Sony PCG-K23, PCG-K23Q, PCG-K25, PCG-K27, PCG-K23F Service Manual

...
SERVICE MANUAL
a
Ver. 7 2006K
Revision History
PCG-K23/K23F/K23Q/K25/K25F/K27
Are
American
Model Lineup
PCG-K23
US Canadian
Latin
Quebec
AEP/UK European
PCG-K25 PCG-K27 PCG-K23F PCG-K25F PCG-K23Q PCG-K215M PCG-K215S PCG-K215Z
Confidential
[MA]
1
[MA]
1
[MA]
1
S400
Design and specifications are subject to change without notice.
ᧄᯏߩ઀᭽߅ࠃ߮ᄖⷰߪޔᡷ⦟ߩߚ߼๔ߥߊᄌ ᦝߔࠆߎߣ߇޽ࠅ߹ߔ߇ޔߏᛚߊߛߐ޿ޕ
PERSONAL COMPUTER
9-876-373-07
Information in this document is subject to change without notice.
Sony, VAIO and CLIE are trademarks or regis­tered trademarks of Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf and other Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the United States and other countries. The word Bluetooth and the Bluetooth logo are trademarks of Bluetooth SIG, Inc. AMD, the AMD logo, other AMD product names and combinations thereof are trademarks of Advanced Micro Devices, Inc. Intel Inside logo, Pentium, Celeron and Core are trademarks or registered trademarks of Intel Cor­poration. Transmeta, the Transmeta logo, Crusoe Processor, the Crusoe logo and combinations thereof are trademarks of Transmeta Corporation in the USA and other countries. Graffi ti, Hot­Sync, PalmModem, and Palm OS are registered trademarks, and the Hotsync logo and Palm are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola are trademarks of Motrora, Inc. Other Motrola products and services with (R) mark like Dragonball are the trademarks of Motrola, Inc.
All other names of systems, products and services in this manual are trademarks or registered trade­marks of their respective owners. In this manual, the (TM) or (R) mark are not specifi ed.
Caution Markings for Lithium/Ion Battery - The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manu­facturer. Discard used batteries according to the manufacturer’s instructions.
CAUTION: The battery pack used in this device may present a fi re or chemical burn hazard if mis­treated. Do not disassemble, heat above 100°C (212°F) or incinerate. Dispose of used battery promptly. Keep away from children.
CAUTION: Changing the back up battery.
Overcharging, short circuiting, reverse charg­ing, multilation or incineration of the cells must be avoided to prevent one or more of the fol­lowing occurrences; release of toxic materials, release of hydrogen and/or oxygen gas, rise in surface temperature.
If a cell has leaked or vented, it should be replaced immediately while avoiding to touch it without any protection.
Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify areas requiring special pre­cautions. Be sure to observe these precautions, as well as all precautions listed in the operating manual and other associated documents.
2. Use designated parts only
The set’s components possess important safety characteristics, such as noncombustibility and the ability to tolerate large voltages. Be sure that replacement parts possess the same safety charac­teristics as the originals. Also remember that the
mark, which appears in circuit diagrams and parts lists, denotes components that have particu­larly important safety functions; be extra sure to use only the designated components.
3. Always follow the original design
when mounting parts and routing wires
The original layout includes various safety fea­tures, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and clamped so as to keep it away from hot or high-voltage parts. When mounting parts or routing wires, therefore, be sure to du­plicate the original layout.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components, and wiring have been returned to their original condition. Also check the area around the repair location to ensure that repair work has caused no damage, and confi rm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negative side of tantalum capacitors is easily damaged by heat.
6. When handling flexible print boards...
The temperature of the soldering-iron tip
should be about 270°C.
Do not apply the tip more than three times to
the same pattern.
Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are easily damaged by vibration. Always handle with care.
— 2 —
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)

TABLE OF CONTENTS

Section Title Page
CHAPTER 1. SPECIFICATIONS
1-1. Specifi cations ...........................................................................................................................1-1
(to 1-1)
CHAPTER 2. BLOCK DIAGRAM
CHAPTER 3. FRAME HARNESS DIAGRAM
CHAPTER 4. EXPLODED VIEWS AND PARTS LIST
Palmrest
P-1 ............................................................................................................................................4-2
Main Board
M-1 ...........................................................................................................................................4-4
Bottom
B-1 ............................................................................................................................................4-6
Hood Keyboard
H-1 ............................................................................................................................................4-8
LCD
L-1. 15.4-inch WXGA (High Brightness) –Made by QDI– ...................................................4-10
L-2. 15.4-inch WXGA (High Brightness) –Made by AU– ....................................................4-12
Accessories
A-1 ..........................................................................................................................................4-14
DIP Switch ......................................................................................................................................4-15
......................................................................................2-1
(to 2-1)
...............................................................3-1
(to 3-1)
(to 4-15)
Section Title Page
CHAPTER 5. OTHERS
5-1. The Barcode Label ...................................................................................................................5-1
5-2. Replacing the CPU ...................................................................................................................5-2
History of the changes is shown as the "Revision History" at the end of this data.
ᄌᦝጁᱧߪ㧘4GXKUKQP*KUVQT[ߣߒߡ㧘ᧄ࠺࡯࠲ᧃߦ⸥ タߒߡ޽ࠅ߹ߔޕ
[ADD]
2
(to 5-2)
— 3 —
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)
CHAPTER 1.

