Page 1
HISTORY INFORMATION FOR THE FOLLOWING MANUA L:
SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 7/2015
GN1T CHASSIS
Segment: XFLL
Version Date Subject
1.0 7/2015 Original manual issue.
2.0 12/2015 Addition of information. (P.10, P.11, P.77, P.79, P.86)
Change of information. (P.3, P.9, P.12, P.39, P.43, P.66, P.131, P.138~P.141, P.147, P.148, P.152)
2.1 01/2016 Change of information. (P.140)
3.0 04/2016 Addition of 49” model. (P.3, P.77~100, P.160, P.163, P.173~177, P.184)
3.1 08/2016 Change of information.(P.169)
LCD TV
9-888-581-05
Page 2
SERVICE MANUAL
GN1T CHASSIS
Segment: XFLL
LCD TV
9-888-581-05
Page 3
MODEL LIST
MODEL COLOR COMMANDER DEST.
XBR-49X800C Black RMT-TX100U (UC2)
US/CND
XBR-55X805C Black RMT-TX100B (LA8)
CHILE
PERU
VENEZUELA
(AR4)
ARGENTINA
XBR-55X807C Black RMT-TX100B (CO1)
COLOMBIA
XBR-55X809C Black RMT-TX100B (ECU)
ECUADOR
XBR-55X810C Black RMT-TX100U (UC2)
US/CND
XBR-65X800C Black RMT-TX100B (LA1)
MEXICO
XBR-65X805C Black RMT-TX100B (LA8)
CHILE
PERU
VENEZUELA
XBR-65X807C Black RMT-TX100B (CO1)
COLOMBIA
XBR-65X809C Black RMT-TX100B (ECU)
ECUADOR
XBR-65X810C Black RMT-TX100U (UC2)
US/CND
MODEL COLOR COMMANDER DEST.
XBR-49/55/65X800C,805C,807C,809C,810C
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WARNINGS AND CAUTION S - ENGLISH
CAUTION
These servicing instructions are for use by q ualified service personnel only.
To reduce the ri sk o f ele ct ri c sho c k, d o not perfo r m any se r vici ng other than that co nta ine d in the o pe r at ing inst ruc ti ons unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, b ecause of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your pr operty and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.
SAFETY-RELATED COMPONENT WARNING!!
Components identified by shading and mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony
parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe ope ratio n are identified in this manual.
Follow these procedures whene ver critical components are replaced or improper operation is suspected.
CAUTION ABOUT THE LITHIUM BATTERY
• Danger of explosion if battery is incorrectly rep laced. Replace only with the same or equivalent type.
• Outer case broken battery should not contact to water.
XBR-49/55/65X800C,805C,807C,809C,810C
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WARNINGS AND CAUTION S - FRENCH
ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualifi é seulement.
Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.
WARNING!!
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est
directement raccordé à l’alimentation du secteur.
POUR TRANSPORTER LE TÉLÉVISEUR
Tenez compte de ce qui suit pendant l’installation du téléviseur :
• Débranchez tous les câbles avant de transporter le téléviseur.
• Transportez le téléviseur avec le nombre de personnes approprié ; un téléviseur de grande taille doit être transporté par au moins deux personnes.
• Lors du transport du téléviseur, l’emplacement de s mains est très important pour votre sécurité, ainsi que pour éviter de causer d es dommages.
ALERTE!!
Afi n d’eviter tout risque d’electrocution provenant d’un chassis so us tension, un transformateur d’isolement doit etre utilise lors d e tout depannage. Le chassis de ce recepteur est
directement raccorde a l’alimentation du secteur.
ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifi es par une trame et par une marque sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique po ur la securite
du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les
reglages de circuit dont l’importance est critique po ur la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de
composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.
XBR-49/55/65X800C,805C,807C,809C,810C
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USE CAUTION WHEN HANDLING T HE LCD PANEL
When repa ir ing the LCD p a nel, b e sure you ar e gr o und ed b y using a wrist b and .
When repa ir ing the LCD p a nel o n the wall, the LCD panel must b e secur ed usi ng t he 4 mounting ho l es o n the r ea r co ver .
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in ar eas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage oc curs at the inverter circ uit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Bur n-in p erio d with LCD panel face do wn condition, in repair activity.
WARNINGS AN D C AUT IO N S
XBR-49/55/65X800C,805C,807C,809C,810C
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SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” o r touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorize d replacement parts, particularly transistors, th a t were installed during a p revious repair. Point them out to the customer and recommend their replac ement.
5. Look for par ts which, though functio ni ng, show ob vio us si gns o f de te ri o ra tio n. P o int them out to the custo mer and reco mmend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inve rt er board is prohibited.
