Sony Xperia Z2, D6502, D6503, D6543, L50w Working Instructions
1285-2552 Rev 8
© Sony Mobile Communications AB – Company Internal
Working Instructions
D6502, D6503, D6543, L50w
TM
- mechanical -
Xperia
Z2
© Sony Mobile Communications AB – Company Internal
2(80)
Working Instructions (mech)
CONTENTS
1 Exterior Views ................................................................................. 4
1.1 D6502, D6503, D6543 & L50w .............................................................. 4
2 Tools ................................................................................................ 5
3 Disassembly.................................................................................... 6
3.1 SIM Tray ................................................................................................ 6
3.2 Back Panel ............................................................................................ 6
3.3 Adhesive Battery .................................................................................. 7
3.4 Sheet FPC Battery & Battery ............................................................... 8
3.5 Antenna WLAN ..................................................................................... 9
3.6 Main Camera ......................................................................................... 9
3.7 Sheet CU 17 x 4 .................................................................................. 10
3.8 Front assy & Main PBA ...................................................................... 10
4 Replacement ................................................................................. 12
4.1 SIM Tray .............................................................................................. 12
4.2 Back Panel & Adhesive Panel Back .................................................. 12
4.3 Adhesive Battery ................................................................................ 12
4.4 Sheet FPC Battery .............................................................................. 12
4.5 Battery ................................................................................................. 13
4.6 Antenna WLAN ................................................................................... 13
4.7 Main Camera ....................................................................................... 13
4.8 Sheet CU 17 x 4 .................................................................................. 13
4.9 Display Frame ..................................................................................... 14
4.10 Adhesive MIC Con .............................................................................. 15
4.11 Cable RF Coax .................................................................................... 17
4.12 Camera Chat ....................................................................................... 19
4.13 Cap SD ................................................................................................ 20
4.14 Cap USB .............................................................................................. 21
4.15 Core Unit Label ................................................................................... 22
4.16 Cushion Relay FPC ............................................................................ 23
4.17 Earspeaker (Top Speaker) & Adhesive Earspeaker ......................... 24
4.18 FPC Audio Jack & Adhesive Audio Jack .......................................... 26
4.19 FPC CG ............................................................................................... 30
4.20 FPC Relay & Adhesive CU 25 x 6 - 3 pcs & Sheet CU 46 x 5 & Sheet
CU 18 x 5 ............................................................................................. 32
4.21 Holder 2nd Mic ................................................................................... 38
4.22 Holder Camera Chat ........................................................................... 39
4.23 Holder Loudspeaker & Adhesive Lo udspe a k e r Lid & Adh Speaker
Back & Adh VIB Conn & Adh with mesh 14 x 5................................ 40
4.24 PBA An t e n n a ...................................................................................... 49
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Working Instructions (mech)
4.25 Plate Speaker ...................................................................................... 50
4.26 Ring Audio Jack ................................................................................. 52
4.27 Sheet Battery Adhesive Top .............................................................. 53
4.28 Sheet LCD 18 x 7 ................................................................................ 54
4.29 Sheet LCD 7 x 7 .................................................................................. 54
4.30 Sheet Thermal Conductive ................................................................ 55
4.31 Shield Camera .................................................................................... 56
4.32 Spacer 10 x 4 ...................................................................................... 57
4.33 Tray Core Unit Label .......................................................................... 58
4.34 Water indicator I ................................................................................. 59
4.35 Water indica t or II ................................................................................ 60
4.36 Vibrator & Adhesive VIB & Spacer 5 x 2.5 ........................................ 61
4.37 Cushion Cam ...................................................................................... 63
4.38 Sheet Guide Label .............................................................................. 64
4.39 Sheet 5x10 .......................................................................................... 65
4.40 Spacer 8x5 .......................................................................................... 66
4.41 Sheet 1st MIC ...................................................................................... 67
4.42 Board Swap - Replacement ............................................................... 68
4.43 Board Swap – Change Label ............................................................. 69
4.44 Board Swap – Customize of Software .............................................. 69
5 Reassembly................................................................................... 70
5.1 Front assy & Main PBA ...................................................................... 70
5.2 Sheet CU 17 x 4 .................................................................................. 71
5.3 Main Camera ....................................................................................... 72
5.4 Antenna WLAN ................................................................................... 72
5.5 Battery & Sheet FPC Battery ............................................................. 73
5.6 Adhesive Battery ................................................................................ 75
5.7 Back Panel with Adhesive Panel Back ............................................. 75
5.8 SIM Tray .............................................................................................. 79
6 Revision History ........................................................................... 80
For general information about mechanical repair related issues, refer to
1220-1333: Generic Repair Manual - mechanical
1285-2552 Rev 8
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1 Exterior Views
1.1 D6502, D6503, D6543 & L50w
Working Instructions (mech)
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2 Tools
SPECIAL TOOLS
1. Torque Screwdriver
2. Front Opening Tool
3. Bits (JCIS No 0)
4. Flex Film Assembly Tool
5. Guitar Pick
6a & c. Top and Bottom Press
6b. Top press inlay no 2
7. Rear Panel Adhesive Align Fixture
8. Audio Jack Press
9. Earspeaker/Loudspeaker Top
10. Speaker Holder Press
Working Instructions (mech)
For part no’s on the tools above, refer to the ‘Tools Catalogue/Matrix’.