SPECIFICATIONS

1-1. Specifi cations
AM
PCG-K27 PCG-K25 PCG-K23 PCG-K23Q PCG-K25F PCG-K23F
CPU
Graphic
LCD
HDD 80GB60GB60GB60GB40GB40GB OPT-DRIVE DVD+/-RW DVD+/-RW MEMORY 256MB x2 256MB x2 256MB x2 256MB x2 256MB x2 256MB x 2
QUANTITY
AC adaptor PCGA-AC19V9 PCGA-AC19V6 PCGA-AC19V6 PCGA-AC19V7 PCGA-AC19V7 PCGA-AC19V7 Battery PCGA-BP2NY PCGA-BP2NY PCGA-BP2NY PCGA-BP2NY PCGA-BP2NY PCGA-BP2NY internal W-LAN OS WinXP Home WinXP Home WinXP Home WinXP Home WinXP Home WinXP Home
CPU
Graphic
LCD
HDD 60GB 60GB 40GB OPT-DRIVE DVD+/-RW DVD+/-RW DVD+/-RW MEMORY 256MB x 2 256MB x 2 256MB x 2
QUANTITY
AC adaptor PCGA-AC19V9 PCGA-AC19V6 PCGA-AC19V6 Battery PCGA-BP2NY PCGA-BP2NY PCGA-BP2NY internal W-LAN OS WinXP Home WinXP Home WinXP Home
MobileP4-3.06GHz P4-2.8GHz P4-2.8GHz P4-2.8GHz P4-2.8GHz Cel-2.8GHz
RADEON IGP
345M
15.4"WXGA
(Hight Brightness)
[MAX]
[MAX]
1GB 1GB 1GB 1GB 1GB 1GB
䂾䂾䂾䂾䂾䂾
PCG-K215Z PCG-K215S PCG-K215M
MobileP4-3.06GHz P4-2.8GHz P4-2.8GHz
RADEON
9200(64MB)
15.4"WXGA
(Hight Brightness)
1GB 1GB 1GB
䂾䂾㬍
RADEON IGP
345M
15.4"WXGA
(Hight Brightness)
EU
RADEON
9200(64MB)
15.4"WXGA
(Hight Brightness)
RADEON IGP
345M
15.4"WXGA
(Hight Brightness)
CD-RW/DVD-ROM CD-RW/DVD-ROM DVD+/-RW CD-RW/DVD-ROM
RADEON IGP
345M
15.4"WXGA
(Hight Brightness)
RADEON IGP
345M
15.4"WXGA
(Hight Brightness)
[MA]
1
RADEON IGP
345M
15.4"WXGA
(Hight Brightness)
[MA]
1
RADEON IGP
345M
15.4"WXGA
(Hight Brightness)
[MA]
1
The trademarks of registered trademarks of above table, refer to page 2.
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1-1
(END)
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)
CHAPTER 2.
BLOCK DIAGRAM
Intel
Pentium 4 75W
478 PIN mPGA
TI-PCI7420
(SN0307009GHK)
SLOT0
Memory stick BOARD
IFX-169
Memory Stick
1394
Mini PCI
Wirless LAN
DC JACK
DDR VRAM 16MBX4
CRT
LCD
AVOUT
R/G/B
LVDS SIGNAL
TV SIGNAL
Realtek
RTL8100BL
RJ45
UPD720101
USB 2.0
NEC
USB*3
ATI
RADEON 9200
(M9+X)
S ECONDARY IDE BUS
AGP bus
PCI bus
PRIMARY IDE BUS
HDDCDROM
System bus 400/533MHz
NORTH BRIDGE
ATI RS200MP
South Bridge
ALI 1535+
XBUS
PCU
NS PC87570
INT.K/B
PAD
DRAM SIGNAL
DDR CLOCK
LPT
BIOSTOUCH
DDR 266
SO-DIMM 1/2
EXT.MIC.
RTC
TIBQ3285LF
AC LINK2AC LINK1
MDCALC203
RJ11TPA0312
MAIN POWER BOARD
PWS-41
BATTERY
T/P SWITCH
T/P BOARD
SWX-169
2-1
(END)
POWER SWITCH
Bettery LED
Power LED
K/B LED
Power SW BOARD
SWX-168
EXT.SPKR.
INT.SPKR.
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)
CHAPTER 3.
FRAME HARNESS DIAGRAM
LCD unit
INVERTER UNIT
PC CARD
Left side
NETWORK
LINE IN
MIC IN
HEADPHONE
i.LINK S400
USB
USB
PC CARD
CONNECTOR
LCD
Side panel
ANTENNA
CON132
CON34
CON33
CON6
CON38
CON37
CON31
CON32
CON2
USB
WIRELESS LAN CARD
DC
FAN
M
CON14
41
80
CON26
CON25
1
CON36
40
WIRELESS LAN MODEL
M
DC FAN
CON35
PCN2
CPU
CON23
PRINTER
MBX-114 BOARD SIDE A
CON3
49 50
CON4
1
CON21
2
CON22
CON24
MONITOR
CON5
CON5
PHONE
CON16
CON17
1
OPTICAL
DRIVE
DIMM
From board to connector (direct connection)
Harness (with connectors on both ends)
Harness (soldering on either end)
DC_IN
CON20
HDD
Rear Panel
44
MODEM
CARD
JP3
1
SPEAKER
JP1
CON1
SWX-168 BOARD
TOUCH PAD
A
SIDE A
L ch
SW1
SPEAKER R ch
IFX-169 BOARD
SIDE A
Front
