Sony PCG-FX290, PCG-FX290K Service Manual

PCG-FX290/FX290K
SERVICE MANUAL
Illust : PCG-FX290K
US Model
Canadian Model
Confidential
9-872-209-11
NOTEBOOK COMPUTER
Information in this document is subject to change without notice.
Sony and VAIO are trademarks of Sony . Intel logo and Intel Inside logo are registered trademarks of Intel Corporation. Pentium MMX is a trademark of Intel Corporation. Microsoft, MS-DOS, W indows, the W indows 95 and W indows 98 log o are trademarks of Microsoft Corporation.
All other trademarks are trademarks or registered trademarks of their respective owners. Other tr ademarks and trade names may be used in this document to refer to the entitles claiming the marks and names or their produces. Sony Corporation disclaims any proprietary interest in trademarks and trade names other than its own.
Caution Markings for Lithium/Ion Battery - The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturers instructions.
CAUTION: The battery pack used in this de vice may present a f ire or chemical burn hazard if mistreated. Do not disassemble, heat above 100°C (212°F) or incinerate. Dispose of used battery promptly. Keep away from children.
CAUTION: Changing the back up battery.
Overcharging, short circuiting, reverse charging, multilation or incineration of the cells must be avoided to prev ent one or more of the following occurrences; release of toxic materials, release of hydrogen and/or oxygen gas, rise in surface temperature.
If a cell has leaked or vented, it should be replaced immediately while avoiding to touch it without any protection.
Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify areas requiring special precautions. Be sure to observe these precautions, as well as all precautions listed in the operating manual and other associated documents.
2. Use designated parts only
The sets components possess important safety characteristics, such as noncombustibility and the ability to tolerate large voltages. Be sure that replacement parts possess the same safety characteristics as the originals. Also remember that the 0 mark, which appears in circuit diagrams and parts lists, denotes components that have particularly important safety functions; be extra sure to use only the designated components.
3. Always follow the original design when mounting parts and routing wires
The original layout includes various safety features, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and clamped so as to keep it away from hot or high-voltage parts. When mounting parts or routing wires, therefore, be sure to duplicate the original layout.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components, and wiring have been returned to their original condition. Also check the area around the repair location to ensure that repair work has caused no damage, and confirm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negati ve side of tantalum capacitors is easily damaged by heat.
6. When handling flexible print boards...
The temperature of the soldering-iron tip should be about 270C.
Do not apply the tip more than three times to the same pattern.
Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are easily damaged by vibration. Always handle with care.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS P AR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
Confidential
PCG-FX290/FX290K (UC)
2

TABLE OF CONTENTS

Section Title Page
CHAPTER 1. REMOVAL
1-1. Flowchart ......................................................................... 1-1
1-2. Main Electrical Parts Location Diagram ......................... 1-1
1-3. Removal ........................................................................... 1-2
1. Hinge Cover ..................................................................... 1-2
2. Keyboard Unit, Palm Rest Assy, Hood Keyboard Assy, Touch Pad, CNX-125 Board, Palm Rest Plate,
Bracket Pad ...................................................................... 1-2
3. Display Assy,
Combination Drive (CD-RW/DVD-ROM) ...................... 1-3
4. HDD Assy, DC Fan..........................................................1-3
5. Latch Detector, PWS-13 Board ....................................... 1-4
6. PC Card Connector, Modem card, MBX-49 Board,
Lithium Battery, I/O Bracket ........................................... 1-4
7. Speaker Unit, SWX-73 Board ......................................... 1-5
8. SO-DIMM........................................................................ 1-5
9. Modem Card .................................................................... 1-6
10. LCD Section – Made by SA – ......................................... 1-7
1.Bezel Housing Assy, LCD Unit.................................... 1-7
2.Inverter Assy, LCD Harness, FPC,
Display Housing Assy .................................................. 1-8
1-4. Replacing the CPU .......................................................... 1-9
1. Removing the CPU .......................................................... 1-9
2. Installing the CPU............................................................ 1-9
1-5. DIP Switch Setting of the MBX-49 Board .................... 1-10
(to 1-10)
CHAPTER 2. SELF DIAGNOSTICS.......................... 2-1
(to 2-1)
CHAPTER 3. BLOCK DIAGRAM............................... 3-1
(to 3-2)
CHAPTER 4. FRAME HARNESS DIAGRAM........ 4-1
(to 4-2)
CHAPTER 5. EXPLODED VIEWS AND
PARTS LIST............................................ 5-1
5-1. Main Section.................................................................... 5-2
5-2. LCD Section – Made by SA – .........................................5-5
(to 5-6)
Abbreviations UC : US model / Canadian model
3
Confidential
PCG-FX290/FX290K (UC)