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Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed m etal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be m easured by any one of three m ethod s.
1. A commercial leakag e tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage d rop across a resistor by means of a VOM or battery-operated AC voltmeter. The
“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passiv e VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also
at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance
between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot
side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the
lamp should light at normal brilliance if the screw is at ground potential (see Figure B).
SAFETY CHECK-OUT
XBR-49/55/65X800C,805C,807C,809C,810C
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SELF DIAGNOSIS FUNCTION
The units in this manual contain a s elf-diagnostic function. If an erro r o ccurs, the Smart Cor e Red LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the Smart Core Red LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these
problems occur.
DIAGNOSTIC TEST INDICATORS
When an error occurs, the Smart Core Red LED will flash a set number of times to indicate the possible cause of the problem.
If there is more than one error, the LED will identify the first of the problem areas.
Result for all of the following diagnostic items are displayed on screen.
If the screen displays a “0”, no error has occurred .
<G>: Power supply board, <B>: Main board, <T>: Tcon board, (LD) board ,
<P>: Panel module , <S>: Speaker , <A>: Power Adapter
RED LED blinking count Detection Items
2x
3x
4x None
<G/B> Main 12V over voltage [MAIN_POWE R]
<B> Main 5.0V failure [DC _ALE RT ]
<B/S> Audio amp. protecti on [AUD_ERR]
<B> Tuner or demodulator I2C No ACK [TU_DEMOD] [Note.1]
<B> HDMI Switch/Equalizer I2C communication error [HDMI_EQ] [Note.2]
Note.1/Note.2: Both functions were di sabled but remains on the Self diagnosis screen li ke in the next page.
Note.2: There are some sets which still enable this HDMI error detection function.
Among these, software version updated or installed to PKG2173 or higher have this function disabled.
5x
6x <G/P/B> Backlight failure [BACKLIGHT]
7x
8x <B> Software error [S W_ERR]
Red italic: detect at startup sequence only.
XBR-49/55/65X800C,805C,807C,809C,810C
<P/T/G/B> Panel ID EEP RO M I2C No A CK (Also panel power fai lure is a suspect) [P_ID_ERR]
<T> TCon IC I2C communication error [T CON_ER R]
Over temperature protection [T EMP_ERR]
<B> Temp. sensor I2C No A CK [TEMP_ERR]
<B> V By One lock error between Main device and 4KBE device [4KB E_E RR ]
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[SELF DIAGNOSTIC SCREEN DISPLAY]
SELF DIAGNOSIS FUNCTION
Format of error timestamps
YYMMDDhhmmss (in UTC)
Example:
120823132523 -> Aug 23 2012 13:25:23 UTC
* Only when time is set, an error timestamp
is saved.
Both of HDMI_EQ/TU_DEMOD have been disabled.
(Refer the previous page for details.)
The number indicated here has no meaning.
Smart Core Red LED
blinking count
•Panel Operation Time is recorded every
30 min, but Total Operation Time is recorded every 1 hr.
Therefore, the panel op. time might become larger than
the total op. time.
Error item Naming
Error count
SELF CHECK
Back
<<
002 MAIN_POWER 000000000000 000000000000 000000000000 000
003 DC_ALERT 000000000000 000000000000 000000000000 000
003 AUD_ERR 150101000018 150101000018 150101000018 003
003 HDMI_EQ 150101000123 150101000045 150101000045 003
003 TU_DEMOD 150101000218 150101000223 150101000105 003
004 LD_ERR 000000000000 000000000000 000000000000 000
004 BCM_ERR 000000000000 000000000000 000000000000 000
005 TCON_ERR 150101000504 000000000000 000000000000 001
005 P_ID_ERR 000000000000 000000000000 000000000000 000
006 BACKLIGHT ERR 000000000000 000000000000 000000000000 000
007 TEMP_ERR 150101000200 150101000002 000000000000 002
007 4KBE_ERR 000000000000 000000000000 000000000000 000
008 SW_ERR 000000000000 000000000000 000000000000 000
00005 00414 00002
[Home]Exit
Error
timestamp for
last recorded
error
Error
timestamp for
second last
recorded error
Error
timestamp
for 3rd last
recorded
error
Total Operation Time [hr] – Boot Count – Panel Operation Time [hr]
XBR-49/55/65X800C,805C,807C,809C,810C
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SELF DIAGNOSIS FUNCTION
SELF-DIAGNOSTIC SCREEN DISPLAY
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be co nfirmed, it is possible to bring up past occurrences of failure for
confirmation on the screen:
[To Bring Up Screen Test]
In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
Since the diagnostic results displayed o n the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to “0”.