CON1
MEMORY
STICK
CON2
SW1
PWS-41 BOARD
SIDE A
3-1
(END)
PCN1
PCN4
PCN2
PCN3
1
8
KEY BOARD
LITHIUM ION
BATTERY
PACK
SW1
JP1
SW2
JP2
SWX-169 BOARD SIDE A
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
Confidential
PCG-K215M/K215S/K215Z (EU)
CHAPTER 4.
y
EXPLODED VIEWS AND PARTS LIST
The parts list is compiled by blocks of a palmrest and bottom etc. The sections of the parts list are different depending on the model. Please refer to list of contents shown in the below.
Section Page
Palmrest
P-1 ........................................................................................... 4-2
Main Board
M-1 ........................................................................................... 4-4
Bottom
B-1 ............................................................................................ 4-6
Hood Keyboard
H-1 ............................................................................................ 4-8
LCD
L-1. 15.4-inch WXGA (High Brightness) -Made by QDI- .... 4-10
L-2. 15.4-inch WXGA (High Brightness) -Made by AU- ...... 4-12
Accessory
A-1 .......................................................................................... 4-14
DIP Switch
NOTE:
Items marked "*" are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
The mechanical parts with no reference number in the exploded views are not supplied.
When two or more parts are shown, use the part described first as the main part.
The parts marked " $ " are the High Value Modules (HVM).
The parts marked " # " are the parts on which barcode label is attached. For the barcode label, refer to CHAPTER 5.
The parts marked "&" are the "Customer Replacable Parts (CRP)" that can be replaced by Field Customer Support. Especially the parts with the <&> mark require the special attention to use them. Here fore, check first whether the desired part is one of the targetted parts of the Customer Replaceable Parts (CRP), or the non­targetted parts by referring to the exploded view.
.............................................................................4-15
ಽ⸃࿑ߣㇱຠ⴫ߪ㧘ࡄ࡯ࡓ࡟ࠬ࠻㧘ࡏ࠻ࡓߥߤߩࡉࡠ࠶ࠢߏߣߦಽ߆ࠇߡ޿߹ ߔޕᯏ⒳ߦࠃߞߡㇱຠ⴫ߩ࠮࡚ࠢࠪࡦ߇⇣ߥࠅ߹ߔߩߢ㧘⹦⚦ߪฝߩ৻ⷩ⴫ ࠍෳᾖߒߡߊߛߐ޿ޕ
[ADD]
2
ޣ૶↪ߩᵈᗧޤ
*
ශߩㇱຠߪᏱ஻࿷ᐶߒߡ߅ࠅ߹ߖࠎޕ
࿑㕙⇟ภߩߥ޿ㇱຠߪଏ⛎ߒ߹ߖࠎޕ
૬⸥ㇱຠߩ႐ว㧘ㇱ⸥タㇱຠࠍࡔࠗࡦㇱຠߣߒߡ૶↪ߒߡߊߛߐ޿ޕ
ㇱຠฬ⒓ߩ೨ߦශߩߟ޿ߚㇱຠߪ㧘*KIJ8CNWG/QFWNG㧔*8/㧕ߢߔޕ
໡ຠฬ⒓ߩ೨ߦශߩߟ޿ߚㇱຠߪ㧘ࡃ࡯ࠦ࡯࠼࡜ࡌ࡞⾍ઃㇱຠߢߔޕ
ࡃ࡯ࠦ࡯࠼࡜ࡌ࡞ߦߟ޿ߡߪ%*#26'4ࠍෳᾖߒߡߊߛߐ޿ޕ
ㇱຠฬ⒓ߩ೨ߦශߩߟ޿ߚㇱຠߪ㧘߅ቴ᭽⓹ญߥߤߢ߽឵น⢻ߥ%WUVQOGT
4GRNCECDNG2CTV㧔%42㧕ߢߔޕ
․ߦ ߩߟ޿ߚㇱຠߪ㧘૶޿ಽߌ߇ᔅⷐߥㇱຠߢߔߩߢ㧘ಽ⸃࿑ߢ%WUVQOGT
4GRNCECDNG2CTVUኻ⽎ㇱຠ߆㧘ኻ⽎ᄖㇱຠ߆ࠍᔅߕᓮ⏕⹺ߊߛߐ޿ޕ
LCD
Palmrest
Hood Keyboard
Main Board
Bottom
Palmrest Main Board Bottom Hood Keyboard LCD Accessor
[MA]
1
[MA]
1
[MA]
1
K23 P-1 M-1 B-1 H-1 L-1 A-1 K23F P-1 M-1 B-1 H-1 L-1 A-1 K23Q P-1 M-1 B-1 H-1 L-1 A-1
AM
K25 P-1 M-1 B-1 H-1 L-1 A-1 K25F P-1 M-1 B-1 H-1 L-1 A-1 K27 P-1 M-1 B-1 H-1 L-1 A-1 K215M P-1 M-1 B-1 H-1 L-2 A-1
EU
K215S P-1 M-1 B-1 H-1 L-2 A-1 K215Z P-1 M-1 B-1 H-1 L-2 A-1
The components identified by mark or dotted line with mark are critical for safety. Replace only with part number specified.
ޓශߩㇱຠ㧘߹ߚߪޓශઃ߈ߩὐ✢ߢ࿐߹ࠇߚㇱຠߪ㧘 ቟ోᕈࠍ⛽ᜬߔࠆߚ߼ߦ㊀ⷐߥㇱຠߢߔޕᓥߞߡ឵ ᤨߪ㧘ᔅߕᜰቯߩㇱຠࠍ૶↪ߒߡߐ޿ޕ
4-1
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)

