Sony VAIO PCG-SR9G, VAIO PCG-SR9G/T Service Manual

Confidential
PCG-SR9G/SR9G/T (I)
9-872-097-41
2000G1605-1
Sony Corporation
Information Technology Company
9-872-097-41
PCG-SR9G/SR9G/T (I)
This manual and the constituent data may not be replicated, copied nor reprinted in whole or in part without prior written authorization of Sony Corporation.
English
2000G1605-1
© 2000 Sony Corporation
Printed in U.S.A.
VAIO Customer Link (JAPAN)
PCG-SR9G/SR9G
/
T
International Model
SERVICE MANUAL
NOTEBOOK COMPUTER
9-872-097-41
S400
Illust : PCG-SR9G
2
PCG-SR9G/SR9G/T (I)
Information in this document is subject to change without notice.
Sony and VAIO are trademarks of Sony . Intel logo and Intel Inside logo are registered trademarks of Intel Corporation. Pentium MMX is a trademark of Intel Corporation. Microsoft, MS-DOS, Windo ws, the W indows 95 and W indows 98 log o are trademarks of Microsoft Corporation.
All other trademarks are trademarks or registered trademarks of their respective owners. Other tr ademarks and trade names may be used in this document to refer to the entities claiming the marks and names or their products. Sony Corporation disclaims any proprietary interest in trademarks and trade names other than its own.
Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify areas requiring special precautions. Be sure to observe these precautions, as well as all precautions listed in the operating manual and other associated documents.
2. Use designated parts only
The sets components possess important safety characteristics, such as noncombustibility and the ability to tolerate large voltages. Be sure that replacement parts possess the same safety characteristics as the originals. Also remember that the 0 mark, which appears in circuit diagrams and parts lists, denotes components that have particularly important safety functions; be extra sure to use only the designated components.
3. Always follow the original design when mounting parts and routing wires
The original layout includes various safety features, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and clamped so as to keep it away from hot or high-voltage parts. When mounting parts or routing wires, therefore, be sure to duplicate the original layout.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components, and wiring have been returned to their original condition. Also check the area around the repair location to ensure that repair work has caused no damage, and confirm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negati ve side of tantalum capacitors is easily damaged by heat.
6. When handling flexible print boards...
The temperature of the soldering-iron tip should be about 270C.
Do not apply the tip more than three times to the same pattern.
Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are easily damaged by vibration. Always handle with care.
Caution Markings for Lithium/Ion Battery - The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturers instructions.
CAUTION: The battery pack used in this de vice may present a fire or chemical burn hazard if mistreated. Do not disassemble, heat above 100°C (212°F) or incinerate. Dispose of used battery promptly. Keep away from children.
CAUTION: Changing the back up battery.
Overcharging, short circuiting, reverse charging, multilation or incineration of the cells must be avoided to prevent one or mor e of the following occurrences; release of toxic materials, release of hydrogen and/or oxygen gas, rise in surface temperature.
If a cell has leaked or vented, it should be replaced immediately. Use protection when handling battery.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS P AR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
Confidential
TABLE OF CONTENTS
Section Title Page
PCG-SR9G
/
SR9G/T (I)
Confidential
— 3 —
CHAPTER 1. REMOVAL
1-1. Flowchart ......................................................................... 1-1
1-2. Main Electrical Parts Location Diagram ......................... 1-1
1-3. Removal........................................................................... 1-2
1. Keyboard Unit, Parm Assy .............................................. 1-2
2. Touch pad, Speaker, SWX-55 Board ............................... 1-2
3. HDD................................................................................. 1-3
4. Speaker, IFX-109 Board .................................................. 1-3
5. DC Fan, Heatsink............................................................. 1-4
6. Main Board Assy ............................................................. 1-4
7. MBX-34 Board, IFX-108 Board, DDC-2 Board
V/L Rechargeable Battery ............................................... 1-5
8. CNX-96 Board ................................................................. 1-5
9. Display Assy .................................................................... 1-6
10.Housing (Bezel) Assy ...................................................... 1-6
11.Inverter Unit, ANL-22 Board,
Microphone, LCD Assy................................................... 1-7
(to 1-7)
CHAPTER 2. SELF DIAGNOSTICS
2-1. Precautions....................................................................... 2-1
2-2. Necessary Tools ............................................................... 2-1
2-3. Starting up the Service Diagnostics ................................. 2-1
2-4. Outline of Service Diagnostics Functions ....................... 2-2
(to 2-4)
CHAPTER 3. BLOCK DIAGRAM............................... 3-1
(to 3-2)
CHAPTER 4. FRAME HARNESS DIAGRAM........ 4-1
(to 4-2)
CHAPTER 5. EXPLODED VIEWS AND
PARTS LIST
5-1. Main Section.................................................................... 5-1
5-2. LCD Section – Made by TS –..........................................5-3
(to 5-4)
CHAPTER 1. SPECIFICATIONS............................ 1-1
CHAPTER 2. OVERVIEW
2-1. Locating Controls and Connectors........................ 2-1
CHAPTER 3. SERVICE INFORMATION
3-1. Install Procedure after the
Hard Disk is Replaced ..................................... 3-1
APPENDIX
1-1 PCG-SR9G/SR9G/T (I)
Confidential
CHAPTER 1.