Clearing the Self Check Diagnostic List
Panel operation time : Press the Channel 7 => Channel 0 .
*Note that this model does not have the function to clear the result display to “0” ,which was possible in the conventional models
by the operation of “press the Channel 8=>Channel 0”
Exiting the Self-diagnostic screen
To exit the Self Diagnostic screen, Po wer off & on or Push the <Home> butto n.
XBR-49/55/65X800C,805C,807C,809C,810C
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SEC 1. DISASSEMBLY
• There are clutch in the yellow frame[ ]. Therefore please b e careful in the case of the disassembly or assembly of parts.
1-1. XBR-55X805C/807C/809C/810C
1-1-1. STAND, SHAFT (L SWN) A AND NECK
4 screws (SCREW, +PSW M5X12) P/N: 2-580-607-01
Screw (SCREW, +PSW M5X12)
P/N: 2-580-607-01
STAND NECK ASSY (LAK)
P/N: 4-564-539-01
XBR-49/55/65X800C,805C,807C,809C,810C
STAND, SHAFT
(L SWN) A
STAND, SHAFT
(L SWN) A
Screw (SCREW, +PSW M5X12)
P/N: 2-580-607-01
STAND NECK ASSY (LAK)
P/N: 4-564-539-01
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1-1. XBR-55X805C/807C/809C/810C
1-1-2. LABEL, REAR TERMINAL AND LABEL, SIDE TERMINAL (W) AND LABEL, CI
DISASSEMBLY
(CO1 ONLY)
LABEL, CI
XBR-49/55/65X800C,805C,807C,809C,810C
LABEL, REAR TERMINAL
LABEL, SIDE TERMINAL (W)
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1-1. XBR-55X805C/807C/809C/810C
1-1-3. AC COVER AND POWER SUPPLY CORD
DISASSEMBLY
1
Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01
2 3 4
XBR-49/55/65X800C,805C,807C,809C,810C
POWER SUPPLY CORD
AC COVER
5
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1-1. XBR-55X805C/807C/809C/810C
1-1-4. COVER, REAR (L SWN) A
DISASSEMBLY
1
3
2
7 screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01
6 screws (SCREW, +PSW M4X10) P/N: 4-159-298-01
10 screws (SCREW, +PWH M3X6) P/N: 4-452-935-11
NOTE:
COVER, REAR (L SWN) A
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1-1. XBR-55X805C/807C/809C/810C
1-1-5. TAPE
(120 Hz)
TAPE
DISASSEMBLY
TAPE
(60 Hz)
TAPE
XBR-49/55/65X800C,805C,807C,809C,810C
TAPE
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1-1. XBR-55X805C/807C/809C/810C
1-1-6. TAPE
DISASSEMBLY
(120 Hz)
TAPE
TAPE
XBR-49/55/65X800C,805C,807C,809C,810C
(60 Hz)
TAPE
TAPE
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1-1. XBR-55X805C/807C/809C/810C
1-1-7. TAPE AND WIRE DRESSING
DISASSEMBLY
XBR-49/55/65X800C,805C,807C,809C,810C
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1-1. XBR-55X805C/807C/809C/810C
1-1-8. WIRE DRESSING AND SPEAKER BOX ASSY (L)
DISASSEMBLY
1 2
3 4 5
XBR-49/55/65X800C,805C,807C,809C,810C
SPEAKER BOX ASSY (L)
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1-1. XBR-55X805C/807C/809C/810C
1-1-9. WIRE DRESSING AND SPEAKER BOX ASSY (R)
DISASSEMBLY
1
2 3 4
XBR-49/55/65X800C,805C,807C,809C,810C
SPEAKER BOX ASSY (R)
20
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1-1. XBR-55X805C/807C/809C/810C
1-1-10. TAPE
DISASSEMBLY
TAPE
XBR-49/55/65X800C,805C,807C,809C,810C
TAPE
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1-1. XBR-55X805C/807C/809C/810C
1-1-11. CONNECTOR ASSY 28P (120 Hz)
DISASSEMBLY
1
2 3
XBR-49/55/65X800C,805C,807C,809C,810C
CONNECTOR ASSY 28P
P/N: 1-910-110-69
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1-1. XBR-55X805C/807C/809C/810C
1-1-12. CONNECTOR ASSY 28P (60 Hz)
DISASSEMBLY
1
2 3
XBR-49/55/65X800C,805C,807C,809C,810C
CONNECTOR ASSY 28P
P/N: 1-910-110-67
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1-1. XBR-55X805C/807C/809C/810C