P-1. Palmrest

P-1
2
B1
16
17
B5
B2
13
B10
5
B4
B4
7
4
3
8
B
14
14
A
M-1
E
L-1, L-2
B2
B2
B2
18
1
7
15
9
B5
D
B-1
B5
B
4-2
12
6
B5
C
M-1
11
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)
Confidential
P-1. Palmrest
[CHG]
3
X-2023-980-1 ASSY BRACKET KB
P-1
Ref. No. Part No. Description
1 X-2022-034-1 HOUSING PALMREST ASSY 3 4-681-301-01 LATCH DETECTOR 4 4-676-233-01 SPRING LATCH DETECTOR * 5 2-050-597-01 BRKT KEYBOARD 6 A-8068-709-A $ COMPLETE PWB SWX-169
7 4-681-295-01 & CUSHION PALMREST 8 4-681-296-01 ESCUTCHEON TOUCHPAD 9 2-067-052-01 BRACKET TOUCHPAD 11 1-827-192-11 NE5.1 FFC (PWS-TP) 12 1-829-140-11 FFC (TO T/P)
13 1-796-319-51 PAD, TOUCH 14 2-109-665-01 TAPE TOUCH PAD 15 2-050-602-01 BRKT PALMREST R 16 2-050-603-01 BRKT PALMREST L 17 2-176-881-01 CONDUCTIVE TAPE JE3
18 2-179-698-01 MYLAR BRKT KB
B1 4-216-272-01 SCREW (M2), + B2 4-641-726-12 SCREW (M2), SPECIAL HEAD B4 4-641-726-41 SCREW (M2), SPECIAL HEAD B5 4-665-205-01 SPECIAL FLAT HEAD (EG GRIP), M2
Ref. No. Part No. Description 2 1-478-597-12 KEYBOARD UNIT(US)
1-478-598-12 (UK,Dutch)...KEYBOARD UNIT(GB) 1-478-598-23 (German)...KEYBOARD UNIT(DE) 1-478-598-32 (Swiss)...KEYBOARD UNIT(CH) 1-478-598-42 (French,Belgium)...KEYBOARD UNIT(FR) 1-478-598-53 (Italian)...KEYBOARD UNIT(IT) 1-478-598-62 (Spanish)...KEYBOARD UNIT(ES)
[MA]
1
[MA]
1
1-478-598-72 KEYBOARD UNIT(LA) 1-478-598-82 KEYBOARD UNIT(CA)
This parts list contains two different types of parts. The first type is the parts that are common to all models. The other type is the parts that are different depending on each model.
ߎߩㇱຠ⴫ߪ㧘ᯏ⒳౒ㅢߩㇱຠߣ㧘ᯏ⒳ߦࠃߞߡ૶޿ಽߌ߇ᔅⷐߥㇱຠߦಽ߆ࠇߡ޿߹ߔޕ
AM EU
K23
zzz
K25
K23F
K23Q
zz
z
1
1
[MA]
[MA]
K25F
1
[MA]
K27
K215M
zzz zzz zzz zzz zzz zzz
K215S
K215Z
4-3
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)

