Sony WM-FX491, WM-FX491ST, WM-FX493, WM-FX493ST Service manual

WM-FX491/FX491ST/FX493/FX493ST
SERVICE MANUAL
Ver 1.0 2000.01
Photo : WM-FX493

SPECIFICATIONS

• Frequency range
FM: 87.5–108 MHz AM: 530–1710 kHz (US, Canadian, 5E, 6E model)
531–1602 kHz (EXCEPT US, Canadian, 5E, 6E model)
• Power requirements
3 V DC batteries R6 (size AA) x 2
• Dimensions (w/h/d)
Approx. 115.8 x 83.2 x 30.1 mm, incl. projecting parts and controls
• Mass
Approx. 115 g/Approx. 195 g (incl. a battery and a cassette)
• Supplied accessories
Stereo headphones or earphones with remote control (1) (FX493/FX493ST)/Stereo headphones or earphones (1) (FX491/FX491ST)
US Model
WM-FX493/FX493ST
Canadian Model
AEP Model
E Model
Chinese Model
WM-FX491/FX493
Model Name Using Similar Mechanism WM-FX477 T ape Transport Mechanism Type MT-WMEX404-147
MICROFILM
Design and specifications are subject to change without notice.
• Abbreviation 5E, 6E : South America
Battery life (approximate hours) (EIAJ*)
Sony alkaline LR6 (SG) Sony R6P (SR)
Tape playback 25 7.5 Radio reception 40 14
* Measured value by the standard of EIAJ (Electronic
Industries Association of Japan). (Using a Sony HF series cassette tape)
Note
• The battery life may shorten depending on the operation of
the unit.
RADIO CASSETTE PLAYER
TABLE OF CONTENTS
Specifications ........................................................................... 1
1. GENERAL
Location and Function of Controls .................................... 3
2. DISASSEMBLY
2-1. Cabinet (Front) Sub ASSY ......................................... 5
2-2. Main Board ................................................................. 5
2-3. Mechanism Deck ........................................................ 6
2-4. Belt, Motor (Capstan/Reel) (M901) ........................... 6
2-5. “Holder Sub ASSY, Cassette” .................................... 7
3. ADJUSTMENTS
3-1. Mechanical Adjustments............................................. 8
3-2. Electrical Adjustments................................................ 8
4. DIAGRAMS
4-1. Explanation of IC Terminals ......................................11
4-2. Block Diagram.......................................................... 13
4-3. Printed Wiring Boards .............................................. 15
4-4. Schematic Diagram................................................... 19
5. EXPLODED VIEWS
5-1. Cabinet Section......................................................... 23
5-2. Mechanism Deck Section (MT-WMEX404-147) .... 24
6. ELECTRICAL PARTS LIST................................... 25
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270°C during
repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.
– 2 –
LOCATION AND FUNCTION OF CONTROLS
A
B
SECTION 1