1-1-13. FLEXIBLE FLAT CABLE 41P (120 Hz ONLY)
DISASSEMBLY
1
TAPE
2
TAPE
3
XBR-49/55/65X800C,805C,807C,809C,810C
4
FLEXIBLE FLAT CABLE 41P
P/N: 1-849-076-11
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1-1. XBR-55X805C/807C/809C/810C
1-1-14. FLEXIBLE FLAT CABLE 51P (120 Hz)
DISASSEMBLY
1
XBR-49/55/65X800C,805C,807C,809C,810C
2
FLEXIBLE FLAT CABLE 51P
P/N: 1-849-075-11
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1-1. XBR-55X805C/807C/809C/810C
1-1-15. FLEXIBLE FLAT CABLE 51P (60 Hz)
DISASSEMBLY
1
TAPE
2
XBR-49/55/65X800C,805C,807C,809C,810C
3
FLEXIBLE FLAT CABLE 51P
P/N: 1-849-075-11
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1-1. XBR-55X805C/807C/809C/810C
1-1-16. WIRE DRESSING
DISASSEMBLY
XBR-49/55/65X800C,805C,807C,809C,810C
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1-1. XBR-55X805C/807C/809C/810C
1-1-17. SMART CORE
DISASSEMBLY
NOTE:
1
2
SMART CORE
XBR-49/55/65X800C,805C,807C,809C,810C
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1-1. XBR-55X805C/807C/809C/810C
1-1-18. SWITCH UNIT
2 3
DISASSEMBLY
1
XBR-49/55/65X800C,805C,807C,809C,810C
SWITCH UNIT
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1-1. XBR-55X805C/807C/809C/810C
1-1-19. HARNESS ASSY (MAIN)
DISASSEMBLY
HARNESS ASSY(MAIN)
P/N: 1-910-110-68
XBR-49/55/65X800C,805C,807C,809C,810C
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1-1. XBR-55X805C/807C/809C/810C
1-1-20. BT ANTENNA
DISASSEMBLY
1
Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41
2 3
XBR-49/55/65X800C,805C,807C,809C,810C
BT ANTENNA
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1-1. XBR-55X805C/807C/809C/810C
1-1-21. BRACKET, SP L (L SWN) A AND BRACKET, SP R (L SWN) A
DISASSEMBLY
1
2
3
6 screws (SCREW, +PSW M3X8)
P/N: 2-580-593-01
1
6 screws (SCREW, +PSW M3X8)
P/N: 2-580-593-01
2
3
BRACKET, SP R (L SWN) A
XBR-49/55/65X800C,805C,807C,809C,810C
BRACKET, SP L (L SWN) A
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1-1. XBR-55X805C/807C/809C/810C
1-1-22. BRACKET, STAND (L SWN)
DISASSEMBLY
1
XBR-49/55/65X800C,805C,807C,809C,810C
2
BRACKET, STAND (L SWN)
33
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1-1. XBR-55X805C/807C/809C/810C
1-1-23. GL6
DISASSEMBLY
1
6 screws (SC REW, +PS W M3X6 W12) P/ N: 4-256-393-12
XBR-49/55/65X800C,805C,807C,809C,810C
3 2
4
GL6
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1-1. XBR-55X805C/807C/809C/810C
1-1-24. SHEET, INSULATION(HRN L)
NOTE:
DISASSEMBLY
SHEET, INSULATION(HRN L)
1 2
XBR-49/55/65X800C,805C,807C,809C,810C
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1-1. XBR-55X805C/807C/809C/810C
1-1-25. BRACKET, SIDE F (MOLD)
DISASSEMBLY
1
2 3
XBR-49/55/65X800C,805C,807C,809C,810C
BRACKET, SIDE F (MOLD)
36
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1-1. XBR-55X805C/807C/809C/810C
1-1-26. BRACKET, TOP FL (MOLD) (CO1 ONLY)
2 3
DISASSEMBLY
1
XBR-49/55/65X800C,805C,807C,809C,810C
BRACKET, TOP FL (MOLD)
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1-1. XBR-55X805C/807C/809C/810C
1-1-27. BMFW
2 3
DISASSEMBLY
1
8 screws (SCREW (+PSW) (M3X 6))
P/N: 2-990-421-41
XBR-49/55/65X800C,805C,807C,809C,810C
BMFW
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1-1. XBR-55X805C/807C/809C/810C
DISASSEMBLY
1-1-28. GASKET (BMF)
Five attachment positions of Gasket BMFW B-Side view
PWB P/N indication location
XBR-49/55/65X800C,805C,807C,809C,810C
NOTE:
When you replace a BMFW board, it is necessary to stick five new GASKET on a new BMFW board.
GASKET (BMF): 4-566-117-01
But in below cases, GASKET is not necessary.
