Sony PCG-VX89K, PCG-VX89P User Manual [en, fr]

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Page 1

PCG-VX89/VX89K/VX89P

SERVICE MANUAL

Ver 1-2002J

Revision History

Lineup : PCG-VX89P

PCG-VX89K PCG-VX89

Illust : PCG-VX89P

For American Area

US Model

Canadian Model

S400

Confidential

• Design and specifications are subject to change without notice.

9-876-021-01

NOTEBOOK COMPUTER

Page 2

Information in this document is subject to change without notice.

Sony, VAIO and CLIE are trademarks or registered trademarks of

Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf

and other Microsoft products are trademarks or registered trademarks

of Microsoft Corporation in the United States and other countries.

The word Bluetooth and the Bluetooth logo are trademarks of

Bluetooth SIG, Inc. AMD, AMD logo, AMD Duron and

combinations thereof, 3DNow!, are trademarks of Advanced Micro

Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks

or registered trademarks of Intel Corporation. Transmeta, the

Transmeta logo, Crusoe Processor, the Crusoe logo and

combinations thereof are trademarks of Transmeta Corporation in

the USA and other countries. Graffiti, HotSync, PalmModem, and

Palm OS are resistered trademarks, and the Hotsync logo and Palm

are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola

are trademarks of Motrora, Inc. Other Motrola products and services

with (R) mark like Dragomball are the trademarks of Motrola, Inc.

All other names of systems, products and services in this manual

are trademarks or registered trademarks of their respective owners.

In this manual, the (TM) or (R) mark are not specified.

Caution Markings for Lithium/Ion Battery - The following or similar

texts shall be provided on battery pack of equipment or in both the

operating and the service instructions.

CAUTION: Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type recommended by

the manufacturer. Discard used batteries according to the

manufacturer’s instructions.

CAUTION: The battery pack used in this device may present a fire

or chemical burn hazard if mistreated. Do not disassemble, heat

above 100°C (212°F) or incinerate.

Dispose of used battery promptly.

Keep away from children.

CAUTION: Changing the back up battery.

• Overcharging, short circuiting, reverse charging, multilation or

incineration of the cells must be avoided to prevent one or more of

the following occurrences; release of toxic materials, release of

hydrogen and/or oxygen gas, rise in surface temperature.

• If a cell has leaked or vented, it should be replaced immediately

while avoiding to touch it without any protection.

Service and Inspection Precautions

1. Obey precautionary markings and instructions

Labels and stamps on the cabinet, chassis, and components identify areas requiring special precautions. Be sure to observe these precautions, as well as all precautions listed in the operating manual and other associated documents.

2. Use designated parts only

The set’s components possess important safety characteristics, such as noncombustibility and the ability to tolerate large voltages. Be sure that replacement parts possess the same safety characteristics as the originals. Also remember that the 0 mark, which appears in circuit diagrams and parts lists, denotes components that have particularly important safety functions; be extra sure to use only the designated components.

3. Always follow the original design when mounting parts and routing wires

The original layout includes various safety features, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and clamped so as to keep it away from hot or high-voltage parts. When mounting parts or routing wires, therefore, be sure to duplicate the original layout.

4. Inspect after completing service

After servicing, inspect to make sure that all screws, components, and wiring have been returned to their original condition. Also check the area around the repair location to ensure that repair work has caused no damage, and confirm safety.

5. When replacing chip components...

Never reuse components. Also remember that the negative side of tantalum capacitors is easily damaged by heat.

6. When handling flexible print boards...

• The temperature of the soldering-iron tip should be about 270C.

• Do not apply the tip more than three times to the same pattern.

• Handle patterns with care; never apply force.

Caution: Remember that hard disk drives are easily damaged by vibration. Always handle with care.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

— 2 —

Confidential

PCG-VX89/VX89K/VX89P (AM)

Page 3

Section Title Page

CHAPTER 1. BLOCK DIAGRAM ............................... 1-1

(to 1-2)

CHAPTER 2. FRAME HARNESS DIAGRAM ........ 2-1

(to 2-2)

CHAPTER 3. EXPLODED VIEWS AND

PARTS LIST............................................ 3-1

3-1. Main Section .................................................................... 3-2

3-2. LCD Section – Made by HI – .......................................... 3-5

(to 3-6)

History of the changes is shown as the

“Revision History” at the end of this data.

