6-16. IC Block Diagrams......................................................... 112
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for A C leakage. Check leakage as
described below.
LEAKAGE
The AC leakage from any exposed metal part to earth Ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microampers). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated A C v oltmeter. The “limit” indication is 0.75
V, so analog meters must have an accurate low-voltage scale.
The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2V AC range are suitable. (See Fig. A)
To Exposed Metal
Parts on Set
0.15µF
1.5k
Ω
Earth Ground
AC
voltmeter
(0.75V)
Fig. A. Using an AC voltmeter to check AC leakage.
7. EXPLODED VIEWS
7-1. Case Section...................................................................... 117
7-2. Front panel Section ........................................................... 118
8. ELECTRICAL PARTS LIST ...................................... 121
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY MARK ! OR DO TTED LINE
WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MODEL IDENTIFICATION
— BACK PANEL —
Parts No.
4-989-885-4
4-989-885-5
ATTENTION AU COMPOSANT AYANT RAPPORT
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE ! SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLA CER CES COMPOSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS
SONT DONNÉS DANS CE MANUEL OU DANS LES
SUPPLÉMENTS PUBLIÉS PAR SONY.
US model
Canadian model
À LA SÉCURITÉ!!
Model
— 3 —
Parts No.
SECTION 1
SERVICING NOTE
ALL CLEAR
Mode which erases all the user memories registered in this unit and
sets to setting at shipment.
Procedure:
1. With the power turned OFF, press the POWER button while
pressing the MODE button, AUDIO FUNCTION > and
VIDEO FUNCTION > button simultaneously to turn ON the
power.
2. ALL CLEAR 3/5 will be displayed on the fluorescent indicator
tube, and ALL CLEAR will be executed.
FACTORY SET
Mode which sets the memory of the unit to the setting of adjustment and check at factory. (Not used for servicing.)
Procedure:
1. With the power turned OFF, press the POWER button while
pressing the MODE button and AUDIO FUNCTION > button
simultaneously to turn ON the power.
2. FACTORY SET will be displayed on the fluorescent indicator
tube, and FACTORY SET will be executed.
Note: In case you return the unit to the customer, do not perform
FACTRY SET. If you do it, perform ALL CLEAR.
Fluorescent indicator tube, LED all lit mode
Adjustment of OSD Screen Position
The position of the screen can be adjusted freely to correct the deviation of the OSD screen caused by the monitor type that users are
using.
1. Move the cursor of the remote commander supplied as an accessory, and display the OSD screen.
2. Click the SET UP of the OSD screen.
3. Next click TV SET.
4. Next click GRAPHIC POSITION SET.
5. The screen for adjusting the OSD screen position will be displayed. Adjust the position with the remote commander supplied
as an accessory.
6. Click EXIT to end.
AM Tuning Step 9 kHz/10 kHz Selection
Method:
1. Turn ON the power, set the AUDIO FUNCTION to AM, and
turn OFF the power.
2. While pressing the TUNING + button or PRESET TUNING +
button, press the POWER button.
3. “AM 9K STEP” or “AM 10k STEP” will be displayed on the FL
display tube.
Procedure:
1. With the power turned OFF, press the POWER button while
pressing the MODE button and VIDEO FUNCTION > b utton
simultaneously to turn ON the power.
2. The fluorescent display tubes and LEDs will all light up. Release the buttons in the order of VIDEO FUNCTION > , and
MODE .
3. The Fluorescent indicator tube display changes as follows by
pressing the DPC MODE .
(Pressing the other buttons will exit this mode.)
9
Fluorescent indicator tubes, LEDs are all lit
DIGITAL
12345
AC-3 RF
SOUND FIELD
DISCRETE PRO LOGIC MONO STEREO
• Press DPC MODE button.
9
Partial lighting of fluorescent indicator tube 1, LEDs are OFF *1
• Press DPC MODE button.
9
Partial lighting of fluorescent indicator tube 2, LEDs are OFF *1
MEMORY
• Press DPC MODE button.
9
Fluorescent indicator tube and all LEDs are OFF
• Press DPC MODE button.
9
*1 Those other than the POWER LED go OFF.
4. To exit the mode, press the POWER button to turn OFF the
power.
— 4 —
SECTION 3
DISASSEMBLY
Note: Follow the disassembly procedure in the numerical order given.
