• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY MARK ! OR DO TTED LINE
WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MODELPOWER CORDJACK (MIC2)
AEP
East European
,CIS
Saudi Arabia
,Taiwan
Singapore
,Malaysia
Saudi Arabia
Thai
Israel
Argentine
PRODUCT
COUNTRY
MALAYSIA
MALAYSIA
MALAYSIA
MALAYSIA
JAPAN
THAI
MALAYSIA
MALAYSIA
(Refer to Fig 3)
NOT USEDUSED
NOT USED
NOT USED
USED
NOT USED
NOT USED
NOT USED
LABEL MODEL NUMBER
(Refer to Fig 1)
4-210-483-0π
4-210-483-0π
4-210-481-0π
4-210-481-0π
4-210-482-0π
4-210-482-1π
4-210-479-0π
PTY button
(Refer to Fig 2)
NOT USED
NOT USED
NOT USEDNOT USED4-210-479-0π
NOT USED
NOT USED
NOT USED
NOT USED
Australian
UK
E
Chinese
Tourist
MALAYSIA
MALAYSIA
MALAYSIA
MALAYSIA
JAPAN
LABEL MODEL NUMBER
Fig 1.Fig 2.Fig 3.
No.
NOT USED
NOT USED
NOT USED
NOT USED
USED
PTY button
4-210-480-0π
4-210-483-1π
4-210-479-0π
4-210-492-1π
4-210-481-0π
MIN
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
MAX
MIX MIC 2
Jack (MIC 2)
MIX MIC 1
– 2 –
TABLE OF CONTENTS
1. GENERAL ...........................................................................4
• Abbreviation
EA3 : Saudi Arabia model.
JE: Tourist model.
SECTION 2
DISASSEMBLY
Note: Follow the disassembly procedure in the numerical order given.
• SLIDING PANEL ASSEMBLY
4
Flat type cable (19 core)
Slide mechanism
1
Push the OPEN/CLOSE button to
open the Sliding panel assembly.
5
Sliding panel assembly
NOTE FOR INSTALLATION (LEVEL SLIDER)
1
Screw (BVTP2.6x8)
4
Four screw
(BVTP2.6x8)
b
2
(BVTP2.6x8)
a
3
Top bracket
Screw
2
Screw (BVTP 3x8)
3
Holder level
8
Remove the Level slider direction of arrow.
5
Holder (L) assembly
NOTE :
Attach in the reverse order, but make sure the rollers (
holder (L) assembly and holder (R) assembly fit into the grooves of
the level slider.
a, b
) of the
– 5 –
b
7
Holder (R) assembly
a
Four screw (BVTP2.6x8)
6
SECTION 3
SERVICE MODE
Connections and Operations When Used Alone
Normally, use the unit connected to the HTC-W555 as follows.
Basically, when servicing the unit, connect the unit as follows.
UNIT
SYSTEM CONTROL 17P
AC IN
Even when not connected to the HTC-W555, the unit can operate alone as it mounts a power supply (some functions will however not be
available).
MC Cold Reset
• The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the
customer.
Procedure:
1. Press three buttons EDIT , ENTER/NEXT , and DISPLAY/DEMO simultaneously.
2. The fluorescent indicator tube becomes blink instantaneously, and the set is reset.
CD Delivery Mode (This mode can be used only when the HTC-W555 is connected.)
• This mode moves the pick-up to the position durable to vibration. Use this mode when returning the set to the customer after repair.
Procedure:
1. Press 1/u button to turn the set ON.
2. Press LOOP button and 1/u button simultaneously.
3. A message “LOCK” is displayed on the fluorescent indicator tube, and the CD delivery mode is set.
MC Hot Reset
• This mode resets the set with the preset data kept stored in the memory . The hot reset mode functions same as if the po wer cord is plugged
in and out.
Procedure:
1. Press three buttons REPEAT , ENTER/NEXT , and DISPLAY/DEMO simultaneously.
2. The fluorescent indicator tube becomes blink instantaneously, and the set is reset.
HTC-W555
Sled Servo Mode (This mode can be used only when the HTC-W555 is connected.)
• This mode can run the CD sled motor freely. Use this mode, for instance, when cleaning the pick-up.
