Sony SAL35F14G User Manual

SERVICE MANUAL
SAL35F14G
(1.4/35G) (35mm F1.4G)
Ver 1.1 2007.02
Revision History
Revision History
How to use
How to use
Link
Link
SPECIFICATIONS
US Model
Canadian Model
AEP Model
Chinese Model
DISASSEMBLY ADJUSTMENTS
SERVICE NOTE
REPAIR PARTS LIST
LENS FOR DSLR CAMERA
SAL35F14G (1.4/35G) (35mm F1.4G)
Sony EMCS Co.
2007B0800-1
© 2007.02
Published by Kohda TEC9-852-108-11

SPECIFICATIONS

• This lens is equipped with a distance encoder. The distance encoder allows more accurate measurement (ADI) by using a flash for ADI.
• Depending on the lens mechanism, the focal length may change with any change of the shooting distance. The focal length assumes the lens is focused at infinity.
Equivalent 35mm-format focal length *1 (mm)
52.5 *1The value for equivalent 35mm-format focal length is based on Digital Single Lens Reflex Cameras equipped with an APS-C sized image sensor.
Lens groups elements
8-10
Angle of view 1 *
63°
Angle of view 2 *
44° *2The value of angle of view 1 is based on 35mm-format cameras, and that of angle of view 2 is based on Digital Single Lens Reflex Cameras
equipped with an APS-C sized image sensor.
Minimum focus (m (feet)) *
0.3 (1.0) *3Minimum focus is the shortest distance from the image sensor to the subject.
Maximum magnification (
0.2
Minimum f-stop
f/22
Filter diameter (mm)
55
Dimensions (maximum diameter
Approx. 69 × 76 (2 3/4 × 3)
Mass (g (oz.))
Approx. 510 (18)
Included items
Lens (1), Front lens cap (1), Rear lens cap (1), Lens hood (1), Carrying case (1), Set of printed documentation
2
2
3
××
×)
××
××
× height) (mm (in.))
××
Designs and specifications are subject to change without notice.
SAL35F14G (1.4/35G) (35mm F1.4G)
— 2 —

TABLE OF CONTENTS

Section Title Page
1. SERVICE NOTE
1-1. Chemicals ·······································································1-1 1-2. Exterior Parts ·································································· 1-1 1-3. Unleaded Solder ·····························································1-1 1-4. Safety Check-out ····························································1-2 1-5. Troubleshooting ····························································· 1-3
2. DISASSEMBLY
2-1. Disassembly ··································································· 2-2
3. REPAIR PARTS LIST
3-1. Exploded Views ······························································3-1 3-2. Supplied Accessories ······················································3-8
4. ADJUSTMENTS
4-1. Preparations ···································································· 4-1 4-2. Aperture Diameter Check/Adjustment ························· 4-13 4-3. Projective Resolving Power Check ······························4-18 4-4. Flange Back (f’F) Check/Adjustment ·························· 4-21 4-5. Focus-shift Check/Adjustment (Aperture (Amount of
Spherical Aberration)) ·················································· 4-24 4-6. Lens ROM Check ·························································4-25 4-7. Focus Brush Position Check/Adjustment·····················4-27 4-8. Focus Hold Button Check (Focus Hold Button) ··········4-34 4-9. Write dSB ····································································· 4-36
SAL35F14G (1.4/35G) (35mm F1.4G)
— 3 —
1. SERVICE NOTE

1-1. Chemicals

Some chemicals used for servicing are highly volatile.
Their evaporation caused by improper management affects your health and environment, and wastes resources.
Manage the chemicals carefully as follows.
Store chemicals sealed in a specific place to prevent from exposure to high temperature or direct sunlight.
Avoid dividing chemicals into excessive numbers of small containers to reduce natural evaporation.
Keep containers sealed to avoid natural evaporation when chemicals are not in use.
Avoid using chemicals as much as possible. When using chemicals, divide only required amount to a small plate from the container and
use up it.