— 3 —

Confidential

PCG-VX89/VX89K/VX89P (AM)

Page 4

CNX -176

RJ-45

VGA CN

CN15P

CHAPTER 1.

BLOCK DIAGRAM

14.1XGA

Intel Pentium

III

-m

90 0MHz

30p

DV 0

15 P

Intel 82815EM-T

CN 4 P

Intel

DA82562ET

GMCH2-m

Memory Bus PC=100

LCD &

Inverter

SONY

VCH

Intel /

FW82807A

256MB Tech

256MB DIMM

W-LAN

MiniPCI

Module

Type

III

IFX-209( Left)

Ant L

(Sub)

Ant R (Main)

IFX-208(Right)

CNX -173

MODEM

Conexant

Smart MC2

USB CN

CN4P

i .LINK

USB 1 . 1

W-LAN SW

USB 1 . 1

CN 17 P

i.Link

PCI Bus

Mini P CI

Connector

TypeIII

TSB43AB

CN 10 0 P

DC out

Ultra ATA66/100

HDD

CN 50 P

PCI

Clock Generator

IMI/C9835AT

CardBus/16bitCard

Card con troller RICOHR5C475II

MBX-56

Intel 82801BAM

FWH

SST

ICH2-m

LPC Bus

PC Card Connector

1 Slot

49LF004A

JogDial

CN 30P

AC Link

Audio Codec

(AC '97)

Amp

USB 1 . 1

Encoder

KBC/EC

HITACH

H8/2149

I/ O

Expander

O2MICRO

OZ99 8S

ATF

AD1030A

CN 2P

FAN

CN 2P

FLT-7

CN 2 P

RJ 1 1

CNX-174

USB C N

CN4P

USB 1 . 1

MIC CN

CN 30 P

HeadPhone

STmicr o

M29W200BB70N6

Memorystick

CN 14 P

USB 1 . 1

Memoryst ick

Controller

Slot

IFX -207

SP(L )

12 P

TouchPad

CN 7 P

JOG

CN 30 P CN24P

CN 30 P

Back

Botto n

CN 2P

SP(R )

SWX-101

CN 8P

Ke y B oard

Power SW

SWX-103

CN6P CN6P

Battery

11.1V/3600mAh

Confidential

1-21-1

(END)

PCG-VX89/VX89K/VX89P (AM)

Page 5

CHAPTER 2.

FRAME HARNESS DIAGRAM

NETWORK

DISPLAY

IEEE 1394 i.LINK

DC OUT

USB

L Side

IFX-209 Board (Side-A)

CN8200

HARNESS, RJ-45

CN5001

15 1

CNX-176 Board (Side-A)

CN4000

2 1

CN4001

CN4002

CN4003

CNX-173 Board (Side-A)

IFX-208 Board (Side-A)

CN8100

LCD HARNESS

CN1700

CN1001

CN1000

CN1410

123

CN1400

124

LCD

INVERTER

CN800

CN2100

LCD Block

CN2600

144

143

CN1901

CN1301

100

CN2500

BATTERY PACK

CN2502

CN1800

130

CN1500

CN2000

50 49

29 30

CN2602

NICKEL HYDROGEN

MBX-56 Board (Side-A)

CN300

BATTERY

1 2

CN2501

HARD DISK

FLT-7 Board (Side-A)

CN1

CN2

CN6500

HARNESS, (WITH DC JACK)

KEY BOARD

DC FAN

SWX-103 Board (Side-A)

CNX-174 Board (Side-A)

CN4699

CN4503

114

CN4600

CN4500

CN4502

CN4501

CN4601

R Side

DC IN

EXTERNAL MIC IN

HEADPHONE

USB

PHONE

PC CARD

CONNCTOR

CARD, WIRELESS LAN

211

CON2

CARD, MODEM

SPEAKER LEFT

CN6001

CN6004

12 1

PAD, TOUCH

CN6005

CN6002

12130 17

CN6003

SWX-101 Board (Side-A)

