Sony PCG-GRX520, PCG-GRX520K, PCG-GRX520P, PCG-GRX560, PCG-GRX560K Service Manual

...

PCG-GRX520/GRX520K/GRX520P/GRX560/GRX560K/

PCG-GRX560P/GRX580/GRX580K/GRX580P/GRX650

SERVICE MANUAL

Ver 2-2002I

Revision History

Lineup : PCG-GRX580P

PCG-GRX580K PCG-GRX580 PCG-GRX560P PCG-GRX560K PCG-GRX560 PCG-GRX520P PCG-GRX520K PCG-GRX520

PCG-GRX650

Illust : PCG-GRX580P

For American Area

US Model

Canadian Model

S400

Confidential

• Design and specifications are subject to change without notice.

9-874-542-02

NOTEBOOK COMPUTER

Information in this document is subject to change without notice.

Sony, VAIO and CLIE are trademarks or registered trademarks of

Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf

and other Microsoft products are trademarks or registered trademarks

of Microsoft Corporation in the United States and other countries.

The word Bluetooth and the Bluetooth logo are trademarks of

Bluetooth SIG, Inc. AMD, AMD logo, AMD Duron and

combinations thereof, 3DNow!, are trademarks of Advanced Micro

Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks

or registered trademarks of Intel Corporation. Transmeta, the

Transmeta logo, Crusoe Processor, the Crusoe logo and

combinations thereof are trademarks of Transmeta Corporation in

the USA and other countries. Graffiti, HotSync, PalmModem, and

Palm OS are resistered trademarks, and the Hotsync logo and Palm

are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola

are trademarks of Motrora, Inc. Other Motrola products and services

with (R) mark like Dragomball are the trademarks of Motrola, Inc.

All other names of systems, products and services in this manual

are trademarks or registered trademarks of their respective owners.

In this manual, the (TM) or (R) mark are not specified.

Caution Markings for Lithium/Ion Battery - The following or similar

texts shall be provided on battery pack of equipment or in both the

operating and the service instructions.

CAUTION: Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type recommended by

the manufacturer. Discard used batteries according to the

manufacturer’s instructions.

CAUTION: The battery pack used in this device may present a fire

or chemical burn hazard if mistreated. Do not disassemble, heat

above 100°C (212°F) or incinerate.

Dispose of used battery promptly.

Keep away from children.

CAUTION: Changing the back up battery.

• Overcharging, short circuiting, reverse charging, multilation or

incineration of the cells must be avoided to prevent one or more of

the following occurrences; release of toxic materials, release of

hydrogen and/or oxygen gas, rise in surface temperature.

• If a cell has leaked or vented, it should be replaced immediately

while avoiding to touch it without any protection.

Service and Inspection Precautions

1. Obey precautionary markings and instructions

Labels and stamps on the cabinet, chassis, and components identify areas requiring special precautions. Be sure to observe these precautions, as well as all precautions listed in the operating manual and other associated documents.

2. Use designated parts only

The set’s components possess important safety characteristics, such as noncombustibility and the ability to tolerate large voltages. Be sure that replacement parts possess the same safety characteristics as the originals. Also remember that the 0 mark, which appears in circuit diagrams and parts lists, denotes components that have particularly important safety functions; be extra sure to use only the designated components.

3. Always follow the original design when mounting parts and routing wires

The original layout includes various safety features, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and clamped so as to keep it away from hot or high-voltage parts. When mounting parts or routing wires, therefore, be sure to duplicate the original layout.

4. Inspect after completing service

After servicing, inspect to make sure that all screws, components, and wiring have been returned to their original condition. Also check the area around the repair location to ensure that repair work has caused no damage, and confirm safety.

5. When replacing chip components...

Never reuse components. Also remember that the negative side of tantalum capacitors is easily damaged by heat.

6. When handling flexible print boards...

• The temperature of the soldering-iron tip should be about 270C.