Procedure:
1. Select the function “CD”.
2. Press three buttons FLASH , ENTER/NEXT , and KARAOKE PON/MPX simultaneously.
3. The Sled Servo mode is selected, if “CD” is blinking on the fluorescent indicator tube.
4. With the CD in stop status, press ) + button move the pick-up to outside track, or – 0 button to inside track.
5. To exit from this mode, perform as follows:
1) Move the pick-up to the most inside track.
2) Press three buttons in the same manner as step 2.
Note:
• Always move the pick-up to most inside track when exiting from this mode. Otherwise, a disc will not be unloaded.
• Do not run the sled motor excessively, otherwise the gear can be chipped.
Change-over of FUNCTION Name
• The FUNCTION name of external input terminal can be changed over to VIDEO 1 or MD. With the FUNCTION selected to “MD”, about
5dB mute is applied to the input gain.
Procedure:
1. Press 1/u button to turn the set OFF.
2. Press 1/u button together with FUNCTION button, and the power is turned on, the display of fluorescent indicator tube changes to
“MD” or “VIDEO 1” instantaneously, and thus the FUNCTION is changed over.
Change-over of AM Tuner Step between 9kHz and 10kHz
• A step of AM channels can be changed over between 9kHz and 10kHz.
Procedure:
1. Press 1/u button to turn the set ON.
2. Select the function “TUNER”, and press TUNER/BAND button to select the BAND “AM”.
3. Press 1/u button to turn the set OFF.
4. Press ENTER/NEXT and 1/u buttons simultaneously , and the display of fluorescent indicator tube changes to “ AM 9k STEP” or “ AM
10k STEP”, and thus the channel step is changed over.
– 6 –
LED and Fluorescent Indicator Tube All Lit, Key Check Mode (Do not connect the HTC-W555.)
Procedure:
1. Press 1/u button to turn the set ON.
2. Press the OPEN/CLOSE button to open the sliding panel.
3. Press three buttons DELAY , ENTER/NEXT , and DISPLAY/DEMO simultaneously.
4. LEDs and f luorescent indicator tube are all turned on. Each time the MO VIE button is pr essed, the fluorescent indicator tube lights up as
follows:
lights up completely n lights up partially 1 n lights up partially 2 n lights up completely.
5. Press GAME button, and the key check mode is activated.
6. In the key check mode, the fluorescent indicator tube displays “K @@ V0 J0”. Each time a button is pressed, “K”value decreases.
However, once a button is pressed, it is no longer taken into account. (@@ means the total of buttons)
“J” Value increases like 1, 2, 3 ... if rotating JOG knob in “+” direction, or it decreases like 0, 9, 8 ... if rotating in “-” direction.
“V” Value increases like 1, 2, 3 ... if rotating VOLUME knob in “+” direction, or it decreases like 0, 9, 8 ... if rotating in “-” direction.
7. Pressing all buttons lights up the fluorescent indicator tube completely.
8. To exit from this mode, press three buttons EDIT , ENTER/NEXT and DISPLAY/DEMO simultaneously. (COLD RESET)
9. To exit from this mode, press three buttons in the same manner as step 1, or disconnect the power cord.
CD, TAPE Deck Aging Mode (This mode can be used only when the HTC-W555 is connected.)
This mode can be used for checking the operations of the CD player and tape deck.
• When problems occur;
Aging stops, and the stopped state is displayed on the fluorescent indicator tube.
• When no problems;
Aging continues.
Preparations:
• Set the CD on the DISC1 tray.
• Insert a commercially available tape for recording (tapes which contents can be erased, etc.) in decks A and B.
Setting the aging mode:
Press the PLAY MODE button, ENTER/NEXT button, and STEREO/MONO button together.
When the aging mode is set, the CD roulette mark blinks. To exit the mode, press the 1/u button and turn OFF the power.
Sequence:
The aging mode is executed in the following sequence.
If the function is set to “CD” when the aging mode is set, aging is performed starting from the CD player. When set to “TAPE A” or “TAPE
B”, aging is started from deck A.
If the function is set to others, aging will not be started until the function is switched to CD or TAPE.