ST ANDARD TOOLS
1. Dentist Hook
2. Nylon Pointer
3. Tweezers
4. Suction Cup
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3 Disassembly
The disassembly is done in the following order:
1. SIM Tray
2. Back Panel
3. Adhesive Battery
4. Sheet FPC Batter y ( a) & Battery (b)
5. Antenna WLAN
6. Main Camera
7. Sheet CU 17 x 4
8. Front assy (a) & Main PBA (b)
3.1 SIM Tray
Open the Cap USB and remove the SIM card and the
SIM Tray.
Working Instructions (mech)
3.2 Back Panel
Attach the Suction cup, insert the Guitar Pick.
Slide along all sides.
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Disassembly
Be careful not to damage the camera.
Lift up the upper part of the Back Panel slightly.
Working Instructions (mech)
3.3 Adhesive Battery
Capture the Adhesive Battery tab.
Pull the tab slowly in a horizontal direction
until you removed the adhesive completely.
Scrap! Not to be reused.
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Disassembly
Remove the back Panel.
Unsnap the BtB connector of the Battery.
Working Instructions (mech)
3.4 Sheet FPC Battery & Battery
Remove the Sheet FPC Battery.
Scrap! Not to be reused.
Remove the four Screws by using a screwdriver with
Bits (JCI S No 0).
Scrap! Not to be reused.
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Disassembly
Lift up the Battery in an angel and remove the Battery.
3.5 Antenna WLAN
Remove the Antenna WLAN.
Working Instructions (mech)
3.6 Main Camera
Unsnap the BtB connector of the Camera.
Remove the Camera. Be careful not to damage it.
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Disassembly
3.7 Sheet CU 17 x 4
Remove the Sheet CU 17 x 4.
Scrap! Not to be reused.
3.8 Front assy & Main PBA
Unsnap the BtB connector of FPC Audio Jack.
Working Instructions (mech)
Unsnap the BtB connector of FPC Relay.
Unsnap the BtB connector of FPC CG.
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Disassembly
Unsnap the connector of Cable RF Coax.
Insert the Front Opening Tool to release the Main PBA.
Working Instructions (mech)
Lift the main PBA.
Separate the Main PBA from the Front assy.
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4 Replacement
4.1 SIM Tray
Follow the 3.1 Disassembly instructions!
Prepare the new SIM Tray .
Follow the 5.8 Reassembly instructions!
4.2 Back Panel & Adhesive Panel Back
Follow the 3.1 – 3.2 Disassembly instructions!
Prepare the new Back Panel with Adhesive Panel Back.
Follow the 5.7 – 5.8 Reassembly instructions!
Scrap! Do not reuse the Adhesive Panel Back.
Working Instructions (mech)
4.3 Adhesive Battery
Follow the 3.1 – 3.3 Disassembly instructions!
Prepare the new Adhesive Battery.
Follow the 5.6 – 5.8 Reassembly instructions!
Scrap! Do not reuse the Adhesive Battery.
4.4 Sheet FPC Battery
Follow the 3.1 – 3.4 Disassembly instructions!
Prepare the new Sheet FPC Battery.
Follow the 5.5 – 5.8 Reassembly instructions!
Scrap! Do not reuse the Sheet FPC Battery.
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Replacement
4.5 Battery
Follow the 3.1 – 3.4 Disassembly instructions!
Prepare the new Sheet FPC Battery.
Follow the 4.27 Replacement instructions.
Follow the 5.5 – 5.8 Reassembly instructions!
Visual Inspection of the Battery.
4.6 Antenna WLAN
Follow the 3.1 – 3.5 Disassembly instructions!
Prepare the new Antenna WLAN.
Follow the 5.4 – 5.8 Reassembly instructions!
Working Instructions (mech)
4.7 Main Camera
Follow the 3.1 – 3.6 Disassembly instructions!
Prepare the new Main Camera.
Follow the 5.3 – 5.8 Reassembly instructions!
4.8 Sheet CU 17 x 4
Follow the 3.1 – 3.7 Disassembly instructions!
Prepare the new Sheet CU 17 x 4.
Follow the 5.2 – 5.8 Reassembly instructions!
Scrap! Do not reuse the Sheet CU 17 x 4.
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Replacement
4.9 Display Frame
Follow the 3.1 – 3.8 Disassembly instructions!
Follow the 4.11, 4.19, 4.20, 4.23, 4.30, 4.37, 4.39, 4.40
Removal instructions!
Carry out the Removal as described below.
Prepare the new Display Frame .
Carry out the Installation as described below.
Follow the 4.39, 4.11, 4.19, 4.20, 4.23, 4.40, 4.30, 4.37
Installation instructions!