M-1. Main Board

141
B2
120
I
B-1
142
F
L- 1, 2, 3, 4
125
G
L- 1, 2, 3, 4
EXCEPT PCG-215M
J
B-1
PCG- K215S, K215Z
B7
B10
107
127
G
B-1
126
5
[ADD]
155
L
L- 1, 2, 3, 4
105
104
B7
138
123
121
101
B9
102
B2
106
117
A
P-1
B2
Q
133
B12
137
B5
103
109
110
130
B4
128
131
108
K
B4
B9
B8
111
118
B7
B5
B5
B4
124
132
119
K
5
[DEL]
B4
O
H-1
M-1
122
B11
129
123
(Type Pa) (Type Pi)
B1
B1
Q
139
140
134
113
112
114
B1
136
B6
115
Q
B1
B1
B1 B1
B6
134
113
139
140
4-4
112
114
B1
135
B17
115
(Type QSI)
Q
B1
134
B1
113
139
140
B1
112
114
B1
136
B16
115
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)
M-1. Main Board
M-1
Ref. No. Part No. Description
101 A-1055-864-A $ COOLING UNIT (S) 102 2-022-437-01 MYLAR COOLING LEFT 103 2-022-438-01 MYLAR COOLING RIGHT 104 2-022-440-01 CUPPER TAPE 105 2-022-439-01 GASKET LAN
106 2-022-441-01 GASKET USB REAR 108 X-2022-039-1 I/O BRACKET ASSY 110 2-022-442-01 CUSHION COOLING BTM * 111 4-674-030-01 GUIDE DRIVE * 112 2-050-601-01 BRKT DRIVE R
* 113 2-050-600-01 BRKT DRIVE L 117 - KAPTON TAPE 118 - KAPTON TAPE 119 - KAPTON TAPE 120 A-1061-942-A $ COMPLETE PWB PWS-41
121 1-818-420-11 CONNECTOR, PC CARD 122 4-681-305-01 COVER HOOD 123 6-600-158-01 IC HYS64D32020GDL-7-B
[DEL]
5
124 4-681-359-01 PLATE GND USB 127 - KAPTON TAPE
128 - KAPTON TAPE * 129 2-050-608-01 PLATE DC JACK 130 1-761-606-14 CARD, MODEM 131 1-962-643-31 HARNESS 2PIN 132 1-829-353-11 CABLE, FLEXIBLE FLAT S-M JE3
133 4-668-785-02 THERMAL SHEET CPU 134 4-670-244-01 SPRING DRIVE R 137 - KAPTON TAPE 138 2-176-399-01 SHEET MEMORY 139 1-863-409-11 PWB, FLEXIBLE ODD-MBX
140 2-176-880-01 ODD SUPPORT 141 2-176-883-01 INSULATOR PWS TP 142 2-176-884-01 INSULATOR PWS BM
[ADD]
5
155 1-756-148-11 SECONDARY, BATTERY LITHIUM
B1 4-216-272-01 SCREW (M2), + B2 4-641-726-12 SCREW (M2), SPECIAL HEAD B4 4-641-726-41 SCREW (M2), SPECIAL HEAD B5 4-665-205-01 SPECIAL FLAT HEAD (EG GRIP), M2 B6 4-645-177-01 SCREW (M1.7X3.5)
B7 4-673-121-01 SCREW PWS B8 4-651-989-41 SPACER (MBX) B9 7-622-205-05 NUT M2 TYPE2 B10 4-644-637-91 GRIP, M2 EG B11 4-635-966-21 SCREW (HEX)
B12 7-621-772-50 SCREW +B 2X10 B16 4-679-805-01 SCREW (B1.7), TAPPING B17 4-679-805-11 SCREW (B1.7), TAPPING
Ref. No. Part No. Description 107 A-1059-372-A $ # COMPLETE PWB MBX-114 EXT JE22
A-1059-370-A $ # COMPLETE PWB MBX-114 INT JE22
109 6-705-841-01 IC RK80532GE083512SL726
[MA]
1
6-704-665-01 IC RK80532PE072512SL6PF 6-705-769-01 IC RK80532RC072128SL77T
114 1-796-941-11 $ # COMBO DRIVE (SBW-242C) (QSI)
1-796-834-12 $ # W-DVD (DVR-K12D) (Pi) 1-796-904-11 $ # DVD+-RW (UJ-820) (Pa)
115 X-4626-610-1 ASSY PAN BEZEL (Pa)
X-4626-607-1 ASSY PIO DVD-RW BEZEL (Pi) X-4626-608-1 ASSY QSI DVD-RW BEZEL (QSI)
125 1-761-884-21 CARD, WIRELESS LAN
1-761-884-32 CARD, WIRELESS LAN 126 2-022-443-01 VGA HEATSINK 135 4-682-593-01 SPRING DRIVE R 136 4-677-259-01 SPRING DRIVE L
This parts list contains two different types of parts. The first type is the parts that are common to all models. The other type is the parts that are different depending on each model.
ߎߩㇱຠ⴫ߪ㧘ᯏ⒳౒ㅢߩㇱຠߣ㧘ᯏ⒳ߦࠃߞߡ૶޿ಽߌ߇ᔅⷐߥㇱຠߦಽ߆ࠇߡ޿߹ߔޕ
When change the CPU (ref. 209), refer to "Replacing the CPU" in CHAPTER 5.
%27㧔4GH㧕ࠍ឵ߔࠆ㓙ߦߪ㧘%*#26'4ߩޟ4GRNCEKPIVJG%27ޠࠍߏෳᾖߐ޿ޕ
4-5
AM EU
K23
zzzzzzz
z zzz zz
zzz
zzz
zzzzzz
zzz zzz
K25
K23F
K23Q
z
zzz
zzz
zzz
1
[MA]1[MA]1[MA]
K27
K25F
K215M
K215S
K215Z
zz
zz
zzz zzz
zz
zz
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)