GASKET is soldered onto the surface of the board
In case below number is printed on the surface of the B-board
"1-894-595-12 or 22“
(Please note that this is not the P/N of mounted board)
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1-1. XBR-55X805C/807C/809C/810C
1-1-29. SHEET, THERMAL(BM) AND PLATE, MAIN S (HRN)
1
DISASSEMBLY
NOTE:
SHEET, THERMAL (BM)
2 3 4
2 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41
XBR-49/55/65X800C,805C,807C,809C,810C
PLATE, MAIN S (HRN)
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1-1. XBR-55X805C/807C/809C/810C
1-1-30. SLIDE, CLAMP
DISASSEMBLY
1
XBR-49/55/65X800C,805C,807C,809C,810C
2
SLIDE, CLAMP
41
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1-1. XBR-55X805C/807C/809C/810C
1-1-31. LCD PANEL
DISASSEMBLY
LCD PANEL
XBR-49/55/65X800C,805C,807C,809C,810C
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1-2. XBR-65X800C/805C/807C/809C/810C
1-2-1. STAND, SHAFT (2L SWN) A AND NECK
DISASSEMBLY
4 screws (SCREW, +PSW M5X12) P/N: 2-580-607-01
4-546-910-01
STAND NECK ASSY
XBR-49/55/65X800C,805C,807C,809C,810C
NECK
2 screws ( SCREW, +PSW M5X20)
STAND,
SHAFT (2L SWN) A
STAND,
SHAFT (2L SWN) A
2 screws ( SCREW, +PSW M5X20)
4-546-910-01
STAND NECK ASSY
43
Page 44
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-2. LABEL, REAR TERMINAL AND LABEL, SIDE TERMINAL (W) AND LABEL, CI
DISASSEMBLY
(CO1 ONLY)
LABEL, CI
XBR-49/55/65X800C,805C,807C,809C,810C
LABEL, REAR TERMINAL
LABEL, SIDE TERMINAL (W)
44
Page 45
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-3. AC COVER AND POWER SUPPLY CORD
DISASSEMBLY
1
Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01
2 3 4
XBR-49/55/65X800C,805C,807C,809C,810C
POWER SUPPLY CORD
AC COVER
5
45
Page 46
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-4. COVER, REAR (2L SWN) A
1
7 screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01
6 screws (SCREW, +PSW M4X10) P/N: 4-159-298-01
12 screws (SCREW, +PWH M3X6) P/N: 4-452-935-11
DISASSEMBLY
COVER, REAR (2L SWN) A
2
NOTE:
XBR-49/55/65X800C,805C,807C,809C,810C
46
Page 47
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-5. TAPE
DISASSEMBLY
TAPE
XBR-49/55/65X800C,805C,807C,809C,810C
TAPE
47
Page 48
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-6. TAPE AND WIRE DRESSING
DISASSEMBLY
TAPE
XBR-49/55/65X800C,805C,807C,809C,810C
TAPE
TAPE
48
Page 49
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-7. TAPE
DISASSEMBLY
TAPE
XBR-49/55/65X800C,805C,807C,809C,810C
TAPE
TAPE
TAPE (DK020FR-19) 19X50 SHEET
49
Page 50
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-8. WIRE DRESSING
DISASSEMBLY
XBR-49/55/65X800C,805C,807C,809C,810C
50
Page 51
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-9. SPEAKER BOX ASSY (L)
2 3
DISASSEMBLY
1
XBR-49/55/65X800C,805C,807C,809C,810C
SPEAKER BOX ASSY (L)
51
Page 52
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-10. SPEAKER BOX ASSY (R)
2 3
DISASSEMBLY
1
XBR-49/55/65X800C,805C,807C,809C,810C
SPEAKER BOX ASSY (R)
52
Page 53
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-11. BT ANTENNA
