Sony PCG-K23, PCG-K23Q, PCG-K25, PCG-K27, PCG-K23F Service Manual
...
SERVICE MANUAL
a
Ver. 7 2006K
Revision History
PCG-K23/K23F/K23Q/K25/K25F/K27
PCG-K215M/K215S/K215Z
Are
American
Model Lineup
PCG-K23
US Canadian
Latin
Quebec
AEP/UK European
PCG-K25
PCG-K27
PCG-K23F
PCG-K25F
PCG-K23Q
PCG-K215M
PCG-K215S
PCG-K215Z
Confidential
[MA]
1
[MA]
1
[MA]
1
S400
Design and specifications are subject to
change without notice.
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ᦝߔࠆߎߣ߇ࠅ߹ߔ߇ޔߏᛚߊߛߐޕ
PERSONAL COMPUTER
9-876-373-07
Information in this document is subject to
change without notice.
Sony, VAIO and CLIE are trademarks or registered trademarks of Sony. Microsoft, Windows,
Windows Media, Outlook, Bookshelf and other
Microsoft products are trademarks or registered
trademarks of Microsoft Corporation in the
United States and other countries. The word
Bluetooth and the Bluetooth logo are trademarks
of Bluetooth SIG, Inc. AMD, the AMD logo, other
AMD product names and combinations thereof
are trademarks of Advanced Micro Devices, Inc.
Intel Inside logo, Pentium, Celeron and Core are
trademarks or registered trademarks of Intel Corporation. Transmeta, the Transmeta logo, Crusoe
Processor, the Crusoe logo and combinations
thereof are trademarks of Transmeta Corporation
in the USA and other countries. Graffi ti, HotSync, PalmModem, and Palm OS are registered
trademarks, and the Hotsync logo and Palm are
trademarks of Palm, Inc. or its subsidiaries. (M)
and Motrola are trademarks of Motrora, Inc. Other
Motrola products and services with (R) mark like
Dragonball are the trademarks of Motrola, Inc.
All other names of systems, products and services
in this manual are trademarks or registered trademarks of their respective owners. In this manual,
the (TM) or (R) mark are not specifi ed.
Caution Markings for Lithium/Ion Battery - The
following or similar texts shall be provided on
battery pack of equipment or in both the operating
and the service instructions.
CAUTION: Danger of explosion if battery is
incorrectly replaced. Replace only with the same
or equivalent type recommended by the manufacturer. Discard used batteries according to the
manufacturer’s instructions.
CAUTION: The battery pack used in this device
may present a fi re or chemical burn hazard if mistreated. Do not disassemble, heat above 100°C
(212°F) or incinerate. Dispose of used battery
promptly. Keep away from children.
CAUTION: Changing the back up battery.
• Overcharging, short circuiting, reverse charging, multilation or incineration of the cells must
be avoided to prevent one or more of the following occurrences; release of toxic materials,
release of hydrogen and/or oxygen gas, rise in
surface temperature.
• If a cell has leaked or vented, it should be
replaced immediately while avoiding to touch
it without any protection.
Service and Inspection Precautions
1. Obey precautionary markings and
instructions
Labels and stamps on the cabinet, chassis, and
components identify areas requiring special precautions. Be sure to observe these precautions,
as well as all precautions listed in the operating
manual and other associated documents.
2. Use designated parts only
The set’s components possess important safety
characteristics, such as noncombustibility and
the ability to tolerate large voltages. Be sure that
replacement parts possess the same safety characteristics as the originals. Also remember that the
mark, which appears in circuit diagrams and
parts lists, denotes components that have particularly important safety functions; be extra sure to
use only the designated components.
3. Always follow the original design
when mounting parts and routing
wires
The original layout includes various safety features, such as inclusion of insulating materials
(tubes and tape) and the mounting of parts above
the printer board. In addition, internal wiring has
been routed and clamped so as to keep it away
from hot or high-voltage parts. When mounting
parts or routing wires, therefore, be sure to duplicate the original layout.
4. Inspect after completing service
After servicing, inspect to make sure that all
screws, components, and wiring have been
returned to their original condition. Also check
the area around the repair location to ensure that
repair work has caused no damage, and confi rm
safety.
5. When replacing chip components...
Never reuse components. Also remember that
the negative side of tantalum capacitors is easily
damaged by heat.
6. When handling flexible print
boards...
• The temperature of the soldering-iron tip
should be about 270°C.
• Do not apply the tip more than three times to
the same pattern.
• Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are
easily damaged by vibration. Always handle
with care.