B-1. Bottom

224
203
201
D
B15
B2
B2
P-1
206
204
222
H
M-1
204
N
L-1, L-2
204
B14
B5
207
205
B5
205
I
M-1
216
B2
J
M-1
M
L-1, L-2
B15
215
B13
B2
B3
211
210
B14
212
212
B4
213
B13
B-1
B4
B2
223
B3
220
4-6
219
214
204
217
B3
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)
B-1. Bottom
[CHG] 1-964-783-11 HARNESS (WITH DC JACK, 2P, LONG)
6
B-1
Ref. No. Part No. Description
201 4-682-480-01 HI RATE BATTERY STOPPER 204 2-050-614-01 & FOOT FRONT 205 4-674-041-01 & FOOT REAR 206 A-8068-710-A $ COMPLETE PWB IFX-169 (WL) 207 2-050-613-01 INSULATOR BOTTOM
210 1-962-775-11 HARNESS (WITH DC JACK, 2P) 211 4-681-314-01 & COVER MODEM * 212 4-674-033-01 BRACKET HDD * 214 2-050-611-01 BRKT HOLDER PW CABLE 215 4-681-318-01 & DOOR BATTERY
216 4-681-337-01 & BATTERY DOOR LINK 217 X-2022-036-1 & COVER HDD ASSY 219 X-2022-037-1 & COVER MEMORY ASSY 220 4-682-977-01 INSULATOR MEMORY 222 1-862-478-11 FPC (MEMORY STICK)
223 2-176-882-01 GASKET ODD JE3 224 4-681-362-01 SWITCH WIRELESS LAN
B1 4-216-272-01 SCREW (M2), + B2 4-641-726-12 SCREW (M2), SPECIAL HEAD B3 4-672-834-31 & SCREW, +B EG GRIP B4 4-641-726-41 SCREW (M2), SPECIAL HEAD B5 4-665-205-01 & SPECIAL FLAT HEAD (EG GRIP), M2
B13 4-673-018-02 SCREW SPECIAL HEAD B14 4-673-655-01 & SCREW +B B15 4-644-637-01 & GRIP, M2 EG
Ref. No. Part No. Description 203 X-2022-038-1 HOUSING BOTTOM ASSY JE31
X-2022-330-1 HOUSING BOTTOM ASSY NWL JE31 213 A-1062-141-A $ # HDD (MHT2040AT-40GB-A) (S)
A-8117-058-A $ # ASSY HDD 80GB (H,40) (S)
A-8116-402-A $ # ASSY HDD 60GB (I,40) (S)
This parts list contains two different types of parts. The first type is the parts that are common to all models. The other type is the parts that are different depending on each model.
ߎߩㇱຠ⴫ߪ㧘ᯏ⒳౒ㅢߩㇱຠߣ㧘ᯏ⒳ߦࠃߞߡ૶޿ಽߌ߇ᔅⷐߥㇱຠߦಽ߆ࠇߡ޿߹ߔޕ
AM EU
K23
zzzzzz zz
zzz zz
K25
K23F
K23Q
zzz
1
[MA]1[MA]1[MA]
K25F
K27
K215S
K215M
z
z
K215Z
4-7
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)

H-1. Hood Keyboard

4 [ADD]
308
4 [ADD]
303
301
302
309
B5
4 [ADD]
308
304
4 [ADD]
303
309
B5
306
O
B-1
H-1
305
B5
307
4-8
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)
H-1. Hood Keyboard
Ref. No. Part No. Description
301 X-2022-035-1 HOOD KB ASSY 302 1-825-825-21 SPEAKER (3.2CM) * 303 4-681-308-01 BRACKET SPK 304 1-825-825-11 SPEAKER (3.2CM) 305 A-8068-706-A $ COMPLETE PWB PWB SWX-168
306 2-022-447-01 GASKET PW BOARD 307 - KAPTON TAPE
[ADD]
4
308 2-179-699-01 CUSHION SPEAKER
[ADD]
309 2-189-971-01 GUARD SPEAKER
4
B5 4-665-205-01 SPECIAL FLAT HEAD (EG GRIP), M2
H-1
4-9
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)

L-1. LCD 15.4-inch WXGA (High Brightness) – Made by QDI –

L-1
405
401
B2
404
B5
B4
B4
408
B4
B5
415
N
B-1
B14
409
P
B5
410
418
L
M-1
E
P-1
P
414
B14
B-1
M
411
B4
B4
402
417
403
416
B5
B4
412
407
406
B15
419
4-10
F
M-1
G
M-1
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)
L-1. LCD 15.4-inch WXGA (High Brightness) – Made by QDI –
L-1
Ref. No. Part No. Description
401 X-2022-041-1 BEZEL DISPLAY ASSY 402 2-050-591-01 BUTTON LATCH LCD 403 2-176-929-01 SPRING LATCH LCD JE3 404 4-681-353-01 & CUSHION LATCH 405 4-681-354-01 & CUSHION LCD
406 4-681-355-01 & CUSHION HINGE 407 1-754-326-11 DUAL BAND ANTENNA (HBLACK) * 408 2-067-071-01 BRACKET LCD L 409 4-681-356-01 HINGE L 410 1-478-805-11 INVERTER UNIT
411 4-681-357-01 HINGE R * 412 2-067-070-01 BRACKET LCD R 414 A-1070-777-A $ # ASSY LCD 15WXGA (QDI) (S) 415 1-962-630-11 HARNESS, LCD (15XGA) 416 2-050-612-01 LCD SHIELDING
417 X-2022-040-1 HOUSING DISPLAY ASSY 418 - KAPTON TAPE
B2 4-641-726-12 SCREW (M2), SPECIAL HEAD B4 4-641-726-41 <&> SCREW (M2), SPECIAL HEAD B5 4-665-205-01 SPECIAL FLAT HEAD (EG GRIP), M2 B14 4-673-655-01 SCREW +B B15 4-644-637-01 & GRIP, M2 EG
[COR]
4
2-190-054-01
[COR]
4
2-190-055-01
Ref. No. Part No. Description 419 2-103-027-01 ID LABEL (U)
2-103-027-11 ID LABEL (U)
[MA]
1
[MA]
1
[MA]
1
[COR] 1-962-773-11 LCD HARNESS (SPWG)
6
2-103-027-21 ID LABEL (U)
2-102-851-01 ID LABEL (L,Q)
2-102-851-11 ID LABEL (L,Q)
2-102-851-21 ID LABEL (L,Q)
This parts list contains two different types of parts. The first type is the parts that are common to all models. The other type is the parts that are different depending on each model.
ߎߩㇱຠ⴫ߪ㧘ᯏ⒳౒ㅢߩㇱຠߣ㧘ᯏ⒳ߦࠃߞߡ૶޿ಽߌ߇ᔅⷐߥㇱຠߦಽ߆ࠇߡ޿߹ߔޕ
K23
K23F
z
z
z
1
[MA]1[MA]1[MA]
AM
K23Q
z
K25
z
K25F
z
K27
4-11
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)