2 3
DISASSEMBLY
1
Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41
XBR-49/55/65X800C,805C,807C,809C,810C
BT ANTENNA
53
Page 54
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-12. SMART CORE
DISASSEMBLY
NOTE:
1
2
SMART CORE
XBR-49/55/65X800C,805C,807C,809C,810C
54
Page 55
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-13. SWITCH UNIT
2 3
DISASSEMBLY
1
XBR-49/55/65X800C,805C,807C,809C,810C
SWITCH UNIT
55
Page 56
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-14. HARNESS ASSY (MAIN) AND CONNECTOR ASSY 28 P
DISASSEMBLY
1
2
HARNESS ASSY(MAIN)
P/N: 1-910-110-66
XBR-49/55/65X800C,805C,807C,809C,810C
CONNECTOR ASSY 28P
P/N: 1-910-110-65
3
56
Page 57
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-15. SLIDE, CLAMP
DISASSEMBLY
1
2
1
SLIDE, CLAMP
SLIDE, CLAMP
1
2
SLIDE, CLAMP
2
SLIDE, CLAMP
XBR-49/55/65X800C,805C,807C,809C,810C
57
Page 58
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-16. BRACKET, SP (2L SWN) A
DISASSEMBLY
1
2
3
4 screws (SCREW, +PSW M3X8)
P/N: 2-580-593-01
1
4 screws (SCREW, +PSW M3X8)
P/N: 2-580-593-01
2
3
BRACKET, SP (2L SWN) A
XBR-49/55/65X800C,805C,807C,809C,810C
BRACKET, SP (2L SWN) A
58
Page 59
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-17. BRACKET, STAND (2L SWN)
1
PULLEY, STAND (HWI) x2
P/N: 4-534-964-01
2 3 4
DISASSEMBLY
12 screws (SCREW, +PSW M3X8)
P/N: 2-580-593-01
XBR-49/55/65X800C,805C,807C,809C,810C
BRACKET, STAND (2L SWN)
59
Page 60
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-18. GL6
DISASSEMBLY
1
6 screws (SC REW, +PS W M3X6 W12) P/ N: 4-256-393-12
XBR-49/55/65X800C,805C,807C,809C,810C
3 2
4
GL6
60
Page 61
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-19. SHEET, INSULATION(HRN L)
1 2
NOTE:
DISASSEMBLY
SHEET, INSULATION (HRN L)
XBR-49/55/65X800C,805C,807C,809C,810C
61
Page 62
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-20. TAPE AND FLEXIBLE FLAT CABLE 41P (XFF) AND FLEXIBLE FLAT CABLE 51P (XFF)
1
DISASSEMBLY
TAPE
2
XBR-49/55/65X800C,805C,807C,809C,810C
FLEXIBLE FLAT CABLE 41P (XFF)
P/N: 1-849-078-11
3
FLEXIBLE FLAT CABLE 51P
(XFF)
P/N: 1-849-079-11
62
Page 63
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-21. BRACKET, SIDE F (MOLD)
2 3
DISASSEMBLY
1
XBR-49/55/65X800C,805C,807C,809C,810C
BRACKET, SIDE F (MOLD)
63
Page 64
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-22. BRACKET, TOP FL (MOLD) (CO1 ONLY)
2 3
DISASSEMBLY
1
XBR-49/55/65X800C,805C,807C,809C,810C
BRACKET, TOP FL (MOLD)
64
Page 65
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-23. BMFW
2 3
DISASSEMBLY
1
8 screws (SCREW (+PSW) (M3X 6))
P/N: 2-990-421-41
XBR-49/55/65X800C,805C,807C,809C,810C
BMFW
65
Page 66
1-2. XBR-65X800C/805C/807C/809C/810C
DISASSEMBLY
1-2-24. GASKET (BMF)
Five attachment positions of Gasket BMFW B-Side view
PWB P/N indication location
XBR-49/55/65X800C,805C,807C,809C,810C
NOTE:
When you replace a BMFW board, it is necessary to stick five new GASKET on a new BMFW board.
GASKET (BMF): 4-566-117-01
But in below cases, GASKET is not necessary.