3-1. FRONT PANEL
3
Flat type wire (19 core)
(CNS701)
1
Three screws
(BVTP3x8)
2
Screw
(BVTP3x8)
4
Flat type wire (CNJ203)
6
Three screws
(BVTP3x8)
7
Front panel
3-2. BALANCE BOARD, DISPLAY BOARD AND VOLUME BOARD
8
0
DISPLAY board
Four screws
(BVTP2.6x8)
9
Remove the four claws.
5
Flat type wire (21 core)
(CN3301)
8
Flat type wire (19 core)
(CNS402)
2
Nut
1
Knob
(Volume)
3
Knob
(Balance)
7
Two screws
(BVTP2.6x8)
6
— 26 —
Bracket
5
BALANCE board and
VOLUME board
4
Two screws
(BVTP2.6x8)
SECTION 4
TEST MODE
Self-Diagnosis and Test Mode
This unit is provided with a “self-diagnosis and self-recovery function” which detects DSP errors and automatically recovers the unit,
and a test mode for performing operation checks during repairs.
1. MAIN FUNCTIONS
• DSP self-diagnosis program for servicing and operation check
mode.
2. ENTERING THE TEST MODE
While pressing the MODE button and AUDIO FUNCTION <
button simultaneously in the power OFF state, press the POWER
button.
3. Self-diagnosis Mode for Servicing/Display of DSP
Errors
3-1. Self-diagnosis Mode for Servicing
Before entering the test mode, DSP self-diagnosis program for servicing will be run.
• When an error is detected:
The error message is displayed on the fluorescent display tube.
When several errors occur at the same time, only the last error
detected will be displayed.
4. OPERATION CHECK MODE
Outputs the Lch LD/DVD OPTICAL signal to the FRONT Lch,
REAR Lch, CENTER, and the Rch to the FRONT Rch, REAR Rch,
and CENTER.
5. NOTE AFTER USING THE TEST MODE
Be sure to unplug the AC plug after the test mode is performed.
• When no error is detected:
First, “DSP ERROR” will be displayed, then “DSP NO ERROR”
will be displayed, and the operation check mode will be set.
Table-1:
Error Message/Fluorescent Display Tube
DSP ERROR
When a DSP error is detected, after this display, the contents of “3-2. Display of DSP Operations” will be displayed.
Possible Reasons
3-2. Display of DSP Operations
Display of errorPossible cause
1
1 DSP BOOT
2
ERROR
1
2 DSP HREQ
2
ERROR
1
3 DSP VRFY
2
ERROR
4 DSP 1 RPLY
Mostly due to faulty connection (soldering) between
DSP and microprocessor
Faulty DSP clock (X3501 and onwards), faulty DSP
part, etc.
Overrunning of DSP due to heat, microprocessor
bugging, or IC3409 (DIGIT AL board PLL) is faulty
Faulty DSP part, or faulty microprocessor part, etc.
— 27 —
SECTION 5
r
ELECTRICAL ADJUSTMENT
TUNER SECTION
No adjustment is needed due to a tuner unit (TU401).
OSD SECTION
OSD WIDTH Adjustment
Note: Perform “ALL CLEAR” before this adjustment.
(Refer to Servicing note on page 4)
Connection:
MONITOR OUT
SET
Procedure:
1. Press the POWER button and turn ON the power.
2. The OSD function frame will be displayed on the monitor. This
screen will disappear in a few seconds automatically when the
input of codes using the remote commander stops.
If it disappears during adjustments, move the cursor of the remote commander supplied as an accessory. The screen will appear again.
3. While watching the monitor screen, adjust CT201 of the OSD
(V) board so that the following adjustment standard is satisfied.
monitor screen
Monitor
OSD COLOR BURST Adjustment
Connection:
frequency counte
OSD (V) board
JW232
+
–
Procedure:
1. Without anything connected to the external input terminal, press
the POWER button and turn ON the power.
2. Adjust CT202 of the OSD (V) board so that the reading on the
frequency counter becomes 3.579545 MHz ± 10 MHz.
OSD PICTURE Adjustment
Connection:
Connection 1:
Vectorscope
set
MONITOR OUT
Connection 2:
Monitor
FUNCTIONSOUNDSETUP
F1
A
OSD function frame
INPUTSUBUSER
FPFpF)F(F0
F=
F™
F+
B
Adjustment standard:
Adjust so that the width B becomes one and a half times of width A.
1.5A = B
NOTE:
Extra margin is provided in this adjustment in consideration of the
deviation of the screen according to the type of monitor used.
Consequently, the user is able to adjust the position of the screen
freely. (For details, refer to “Adjustment of OSD Screen Position”
in 1. Servicing note. Refer to page 4.)
