Sony VAIO PCG-K43F, VAIO PCG-K43Q, VAIO PCG-K45, VAIO PCG-K44FP, VAIO PCG-K415S Service Manual

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SERVICE MANUAL
a
p
Ver. 4 2006K
Revision History
PCG-K43F/K43Q/K44FP/K45/K45F/K47
Are
American
European AEP/UK
Model Lineu
US Canadian
Latin
Quebec PCG-K43Q
PCG-K45 PCG-K47 PCG-K43F PCG-K44FP PCG-K45F
PCG-K415B PCG-K415S
[MA]
1
[MA]
1
[MA]
1
[MA]
1
Confidential
Design and specifications are subject to change without notice.
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PERSONAL COMPUTER
S400
9-876-406-04
Information in this document is subject to change without notice.
Sony, VAIO and CLIE are trademarks or regis­tered trademarks of Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf and other Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the United States and other countries. The word Bluetooth and the Bluetooth logo are trademarks of Bluetooth SIG, Inc. AMD, the AMD logo, other AMD product names and combinations thereof are trademarks of Advanced Micro Devices, Inc. Intel Inside logo, Pentium, Celeron and Core are trademarks or registered trademarks of Intel Cor­poration. Transmeta, the Transmeta logo, Crusoe Processor, the Crusoe logo and combinations thereof are trademarks of Transmeta Corporation in the USA and other countries. Graffi ti, Hot­Sync, PalmModem, and Palm OS are registered trademarks, and the Hotsync logo and Palm are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola are trademarks of Motrora, Inc. Other Motrola products and services with (R) mark like Dragonball are the trademarks of Motrola, Inc.
All other names of systems, products and services in this manual are trademarks or registered trade­marks of their respective owners. In this manual, the (TM) or (R) mark are not specifi ed.
Caution Markings for Lithium/Ion Battery - The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manu­facturer. Discard used batteries according to the manufacturer’s instructions.
CAUTION: The battery pack used in this device may present a fi re or chemical burn hazard if mis­treated. Do not disassemble, heat above 100°C (212°F) or incinerate. Dispose of used battery promptly. Keep away from children.
CAUTION: Changing the back up battery.
Overcharging, short circuiting, reverse charg­ing, multilation or incineration of the cells must be avoided to prevent one or more of the fol­lowing occurrences; release of toxic materials, release of hydrogen and/or oxygen gas, rise in surface temperature.
If a cell has leaked or vented, it should be replaced immediately while avoiding to touch it without any protection.
Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify areas requiring special pre­cautions. Be sure to observe these precautions, as well as all precautions listed in the operating manual and other associated documents.
2. Use designated parts only
The set’s components possess important safety characteristics, such as noncombustibility and the ability to tolerate large voltages. Be sure that replacement parts possess the same safety charac­teristics as the originals. Also remember that the
mark, which appears in circuit diagrams and parts lists, denotes components that have particu­larly important safety functions; be extra sure to use only the designated components.
3. Always follow the original design
when mounting parts and routing wires
The original layout includes various safety fea­tures, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and clamped so as to keep it away from hot or high-voltage parts. When mounting parts or routing wires, therefore, be sure to du­plicate the original layout.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components, and wiring have been returned to their original condition. Also check the area around the repair location to ensure that repair work has caused no damage, and confi rm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negative side of tantalum capacitors is easily damaged by heat.
6. When handling flexible print boards...
The temperature of the soldering-iron tip
should be about 270°C.
Do not apply the tip more than three times to
the same pattern.
Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are easily damaged by vibration. Always handle with care.
— 2 —
Confidential
PCG-K43F/K43Q/K44FP/K45/K45F/K47 (AM)
PCG-K415B/K415S (EU)

TABLE OF CONTENTS

Section Title Page
CHAPTER 1. SPECIFICATIONS
1-1. Specifi cations ...........................................................................................................................1-1
(to 1-1)
CHAPTER 2. BLOCK DIAGRAM
CHAPTER 3. FRAME HARNESS DIAGRAM
CHAPTER 4. EXPLODED VIEWS AND PARTS LIST
Palmrest
P-1 ............................................................................................................................................4-2
Main Board
M-1 ...........................................................................................................................................4-4
Bottom
B-1 ............................................................................................................................................4-6
Hood Keyboard
H-1 ............................................................................................................................................4-8
LCD
L-1. 15.4-inch WXGA (High Brightness) –Made by QDI– ...................................................4-10
Accessories
A-1 ..........................................................................................................................................4-12
DIP Switch ............................................................................................................................. 4-13
......................................................................................2-1
(to 2-1)
...............................................................3-1
(to 3-1)
(to 4-13)
Section Title Page
CHAPTER 5. OTHERS
5-1. The Barcode Label ...................................................................................................................5-1
5-2. Replacing the CPU ...................................................................................................................5-2
(to 5-2)
History of the changes is shown as the "Revision History" at the end of this data.