REMOVAL
1-1. Flowchart
• P XX refers to page numbers that appear in this manual.
• Remember that hard disk drives are easily damaged by vibration. Always handle with care.
1-2. Main Electrical Parts Location Diagram
P1-7P1-6
P1-4
P1-6
P1-7
P1-7
P1-7
P1-2 P1-4
P1-2
P1-2
P1-2
P1-3
P1-2
P1-3
P1-5P1-3
P1-4
P1-4
P1-5
P1-5
P1-5
P1-5
TOUCH PAD
SPEAKER (R)
V/L
RECHARGEABLE
BATTERY
MICRO
PHONE
DISPLAY
ASSY
HOUSING
(BEZEL)
ASSY
LCD
ASSY
INVERTER
UNIT
POWER
OFF
KEYBOARD
UNIT
FRAME
ASSY
MAIN BOARD
ASSY
SPEAKER (L)
PARM ASSY
SWX-55 BOARD
IFX-109 BOARD
CNX-96 BOARD
HDD
COOLING
DC FAN
MBX-34 BOARD
IFX-108 BOARD
DDC-2
BOARD
ANL-22
BOARD
HDD
Microphone
Touch pad
SWX-55 Board
DC Fan
DC Jack
Modular Jack (SR9G/T Model)
Inverter Unit
LCD Assy
IFX-109 Board
MBX-34 Board
CNX-96 Board
IFX-108 Board
DDC-2 Board
ANL-22 Board
V/L Rechargeable Battery
Keyboard Unit
Speaker
Speaker
1-2PCG-SR9G/SR9G/T (I)
Confidential
1-3. Removal
1. Keyboard Unit, Parm Assy
2. Touch pad, Speaker, SWX-55 Board
A
B
Latch (Key)
Clip or the like
5
3
2
q; Keyboard Unit
8 Parm Assy
7 FFC (MBX-34-SWX-55)
1 +B 2X6 (X7)
4
9
6
7 Escutcheon (Pad)
9 Touch Pad
qf Housing (Parm Rest) Assy
Jog Window
a
a
Window MS
q; Insulating Sheet (Pad)
5 Bushing (PC Board)
7 FFC (MBX-34-SWX-55)
qd Speaker
7 FFC (SWX-55-Touch Pad)
6 SWX-55 Board
1
3
8
2
qs Speaker Holder
qa Tapping Screw (M2X4)(X2)
4 Tapping Screw (M2X4)
1-3 PCG-SR9G/SR9G/T (I)
Confidential
3. HDD
4. Speaker, IFX-109 Board
1 +B 2X4
3 +P 3X4 (X2)
8 HDD
5 +P 3X4
(X2)
4 Bracket (B)
6 Bracket (F)
2
7 FPC (HDD)
1 +B 2X4 (X2)
4 FFC (10p)
7 +B 2X4 (X2)
5 IFX-109
Board
3
2
8 Speaker Holder
0 Duct (L)
9 Speaker
6
1-4PCG-SR9G/SR9G/T (I)
Confidential
5. DC Fan, Heatsink
6. Main Board Assy
1 Blind, Screw (X2)
4 Frame Assy
a
6 Heatsink NT
8 DC Fan
2 +B 2X6 (X2)
qa +B 2X4 (X4)
5 +B 2X6 (X2)
9 +B 2X4
0 Escutcheon (LB)
qs Cooling (1)
qd Bushing (FAN)
3 +B 2X6 (X2)
7
qa Main Board Assy
a
a
9 +B 2X4
3
4
5
1
6
7
8
2 +B 2X4
q; +B 2X4 (X2)
(SR9G/T Model)
1-5 PCG-SR9G/SR9G/T (I)
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7. MBX-34 Board, IFX-108 Board, DDC-2 Board, V/L Rechargeable Battery
8. CNX-96 Board
B
C
A
A
Order of releasing the SO-DIMM
A C
qs MBX-34 Board
3 IFX-108 Board
2 Insulator IFX-108
7 DDC-2 Board
6 Insulator DDC-2
1 +B 2X4
8 Nut M2
4 Hex Screw (MBX)
9 Hex Screw (MBX)
Memory Module
qa V/L Rechargeable Battery
q;
5 +B 2X4
4 Dial Assy
6 +B 2X4
5 CNX-96 Board
1 +B 2X4
8 Escutcheon (RB) Assy
2 Escutcheon (RF)
7 Cap Modem
(SR9G/T Model)
9 Flexible Print PWB
9 Modular Harness
3 FFC (MBX-34-CNX-96)
(SR9G/T Model)
7 Cover (No Modem) (SR9G Model)
1-6PCG-SR9G/SR9G/T (I)
Confidential
9. Display Assy
10. Housing (Bezel) Assy
4 +B 2.6X4 (X2)
5
3 +B 2X4
2 +B 2X4
6 Display Assy
1
7 +B 2X4
2 +B 2X4 (X2)
4 +B 2X4 (X2)
q; +B 2X4
8 Cover (L)
qa Cover (R)
9 Cover (Screw)
6 Cover (Screw)
3 Cover (Screw)(X2)
5 Housing (Bezel) Assy
1 Cover (Screw)(X2)
Three Claws
Three Claws
Two Claws
Two Claws
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