Monitor
VTR etc.
VIDEO 1 IN
Vectorscope
set
MONITOR OUT
Procedure 1:
1. Without anything connected to the external input terminal (connection 1), press the POWER button and turn ON the power.
2. Check that the OSD function frame screen is displayed on the
monitor. If no OSD function frame screen is displayed, move
the cursor button of the remote commander supplied as an accessory provided to display the screen.
3. Observe the vectorscope, and adjust RV201 of the OSD (V) board
so that the light dots converge in the BLUE area.
4. Connect a dynamic picture video device to the external input
terminal (VIDEO 1 IN jack) of this unit (Connection 2).
5. Press the VIDEO FUNCTION button and set the input source
to VIDEO 1.
6. Move the cursor of the remote commander supplied as an accessory provided, and display the OSD function frame.
7. Observe the vectorscope. Check that the light dots in the BLUE
range and the light dots adjusted at 3 are coinciding.
8. If they do not coincide, disconnect the external video device,
and adjust RV201 of the OSD (V) board again.
9. If the light dots when an external video device is connected and
not connected coincide, it indicates the end of the adjustment.
— 28 —
Procedure 2: (When no vectorscope is used)
monitor screen
FUNCTIONSOUNDSETUP
INPUTSUBUSER
F™
F+
F=
FPFpF)F(F0
F1
OSD function frame
Blue area
Green area
Connection:
VTR etc.Monitor
VIDEO 1 IN
set
MONITOR OUT
Monitor
1. Connect a dynamic picture video device to the VIDEO 1 IN
jack of the unit.
2. Press the VIDEO FUNCTION button, and set the input source
to VIDEO 1.
3. Move the cursor of the remote commander supplied as an accessory provided, and display the OSD function frame.
4. Take note of the blue and green screens at the bottom left of the
OSD function frame.
5. Disconnect the video device connected at 1.
6. Adjust RV201 of the OSD (V) board so that the blue and green
parts at the bottom left of the OSD function frame to the same
color as the images checked at 4.
Note) Perform this adjustment when disconnecting the external video de-
vice. If the external video device is connected, there is no meaning
in performing this adjustment due to the use of the color burst of the
external device instead of the internal sync signal.
LED INDEX
VSS
LED CD
LED DAT/MD
LED TAPE
LED TV
LED LD
LED V3
LED V2
LED V1
RX (SIN)
TX (SOUT)
BUSY
FL CLEAR
FL DATA
FL CLK
FL LAT
SIRCS
VCC (A)
+AVR
–AVR
GND (D)
AD KEY IN 1
AD KEY IN 2
VSS (D)
AD KEY IN 3
AD KEY IN 4
AD KEY IN 5
AD VERSION
VOL +
VOL –
MODE0
MODE1
MODE2
STANBY
STOP
U-RESET
U-SREQ
U-MREQ
U-DATA
U-CLOCK
(GND)
AUBUS IN
AUBUS OUT
(GND)
FUNCTION-B
FUNCTION-A
UP/DOWN-B
UP/DOWN-A
LEFT/RIGHT-B
LEFT/RIGHT-A
—
RESET
VSS (D)
XO
XI
VCC (D)
LED TUNER
LED PHONO
LED MUTE
LED LEARNING
LED D. PASS
LED INPUT
LED VOL
LED BASS B
SP-A
SP-B
PW-SW
—
—
MBUS-V1
I/O
I
Mode setting pin (Fixed at “H”)
I
Mode setting pin (Fixed at “H”)
I
Mode setting pin (Fixed at “L”)
I
Stanby signal input (Fixed at “H”)
I
STOP signal input “L” : active
O
Reset output to system controller “L” : reset
I
Slave data request signal input from system controller
O
Master request signal output to system controller
O
Master data output to system controller
O
Master clock output to system controller
–
Ground
–
Not used
–
Not used
–
Ground
–
Not used
–
Not used
–
Not used
–
Not used
–
Not used
–
Not used
–
Not used (Ground)
I
Reset signal input “L” : reset
–
Ground
O
Clock output (4MHz)
I
Clock input (4MHz)
–
+5V power supply (Back-up)
O
TUNER indicator drive signal output
O
PHONO indicator drive signal output
O
MUTE indicator drive signal output
O
LEARNING indicator drive signal output
O