1-1. Flowchart

CHAPTER 1.
REMOVAL
POWER
OFF
HOOD
KEYBOARD
ASSY
SO-DIMM
BATTERY
PACK
FDD
HINGE
COVER
P 1-2
MODEM
CARD P 1-6
KEYBOARD
UNIT
P 1-2P 1-2
SPEAKER
UNIT
P 1-5P 1-5
SWX-73 BOARD
P 1-5
P ALM REST
ASSY
P 1-2 P 1-3
COMBINATION
DETECTOR
CONNECTOR
3 through 7
P ALM REST
DRIVE
HDD
ASSY
P 1-3
LATCH
P 1-4
PC CARD
P 1-4
PLA TE
P 1-2
DISPLAY
ASSY P 1-3
PWS-13 BOARD
P 1-4
BRACKET
PAD
P 1-2
TOUCH
PAD
P 1-2
CNX-125
BOARD
P 1-2
BEZEL
HOUSING
ASSY
P 1-7 P 1-7 P 1-8
DC
FAN
P 1-3
LCD UNIT
I/O
BRACKET
P 1-4
MODEM
CARD
P 1-4
LITHIUM
BATTERY
P 1-4
• P XX means pages that appears in this manual.
• Remember that hard disk drives are easily damaged by vibration. Always handle with care.
MBX-49 BOARD
P 1-4
INVERTER
ASSY
LCD
HARNESS
P 1-8
FPC P 1-8
DISPLAY
HOUSING
ASSY
P 1-8

1-2. Main Electrical Parts Location Diagram

LCD Unit
Speaker Unit
DC Fan
HDD
MBX-49 Board
CNX-125 Board
PWS-13 Board
Modem Card
Speaker Unit
Combination Drive (CD-RW/DVD-ROM)
Inverter Assy
SWX-73 Board
FD Drive
Touch Pad
1-1
Confidential
PCG-FX290/FX290K (UC)

1-3.Removal

1. Hinge Cover

2Hinge Cover
4
3

2. Keyboard Unit, Palm Rest Assy, Hood Keyboard Assy, Touch Pad, CNX-125 Board, Palm Rest Plate, Bracket Pad

1Door I/O
2Hinge Cover
1M2X4 Special Head (Black)
4M2X4 Special Head (Black)
9Pull it to the front slightly
and raise to remove it.
0Palm Rest Assy
qjTouch pad
qkCNX-125
Board
qhBracket Pad
qfPalm Rest
Plate
qdRemove by pulling slightly to the front
6Keyboard Unit
8M2X4
Special Head (Black)
qa
qgRemove by
pressing to the rear
7Screw (M2), 0 Number P3 Kind (X4) (Black)
qsM2X4 Special Head (x4) (Black)
5
2Pull it up sliding it
to the right.
3Hood Keyboard Assy
MBX-49 Board CN1902
MBX-49 Board CN2004
PWS-13 Board CN4004
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PCG-FX290/FX290K (UC)
1-2

3. Display Assy, Combination Drive (CD-RW/DVD-ROM)

5Plate Ground
4+B M2 (X2) (Gold)
9
7M2X6
Special Head (Gold)
4+B 2X12 (Black)
1Screw (M2),
0 Number P3 Kind
(Black)
2M2X6 Special Head
(Gold)
6M2.6 Cross (Hole) Bind
(Black)
3
Display Assy
8M2X6 Special Head (Black)
6M2.6 Cross (Hole) Bind (Black)
6M2.6 Cross (Hole) Bind (X2) (Black)
Combination Drive (CD-RW/DVD-ROM)

4. HDD Assy, DC Fan

4Screw (M2) 0 Number
P3 Kind (X4) (Black)
MBX-49 Board CN102
6DC Fan
3HDD Assy
5
1M2X6 Special Head (X6) (Gold)
2FPC 50 Pin (for HDD)
MBX-49 Board CN2201
1-3
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PCG-FX290/FX290K (UC)

5. Latch Detector, PWS-13 Board

1M2X4 Special Head (X2) (Black)
2Latch Detector
4PWS-13 Board
3
MBX-49 Board CN2701

6. PC Card Connector, Modem Card, MBX-49 Board, Lithium Battery, I/O Bracket

1M2X4 Special Head
qjI/O Bracket
1
*
qa
qhScrew (HEX) (X6) (Silevr)
qsNUT M2 TYPE2 (X2)
CN151
qgSpacer (MBX)
(X2)
qfModem Card
0Lithium Battery
qdM2 Grip (X2) (Black)
2M2X4 Special Head
(X5) (Black)
9PC Card Connector
qkMBX-49 Board
3Screw (MBX)
(Silver)
8+B 2X14 (X2)
(Silver)
4M2X4 Special Head (X2) (Black)
5Bracket Bay Connector
(X2) (Black)
CPU
7
2
*
6Screw (M2) 0 Number
P3 Kind (X2) (Black)
1 When removing the CPU, refer to 1-4. Replacing the CPU ”.2 Modem card can be removed from the bottom.
Refer to the subsequent paragraph 9. Modem card for more details.
Confidential
PCG-FX290/FX290K (UC)
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