Follow the 5.1 – 5.8 Reassembly instructions!
Working Instructions (mech)
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Replacement
4.10 Adhesive MIC Con
Follow the 3.1 – 3.3 Disassembly instructions!
Carry out the Removal as described below.
Prepare the new Adhesive MIC Con.
Carry out the Installation as described below.
Follow the 5.6 – 5.8 Reassembly instructions!
REMOVAL
Lift the flex over the MIC with the Flex Film Assembly Tool.
Working Instructions (mech)
Remove the Adhesive MIC Con. Remove all remains of
the adhesive residue found on the Holder Loud speaker
and the MIC.
Scrap! Not to be reused!
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Replacement:
INSTALLATION
Place a new Adhesive MIC Con in the correct position.
Working Instructions (mech)
Press gently.
Attach the flex and press to secure its attachment.
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Replacement
4.11 Cable RF Coax
Follow the 3.1 – 3.3 Disassembly instructions!
Carry out the Removal as described below.
Prepare the new Cable RF Coax.
Carry out the Installation as described below.
Follow the 5.6 – 5.8 Reassembly instructions!
REMOVAL
Disconnect the Cable RF Coax from the Main PBA.
Working Instructions (mech)
Disconnect the Cable RF Coax from the PBA Antenna.
Unsnap and remove the Cable RF Coax.
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Replacement:
INSTALLATION
Connect the Cable RF Coax to the PBA Antenna.
Working Instructions (mech)
Connect the Cable RF Coax to the Main PBA.
Insert the Cable to the four hooks Nylon Pointer.
Visual check that the Cable is well fixed to the hooks.
No parts of the Cable should be higher than the inner
frame of the Display Frame.
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Replacement
4.12 Camera Chat
Follow the 3.1 – 3.8 Disassembly instructions!
Follow the 4.22 Removal instructions!
Carry out the Removal as described below.
Prepare the new Camera Chat.
Carry out the Installation as described below.
Follow the 4.22 Installation instructions!
Follow the 5.1 – 5.8 Reassembly instructions!
REMOVAL
Open the connector and remove the Camera Chat.
Working Instructions (mech)
INSTALLATION
Insert the Camera flex into the ZIF connector. Align the
two wings on the flex. Close the connector with your finger.
Push the Camera forward and down to secure the position
in the shield fence. Do not touch the lens.
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Replacement
4.13 Cap SD
Carry out the Removal as described below.
Prepare the new Cap SD.
Carry out the Installation as described below.
REMOVAL
Turn the Cap SD and pull.
The head of the plug is oval.
Working Instructions (mech)
INSTALLATION
Place a new Cap SD in the correct position.
Press to secure its position.
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Replacement
4.14 Cap USB
Carry out the Removal as described below.
Prepare the new Cap USB.
Carry out the Installation as described below.
REMOVAL
Turn the Cap USB and pull.
The head of the plug is oval.
Working Instructions (mech)
INSTALLATION
Place a new Cap USB in the correct position.
Press to secure its position.
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Replacement
4.15 Core Unit Label
Carry out the Removal as described below.
Prepare the new Core Unit Label.
Carry out the Installation as described below.
REMOVAL
Read the old Core Unit Label and write the information
into the ‘’LabelPrint Solution’ program.
Working Instructions (mech)
Open the Cap SD and pull out the Label Tray.
Remove the Core Unit Label.
Scrap Core Unit Label, not to be reused.
Remove and clean any remaining adhesive residue found
on Label Tray.
INSTALLATION
Check that the proper label format is loaded in the Zebra
printer and write a new Label by using the ‘Label Print’
software.
Place and align a new Core Unit Label in the correct
position. Press with a finger to secure the attachment.
One label only is allowed.
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Replacement
4.16 Cushion Relay FPC
Follow the 3.1 – 3.3 Disassembly instructions!
Carry out the Removal as described below.
Prepare the new Cushion Relay FPC.
Carry out the Installation as described below.
Follow the 5.6 – 5.8 Reassembly instructions!
REMOVAL
Remove the Cushion Relay FPC.
Working Instructions (mech)
INSTALLATION
Align by the top left corner of the Spacer on the BtB
connector. Press gently with your finger to secure the
attachment.
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Working Instructions (mech)
Replacement
4.17 Earspeaker (Top Speaker) & Adhesive Earspeaker
Follow the 3.1 – 3.8 Dis asse mbly instructions!
Carry out the Removal as described below.
Prepare the new Earspeaker with Adhesive.
Carry out the Installation as described below.
Follow the 5.1 – 5.8 Reassembly instructions!
REMOVAL
Remove the old Earspeaker.
Scrap! Not to be reused!
Remove the old Adhesive and all remains of the Adhesive
residue found in the cavity.
INSTALLATION
Clean the Earspeaker carefully before the new Adhesive
Earspeaker is attached to secure the water resistant.
Align a new Adhesive Earspeaker on the Earspeaker
without any wrinkles.
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