DIAL UNIT, JOG

CN6000

SPEAKER RIGHT

CN5500

14 1

IFX-207 Board (Side-A)

Front Face

MEMORY STICK

From board to connector (direct connection) Harness (connector at both end) Harness (soldered at one end)

Connectors soldered on board and appearing on the panel

2-22-1

(END)

PCG-VX89/VX89K/VX89P (AM)

Confidential

Page 6

EXPLODED VIEWS AND PARTS LIST

NOTE:

• Items marked “ * ” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.

• The mechanical parts with no reference number in the exploded views are not supplied.

• When two or more parts are shown in parallel, use the part described first as the main part.

• The parts marked “ $ ” are the High Value Modules.

• The parts marked “ # ” are the parts on which

barcode label is attached.

CHAPTER 3.

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.

3-1

Confidential

PCG-VX89/VX89K/VX89P (AM)

Page 7

3-1. Main Section

Ref.No. Part No. Description Ref.No. Part No. Description

1 1-477-283-21 $# KEYBOARD UNIT (US) 2 4-662-400-02 COVER (TP) 3 1-796-319-11 PAD, TOUCH 4 4-666-738-21 (VX89P)...LABEL (ID) 4 4-666-738-31 (VX89)...LABEL (ID)

63 4-662-573-02 SPACER (WL) 64 4-662-574-02 SWITCH (WL)

* 65 4-662-570-02 BRACKET (IO L)

66 1-761-380-23 # CARD, MODEM 67 1-685-170-11 FPC (MDC)

4 4-666-738-41 (VX89K)...LABEL (ID) 5 4-663-835-01 TAPE (TP) 6 4-657-945-01 PLATE (TP) 7 4-662-405-02 ESCUTCHEON (JOG) 8 X-4624-713-6 HOUSING (PARM REST) ASSY

9 4-662-787-01 CUSHION (CENTER BZ) 10 A-8067-219-A COMPLETE PWB SWX-103 11 4-662-421-02 CASE (CAPS) 12 1-825-150-21 SPEAKER, (2.0CM) 13 4-658-789-02 TAPE (HARNESS)

14 4-663-133-01 HOLDER (SP) (R) 15 1-824-088-11 CABLE,FLEXIBLE FLAT (SWX1-SWX2 16 1-824-085-11 CABLE, FLEXIBLE FLAT(MBX-SWX1) 17 1-824-089-11 CABLE, FLEXIBLE FLAT (SWX1-TP) 18 X-4624-886-2 PARM ASSY, LATCH

21 4-662-407-01 WINDOW (MS) 22 1-476-945-11 ENCODER, JOG 23 A-8067-218-A $ COMPLETE PWB SWX-101 24 4-663-132-01 HOLDER (SP) (L) 25 1-825-150-11 SPEAKER, (2.0CM)

* 26 4-662-918-01 PROTECTER HEATSINK * 28 1-763-838-11 DC FAN (WITH HEATSINK)

29 A-8112-160-A $# C/P (MBX-56) (P900) (S) 30 1-468-624-21 BATTERY, VANADIUM-LITHIUM

* 31 4-662-925-01 DC, HOLDER

32 1-961-483-21 HARNESS (WITH DC JACK) 33 1-960-827-71 HARNESS (2 PIN) 34 A-8067-207-A $ COMPLETE PWB CNX-174

* 35 4-662-571-01 BRACKET (IO R)

36 X-4624-779-2 ASSY DOOR R

* 68 4-662-665-02 PLATE (PCC)

69 1-684-994-11 FPC (PC CARD, WITH CONNECTOR) 70 1-816-580-11 CONNECTOR, PC CARD (EJECTOR) 71 4-643-832-41 DUMMY CARD

* 72 4-662-664-02 PROTECTOR (PCC)