1-2. Exterior Parts

Be careful to the following points for exterior parts used in this unit.
Use a piece of cleaning paper or cleaning cloth for cleaning exterior parts. Avoid using chemicals.
Even if you have to use chemicals to clean heavy dirt, dont use paint thinner, ketone, nor alcohol.
Insert the specific screws vertically to the part when installing a exterior part.
Be careful not to tighten screws too much.

1-3. Unleaded Solder

This unit uses unleaded solder.
Boards requiring use of unleaded solder are printed with the lead free mark (LF) indicating the solder contains no lead.
(
Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)
: LEAD FREE MARK
Be careful to the following points to solder or unsolder.
Set the soldering iron tip temperature to 350 °C approximately.
If cannot control temperature, solder/unsolder at high temperature for a short time.
Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!
Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
Be sure to control soldering iron tips used for unleaded solder and those for leaded solder so they are managed separately. Mixing
unleaded solder and leaded solder will cause detachment phenomenon.
SAL35F14G (1.4/35G) (35mm F1.4G)
1-1

1-4. SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer.
1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and
bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
4. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recommend their
replacement.
5. Check the B+ voltage to see it is at the values specified.
6. Flexible Circuit Board Repairing
Keep the temperature of the soldering iron around 270 °C during repairing.
Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
Be careful not to apply force on the conductor when soldering or unsoldering.
Danger of explosion if battery is incorrectly replaced.
CAUTION
Replace only with the same or equivalent type.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
SAL35F14G (1.4/35G) (35mm F1.4G)
1-2

1-5. TROUBLESHOOTING

1-5-1. Aperture Trouble
Function NG F No. NG
Aperture trouble
NG
Replace the defective part.
Replace the defective part.
Check operation of
the preset ring.
OK
Check operation
of the diaphragm
control block.
NG
Perform the aperture
diameter adjustment.
(See page 4-16.)
OK
Perform the aperture
NG
diameter check.
(See page 4-13.)
Check operation of the
preset ring, and replace
the defective part.
OK
SAL35F14G (1.4/35G) (35mm F1.4G)
1-3
Perform the aperture
diameter check.
(See page 4-13.)
OK
END
NGNG
1-5-2. Focus Trouble
Focus trouble
Function NG Position NG
NGNG
Check the coupler.
Check the installation of
the main flexible block.
Replace the defective part
or apply the grease.
NG
OK
Check the fixed holding
tube and distance
control tube.
NG
Replace the defective part
or apply the grease.
Check the operation
again.
OK
Reinstall the main
flexible block.
NG
Clean the pattern of the
main flexible block.
OK
Check pattern
of the main flexible block.
OK
Replace the
main flexible block.
SAL35F14G (1.4/35G) (35mm F1.4G)
OK
1-4
Check the foecusing
operation again.
OK
END
NG
NOTE FOR REPAIR
2. DISASSEMBLY
Make sure that the flat cable and flexible board are not cracked of bent at the terminal. Do not insert the cable insufficiently nor crookedly.
When remove a connector, dont pull at wire of connector. It is possible that a wire is snapped.
When installing a connector, dont press down at wire of connector.
It is possible that a wire is snapped.
Do not apply excessive load to the gilded flexible board.
UNIVERSAL WRENCH
In case of the following notches or holes are located in the lens block, etc during disassembling/ assembling the lens, Use the universal wrench.
Notches Holes
How to Use
Universal wrench J-6082-609-A
Chip-A for universal wrench: J-6082-609-1
Cut and remove the part of gilt which comes off at the point. (Be careful or some pieces of gilt may be left inside)
Chip-B for universal wrench: J-6082-609-2
Attach the chip-A or chip-B to the universal wrench. For the notches: chip-A For the holes: chip-B
Match the universal wrench to the holes or notches of the lens block, etc.
Match the universal wrench to the width of holes or notches.
Chip
Universal wrench
Chip
Chip-A
Chip-A
Notches
Chip-B
Chip-B
Holes
SAL35F14G (1.4/35G) (35mm F1.4G)
2-1