L-2. LCD 15.4-inch WXGA (High Brightness) – Made by AU –

L-2
405
401
B2
404
B5
B4
B4
408
B4
415
B5
N
B-1
B14
409
P
B5
410
418
L
M-1
E
P-1
P
414
B14
B-1
3 [COR]
M
514
411
B4
B4
402
417
403
416
B5
B4
412
407
406
B15
419
4-12
F
M-1
G
PCG- K215S, K215Z
M-1
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)
L-2. LCD 15.4-inch WXGA (High Brightness) – Made by AU –
L-2
Ref. No. Part No. Description
401 X-2022-041-1 BEZEL DISPLAY ASSY 402 2-050-591-01 BUTTON LATCH LCD 403 2-176-929-01 SPRING LATCH LCD JE3 404 4-681-353-01 & CUSHION LATCH 405 4-681-354-01 & CUSHION LCD
406 4-681-355-01 & CUSHION HINGE * 408 2-067-071-01 BRACKET LCD L 409 4-681-356-01 HINGE L 410 1-478-805-11 INVERTER UNIT 411 4-681-357-01 HINGE R
* 412 2-067-070-01 BRACKET LCD R 415 1-962-630-11 HARNESS, LCD (15XGA) 416 2-050-612-01 LCD SHIELDING 417 X-2022-040-1 HOUSING DISPLAY ASSY 418 - KAPTON TAPE
514 A-1070-776-A $ # ASSY LCD 15WXGA (QDI) (S)
B2 4-641-726-12 SCREW (M2), SPECIAL HEAD B4 4-641-726-41 <&> SCREW (M2), SPECIAL HEAD B5 4-665-205-01 SPECIAL FLAT HEAD (EG GRIP), M2 B14 4-673-655-01 SCREW +B B15 4-644-637-01 & GRIP, M2 EG
[COR]
4
2-190-054-01
[COR]
4
2-190-055-01
Ref. No. Part No. Description 407 1-754-326-11 DUAL BAND ANTENNA (HBLACK) zz
519 2-102-838-01 ID LABEL (E)
This parts list contains two different types of parts. The first type is the parts that are common to all models. The other type is the parts that are different depending on each model.
ߎߩㇱຠ⴫ߪ㧘ᯏ⒳౒ㅢߩㇱຠߣ㧘ᯏ⒳ߦࠃߞߡ૶޿ಽߌ߇ᔅⷐߥㇱຠߦಽ߆ࠇߡ޿߹ߔޕ
[COR] 1-962-773-11 LCD HARNESS (SPWG)
6
[COR]
3
ASSY LCD 15WXGA (AU) (S)
2-102-838-11 ID LABEL (E)
2-102-838-21 ID LABEL (E)
z
EU
K215M
z
K215S
K215Z
z
4-13
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)

A-1. Accessories

A-1
1001 AC Adaptor
1002 Battery
1004 Power Cord
1006 AC Power Cord
1008 Conversion Plug 3P Adaptor
1 1 3
Ref. No. Part No. Description
! 1001 1-478-390-72 $ & ADAPTOR, AC
1-478-038-21 $ & ADAPTOR, AC 1-478-037-33 $ & ADAPTOR, AC
! 1002 A-8120-052-A & BP-2NY(U)ASSY(S)
A-8120-053-A $ & BP-2NY ASSY (S) ! 1004 1-757-562-21 & CORD, POWER ! 1006
1-575-131-61
1008
1-770-019-12
-
[MA] [MA] [ADD]
1-816-429-12
- 2-050-906-01 & QUICK START (QAX)
- 2-050-903-01 & QUICK START (LA)
- 2-050-393-02 & QUICK START
-
2-108-527-11
-
2-108-527-21
2-108-527-31
2-108-527-41
-
2-108-527-51
-
2-108-527-61
This parts list contains two different types of parts. The first type is the parts that are common to all models. The other type is the parts that are different depending on each model.
ߎߩㇱຠ⴫ߪ㧘ᯏ⒳౒ㅢߩㇱຠߣ㧘ᯏ⒳ߦࠃߞߡ૶޿ಽߌ߇ᔅⷐߥㇱຠߦಽ߆ࠇߡ޿߹ߔޕ
&
CORD, POWER
&
ADAPTOR, CONVERSION PLUG 3P
&
(UK)...PHONE PLUG (GB)
&
(UK,Dutch)...HW SPECS
&
(German,Swiss)...HW SPECS
&
(French,Belgium,Swiss)...HW SPECS
&
(Italian)...HW SPECS
&
(Spanish)...HW SPECS
&
(Dutch,Belgium)...HW SPECS
EUAM
K23
zzzz
zzzz
zzzzzz
zzz
K25
K23F
K23Q
zz z
z z zzz
z
zz
1
[MA]1[MA]1[MA]
K27
K25F
K215S
K215M
zz
zzz zzz zzz
z z z z z z
K215Z
4-14
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)