73 4-663-422-01 SHEET (FPC MDC) 74 4-663-421-02 SHEET (MPCI) 75 1-761-495-11 CARD, WIRELESS LAN 77 4-664-890-02 CUSHION HEATSINK 78 4-664-957-01 SHEET KEYBOARD

81 4-665-008-01 SHEET (SP) 82 4-665-009-01 TAPE (MPCI) 83 4-664-909-01 SHEET (BRACKET R) 84 4-663-932-01 SHEET (DC), INSULATING 85 4-664-221-01 SHEET (MBX), INSULATING

86 4-664-224-01 SHEET (FFC 30) 87 4-660-499-11 CUSHION DOOR 88 4-657-991-01 SHEET (JOG), INSULATING 89 4-664-253-02 PLATE (WL) 90 4-664-254-02 SHEET (HDD), CONDUCTIVE

91 4-664-581-01 SHEET (PC CARD) 92 X-4624-953-2 PLATE (MINI-PCI) ASSY 97 4-665-091-01 PLATE (KEYBOARD) 98 4-665-092-01 CUSHION (PKB) 99 4-665-317-01 CUSHION MZ

100 4-665-096-01 TAPE (COVER TP) 101 4-664-828-01 ADHESIVE TAPE (BOTTOM) 104 A-8067-505-A $ COMPLETE PWB FLT-7 105 1-961-895-11 HARNESS 106 4-666-382-01 ADHESIVE (TAPE) (FLT-7)

37 1-824-086-11 CABLE, FLEXIBLE FLAT (MBX-CNX) 38 4-663-369-02 COVER (R), FOOT 39 4-662-877-02 RUBBER (REAR), FOOT 40 1-824-087-11 CABLE, FLEXIBLE FLAT (CNX-IFX) 41 A-8067-544-A $ COMPLETE PWB IFX-207

42 4-662-878-02 RUBBER (FRONT), FOOT 43 X-4624-811-2 HOUSING (BOTTOM) ASSY 44 4-659-832-01 SHEET,THERMAL 46 4-635-956-01 SPRING (B), COMPRESSION COIL 47 4-663-370-02 COVER (L), FOOT

48 4-663-438-02 SHEET 49 X-4624-888-2 DOOR (HDD) ASSY

* 50 4-662-388-02 BRACKET (HDD)

51 4-664-157-01 SHEET (HDD) 52 A-8059-344-A $# ASSY HDD 30GB (T,20,F)(S)

53 1-685-027-11 PWB, FLEXIBLE PRINT (HDD) 54 1-684-993-11 FPC (VGA) 55 X-4624-780-4 ASSY DOOR V 56 A-8067-204-A $ COMPLETE PWB CNX-176 57 1-961-763-11 HARNESS, RJ-45

* 58 4-662-572-01 BRACKET (IO V)

59 1-791-608-21 CONNECTOR, HARNESS WITH (DC) 60 A-8067-205-A $ COMPLETE PWB CNX-173 61 X-4624-781-4 ASSY DOOR L 62 1-684-986-11 FPC (I. LINK)

B1 4-664-453-01 SCREW (M2X4), SPECIAL HEAD B2 4-664-453-11 SCREW (M2X5.5), SPECIAL HEAD B3 4-641-726-21 SCREW (M2), SPECIAL HEAD B4 4-635-966-01 SCREW (HEX) B5 4-635-301-01 SCREW M3X4

3-2

Confidential

PCG-VX89/VX89K/VX89P (AM)

Page 8

101

100

Supplied with 28

Supplied with 29

5758

105

104

106

Supplied with 43

Supplied with 8

Supplied with 49

Confidential

PCG-VX89/VX89K/VX89P (AM)3-3 3-4

Page 9

3-2. LCD Section – Made by HI –

805

Clamp (1)

801

AC Adaptor (1)

802

Power Cord (1)

804

i LINK Connection Cord (1)

807

Battery Pack (1)

806

Stand (1)

808

CD-RW/DVD-ROM Drive (PCGA-CRWD2)

• The CD-RW/DVD-ROM Drive itself does not have the Part No. Refer to the PCGA-CRWD2 Service manual (9-874-566-01). Because only the 804 iLINK Connection Cord is reguired for connection with a computor, the follwing parts are not supplied with the CD-RW/DVD-ROM drive.