• Do not apply the tip more than three times to the same pattern.

• Handle patterns with care; never apply force.

Caution: Remember that hard disk drives are easily damaged by vibration. Always handle with care.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

— 2 —

Confidential

PCG-GRX520/GRX520K/GRX520P/

PCG-GRX580/GRX580K/GRX580P/GRX650 (AM)

PCG-GRX560/GRX560K/GRX560P/

Section Title Page

CHAPTER 1. BLOCK DIAGRAM ............................... 1-1

(to 1-2)

CHAPTER 2. FRAME HARNESS DIAGRAM ........ 2-1

(to 2-2)

CHAPTER 3. EXPLODED VIEWS AND

PARTS LIST............................................ 3-1

3-1. Main Section .................................................................... 3-3

3-2. LCD Section (GRX560/GRX560K/RX560P/GRX580/

GRX580K/GRX580P/GRX650) – Made by HI – ........... 3-7

3-3. LCD Section

(GRX520/GRX520K/GRX520P) – Made by HI– ........... 3-9

3-4. Connector Section (CH Type only)............................... 3-11

(to 3-12)

CHAPTER 4. OTHERS

4-1. Replacing the CPU .......................................................... 4-1

1. Removing the CPU .......................................................... 4-1

2. Installing the CPU ............................................................ 4-1

History of the changes is shown as the

“Revision History” at the end of this data.

— 3 —

Confidential

PCG-GRX520/GRX520K/GRX520P/

PCG-GRX580/GRX580K/GRX580P/GRX650 (AM)

PCG-GRX560/GRX560K/GRX560P/

CHAPTER 1.

BLOCK DIAGRAM

USB Right

CONN

USB Left

CONN

USB Rear

CONN

EEPROM

On DIMM1

EEPROM

RJ45

For SPD

EEPROM

On DIMM1

EEPROM

For VID

Pentium 4

Processor

512KB L2

478pins

uFCPGA

USB3

USB2

Memory

Stick

Module

For SPD

EEPROM

On DIMM2

EEPROM

On DIMM2

EEPROM

For Password

RJ-45

Port-0

Port-3 Port-3

Port-2 Port-2

Port-4

SMBUS2

EEPROM

For Clock GEN

CPU Loc

Port-1

Port-5

Port0-5

IDE(ATA100)

Primary

Internal

HDD

al Bus

Reserved

Secondary

Memory

CONTROLLER

HUB (MCH)

593 FCBGA

AGP x 4

IO Control Hub

ICH3-m

FW82801CAM

266MHz Memory Bus

(DDR)

DDR(SO-DIMM)

DDR(SDRAM)

Video Memory

K4D623238B

x 2pcs

Ether

PHY

EEPROM

For LAN

PHY

RJ-45

LPC

SMBUS2

Refer to Clock Generator

Graphics

M7-P

(ATI)

CARDBUS

& i.LINK

RICOH

R5C552

Bus #2 Dev #5

PCG-GRX Series BLOCK DIAGRAM Rev.0.10

CLKGEN

9870GTD

Block Diagram

M7-P (ATI)

For i.LINK

EEPROM

i.LINK0

IMI

EEPROM

SMBUS2

LCD CONN

TV-O ut

PCI BUS(3.3V)

CardBus/16bitCard

PC Card

Connector

16inch UXGA

15inch XGA

TV-O ut

Dock-VGA D B-15

S-Video-Out

2 Slot

SONY

Cable

TV-O ut

Audio-Out

VGA DSUB-15

i.LINK

i.LINK0

Out

Port Repricator

TV-O ut

LineOut

S-Video-Out

Video-

Audio

Out

L-out

R-out

RJ11

DC Jack

DCin

RJ-11

Multi Purpose Bay

2nd

Battery

BATTERY2

Power

Circuit

1st

Battery

Optical

Drive

BATTERY1

MDC

(Modem

Daughter Card)

Card)

Module

Daughter

RJ-11

AC LINK

Out

Line

LINE-OUT

Audio

YMF753

(Yamaha)

adphone

AMP, etc.