2-1. DISASSEMBLY

2-1-1. ORNAMENTAL RING LABEL AND MIRROR BARREL TUBE BLOCK
1 Ornamental Ring Label
HELP01
EXPLODED VIEW
2 Ornamental Ring
HELP02
3 G1
5 1 Group Lens Block
A
4 Mirror Barrel
Tube Block
HELP03
A
1.4/35G
SAL35F14G (1.4/35G) (35mm F1.4G)
2-2
2-1-2. LENS MOUNT RIVETING BLOCK AND LIGHT INTER CEPTION TUBE
2 Connection Box
EXPLODED VIEW
HELP04
HELP04
1 Light Interception
Tube
3 Lens Mount
Riveting Block
HELP05
A
Preset Ring
Main Spring
HELP06
!- Orange Ring and G Ornamental Ring Block
HELP07
F
C
SONY
7 Beam
Leather
8 Brush Hole
Cover
9 Focus Brush
FOCUS BRUSH POSITION ADJUSTMENT
B
!= Distance Scale
Plate
HELP08
D
Preset Ring Retainer
4 Back Adjustment
Washer
FLANGE BACK (f F) ADJUSTMENT
![ Cam Tube Reinforcement
6 Coupler and
Coupler Height Adjustment Washer
HELP09
5 Ground SP
E
!/ Connector of
DV-FH Flexible
A
F
B
C
D
E
SAL35F14G (1.4/35G) (35mm F1.4G)
2-3
2-1-3. OUTER TUBE AND JOINT TUBE
HELP10 HELP10
EXPLODED VIEW
1 Outer Tube
Main Flexible Block
HELP11
2 Flexible Base Plate
Stopper Pin
3 Joint Tube
HELP12
HELP13
Guide Pin
Guide Roller
HELP13
Guide Pin
HELP13
Guide Pin
Guide Roller
Guide Roller
HELP13
Guide Pin
Guide Roller
5 3 Group Lens Block
HELP14
6 Iris Control
Plate Block
Iris Feather Unit
Iris Retainer Tube
Guide Roller
Guide Roller
Guide Pin
HELP13
SAL35F14G (1.4/35G) (35mm F1.4G)
HELP13
Guide Pin
2-4
Iris Retainer Tube SP
4 2 Group Lens Block
2-1-4. FIXED TUBE BLOCK AND DISTANCE CONTROL TUBE
EXPLODED VIEW
HELP15
HELP15
HELP16
HELP18
HELP17
2 Cam Tube Retainer
3 Fixed Tube
Block
6 Friction (SP)
7 Torque Ring
Punching Stopper
7 Torque Ring Punching Stopper
7 Torque Ring Punching Stopper
Fixed Tube
Cam Tube
Torque Ring A
5 Torque Ring A, Float Ring, Scissors Lever Block, Torque Ring B
Torque Ring B
Friction Cloth A
Float Ring
Scissors Lever Block
4 Distance Control Tube and Control Tube Guide Pin
1 Distance Tube Rubber Ring
Friction Cloth B
C
A
B
C
A
B
SAL35F14G (1.4/35G) (35mm F1.4G)
2-5
2-1-5. G ORNAMENTAL RING BLOCK AND FOCUS HOLD BUTTON BASE
DV-FH Flexible
HELP19
HELP20
Mount Guide Mark
Click Plate
Focus Hold Button Base
SONY
m ft
Focus Hold Button
EXPLODED VIEW
HELP21
FOCUS HOLD BUTTON CHECK
G Ornamental Ring Block
Distance Scale Window
Dust Protection Tape
FHB ADHESION TAPE
SAL35F14G (1.4/35G) (35mm F1.4G)
2-6
2-1-6. 1 GROUP, 2 GROUP AND 3 GROUP LENS BLOCK
G1 G2 G3
G4 G5
G7 G8 G9 G10
G6
EXPLODED VIEW
1 Group Lens Block 2 Group Lens Block
HELP22
3 Group Lens Block
G10 Retainer
HELP23
SAL35F14G (1.4/35G) (35mm F1.4G)
2-7