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— 3 —
Confidential
PCG-K43F/K43Q/K44FP/K45/K45F/K47 (AM)
PCG-K415B/K415S (EU)
CHAPTER 1.
SPECIFICATIONS
1-1. Specifi cations
AM
PCG-K47 PCG-K45 PCG-K45F PCG-K43F PCG-K44FP PCG-K43Q
CPU M-P4 3.20GHz M-P4 3.20GHz M-P4 3.20GHz CelD 3.06GHz M-P4 3.06GHz M-P4 3.20GHz
Graphic
LCD
HDD 100GB 80GB 60GB 40GB 40GB 80GB MEMORY(Slot1) 512MB/DDR/266 256MB/DDR/266 256MB/DDR/266 256MB/DDR/266 256MB/DDR/266 256MB/DDR/266 MEMORY(Slot2) 512MB/DDR/266 256MB/DDR/266 256MB/DDR/266 256MB/DDR/266 256MB/DDR/266 256MB/DDR/266
QUANTITY[STANDARD/MAX] AVAILABLE SLOT(STANDARD) OPT-DRIVE DVD+-RW/+DL Combo DVD+-RW/+DL Combo Combo Combo
AC adaptor AC19V9 AC19V9 AC19V9 AC19V9 AC19V9 AC19V9 Battery BP2NY BP2NY BP2NY BP2NY BP2NY BP2NY internal W-LAN OS XP Home XP Home XP Home XP Home XP Pro XP Home
CPU M-P4 3.06GHz CelD 3.06GHz
Graphic
LCD
HDD 60GB 40GB MEMORY(Slot1) 256MB/DDR/266 256MB/DDR/266 MEMORY(Slot2) 256MB/DDR/266 256MB/DDR/266
QUANTITY[STANDARD/MAX] 512MB/1GB 512MB/1GB AVAILABLE SLOT(STANDARD) 1 1 OPT-DRIVE DVD+-RW/+DL DVD+-RW/+DL
AC adaptor AC19V9 AC19V9 Battery BP2NY BP2NY internal W-LAN OS XP Home XP Home
RADEON IGP
345M
15.4/WXGA
(High Brightness)
1GB/1GB 512MB/1GB 512MB/1GB 512MB/1GB 512MB/1GB 512MB/1GB
111111
䂾䂾䂾䂾䂾䂾
PCG-K415S PCG-K415B
MobilityTM
Radeon䋨TM䋩9200
15.4/WXGA
(High Brightness)
䂾䂾
(High Brightness)
EU
(High Brightness)
RADEON IGP
345M
15.4/WXGA
RADEON IGP
345M
15.4/WXGA
RADEON IGP
345M
15.4/WXGA
(High Brightness)
[MA]
1
RADEON IGP
345M
15.4/WXGA
(High Brightness)
[MA]
1
RADEON IGP
345M
15.4/WXGA
(High Brightness)
[MA]
1
RADEON IGP
345M
15.4/WXGA
(High Brightness)
[MA]
1
The trademarks of registered trademarks of above table, refer to page 2.
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1-1
(END)
Confidential
PCG-K43F/K43Q/K44FP/K45/K45F/K47 (AM)
PCG-K415B/K415S (EU)
CHAPTER 2.
P
A
BLOCK DIAGRAM
TI-PCI7420
(SN0307009GHK)
Stick
PCMCIA Slot0
1394
Mini PCI
(Wirless LAN)
DC JACK
DDR VRAM 16MBX 4
CRT
LCD
AVOUT
R/G/B
LVDS SIGNAL
TV SIGNAL
Realtek
RTL8100CL
RJ45Memory
UPD720101
USB 2.0
NEC
USB*3
ATI
RADEON 9200
(M9+X)
SECONDARY IDE BUS
AGP bus
PCI bus
HDDCDROM
Intel
Prescott
478 PIN mPGA
System bus 533MHz
NORTH BRIDGE
ATI RS200MP
South Bridge
DRAM SIGNAL
DDR CLOCK
Block Diagram
DDR 266
SO-DIMM 1/2
RTC
TIBQ3285LF
MBX-126
ALI 1535+
PRIMARY IDE BUS
PAD
PCU
NS PC87570
INT.K/B
XBUS
AC LINK2AC LINK1
LPT
EXT.MIC.