Aging of CD player (12 minutes)
Aging of deck A
Aging of deck B
12 minutes
Display of status:
• The aging status is displayed on the fluorescent indicator tube.
• Normally, the CD player displays the remaining aging time. But if operations ended abnormally, it displays the cause.
• During the aging of the tape deck, the operations performed will be displayed. If operations ended abnormally , this will be displayed at the
fluorescent display tube.
CD Player
• During normal operations:
Display of fluorescent indicator tube
**1-@@
**: Displays “CD” and the remaining aging time (minutes) alternately. The remaining aging time is counted down from 12.
TAPE A AG-1
TAPE A AG-2
TAPE A AG-3
TAPE A AG-4
TAPE A AG-5
TAPE B AG-1
TAPE B AG-2
TAPE B AG-3
TAPE B AG-4
TAPE B AG-5
Main Cause
DISC 1 is NO DISC from the beginning
Focus is not imposed properly
The focus deviated sever al times after the disc rotated normally
GFS ERROR
Error during focus bias adjustment
DISC 1 was found to be NO DISC by the disc sensor
The table did not rotate normally
The tray containing the BD did not operate normally
Operation
TAPE A REW
TAPE A FWD
TAPE A FF
TAPE A REV
TAPE A REW
TAPE B REW
TAPE B FWD
TAPE B FF
TAPE B REV
TAPE B REW
• Operations are performed in the following sequence during aging
<CD player>
1. The CD tray rotates and disc 1 is selected.
2. Chucking is performed.
3. TOC is read.
4. Track 1 played back for 2 seconds.
5. The last track is played back for 2 seconds.
6. 1 to 5 is repeated.
7. After 12 minutes of aging, aging is switched to the tape deck.
<Tape Deck>
1. The tape in deck A is rewound to the head.
2. The FWD side is played back for 2 minutes.
3. The ta pe is fast forwarded (FF) f or 20 seconds. The following pr ocedure is performed when the tape end is reached before the 20 seconds.
4. The REV side is played back for 2 minutes.
5. The tape is rewound to the head (REW).
6. The tape in deck B is rewound to the head.
7. The FWD side is played back for 2 minutes.
8. The ta pe is fast forwarded (FF) f or 20 seconds. The following pr ocedure is performed when the tape end is reached before the 20 seconds.
9. The REV side is played back for 2 minutes.
10. The tape is rewound to the head (REW).
11. Aging is switched to the CD player.
– 8 –
PANEL Aging Mode
This mode is used for opening and closing the sliding panel continuously.
Setting the aging mode :
With the set at standby condition, press FLASH button, ENTER/NEXT button and STEREO/MONO button together.
The aging will start and sliding panel will follow aging sequence as described below.
• When problems occur ;
Aging stops and “AGING ERROR” is displayed on the fluorescent indicator tube.
• When no problems;
Aging is carried out repeatedly. After 65000 times, “AGING STOP” is displayed and aging stops.
Aging Sequence
Stops for one second in the opened state
Panel openPanel close
n
Counts up
nn
Stops for one second in the closed state
Each time the DISPLAY/DEMO button is pressed, the display switches as follows.
Aging @@@@@ (No. of agings carried out)
OP Max @.@@ (Maximum time taken for OPEN:In seconds)
OP Min @.@@ (Minimum time taken for OPEN:In seconds)
CL Max @.@@ (Maximum time taken for CLOSE:In seconds)
CL Min @.@@ (Minimum time taken for CLOSE:In seconds)
– 9 –
SECTION 4
ELECTRICAL ADJUSTMENT
TUNER SECTION0dB=1µV
Note 1: As a front-end (FE1) is dif ficult to r epair if faulty, replace
it with new one.
Note 2: No adjustment is needed for a tuner pac k except for AEP ,
UK, German, East European, CIS models.
AM Tuned Level Adjustment
(AEP, UK, East European, CIS model only)
Note: FM Tuned Level adjustment should be performed after this
AM Tuned Level Adjustment.
Setting:
Band: MW
loop antenna
(Supplied accessories)
µ
V/m) = SSG output level dB (µV/m) –26dB.