1-476-940-22 ADAPTOR, AC 1-757-562-31 CORD, POWER 1-790-763-21 CORD, CONNECTION 4-663-161-11 MANUAL, INSTRUCTION 4-663-751-11 MANUAL, INSTRUCTION (FIRST)

206

202

Supplied with 202

204

203

201

Ref.No. Part No. Description

201 4-662-789-01 COVER (LCD), SCREW 202 X-4624-714-2 HOUSING (BEZEL) ASSY 203 4-662-788-01 CUSHION, LATCH 204 4-662-787-01 CUSHION (CENTER BZ) 206 4-659-342-01 BLIND (LCD), SCREW

0 801 1-476-943-21 $ ADAPTOR, AC 0802 1-757-562-31 CORD, POWER

* 207 4-662-427-01 BRACKET (LCD L)

208 A-8067-411-A $# LCD(14HI)ASSY (S)

* 209 4-662-434-01 BRACKET (LCD R)

210 1-961-709-11 HARNESS, LCD 211 4-658-789-02 TAPE (HARNESS)

212 A-8067-221-A COMPLETE PWB IFX-209 213 1-823-844-21 CABLE,COAXIAL (BLACK) (L670) 214 X-4624-887-1 DISPLAY ASSY, LATCH 215 4-639-623-01 SPRING (LATCH), COIL 217 A-8067-220-A COMPLETE PWB IFX-208

ACCESSORIES ************

804 1-823-439-11 CORD, ILINK CONNECTION 805 4-657-363-01 CLAMP 806 X-4625-087-1 STAND ASSY

807 A-8110-748-A BP2S/HI (U) ASSY (S)

4-668-323-01 (VX89K)...

SPECIFICATION SHEET, 2370UAZ

4-667-818-01 QUICK START, 2370UA

LOOK AT EXPLODED VIEWS OF THE PART **********************************

210

211

223

207 208

222

212

Supplied with 214

218

214

215

209

217

227

218 1-823-844-31 CABLE,COAXIAL (GRAY) (L930)

808 PCGA-CRWD2 219 X-4624-812-2 HOUSING (DISPLAY) ASSY 220 X-4624-716-2 HINGE (RIGHT) ASSY 221 4-662-383-02 COVER (HINGE) (R) 222 X-4624-717-2 HINGE (LEFT) ASSY

223 4-662-382-02 COVER (HINGE) (L) 224 1-476-735-11 INVERTER UNIT 227 X-4625-019-1 ESCUTCHEON (WL) ASSY

B1 4-664-453-01 SCREW (M2X4), SPECIAL HEAD B2 4-664-453-11 SCREW (M2X4), SPECIAL HEAD B3 4-641-726-21 SCREW (M2), SPECIAL HEAD B6 4-641-726-71 SCREW (M2), SPECIAL HEAD

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

224

221

220

219

3-5 3-6

213

Confidential

PCG-VX89/VX89K/VX89P (AM)

(END)

Page 10

PCG-VX89/VX89K/VX89P (AM)

List of PCG-VX Series (As of October, 2002)

Model Name

PCG-VX88 PCG-VX88P

PCG-VX89 PCG-VX89K PCG-VX89P

Service Manual

Part No.

9-874-532-01

9-876-021-01

: Additional Models

9-876-021-01

Sony Corporation

— 20 —

This manual and the constituent data may not be replicated, copied nor reprinted in whole or in part without prior written authorization of Sony Corporation.

English

2002J1600-1

Published by Sony EMCS VAIO-GSC [SNT]

Page 11

Revision History

Suffix Ver. Date Contents QM No.

-01 Ver. 1 2002.10.04

First

Edition

< Remarks >

[Confidential]

PCG-VX89/VX89K/VX89P (AM)

Sony PCG-VX89K, PCG-VX89P User Manual [en, fr]

TABLE OF CONTENTS

3-1. Main Section

3-2. LCD Section – Made by HI –

Revision History