GASKET is soldered onto the surface of the board
In case below number is printed on the surface of the B-board
"1-894-595-12 or 22“
(Please note that this is not the P/N of mounted board)
66
Page 67
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-25. SHEET, THERMAL(BM) AND PLATE, MAIN S (HRN)
1
DISASSEMBLY
NOTE:
SHEET, THERMAL (BM)
2 3 4
2 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41
XBR-49/55/65X800C,805C,807C,809C,810C
PLATE, MAIN S (HRN)
67
Page 68
1-2. XBR-65X800C/805C/807C/809C/810C
1-2-26. LCD PANEL
DISASSEMBLY
LCD PANEL
NOTE:
XBR-49/55/65X800C,805C,807C,809C,810C
68
Page 69
1-3. SMART CORE
1-3-1. BRACKET, WIFI ASSY
DISASSEMBLY
1
2
XBR-49/55/65X800C,805C,807C,809C,810C
3
BRACKET, WIFI ASSY
69
Page 70
1-3. SMART CORE
1-3-2. WLAN / BT MODULE ( 11 AC) ASSY
DISASSEMBLY
3
2
1
2
NOTE:
WLAN / BT MODUL E(11AC) ASSY
XBR-49/55/65X800C,805C,807C,809C,810C
1
70
Page 71
1-3. SMART CORE
1-3-3. SHEET, THERMAL (SC) AND WLAN / BT MODULE(11AC)
DISASSEMBLY
SHEET, THERMAL (SC)
Opposite side of WLAN / BT
MODULE (11AC) ASSY
1-3-4. HEAT SINK (SC) AND BRACKET, WIFI
1
HEAT SINK (SC)
2
WLAN / BT MODULE(11AC)
BRACKET, WIFI
XBR-49/55/65X800C,805C,807C,809C,810C
71
Page 72
1-3. SMART CORE
1-3-5. COVER, TOP
DISASSEMBLY
NOTE:
1
XBR-49/55/65X800C,805C,807C,809C,810C
2
COVER, TOP
72
Page 73
1-3. SMART CORE
1-3-6. PANEL, ORNAMENT
DISASSEMBLY
1
2 3
XBR-49/55/65X800C,805C,807C,809C,810C
1
PANEL, ORNAMENT
2
73
Page 74
1-3. SMART CORE
1-3-7. LIGHT, GUIDE
DISASSEMBLY
1
2 3
LOCK PORTION
XBR-49/55/65X800C,805C,807C,809C,810C
LIGHT, GUIDE
LIGHT, GUIDE
74
Page 75
1-3. SMART CORE
1-3-8. HSC3_L MOUNT
DISASSEMBLY
3
1
2
NOTE:
HSC3_L MOUNT
XBR-49/55/65X800C,805C,807C,809C,810C
75
Page 76
1-3. SMART CORE
1-3-9. CASE, BOTTOM (LL)
DISASSEMBLY
XBR-49/55/65X800C,805C,807C,809C,810C
CASE, BOTTOM (LL)
76
Page 77
1-4. KD-49X8000C
1-4-1. STAND, SHAFT (L SWN) A AND NECK
DISASSEMBLY
4 screws (SCREW, +PSW M5X12) P/N: 2-580-607-01
Screw (SCREW, +PSW M5X12)
P/N: 2-580-607-01
STAND NECK ASSY (LAK)
P/N: 4-564-539-01
XBR-49/55/65X800C,805C,807C,809C,810C
STAND, SHAFT
(L SWN) A
STAND, SHAFT (L SWN) A
Screw (SCREW, +PSW M5X12)
P/N: 2-580-607-01
STAND NECK ASSY (LAK)
NECK
P/N: 4-564-539-01
77
Page 78
1-4. KD-49X8000C
1-4-2. LABEL, REAR TERMINAL AND LABEL, SIDE TERMINAL (W)
DISASSEMBLY
LABEL, SIDE TERMINAL (W)
XBR-49/55/65X800C,805C,807C,809C,810C
LABEL, REAR TERMINAL
78
Page 79
1-4. KD-49X8000C
1-4-3. AC COVER AND POWER SUPPLY CORD
DISASSEMBLY
1
Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01
2 3 4
XBR-49/55/65X800C,805C,807C,809C,810C
POWER SUPPLY CORD
AC COVER
5
79
Page 80
1-4. KD-49X8000C
1-4-4. COVER, REAR (M SWN) A
1
7 screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01
6 screws (SCREW, +PSW M4X10) P/N: 4-159-298-01
10 screws (SCREW, +PWH M3X6) P/N: 4-452-935-11
DISASSEMBLY
COVER, REAR (M SWN) A
2
XBR-49/55/65X800C,805C,807C,809C,810C
NOTE:
80
Page 81
1-4. KD-49X8000C
1-4-5. TAPE
DISASSEMBLY
TAPE
TAPE
XBR-49/55/65X800C,805C,807C,809C,810C
81
Page 82
1-4. KD-49X8000C
1-4-6. TAPE AND WIRE DRESSING
DISASSEMBLY
TAPE