AM RF SSG
30% amplitude
modulation by
400Hz signal
loop antenna
60cm
Field strength dB (
set
AM antenna
terminal (TM1)
Modulation: 999 kHz (at 9 kHz step)
1,050 kHz (at 10 kHz step)
Procedure:
1. Set the output of SSG so that the input level of the set becomes
55 dB.
2. Tune the set to 999 kHz or 1,050 kHz.
3. Adjust RV41 to the point (moment) when the TUNED indicator
will change from going off to going on.
Adjustment Location: TCB board
FM Tuned Level Adjustment
(AEP, UK, East European, CIS model only)
Note: This adjustment should be performed after the AM Tuned
1. Set the modulation of FM RF SSG to AUDIO 1 kHz, 10 kHz
deviation according to “Connection 1”.
2. Tune the set to 69 MHz.
3. Adjust the RV1702 so that the reading of frequency counter connected to TP1702 (VCO) becomes within 31.25 kHz ± 0.05 kHz.
(VCO adjustment)
4. Then record the reading of the le vel meter connected to TP1701.
5. Set the modula tion of FM RF SSG to AUDIO 31.25 kHz, 10
kHz deviation according to “Connection 2”.
6. Tune the set to 69 MHz.
7. Set the CT1701 to be mechanical center.
8. Adjust the L1701 so that the reading of the level meter connected to TP1701 (FILTER) becomes maximum.
Then adjust the CT1701 so that the reading of the level meter
connected to TP1701 (FIL TER) becomes maximum. (SUB CARRIER PEAK Adjustment)
9. Adjust the RV1701 so that the level at the moment becomes 14
dB higher value than the level recorded in step 4. (SUB CARRIER LEVEL Adjustment)
BOARDS AND SCHEMATIC DIAGRAMS.
(In addition to this, the necessary note is printed
in each block.)
For schematic diagrams.
Note:
• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and
specified.
¢
•
• 2 : nonflammable resistor.
• 1 : fusible resistor.
• C : panel designation.
Note: The components identified by mark ! or dotted line
• U : B+ Line.
• V : B– Line.
• H : adjustment for repair.
• Voltages and waveforms are dc with respect to ground
• Voltages are taken with a VOM (Input impedance 10 MΩ).
• Waveforms are taken with a oscilloscope.
• Circled numbers refer to waveforms.
• Signal path.
• Abbreviation
: internal component.
with mark ! are critical for safety.
Replace only with part number specified.
under no-signal (detuned) conditions.
Voltage variations may be noted due to normal produc-
tion tolerances.
Voltage variations may be noted due to normal pro-
duction tolerances.
F: FM
f: AM
L : AUDIO (AV INPUT)
g : MD/VIDEO
i : VIDEO (AV INPUT)
E: PB (DECK A)
G : REC (DECK B)
J: CD
EE: East European model.
EA3 : Saudi Arabia model.
EA4 : Israel model.
EA: Middle East model. (Saudi Arabia and Israel)
AUS : Australian model.
SP: Singapore model.
MY: Malaysia model.
TW: Taiwan model.
JE: Tourist model.
AR: Argentine model.
TH: Thai model.
CH: Chinese model.
1
/4 W or less unless otherwise
For printed wiring boards.
Note:
• X : parts extracted from the component side.
• Y : parts extracted from the conductor side.
•
p: parts mounted on the conductor side.
®
•
•
• b : Pattern from the side which enables seeing.
: Through hole.
¢
: internal component.
• Indication of transistor
C
Q
These are omitte
EB
C
EB
These are omitted
WAVEFORMS
– TUNER SECTION –
(AEP, UK model)
1
IC21 @¢ XOUT
2
IC1752 !¢ OEC O
– TUNER SECTION –
(East European, CIS model)
1
4.2Vp-p
4.5MHz
IC21 @¢ XOUT
– DISPLAY SECTION –
1
5.5Vp-p
5MHz
IC501 0 X2
2
5Vp-p
32.768kHz
IC501 !£ XT2
– 21 –
– 22 –
STR-W555
5-3. SCHEMATIC DIAGRAM – TUNER SECTION – (AEP, UK model)
• See page 22 for Waveforms.
• See page 52 for IC Block Diagrams.
(Page 32)
– 23 –– 24 –
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