PHONE

OUT

MIC

Spea

ker

FWH

8Mb

(Flash BIOS

ROM)

Speaker

L&R

Super I/O

SMsC

LPC47N227

Parallel

Seri al

Internal KeyBoard

Membra ne

PS/2

H8S/2149

KBC/EC

SPIC

TouchPad

JOG

Controller

JOG

SMBUS1

LID

& SM BUS MUX

SMBUS0

I/O Expander

& SM BUS MUX

BATTERY1

Parallel

FAN0

BATTERY2

ATF0

FAN1 ATF1

Other

Control

Parallel

1-21-1

(END)

Dock-VGA D B-15

RJ-45

Seri al

Parallele

PS/2

USB3

USB2

DCin

VGA

DB-15

RJ45

Serial

Parallele

PS/2

USB

CONN

USB

CONN

DC Jack

Confidential

PCG-GRX520/GRX520K/GRX520P/

PCG-GRX580/GRX580K/GRX580P/GRX650 (AM)

PCG-GRX560/GRX560K/GRX560P/

LCD

CHAPTER 2.

FRAME HARNESS DIAGRAM

AV OUT

PHONE

CNX-157 Board (Side-A)

PRINTER NETW

MONITOR

ORK

DC-INUSB

Rear Panel

LCD HARNESS

USB

IEEE 1394 i.LINK

KEY BOARD

2nd BATTERY PACK (OPTION)

INVERTER

L Side

CNX-159 Board (Side-A)

DDR266 SO-DIMM

256MB

FFC

MODEM CARD

120

CN8002

PWS-17 Board (Side-B)

CN8001

CN8401

CN5603

RAM

CN5001

CN5601

NICKEL HYDROGEN

CN5602

1 2

FFC

BATTERY

DDR266 SO-DIMM

256MB

SWX-91 Board (Side-A)

CN7001

HARNESS (2P)

119

120 2

RAM

114

JOG DIAL

CN855

CN2001

CN1601

CN1401

PC CARD

CONNECTOR

10 1

CN7002

Combination

DRIVE

CN1111

CN3101

CN852

139

11 1

CN1124

CN1202

77 1

154

CN7501

LEX-34 Board (Side-A)

10 1

CN4001

CN1301 CN851

100

CN853

2nd FAN

CN1901

199

200

2 200

CN7502

1219

24 1

CN3103

CN2301

CNX-161 Board (Side-A)

TOUCH PAD

CN2901

MBX-65 Board (Side-A)

CN2007

14 2

13 1

CN502

CN2009

CN3102

199

MEMORY

CN501

121

CN1501

STICK

L Side

CN3501

CN2005

11 1

CPU

CN101

CN4601

CN1126

PCGA-PRGX1

Port Replicator

DC FAN

CN3004

228

CN2201

CN4691

112 1 12

CN4602

CN5530 CN5510CN5540

R Side

114

CNX-158 Board

CN5500

(Side-A)

HARD DISK

CN6002

CN6001

SPEAKER

SWX-90 Board (JP Type) SWX-111 Board (CH Type)

(Side-A)

IFX-193 Board (Side-A)

USB

EXTERNAL MICROPHONE

HEADPHONE

CN8402

BATTERY PACK

From board to connector (direct connection) Harness (connector at both end) Harness (soldered at one end)

Connectors soldered on board and appearing on the panel

Confidential

2-22-1

(END)

PCG-GRX580/GRX580K/GRX580P/GRX650 (AM)

PCG-GRX520/GRX520K/GRX520P/ PCG-GRX560/GRX560K/GRX560P/

+ 9 hidden pages

Sony PCG-GRX520, PCG-GRX520K, PCG-GRX520P, PCG-GRX560, PCG-GRX560K Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS