Sony PCG-GRT99S, PCG-GRT290ZP, PCG-GRT290Z, PCG-GRT280ZT, PCG-GRT40ZP Service Manual

...
SERVICE MANUAL
Ver 6-2005F
Revision History
PCG-GRT99S
PCG-GRT40ZP/GRT40ZLP/GRT40ZTP/GRT40ZCP
Area
Japanese
American
Asian/Oceania/ South Africa
Model
Japanese
US Canadian
International Korean Taiwan China
Line up
PCG-GRT99S/P PCG-GRT280ZG
PCG-GRT290ZP PCG-GRT290Z
PCG-GRT40ZP PCG-GRT40ZLP PCG-GRT40ZTP PCG-GRT40ZCP
Confidential
: CTO Model
1
1
1
3
[MA] [MA] [MA] [MA]
Illust : PCG-GRT99S/P
S400
• Design and specifications are subject to change without notice.
NOTEBOOK COMPUTER
9-876-344-06
Information in this document is subject to change without notice.
Sony, VAIO and CLIE are trademarks or registered trademarks of Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf and other Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the United States and other countries. The word Bluetooth and the Bluetooth logo are trademarks of Bluetooth SIG, Inc. AMD, AMD logo, AMD Duron and combinations thereof, 3DNow!, are trademarks of Advanced Micro Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks or registered trademarks of Intel Corporation. Transmeta, the Transmeta logo, Crusoe Processor, the Crusoe logo and combinations thereof are trademarks of Transmeta Corporation in the USA and other countries. Graffiti, HotSync, PalmModem, and Palm OS are resistered trademarks, and the Hotsync logo and Palm are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola are trademarks of Motrora, Inc. Other Motrola products and services with (R) mark like Dragomball are the trademarks of Motrola, Inc.
All other names of systems, products and services in this manual are trademarks or registered trademarks of their respective owners. In this manual, the (TM) or (R) mark are not specified.
Caution Markings for Lithium/Ion Battery - The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instructions.
CAUTION: The ba tter y pack used in this device may present a fire or chemical burn hazard if mistreated. Do not disassemble, heat above 100°C (212°F) or incinerate. Dispose of used battery promptly. Keep away from children.
CAUTION: Changing the back up battery.
•Overchar ging, short circuiting, reverse char ging, multilation or incineration of the cells must be avoided to prevent one or more of the following occurrences; release of toxic materials, release of hydrogen and/or oxygen gas, rise in surface temperature.
• If a cell has leaked or vented, it should be replaced immediately while avoiding to touch it without any protection.
Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify areas requiring special precautions. Be sure to observe these precautions, as well as all precautions listed in the operating manual and other associated documents.
2. Use designated parts only
The set’s components possess important safety characteristics, such as noncombustibility and the ability to tolerate large voltages. Be sure that replacement parts possess the same safety characteristics as the originals. Also remember that the 0 mark, which appears in circuit diagrams and parts lists, denotes components that have particularly important safety functions; be extra sure to use only the designated components.
3. Always follow the original design when mounting parts and routing wires
The original layout includes various safety features, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and clamped so as to keep it away from hot or high-voltage parts. When mounting parts or routing wires, therefore, be sure to duplicate the original layout.
4. Inspect after completing service
After servicing, inspect to make sure that all
screws, components, and wiring have been returned to their original condition. Also check the area around the repair location to ensure that repair work has caused no damage, and confirm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negative side of tantalum capacitors is easily damaged by heat.
6. When handling flexible print boards...
•The temperature of the soldering-iron tip should
be about 270C.
•Do not apply the tip more than three times to
the same pattern.
•Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are easily damaged by vibration. Al ways handle with care.
ATTENTION AU COMPOSANT AYANT
RAPPORT
À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
— 2 —
Confidential
PCG-GRT40ZP/GRT40ZLP/GRT40ZTP/GRT40ZCP (AO)
PCG-GRT280ZG/GRT290ZP/GRT290Z (AM)
PCG-GRT99S (J)

TABLE OF CONTENTS

Section Title Page Section Title Page
CHAPTER 1. SPECIFICATIONS ................................ 1-1
(to 1-1)
CHAPTER 2. BLOCK DIAGRAM............................... 2-1
(to 2-1)
CHAPTER 3. FRAME HARNESS DIAGRAM........ 3-1
(to 3-1)
CHAPTER 4. EXPLODED VIEWS AND
PARTS LIST
Optical Drive
D-1......................................................................................... 4-2
Palmrest
P-1. ........................................................................................ 4-3
Bottom
B-1. ........................................................................................ 4-4
Main Board
M-1 ........................................................................................ 4-5
Hood Keyboard
HK-1 ...................................................................................... 4-6
Other Parts
O-1......................................................................................... 4-7
LCD
L-1. ........................................................................................ 4-8
Accessories
A-1......................................................................................... 4-9
DIP Switch .............................................................................4-10
(to 4-10)
CHAPTER 5. OTHERS
5-1. The Barcode Label........................................................... 5-1
5-2. Replacing the CPU .......................................................... 5-2
1. Removing the CPU .......................................................... 5-2
2. Installing the CPU............................................................ 5-2
5-3. CTO Information ............................................................. 5-3
1. PCG-GRT290ZP* ........................................................... 5-3
2. PCG-GRT290Z* .............................................................. 5-3
(to 5-3)
History of the changes is shown as the “Revision History” at the end of this data.
— 3 —
Confidential
PCG-GRT40ZP/GRT40ZLP/GRT40ZTP/GRT40ZCP (AO)
PCG-GRT280ZG/GRT290ZP/GRT290Z (AM)
PCG-GRT99S (J)
CHAPTER 1.
SPECIFICATIONS
JAM
PCG-GRT99S/P PCG-GRT280ZG
CPU
LCD HDD 80GB
Graphic
DDR MEMORY 512MB X 1 QUANTITY
[STANDARD/MAX]
OPT-DRIVE DVD+/-RW TV tuner a
int. Wireless LAN a AC adaptor PCGA-AC19V9 Battery PCGA-BP2NY OS WinXP Pro
M-P4-NW
3.06GHz w/HT
16.1"UXGA
(Clear Black)
Geforce FX
Go 5600(64MB)
512/1024
M-P4-NW
3.06GHz w/HT
16.1"UXGA
(Clear Black)
80GB
Geforce FX
Go 5600(64MB)
512MB X 2
1024/1024
DVD+/-RW
a
a
PCGA-AC19V9
PCGA-BP2NY
WinXP Home
PCG-GRT40ZP
M-P4-NW
3.06GHz w/HT
16.1"UXGA
(Clear Black)
80GB
Geforce FX
Go 5600(64MB)
512MB X 1
512/1024
DVD+/-RW
×
a
PCGA-AC19V9
PCGA-BP2NY
WinXP Pro
AO
PCG-GRT40ZLP PCG-GRT40ZTP
M-P4-NW
3.06GHz w/HT
16.1"UXGA
(Clear Black)
80GB
Geforce FX
Go 5600(64MB)
512MB X 1
512/1024
DVD+/-RW
M-P4-NW
3.06GHz w/HT
16.1"UXGA
(Clear Black)
80GB
Geforce FX
Go 5600(64MB)
512MB X 1
512/1024
DVD+/-RW
××
a
PCGA-AC19V9
PCGA-BP2NY
WinXP Home
PCGA-AC19V9
a
PCGA-BP2NY
WinXP Home
PCG-GRT40ZCP
M-P4-NW
3.06GHz w/HT
16.1"UXGA
(Clear Black)
80GB
Geforce FX
Go 5600(64MB)
512MB X 1
512/1024
DVD+/-RW
×
a
PCGA-AC19V9
PCGA-BP2NY
WinXP Home
1
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1
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3
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• The trademarks or registered trademarks of above table, refer to page 2.
1-1
(END)
Confidential
PCG-GRT40ZP/GRT40ZLP/GRT40ZTP/GRT40ZCP (AO)
PCG-GRT280ZG/GRT290ZP/GRT290Z (AM)
PCG-GRT99S (J)
SVIDEO
OUT
LINE&VIDEO OUT
AMP
CNX-218
Port replicator
RGB
CNX-216
Docking CN to Main Unit
CHAPTER 2.