BIOSTOUCH
MDCALC203
RJ11TPA0312
MAIN POWER BOARD
WS-45
PWS-39
BATTERY
T/P SWITCH
T/P BOARD
SWX-169
POWER SWITCH
Bettery LED
Power LED
K/B LED
Power SW BOARD
SWX-168
EXT.SPKR.
udio and MS CN BOARD
    IFX-371
INT.SPKR.
Confidential
2-1
(END)
PCG-K43F/K43Q/K44FP/K45/K45F/K47 (AM)
PCG-K415B/K415S (EU)
CHAPTER 3.
FRAME HARNESS DIAGRAM
LCD unit
INVERTER UNIT
From board to connector (direct connection)
Harness (with connectors on both ends)
Harness (soldering on either end)
i.LINK S400
USB
USB
USB
PC CARD
PC CARD
LINE IN
MIC IN
HEADPHONE
CONNECTOR
Side panel
CON4
CON2
CON3
LCD
CON520
CON132
CON31
CON33
CON33
ANTENNA
CON35
59
60
CON2
1 2
CON14
SW2
WIRELESS LAN CARD
M
DC
FAN
M
CON26
1
41
CON36
40
80
KEY BOARD
IFX-371 BOARD SIDE A
PWS-45 BOARD
Front
DC FAN
CON25
WIRELESS LAN MODEL
CPU
CON23
SIDE A
MBX-126 BOARD
CON3
CON4
2
1
PCN2
60
59
PCN2
PCN1
59
PCN4
SIDE A
1
1
PCN3
8
PRINTER
CON22
CON5
49 50
1
2
60
CON21
2
MONITOR
CON24
NETWORK
CON5
CON17
1
CON20
HDD
LITHIUM ION
BATTERY
PHONE
OPTICAL
DRIVE
DIMM
PACK
44
CON16
DC_IN
Rear Panel
MODEM
CARD
TOUCH PAD
SW1
SPEAKER
L ch
JP3
JP1
CON1
1
A
SWX-168 BOARD
SIDE A
JP1
JP2
SWX-169 BOARD SIDE A
SW2
SW1
SPEAKER R ch
MEMORY
STICK
3-1
(END)
Confidential
PCG-K43F/K43Q/K44FP/K45/K45F/K47 (AM)
PCG-K415B/K415S (EU)
CHAPTER 4.
EXPLODED VIEWS AND PARTS LIST
The parts list is compiled by blocks of a palmrest and bottom etc. The sections of the parts list are different depending on the model. Please refer to list of contents shown in the below.
Section Page
Palmrest
P-1 ........................................................................................... 4-2
Main Board
M-1 ........................................................................................... 4-4
Bottom
B-1 ............................................................................................ 4-6
Hood Keyboard
H-1 ............................................................................................ 4-8
LCD
L-1. 15.4-inch WXGA (High Brightness) -Made by QDI- .... 4-10
Accessory
A-1 .......................................................................................... 4-12
DIP Switch ..............................................................................4-13
NOTE:
Items marked "*" are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
The mechanical parts with no reference number in the exploded views are not supplied.
When two or more parts are shown, use the part described first as the main part.
The parts marked " $ " are the High Value Modules (HVM).
The parts marked " # " are the parts on which barcode label is attached. For the barcode label, refer to CHAPTER 5.
The parts marked "&" are the "Customer Replacable Parts (CRP)" that can be replaced by Field Customer Support. Especially the parts with the <&> mark require the special attention to use them. Here fore, check first whether the desired part is one of the targetted parts of the Customer Replaceable Parts (CRP), or the non­targetted parts by referring to the exploded view.
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ޣ૶↪ߩᵈᗧޤ
*
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࿑㕙⇟ภߩߥ޿ㇱຠߪଏ⛎ߒ߹ߖࠎޕ
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Hood Keyboard
Palmrest
LCD
Main Board
Bottom
Palmrest Main Board Hood Keyboard
K47 P-1 M-1
K45 P-1 M-1
[MA]
1
[MA]
1
[MA]
1
[MA]
1
K45F P-1 M-1
K43F P-1 M-1
AM
K44FP P-1 M-1
K43Q P-1 M-1
K415S P-1 M-1
EU
K415B P-1 M-1
Bottom
B-1
B-1
B-1
B-1
B-1
B-1
B-1
B-1
H-1
H-1
H-1
H-1
H-1
H-1
H-1
H-1
LCD Accessory
L-1
L-1
L-1
L-1
L-1
L-1
L-1
L-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
The components identified by mark or dotted line with mark are critical for safety. Replace only with part number specified.
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4-1
Confidential
PCG-K43F/K43Q/K44FP/K45/K45F/K47 (AM)
PCG-K415B/K415S (EU)
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