GENERAL

FWD
REV
FX493
Yx (RADIO ON/BAND•OFF)
VOL
This section is extracted from instruction manual.
C
MB MODE TAPE AVLS
TUNING+/–
x/RADIO OFF
REW/PRESET–
FX493
HOLDB
FM MODE
OPEN
MENU
REW
PRESET
x
RADIO OFF
SET
TUNING
RADIO ON
BAND
ENTER
VOL
Y
FX493
Plug in firmly. Branchez fermement.
Y
FF
PRESET
FF/PRESET+
RADIO ON /BAND
FX491
HOLD
FF/PRESET +
REW/PRESET –
FX491
SET MENU
SET MENU
– 3 –
Preparations
To Insert Batteries A
1 Slide and open the battery compartment lid,
and insert two R6 (size AA) dry batteries with correct polarity.
Replace the batteries with new ones when " e " flashes in the display.
Playing a Tape B
1 If the HOLD function is turned on, slide the
HOLD switch in the opposite direction of the arrow to unlock the controls.
2 Insert a cassette and press MENU
repeatedly to set the cursor to TAPE in the display. Then press SET to select the tape type.
No message: normal (TYPE I) METAL: CrO
3 Press Y on the main unit, or if using the
remote control (FX493 only), press Y (play)•x (stop).
Adjust the volume with VOL.
When adjusting the volume on the Walkman (FX493 only)
Set the VOL control on the remote control at maximum.
When adjusting the volume on the remote control (FX493 only)
Set the VOL control on the Walkman slightly above the appropriate level.
Note on the cassette holder
When opening the cassette holder, press the x (stop) button and make sure the tape is stopped by checking through the cassette window, then slide the OPEN switch. If the cassette holder is opened before the tape is stopped, the tape may loosen and be damaged.
Operation on the main unit
To
Switch playback to the other side
Stop playback
Operation on the remote control (FX493 only)
To
Switch playback to the other side
Stop playback
Other tape operations
To
Fast forward*
Rewind*
Play the same side from the beginning (Auto Play function)
Play the other side from the beginning (Skip Reverse function)
* For FX493 only: If Yx on the remote control is
pressed during fast forward or rewind, the Walkman switches to playback.
To select playback mode
Press MENU repeatedly to set the cursor to MODE in the display. Then press SET to select the desired mode.
To play
Both sides repeatedly
(TYPE II) or metal (TYPE IV)
2
Press
Y (play)during playback
x
Press
Yx for 2 seconds or more during playback
Yx once during playback
Press
FF during stop
REW during stop
REW during playback
FF during playback
Select
s
Listening to the Radio B
1 If the HOLD function is turned on, slide the
HOLD switch in the opposite direction of the arrow to unlock the controls.
2 Press RADIO ON/BAND to turn on the
radio.
3 Press RADIO ON/BAND repeatedly to
select AM, FM1, FM2 or FM3.
4 Press TUNING +/– to tune in to the desired
station.
If you keep pressing TUNING+/– for a few seconds, the Walkman will start tuning to the stations automatically.
To turn off the radio
Press x•RADIO OFF.
To improve the broadcast reception C
• For FM: Extend the headphones/earphones cord
(antenna) (FX491) or remote control cord (antenna) (FX493). If the reception is still not good, press MENU repeatedly to set the cursor to FM MODE in the display.
• For AM: Reorient the unit itself.
Presetting Radio Stations
You can store radio stations into the unit’s memory. You can preset up to 32 radio stations, 8 for each FM1, FM2, FM3 or AM bands.
1 Press RADIO ON/BAND to turn on the
radio.
2 Press RADIO ON/BAND repeatedly to
select AM, FM1, FM2 or FM3.
3 Press ENTER.
The frequency digits and a preset number flash in the display.
4 While the frequency digits and the preset
number are flashing, tune in to a station you wish to store using TUNING+/–, and select a preset number using PRESET+/–.
5 While the frequency digits and the preset
number are flashing, press ENTER.
Notes
• If you cannot complete step 4 or 5 while the indications are flashing, repeat from step 3.
• If a station is already stored, the new station replaces the old one.
To cancel the stored station
Follow the procedure above and in step 3, instead of tuning in to a station, press and hold TUNING +/– until “- - - -” is displayed. Press ENTER while “- - - -” is flashing.
To play the preset radio stations
1 Press RADIO ON/BAND to select the band. 2 Press PRESET+/–.
To operate from the remote control (FX493 only)
To turn on the radio, press RADIO ON/BAND•OFF for more than one second (only while the tape is in stop mode). To select the band, press RADIO ON/BAND•OFF for more than one second while the radio is on. To tune in or recall a preset station, press PRESET + or –. To turn off the radio, press RADIO ON/BAND•OFF.
Using Other Functions
To lock the controls
Set the HOLD switch to the direction of the arrow to lock the controls.
To emphasize bass sound
Press MENU repeatedly to set the cursor to MB in the display. Then, press SET to turn MB on. With each press, the indications change as follows. MB (MEGA BASS) : emphasizes bass sound No message: off (normal)
Notes
• If the sound is distorted with the mode “MB”, turn down the volume of the main unit or select normal mode.
• Bass emphasis may not show great effect if the volume is turned up too high.
To protect your hearing—AVLS (Automatic Volume Limiter System) function
When you set the AVLS function to active, the maximum volume is kept down to protect your ears.
Press MENU repeatedly to set the cursor to AVLS in the display. Then press SET to show “ ”.
Note
• The AVLS setting will be canceled when you replace the batteries.
Both sides once from the side facing the cassette holder
d
– 4 –
SECTION 2
e
r

DISASSEMBLY

z
The equipment can be removed using the following procedure.
Set
Main boardCabinet (Front) sub ASSY Holder sub ASSY, Cassette
Note : Follow the disassembly procedure in the numerical order given.
2-1. CABINET (FRONT) SUB ASSY
5
Claws
3
Mechanism deck Belt, Motor (Capstan/reel) (M901)
4
Screws (B1.7x12)
Center cabinet
2-2. MAIN BOARD
2
6
OPEN
Claws
6
Claws
1
7
Cabinet (Front) sub ASSY
3
Screw
Switch (S601)
Red
White
6
Claws
Orange
Black
Lid, Battery cas
Main board
Head flexible board
2
5
– 5 –
4
Claws
1
Remove solde
Center cabinet
2-3. MECHANISM DECK
Mechanism deck
2
Center cabinet
1
Claws
2-4. BELT, MOTOR (CAPSTAN/REEL) (M901)
2
Screws (M1.4)
3
Motor (Capstan/reel) (M901)
• How to apply the belt belt
1
M901
wheel assy (SP), capstan
belt
– 6 –
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