BLOCK DIAGRAM
RGB
S-VIDEO Out
Video Out
Line Out
RGB
LCD
AV OUT
Gfx
NV31
66MHz 1/2/4/8x
to HDD
VIF-28
VIF-28: for NV31
PriIDE
PriIDE
AGP
CPU Socket
478uFCPGA
FSB 100MHz/133MHzx4
SiS 648
MuTIOL
1G
DDR
333MHz
SMBUS2
PCI
DDR
M1
M
I
OD
S
AAh A8h AEh
33MHz, 32b
2
M
M
I
D
O
S
ROMINFO
M24C02
CLK GENERATOR ICS952003
D2 or D3h D2h
CLK
BUFFER
ICS93722
LINE IN
AMP
USB1
USB2
SPDIF
Audio Power
USB2.0 HUB
NEC_UPD720110
AGC-8EA
DC IN
Line
USB1 USB2
SPD IF
In
2ndIDE
Multi Purpoase Bay
to Opt
MS
AC'97
SigmaTel
IFX-257
STAC9750
PS/2
Serial
Parallel
RJ-45
PS/2
Serial
Parallel
MM
Ether
MIC HP
98h 92h
LM86 LM75
2ndIDE
USB2.0
Port0 Port1 Port2
USB0 USB3 USB4
HC0
HC1
L
W-
SiS963
LAN(PHY)
RTL8201BL
LPC 33MHz
USB5
AC Link
MDC Hdr
Smart
MC 3S
HC2
HITACHI
KBC H8S/2160B 144P TQFP
SMBUS1
SMBUS0
16h 16h
Batt1 Batt2
FAN CPU FAN
Multi Purpoase Bay
A
N
mini PCI Slot
Ether
MM
RJ-45
(Ether}
to Port
Replicator
RJ-11
(MODEM)
TP
PS/2
to Port
Replicator
RICOH
CardBus&i.LINK
R5C554
i.LINK Card Bus
BIOS ROM
4Mb
32P TSOP
SST49LF040
Int Keyboard
CardBus
ENX-23
Tuner Board
Choose Card Bus or
Tuner which one
SmSC
SIO LPC47N227 100P TQFP
Serial
to Port
Replicator
Parallel
SVIDEO
IN
AV IN
RF IN
Debug
Parallel
to Port
Replicator
2-1
(END)
Confidential
PCG-GRT40ZP/GRT40ZLP/GRT40ZTP/GRT40ZCP (AO)
PCG-GRT280ZG/GRT290ZP/GRT290Z (AM)
PCG-GRT99S (J)
CHAPTER 3.
FRAME HARNESS DIAGRAM
Wireless LAN Model
ANTENNAANTENNA
LCD
LCD Block
SPEAKER
IEEE 1394
i.LINK
MEMORY
STICK
S VIDEO
VIDEO
OUT
VIDEO
IN
SWX-155 Board (Side-A)
CN600
Side
8
12
CN6002
1
41
1
CN6001 CN6004
NICKEL HYDROGEN
BATTERY
J2
12
CARD, MODEM
PC CARD
CONNECTOR
CN4601
IFX-257 Board (Side-A)
ENX-23 Board (Side-A)
CN601
CN500
TV Tune Model
CN1501
29
30
J1
1
2
1
9
2110
CN4602
10
CN400
99
100 2
EXTERNAL MICROPHONE
HEADPHONE
USB USBUSB
CN1902 CN1901 CN1402
CN1701
124
123
99
2
1
1
100
RAM
DDR SO-DIMM
NETWORK
PHONE
CN1802
CN1803
21
CN2301
1
212
13
CN3001
CN1403
CN3301
11
CN1801
1
76
CN1502
2
Optical DRIVE
CARD, WIRELESS LAN
Wireless LAN Model
Rear Panel
CN1404
CN1401
81
CN2202
1
20
49
1
CN801
CN3201
50
2
100
200
1
199 200
199
1
59
CNX-215 Board
(Side-A)
LEX-47 Board (Side-A)
CN3101
CN701
CN2401
2
60
PAD, TOUCH
INVERTER
PRINTER MONITORDC-IN
199
2
CN2101
AV OUT
CN3701
25
VIF-28 Board
CN3703
(Side-A)
1
CN3702
CN3501
1
CN301
DC FAN
2
1 2
CN303
CN702
1
1
CN3002
1
CN3003
24
125
CN2302
26 2
29
30
1
CN2201
1
2
CN2402
CN3000
CN302
12
2
1
HARD DISK
1
2
DC FAN
2nd BATTERY PACK
20
129
230
CN4100
CN4101
1
PWS-34 Board (Side-A)
CN4401
1
30
KEY BOARD
1
CN4400
CN8001
112
BATTERY PACK
SWX 142 Board
CN1
112
(Side-A)
From board to connector (direct connection) Harness (connector at both end) Harness (soldered at one end)
Connectors soldered on board and appearing on the panel
3-1
(END)
Confidential
PCG-GRT40ZP/GRT40ZLP/GRT40ZTP/GRT40ZCP (AO)
PCG-GRT280ZG/GRT290ZP/GRT290Z (AM)
PCG-GRT99S (J)
EXPLODED VIEWS AND PARTS LIST