DIP Switch

The DIP switch setting is following table.
&+2ࠬࠗ࠶࠴ߩ⸳ቯߪߩ⴫ࠍߏෳᾖߊߛߐ޿ޕ
AM
EU
ON
1
2
3
4
4-15
(END)
[ADD]
2
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)

5-1. The Barcode Label

The hatched portion of the barcode is used as the repair data.
ࡃ࡯ࠦ࡯࠼࡜ࡌ࡞ߩ✂ដߌㇱߪ㧘ୃℂ࠺࡯࠲ߣߒߡ૶↪޿ߚߒ߹ߔޕ
[ MBX-114 Board ] (Side A)
G
F
[ LCD 15.4-inch WXGA (High Brightness) (QDI) ] (Rear)
E
CHAPTER 5.
OTHER
[ DVD+-RW Drive (Made by Pa) ] (Top)
[ HDD ] (Top)
E
E
[ MBX-114 Board ] (Side B)
A, B
C
[ LCD 15.4-inch WXGA (AU) ] (Rear)
E
[ W-DVD Drive (Made by Pi) ] (Top)
E
[ Combo Drive (Made by QSI) ] (Top)
E
5-1
A : Part No. B : Serial No. C : Revision No. D : Product Code E : Maker Barcode F : Global User ID (iLink) G : Mac Address
: Barcode
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)

5-2. Replacing the CPU

Note: We have two kinds of CPU for this set, and either of them is used. Two kinds of CPU have differences in the lock position and the unlock position.
1. Socket confi guration 1 2. Socket confi guration 2
1. How to remove the CPU
1 Rotate the lock with a flat-blade screwdriver toward the unlock position shown in the figure. 2 Remove up the CPU.
(FOX)
1
1. How to remove the CPU
1 Rotate the lock with a flat-blade screwdriver toward the unlock position shown in the figure. 2 Remove up the CPU.
(MOLEX)
1
lock position
unlock position
2. How to install the CPU
1 Position the mark on the CPU to the mark on the CPU socket and put in all pins to the holes on the CPU socket. 2 Pressing two corners marked with in the figure, rotate the lock with a flat-blade screwdriver toward the lock position.
(FOX)
mark
unlock position
mark
2
CPU
2
CPU socket
1
CPU
lock position
unlock position
2. How to install the CPU
1 Position the mark on the CPU to the mark on the CPU socket and put in all pins to the holes on the CPU socket. 2 Pressing two corners marked with in the figure, rotate the lock with a flat-blade screwdriver toward the lock position.
(MOLEX)
mark
unlock position
CPU
2
CPU socket
2
CPU
1
mark
lock position
Note: Lock the CPU properly, or operation becomes unstable.
CPU socket
5-2
(END)
lock position
Note: Lock the CPU properly, or operation becomes unstable.
CPU socket
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)
A
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)
List of PCG-K Series (As of November, 2006)
Service Manual
Part No.
9-876-365-XX
9-876-371-XX
9-876-373-XX
Model Name
J
MEUAO
PCG-K12FP PCG-K115B PCG-K64 PCG-K12P PCG-K115M PCG-K64S PCG-K13 PCG-K115S PCG-K66P PCG-K13F PCG-K115Z PCG-K66SP PCG-K13Q PCG-K195BP PCG-K14 PCG-K195HP PCG-K15 PCG-K15F PCG-K17
VGN-K30 PCG-K20P PCG-K215B PCG-K74 VGN-K30B PCG-K24FP PCG-K295HP PCG-K74S VGN-K50B PCG-K76P VGN-K70B PCG-K76SP
PCG-K23 PCG-K215M PCG-K23F PCG-K215S PCG-K23Q PCG-K215Z PCG-K25 PCG-K25F PCG-K27
This manual and the constituent data may not be replicated, copied nor reprinted in whole or in part without prior written authorization of Sony Corporation.
ᧄࡑ࠾ࡘࠕ࡞ߩ৻ㇱ㧘߹ߚߪోㇱߦߟ޿ߡ㧘ήᢿߢ ࠺࡯࠲ߩⶄ⵾㧘ⶄ౮㧘ォタߔࠆߎߣࠍ⑌ߓ߹ߔޕ
English/Japanese
9-876-373-07
Sony Corporation
— 24 —
© 2006 Sony Corporation
Published by Sony Corporation VAIO Business Group VAIO Global CS Dept.
2006K0500-1

Revision History

Suffi x Ver. Date Contents QM No.
-01 Ver. 1 2004.06.23 First Edition
-02 Ver. 2 2004.07.05 Page 4-14, Back Cover
-03 Ver. 3 2004.07.15
-04 Ver. 4 2004.10.25
-05 Ver. 5 2004.12.14
-06 Ver. 6 2005.06.03
-07 Ver. 7 2006.11.22
<Remarks>
Front Page (Model Lineup), Page 1-1, Page 4-1, Page 4-3, Page 4-5, Page 4-7, Page 4-11, N2004_072AK
1
Page 4-15 N2004_082CK
2
Page 4-3, Page 4-12, Page 4-13, Page 4-14 N2004_126CK
3
Page 4-8, Page 4-9, Page 4-11, Page 4-13 N2004_139CK
4
Page 4-4, Page 4-5 N2005_020CK
5
Page 4-11, Page 4-13 N2005_065CK
6
Page 4-7 N2006_141CK
6
[Confi dential]
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)
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