— 2 —
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)
TABLE OF CONTENTS
Section Title Page
CHAPTER 1. SPECIFICATIONS
1-1. Specifi cations ...........................................................................................................................1-1
(to 1-1)
CHAPTER 2. BLOCK DIAGRAM
CHAPTER 3. FRAME HARNESS DIAGRAM
CHAPTER 4. EXPLODED VIEWS AND PARTS LIST
Palmrest
P-1 ............................................................................................................................................4-2
Main Board
M-1 ...........................................................................................................................................4-4
Bottom
B-1 ............................................................................................................................................4-6
Hood Keyboard
H-1 ............................................................................................................................................4-8
LCD
L-1. 15.4-inch WXGA (High Brightness) –Made by QDI– ...................................................4-10
L-2. 15.4-inch WXGA (High Brightness) –Made by AU– ....................................................4-12
Accessories
A-1 ..........................................................................................................................................4-14
DIP Switch ......................................................................................................................................4-15
......................................................................................2-1
(to 2-1)
...............................................................3-1
(to 3-1)
(to 4-15)
Section Title Page
CHAPTER 5. OTHERS
5-1. The Barcode Label ...................................................................................................................5-1
5-2. Replacing the CPU ...................................................................................................................5-2
History of the changes is shown as the "Revision
History" at the end of this data.
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タߒߡࠅ߹ߔޕ
[ADD]
2
(to 5-2)
— 3 —
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)
CHAPTER 1.
SPECIFICATIONS
1-1. Specifi cations
AM
PCG-K27 PCG-K25 PCG-K23 PCG-K23Q PCG-K25F PCG-K23F
CPU
Graphic
LCD
HDD 80GB60GB60GB60GB40GB40GB
OPT-DRIVE DVD+/-RW DVD+/-RW
MEMORY 256MB x2 256MB x2 256MB x2 256MB x2 256MB x2 256MB x 2
QUANTITY
AC adaptor PCGA-AC19V9 PCGA-AC19V6 PCGA-AC19V6 PCGA-AC19V7 PCGA-AC19V7 PCGA-AC19V7
Battery PCGA-BP2NY PCGA-BP2NY PCGA-BP2NY PCGA-BP2NY PCGA-BP2NY PCGA-BP2NY
internal W-LAN
OS WinXP Home WinXP Home WinXP Home WinXP Home WinXP Home WinXP Home
CPU
Graphic
LCD
HDD 60GB 60GB 40GB
OPT-DRIVE DVD+/-RW DVD+/-RW DVD+/-RW
MEMORY 256MB x 2 256MB x 2 256MB x 2
QUANTITY
AC adaptor PCGA-AC19V9 PCGA-AC19V6 PCGA-AC19V6
Battery PCGA-BP2NY PCGA-BP2NY PCGA-BP2NY
internal W-LAN
OS WinXP Home WinXP Home WinXP Home
MobileP4-3.06GHz P4-2.8GHz P4-2.8GHz P4-2.8GHz P4-2.8GHz Cel-2.8GHz
RADEON IGP
345M
15.4"WXGA
(Hight Brightness)
[MAX]
[MAX]
1GB 1GB 1GB 1GB 1GB 1GB
䂾䂾䂾䂾䂾䂾
PCG-K215Z PCG-K215S PCG-K215M
MobileP4-3.06GHz P4-2.8GHz P4-2.8GHz
RADEON
9200(64MB)
15.4"WXGA
(Hight Brightness)
1GB 1GB 1GB
䂾䂾㬍
RADEON IGP
345M
15.4"WXGA
(Hight Brightness)
EU
RADEON
9200(64MB)
15.4"WXGA
(Hight Brightness)
RADEON IGP
345M
15.4"WXGA
(Hight Brightness)
CD-RW/DVD-ROM CD-RW/DVD-ROM DVD+/-RW CD-RW/DVD-ROM
RADEON IGP
345M
15.4"WXGA
(Hight Brightness)
RADEON IGP
345M
15.4"WXGA
(Hight Brightness)
[MA]
1
RADEON IGP
345M
15.4"WXGA
(Hight Brightness)
[MA]
1
RADEON IGP
345M
15.4"WXGA
(Hight Brightness)
[MA]
1
The trademarks of registered trademarks of above table, refer to page 2.
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1-1
(END)
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)
CHAPTER 2.