DIRECT PASS indicator drive signal output
O
INPUT indicator drive signal output
O
Volume indicator drive signal output “H” : active
O
Bass boost indicator drive signal output “H” : active
AD14, AD15
A16 to A19
PCE
PCLK
PDATA OUT
PDATA IN
GND
ALE
RDX
WRLX
WRHX
MONITOR
VIDEO 2
STATUS-OUT
VIDEO 1
RX (SIN)
TX (SOT)
P PRES
TEST 1
DATA (OSD)
CLK (OSD)
LAT (OSD)
—
AVCC
AVR +
AVR –
AVSS
VOLA/D
PREADY
GND
PSTATUS
OK
MEMORY FULL
BACK UP NG
NG
P-IR
I/O
Address bus and data bus input/output
I/O
Address bus output
O
Chip Enable output to RC controller (For communication using personal computers)
O
Clock output to RC controller (For communication using personal computers)
O
Data output to RC controller (For communication using personal computers)
O
Data input from RC controller (For communication using personal computers)
I
Ground
–
Address latch enable output
O
Read strobe output to data bus
O
O
Write strobe output to data bus
O
Control-S input (Monitor) (Fixed at “L”)
I
Control-S input (VIDEO 2)
I
Control-S status output
O
Control-S input (VIDEO 1)
I
Serial data input from mode control (U-ART0 reception)
I
Serial data output to mode control (U-ART0 transmission)
O
Reset output (For communication using personal computers)
O
Test port (Not used)
O
Serial data output to OSD
O
Serial clock output to OSD
O
Latch output to OSD
O
Not used
–
Power supply (+5.6V)
–
Power supply (+5V)
–
–
Ground
–
Volume control signal input (Not used)
I
Learning code reception ready signal input “L” : nothing
I
Ground
–
Infrared rays transmission data status signal input from to RC controller
I
Learning OK signal input from RC controller
I
Memory full signal input from RC controller
I
Back up NG signal input from RC controller
I
Learning NG signal input from RC controller
I
Input to the integral calculus circuit of the remote control reception signal
I
Function
• Abbreviation
RC: Remote Commander
OSD: On Screen Display
MODE 0
MODE 1
MODE 2
HSTX
STOP
IR-IN (A6)
—
—
AUBUS IN
V. SIGNAL
SIRCS-IN
VD
AUBUS OUT
F. SW
VIDEO-MUT
—
—
—
—
IR ON/OFF
BUSY
RESET
GND
XO
XI
VCC
AD00 to AD13
I/O
Mode setting (Fixed at “H”)
I
Mode setting (Fixed at “L”)
I
Mode setting (Fixed at “L”)
I
Hardware standby (Fixed at “H”)
I
Request input of reset interrupt
I
IR sensor remote control input (Not used)
I
Not used
–
Not used
–
S-LINK control A1 signal input
I
H-sync switching signal input
I
SIRCS signal input
I
PAL: 60 [flame/s]/ NTSC: 50 [flame/s] signal detect VD input
RST
SMODE2
SMODE1
LRCK
SCLK
SDATA
FSYNC
MCLK
CMODE
SEL24/20
TEST
BGND
AGND
VA
AINR–
AINR+
VCMR
VRR–
VRR+
I/O
O
O
O
I
I
I
–
–
O
I
I
I
I/O
I/O
O
I/O
I
I
I
I
–
–
–
I
I
O
O
O
Function
Function
L-ch reference voltage (+) output (+3.75V)
L-ch reference voltage (–) output (+1.25V)
L-ch common voltage (+) output (+2.5V)
L-ch analog voltage (+) input
L-ch analog voltage (–) input
Zero calibraton input (Fixed at “H”)
+5.5V power supply (Digital)
Ground (Digital)
Calibration status signal output
Reset input “L” : reset
Serial interface mode selection input (Fixed at “L”)
Serial interface mode selection input (Fixed at “L”)
L/R channel selection clock input/output
Serial data clock input/output
Serial data output
Frame sync clock input/output (Fixed at “H”)
Master clock input (12.288MHz)
Master clock selection input “L” : MCLK : 256Fs, “H” : MCLK : 384Fs (Fixed at “L”)
Output data range selection input “L” : 20 bit, “H” ; 24 bit (Fixed at “H”)
Test pin (Fixed at “L”)
Ground
Ground (Analog)
+5V power supply (Analog)
R-ch analog (–) input
R-ch analog (+) input
R-ch common voltage output (+2.5V)
R-ch reference voltage (–) output (+1.25V)
R-ch reference voltage (+) output (+3.75V)