0 5% 1/16W
R411 1-216-864-11 METAL CHIP 0 5% 1/16W

R412 1-216-837-11 METAL CHIP 22K 5% 1/16W
R413 1-216-837-11 METAL CHIP 22K 5% 1/16W

R414 1-216-837-11 METAL CHIP 22K 5% 1/16W
R415 1-216-837-11 METAL CHIP 22K 5% 1/16W
R416 1-216-837-11 METAL CHIP 22K 5% 1/16W
R418 1-216-825-11 METAL CHIP 2.2K 5% 1/16W
R419 1-216-857-11 METAL CHIP 1M 5% 1/16W

R420 1-216-833-11 METAL CHIP 10K 5% 1/16W
R421 1-216-845-11 METAL CHIP 100K 5% 1/16W
R423 1-216-793-11 METAL CHIP 4.7 5% 1/10W
R425 1-216-825-11 METAL CHIP 2.2K 5% 1/16W
R426 1-216-849-11 METAL CHIP 220K 5% 1/16W

R427 1-216-841-11 METAL CHIP 47K 5% 1/16W
R428 1-216-853-11 METAL CHIP 470K 5% 1/16W
R429 1-216-845-11 METAL CHIP 100K 5% 1/16W
R431 1-216-833-11 METAL CHIP 10K 5% 1/16W
R432 1-216-841-11 METAL CHIP 47K 5% 1/16W

R433 1-216-864-11 METAL CHIP 0 5% 1/16W
R434 1-216-813-11 METAL CHIP 220 5% 1/16W
R435 1-216-825-11 METAL CHIP 2.2K 5% 1/16W
R436 1-216-845-11 METAL CHIP 100K 5% 1/16W
R437 1-216-864-11 METAL CHIP 0 5% 1/16W

R438 1-216-864-11 METAL CHIP 0 5% 1/16W
R439 1-216-864-11 METAL CHIP 0 5% 1/16W
R440 1-216-864-11 METAL CHIP 0 5% 1/16W
R441 1-216-864-11 METAL CHIP 0 5% 1/16W
R442 1-216-864-11 METAL CHIP 0 5% 1/16W

R443 1-216-845-11 METAL CHIP 100K 5% 1/16W
R444 1-216-864-11 METAL CHIP 0 5% 1/16W
R701 1-216-837-11 METAL CHIP 22K 5% 1/16W
R702 1-216-837-11 METAL CHIP 22K 5% 1/16W
R703 1-216-841-11 METAL CHIP 47K 5% 1/16W

R704 1-216-841-11 METAL CHIP 47K 5% 1/16W
R705 1-216-833-11 METAL CHIP 10K 5% 1/16W

(EV500:AEP, UK/EV500N:AEP)

R705 1-216-837-11 METAL CHIP 22K 5% 1/16W

(EXCEPT EV500:AEP, UK/EV500N:AEP)

R706 1-216-833-11 METAL CHIP 10K 5% 1/16W

(EV500:AEP, UK/EV500N:AEP)

R706 1-216-837-11 METAL CHIP 22K 5% 1/16W

(EXCEPT EV500:AEP, UK/EV500N:AEP)

R707 1-216-793-11 METAL CHIP 4.7 5% 1/10W
R708 1-216-793-11 METAL CHIP 4.7 5% 1/10W
R709 1-216-793-11 METAL CHIP 4.7 5% 1/10W
R712 1-216-864-11 METAL CHIP 0 5% 1/16W
R714 1-216-864-11 METAL CHIP 0 5% 1/16W

R715 1-216-817-11 METAL CHIP 470 5% 1/16W
R716 1-216-817-11 METAL CHIP 470 5% 1/16W
R717 1-216-864-11 METAL CHIP 0 5% 1/16W

(EV501R)

R718 1-218-871-11 METAL CHIP 10K 0.5% 1/10W

(EV501R)

R719 1-216-821-11 METAL CHIP 1K 5% 1/16W

(EV500, EV501R)

R720 1-216-805-11 METAL CHIP 47 5% 1/16W
R750 1-216-829-11 METAL CHIP 4.7K 5% 1/16W
R751 1-216-829-11 METAL CHIP 4.7K 5% 1/16W

28

XP-EV500/EV500C/EV500N/EV501R

Ver 1.2 2003.08

MAIN

Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks

< SWITCH >

S301 1-771-248-11 SWITCH, TACTILE (+)
S302 1-771-248-11 SWITCH, TACTILE (-)
S303 1-762-805-41 SWITCH, PUSH (1 KEY)
S304 1-771-586-11 SWITCH, SLIDE (HOLD .)
S305 1-771-586-11 SWITCH, SLIDE (E•A•S•S)