• The parts list is compiled by blocks of a palmrest and bottom etc. The sections of the parts list are different depending on the model. Please refer to list of contents shown in the below.
CHAPTER 4.
Hood Keyboard
LCD
Section Page
Optical Drive
D-1 ................................................................................... 4-2
Palmrest
P-1 .................................................................................... 4-3
Bottom
B-1 ................................................................................... 4-4
Main Board
M-1 ..................................................................................4-5
Hood Keyboard
HK-1 ................................................................................ 4-6
Other Parts
O-1 ................................................................................... 4-7
LCD
L-1.................................................................................... 4-8
Accessories
A-1 ................................................................................... 4-9
DIP Switch ......................................................................... 4-10
Main Board
Optical Drive
Other
Palmrest
Other
NOTE:
• Items marked “ * ” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
• The mechanical parts with no reference number in the exploded views are not supplied.
•When two or more parts are shown, use the part described first as the main part.
• The parts marked “ $ ” are the High V alue Modules (HVM).
• The parts marked “ # ” are the parts on which barcode label is attached. For the barcode label, refer to CHAPTER 5.
• The parts marked “ & ” are the “Customer Replacable Parts (CRP)” that can be replaced by Field Customer Support. Especially the parts with the <&> mark require the special attention to use them. Here fore, check first whether the desired part is one of the targetted parts of the Customer Replaceable Parts(CRP), or the non-targetted parts by referring to the exploded view.
• Regarding the boards of this model, the discrete parts on the boards cannot be replaced. However, Some connectors can be replaced.
The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.
Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
4-1
Other
Bottom
J GRT99S/P D-1 P-1 B-1 M-1 HK-1 O-1 L-1 A-1
GRT280ZG D-1 P-1 B-1 M-1 HK-1 O-1 L-1 A-1
AM
GRT290ZPD-1 P-1 B-1 M-1 HK-1 O-1 L-1 A-1 GRT290Z D-1 P-1 B-1 M-1 HK-1 O-1 L-1 A-1 GRT40ZP D-1 P-1 B-1 M-1 HK-1 O-1 L-1 A-1 GRT40ZLP D-1 P-1 B-1 M-1 HK-1 O-1 L-1 A-1
AO
GRT40ZTP D-1 P-1 B-1 M-1 HK-1 O-1 L-1 A-1 GRT40ZCP D-1 P-1 B-1 M-1 HK-1 O-1 L-1 A-1
Optical Drive Palmrest Bottom Main Board Hood Keyboard Other LCD Accessories
PCG-GRT40ZP/GRT40ZLP/GRT40ZTP/GRT40ZCP (AO)
PCG-GRT280ZG/GRT290ZP/GRT290Z (AM)
1
[MA]
1
[MA]
1
[MA]
[MA]
3
Confidential
PCG-GRT99S (J)
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