HELP

Note for assembling and grease applying positions are shown.
HELP01
1. Align of ”/” of “1.4/35” of the ornamental ring label with range index, and stick the ornamental ring label onto the ornamental ring.
2. Remove the masking tape of the ornamental ring label.
Note: Tolerance: ±2.5 = ±1 mm
Masking Tape
Ornamental Ring Label
Ornamental Ring
SAL35F14G (1.4/35G) (35mm F1.4G)
Range Index
HELP
HELP02
Adhesive bond (B-10): J-6082-612-A
After applying the adhesive bond (B-10) to the indicated portion, tighten the ornamental ring with the special lens fixture.
Ornamental Ring
Apply the adhesive bond (B-10) in width 10mm.
G1
Mirror Barrel Tube
SAL35F14G (1.4/35G) (35mm F1.4G)
HELP
HELP03
Adhesive bond (B-40): J-6082-614-A
1. Align the ring positioning pin of the mirror barrel tube block to U groove of the fixed tube, attach them.
2. Apply the adhesive bond (B-40) to 3 screws shown in figure and tighten the screws.
Apply the adhesive bond (B-40)
Apply the adhesive bond (B-40)
Mirror Barrel Tube Block
Ring Positioning Pin
1 Group Lens Block
U Groove
SAL35F14G (1.4/35G) (35mm F1.4G)
HELP
HELP04
Adhesive bond (B-40): J-6082-614-A
Apply the adhesive bond (B-40) to 5 screws shown in figure and tighten the screws.
Apply the adhesive bond (B-40)
Apply the adhesive bond (B-40)
Apply the adhesive bond (B-40)
Light Interception Tube
HELP05
Adhesive bond (LOCTITE 460) (Note)
Note: Use adhesive bond (LOCTITE 460) or an equivalent article.
Do not use what becomes white after drying like quick-drying glue.
Anti-diffusion agent (A-20): J-6082-611-A
Grease (G-85): J-6082-626-A
1. Apply the anti-diffusion agent (A-20) to the indicated portions of lens mount.
2. Apply the grease (G-85) to 3 locations of indicated portion3 (3 locations) of lens mount.
3. Apply the adhesive bond (LOCTITE 460) to the stopper screw and attach it to the lens mount.
Apply the adhesive bond (LOCTITE 460)
Apply the grease (G-85) to 3 locations of indicated portion.
Lens Mount
Apply the anti-diffusion agent (A-20) to all circumferences of indicated Portion.
Apply the grease (G-85) (rear side)
SAL35F14G (1.4/35G) (35mm F1.4G)
HELP
HELP06
Oil (O-20): J-6082-610-A
Apply small amount of oil (O-20) to the instruction portion of the main spring.
Aplly small amount(O-20)(On contact area)
HELP07
Adhesive bond (B-40): J-6082-614-A
Anti-diffusion agent (A-20): J-6082-611-A
1. Apply the anti-diffusion agent (A-20) to the indicated portion of G ornamental ring.
2. Apply the adhesive bond (B-40) to 4 screws shown in figure and tighten the screws.
3. Lay out the DV-FH flexible properly.
Apply the adhesive bond (B-40)
Apply the anti-diffusion agent (A-20) to all circumferences of indicated portions.
G Ornamental Ring Block
Mount Guide Mark
Apply the anti-diffusion agent (A-20)
Apply the adhesive bond (B-40)
Layout DV-FH Flexible
Connector
DV-FH Flexible
G Ornamental Ring Block
SAL35F14G (1.4/35G) (35mm F1.4G)
Apply the anti-diffusion agent (A-20) (inside) to all circumferences of indicated portions.
HELP
HELP08
Affix the distance scale plate with distance scale plate set tape, aligning with the punch mark on the cam tube set.
Distance Scale Plate
Distance Scale Plate Set Tape
Fixed Tube Block
Align with the punch mark on the fixed Tube block.
Punch Mark
HELP09
Grease (G-85): J-6082-626-A
Apply grease (G-85) to the gear of coupler and the slide portion.
Apply grease (G-85). (slide portion)
Apply grease (G-85). (gear)
HELP10
Adhesive bond (B-40): J-6082-614-A
Apply bond (B-40) to 4 screws shown in figure and tighten the screws.
Apply the adhesive bond (B-40)
Apply the adhesive bond (B-40)
Outer Tube
SAL35F14G (1.4/35G) (35mm F1.4G)
HELP
HELP11
Main Flexible Block
Flexible Base Plate
Flexible Base Plate
Flexible Block
Flexible Tape B
Flexible Set Tape D
Flexible base plate
Part A is bent in the direction of the arrow, and it puts it.
A
Main Flexible Block is turned in part A, put, and the adhesive bond (B-60) is spread on the instruction part in figure.
A
Flexible tape B is put on the flexible base plate and after putting, Main flexible block is put along the putting standard.
Sticking standard
Adhesive bond (B-60): J-6082-616-A
Please follow the following points at the time of obtaining a main flexible block.
SAL35F14G (1.4/35G) (35mm F1.4G)
HELP
HELP12
Adhesive bond (B-40): J-6082-614-A
Grease (G-85): J-6082-626-A
1. Apply the adhesive bond (B-40) to the tips of screwed portions of 2 stopper pins and tighten 2 stopper pins.
2. Apply the adhesive bond (B-40) to the tips of 4 screws shown in figure and tighten 4 screws.
3. Apply the grease (G-85) to all circumferences of gear of joint tube.
Stopper pin
Apply the adhesive bond (B-40)
Stopper pin
Apply the adhesive bond (B-40)
Apply the grease (G-85)
Apply the adhesive bond (B-40)
to the circumference of gear.
SAL35F14G (1.4/35G) (35mm F1.4G)
HELP
HELP13
Adhesive bond (B-40): J-6082-614-A
1. Rotarting the cam tube, affix indicated hole of the cam tube and U groove of the fixed tube.
2. Align the notch of the fixed tube and pin of the iris control plate block, attach the inner tube.
3. Select the guide rollers fitting to the grooves of cam tube set, apply the adhesive bond (B-40) to the tips of screwed portions of guide
pins, and tighten the guide pins.
Note: Confirm that the cam tube rotates smoothly.
Apply the adhesive bond (B-40)
Guide Pin
Apply the adhesive bond (B-40)
Notch
Notch
Fixed Tube
Guide Roller
Hole
Apply the adhesive bond (B-40)
Cam Tube
U Groove
Guide Pin
Guide Roller
Apply the adhesive bond (B-40)
Guide Pin
Guide Roller
Guide Roller
Guide Pin
Guide Roller
Apply the adhesive bond (B-40)
Guide Pin
Pin of iris control plate block
Inner Tube
2 Group Lens Block
SAL35F14G (1.4/35G) (35mm F1.4G)
Apply the adhesive bond (B-40)
Guide Pin
Guide Roller
HELP
HELP14
Anti-diffusion agent (A-20): J-6082-611-A
Adhesive bond (B-10): J-6082-612-A
1. Apply anti-diffusion agent (A-20) to the indicated portion of Inner Tube.
2. After “4-2-2. Aperture Diameter Adjustment”, apply the adhesive bond (B-10) in with of 10mm to all circumferences of portions
indicated in figure at Inner Tube, Iries Retainer Tube and Iris Retainer (SP).
Apply the anti-diffusion agent (A-20) to all circumference of indicated portion.
Inner tube
G10 Retainer
Apply the anti-diffusion agent (A-20) to all circumference of indicated portion.
G7 G8 G9 G10
3 group lens block
Inner Tube
Apply the adhesive bond (B-10)
Iris Retainer Tube
Apply the adhesive bond (B-10) (width of 10mm to 3 locations)
Iris Retainer Tube (SP)
Iris Retainer Tube (SP)
SAL35F14G (1.4/35G) (35mm F1.4G)
HELP
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