XBR-49/55/65X800C,805C,807C,809C,810C
TAPE
82
Page 83
1-4. KD-49X8000C
1-4-7. WIRE DRESSING
DISASSEMBLY
NOTE: when re-assembling Harness
XBR-49/55/65X800C,805C,807C,809C,810C
83
Page 84
1-4. KD-49X8000C
1-4-8. WIRE DRESSING AND SPEAKER BOX ASSY (L)
DISASSEMBLY
1
2
XBR-49/55/65X800C,805C,807C,809C,810C
3 4
SPEAKER BOX ASSY (L)
84
Page 85
1-4. KD-49X8000C
DISASSEMBLY
1-4-9. WIRE DRESSING AND SPEAKER BOX ASSY (R)
1
2
XBR-49/55/65X800C,805C,807C,809C,810C
3 4
SPEAKER BOX ASSY (R)
85
Page 86
1-4. KD-49X8000C
1-4-10. TAPE AND WIRE DRESSING
DISASSEMBLY
TAPE
XBR-49/55/65X800C,805C,807C,809C,810C
TAPE
86
Page 87
1-4. KD-49X8000C
1-4-11. CONNECTOR ASSY 28P AND TAPE AND FLEXIBLE FLAT CABLE 51P (XFC)
1
2
DISASSEMBLY
CONNECTOR ASSY 28P
P/N: 1-910-110-70
TAPE
XBR-49/55/65X800C,805C,807C,809C,810C
3
FLEXIBLE FLAT CABLE 51P (XFC)
P/N: 1-849-080-11
87
Page 88
1-4. KD-49X8000C
1-4-12. WIRE DRESSING
DISASSEMBLY
1 2
XBR-49/55/65X800C,805C,807C,809C,810C
3 4
88
Page 89
1-4. KD-49X8000C
1-4-13. SMART CORE
DISASSEMBLY
NOTE:
1
2
SMART CORE
XBR-49/55/65X800C,805C,807C,809C,810C
89
Page 90
1-4. KD-49X8000C
1-4-14. SWITCH UNIT (SM-G-WW) AND HARNESS AS S Y( M AIN)
DISASSEMBLY
1
3 4
SWITCH UNIT (SM-G-WW)
2
HARNESS ASSY(MAIN)
P/N: 1-910-110-71
XBR-49/55/65X800C,805C,807C,809C,810C
90
Page 91
1-4. KD-49X8000C
1-4-15. BT ANTENNA
DISASSEMBLY
1
Screw (SCREW (+PSW) (M3X6))
P/N: 2-990-421-41
2 3
XBR-49/55/65X800C,805C,807C,809C,810C
BT ANTENNA
91
Page 92
1-4. KD-49X8000C
1-4-16. BRACKET, SP L (L SWN) A AND BRACKET, SP R (L SWN) A
DISASSEMBLY
1
2
3
6 screws (SCREW, +PSW M3X8)
P/N: 2-580-593-01
1
6 screws (SCREW, +PSW M3X8)
P/N: 2-580-593-01
2
NOTE:
3
BRACKET, SP R (L SWN) A
XBR-49/55/65X800C,805C,807C,809C,810C
BRACKET, SP L (L SWN) A
92
Page 93
1-4. KD-49X8000C
1-4-17. BRACKET, STAND (L SWN)
DISASSEMBLY
1
XBR-49/55/65X800C,805C,807C,809C,810C
2
BRACKET, STAND (L SWN)
93
Page 94
1-4. KD-49X8000C
1-4-18. GL6
DISASSEMBLY
1
2
6 screws (SC REW, +PS W M3X6 W12) P/ N: 4-256-393-12
XBR-49/55/65X800C,805C,807C,809C,810C
3
4
GL6
94
Page 95
1-4. KD-49X8000C
1-4-19. SHEET, INSULATION(HRN L)
NOTE:
DISASSEMBLY
SHEET, INSULATION(HRN L)
1 2
XBR-49/55/65X800C,805C,807C,809C,810C
95
Page 96
1-4. KD-49X8000C
1-4-20. BRACKET, SIDE F (MOLD)
DISASSEMBLY
1
XBR-49/55/65X800C,805C,807C,809C,810C
3 2
BRACKET, SIDE F (MOLD)
96
Page 97
1-4. KD-49X8000C
1-4-21. BMFW
DISASSEMBLY
1
8 screws (SCREW (+PSW) (M3X 6)) P/N: 2-990-421-41
2 3
XBR-49/55/65X800C,805C,807C,809C,810C
BMFW
97
Page 98
1-4. KD-49X8000C
1-4-22. SHEET, THERMAL(BM)
DISASSEMBLY
XBR-49/55/65X800C,805C,807C,809C,810C
SHEET, THERMAL(BM)
98
Page 99
1-4. KD-49X8000C
1-4-23. PLATE, MAIN S(HRN) AND PLATE, MAIN S (SWN)
DISASSEMBLY
1 2
2 screws (SCREW (+PSW) (M3X 6)) P/N: 2-990-421-41
3 4 5 6
PLATE, MAIN S(HRN)
3 screws (SCREW (+PSW) (M3X 6)) P/N: 2-990-421-41
XBR-49/55/65X800C,805C,807C,809C,810C
PLATE, MAIN S (SWN)
99
Page 100
1-4. KD-49X8000C
1-4-24. SLIDE, CLAMP AND LCD PANEL
DISASSEMBLY
SLIDE, CLAMP
LCD PANEL
XBR-49/55/65X800C,805C,807C,809C,810C
NOTE:
100
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