< VARISTOR >

VDR201 1-801-862-11 VARISTOR, CHIP (1608)
VDR202 1-801-862-11 VARISTOR, CHIP (1608)
VDR701 1-801-862-11 VARISTOR, CHIP (1608)
VDR702 1-801-862-11 VARISTOR, CHIP (1608)
VDR703 1-801-862-11 VARISTOR, CHIP (1608)

3-252-476-11 MANUAL, INSTRUCTION (A) DHC-7

(ENGLISH, FRENCH) (EV500:AEP, UK, E33, MX, AUS)

3-252-476-21 MANUAL, INSTRUCTION (A) DHC-7

(GERMAN, ITALIAN) (EV500:AEP)

3-252-476-31 MANUAL, INSTRUCTION (A) DHC-7

(SPANISH, PORTUGUESE) (EV500:AEP, E33, MX)

3-252-476-41 MANUAL, INSTRUCTION (A) DHC-7

(POLISH, HUNGARIAN) (EV500:AEP)

3-252-476-51 MANUAL, INSTRUCTION (A) DHC-7

(CZECH, RUSSIAN) (EV500:AEP)

3-252-496-11 MANUAL, INSTRUCTION (B) DHC-7

(ENGLISH, TRADITIONAL CHINESE) (EV500:HK)

3-252-496-21 MANUAL, INSTRUCTION (B) DHC-7

(ENGLISH, SIMPLIFIED CHINESE) (EV500:E18)

VDR704 1-801-862-11 VARISTOR, CHIP (1608)

< VIBRATOR >

X401 1-795-561-21 VIBRATOR, CERAMIC 16.934 MHz

************************************************************

MISCELLANEOUS

**************

13 1-805-122-11 DISPLAY PANEL, LIQUID CRYSTAL
14 1-477-704-11 SWITCH UNIT

0 102 X-3380-950-1 OPTICAL PICK-UP (DAX-25E)

M901 A-3180-965-A MOTOR ASSY, TURN TABLE (SPINDLE)
M902 A-3180-966-A MOTOR ASSY, SLED (SLED)

************************************************************

ACCESSORIES

************

1-417-362-11 CONNECTING PACK, CAR (CPA-7A) (EV500C)

0 1-477-496-21 ADAPTOR, AC (AC-ES455K) (EV500C:E33)
0 1-477-500-21 ADAPTOR, AC (AC-ES455K)

(EV500:AEP, E18, E33)

0 1-477-501-21 ADAPTOR, AC (AC-ES455K) (EV500:UK, HK)
0 1-477-502-21 ADAPTOR, AC (AC-ES455K)

(EV500:MX/EV500C:MX)

0 1-477-503-21 ADAPTOR, AC (AC-ES455K) (EV500:AUS)

1-477-746-11 REMOTE COMMANDER (RC-V845) (EV501R)
1-542-514-11 HEADPHONE (HP-M070)

(EV500/EV500C/EV500N:EXCEPT CND)
1-542-516-12 HEADPHONE (HP-M061) (EV500N:CND)
1-542-524-11 HEADPHONE (HP-M046) (EV501R)

The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.

0 1-569-007-12 ADAPTOR, CONVERSION 2P (E33)

3-252-374-21 MANUAL, INSTRUCTION (C) DHC-7C

(ENGLISH) (EV500N:CND/EV501R)
3-252-375-01 TAPE, MAGIC (EV500C)
3-252-446-11 MANUAL, INSTRUCTION (A) DHC-7L

(ENGLISH, FRENCH) (EV500C/EV500N:AEP)

3-252-446-12 MANUAL, INSTRUCTION (A) DHC-7L (CAR KIT)

3-252-446-21 MANUAL, INSTRUCTION (A) DHC-7L

(GERMAN, ITALIAN) (EV500N:AEP)

3-252-446-31 MANUAL, INSTRUCTION (A) DHC-7L

(SPANISH, PORTUGUESE) (EV500C/EV500N:AEP)

3-252-446-41 MANUAL, INSTRUCTION (A) DHC-7L

(POLISH, HUNGARIAN) (EV500N:AEP)

3-252-446-51 MANUAL, INSTRUCTION (A) DHC-7L

(CZECH, RUSSIAN) (EV500N:AEP)

3-252-447-11 MANUAL, INSTRUCTION (B) DHC-7L

(ENGLISH, CHINESE) (EV500N:E)

(EV500C)

29

XP-EV500/EV500C/EV500N/EV501R

REVISION HISTORY

Clicking the version allows you to jump to the revised page.
Also, clicking the version at the upper right on the revised page allows you to jump to the next revised
page.

Ver. Date Description of Revision

1.0 2003.03 New

1.1 2003.06 Addition of Mexican model. (XP-EV500)

1.2 2003.08 Addition of E33, Mexican/Canadian models. (XP-EV500C/EV500N)