BLOCK DIAGRAM
Intel
Pentium 4 75W
478 PIN mPGA
TI-PCI7420
(SN0307009GHK)
SLOT0
Memory
stick
BOARD
IFX-169
Memory
Stick
1394
Mini PCI
Wirless LAN
DC JACK
DDR VRAM
16MBX4
CRT
LCD
AVOUT
R/G/B
LVDS SIGNAL
TV SIGNAL
Realtek
RTL8100BL
RJ45
UPD720101
USB 2.0
NEC
USB*3
ATI
RADEON 9200
(M9+X)
S ECONDARY IDE BUS
AGP bus
PCI bus
PRIMARY IDE BUS
HDDCDROM
System bus
400/533MHz
NORTH BRIDGE
ATI RS200MP
South Bridge
ALI 1535+
XBUS
PCU
NS PC87570
INT.K/B
PAD
DRAM SIGNAL
DDR CLOCK
LPT
BIOSTOUCH
DDR 266
SO-DIMM 1/2
EXT.MIC.
RTC
TIBQ3285LF
AC LINK2AC LINK1
MDCALC203
RJ11TPA0312
MAIN POWER BOARD
PWS-41
BATTERY
T/P SWITCH
T/P BOARD
SWX-169
2-1
(END)
POWER SWITCH
Bettery LED
Power LED
K/B LED
Power SW BOARD
SWX-168
EXT.SPKR.
INT.SPKR.
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)
CHAPTER 3.
FRAME HARNESS DIAGRAM
LCD unit
INVERTER UNIT
PC CARD
Left side
NETWORK
LINE IN
MIC IN
HEADPHONE
i.LINK S400
USB
USB
PC CARD
CONNECTOR
LCD
Side panel
ANTENNA
CON132
CON34
CON33
CON6
CON38
CON37
CON31
CON32
CON2
USB
WIRELESS
LAN CARD
DC
FAN
M
CON14
41
80
CON26
CON25
1
CON36
40
WIRELESS
LAN
MODEL
M
DC FAN
CON35
PCN2
CPU
CON23
PRINTER
MBX-114 BOARD
SIDE A
CON3
49 50
CON4
1
CON21
2
CON22
CON24
MONITOR
CON5
CON5
PHONE
CON16
CON17
1
OPTICAL
DRIVE
DIMM
From board to connector (direct connection)
Harness (with connectors on both ends)
Harness (soldering on either end)
DC_IN
CON20
HDD
Rear Panel
44
MODEM
CARD
JP3
1
SPEAKER
JP1
CON1
SWX-168 BOARD
TOUCH PAD
A
SIDE A
L ch
SW1
SPEAKER
R ch
IFX-169 BOARD
SIDE A
Front
CON1
MEMORY
STICK
CON2
SW1
PWS-41 BOARD
SIDE A
3-1
(END)
PCN1
PCN4
PCN2
PCN3
1
8
KEY BOARD
LITHIUM ION
BATTERY
PACK
SW1
JP1
SW2
JP2
SWX-169 BOARD
SIDE A
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
Confidential
PCG-K215M/K215S/K215Z (EU)
CHAPTER 4.
y
EXPLODED VIEWS AND PARTS LIST
The parts list is compiled by blocks of a palmrest and bottom etc.
The sections of the parts list are different depending on the model.
Please refer to list of contents shown in the below.
Section Page
Palmrest
P-1 ........................................................................................... 4-2
Main Board
M-1 ........................................................................................... 4-4
Bottom
B-1 ............................................................................................ 4-6
Hood Keyboard
H-1 ............................................................................................ 4-8
LCD
L-1. 15.4-inch WXGA (High Brightness) -Made by QDI- .... 4-10
L-2. 15.4-inch WXGA (High Brightness) -Made by AU- ...... 4-12
Accessory
A-1 .......................................................................................... 4-14
DIP Switch
NOTE:
Items marked "*" are not stocked since they are seldom required for
routine service. Some delay should be anticipated when ordering
these items.
The mechanical parts with no reference number in the exploded
views are not supplied.
When two or more parts are shown, use the part described first as the
main part.
The parts marked " $ " are the High Value Modules (HVM).
The parts marked " # " are the parts on which barcode label is attached.
For the barcode label, refer to CHAPTER 5.
The parts marked "&" are the "Customer Replacable Parts (CRP)"
that can be replaced by Field Customer Support.
Especially the parts with the <&> mark require the special attention to
use them. Here fore, check first whether the desired part is one of the
targetted parts of the Customer Replaceable Parts (CRP), or the nontargetted parts by referring to the exploded view.
.............................................................................4-15
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ࠍෳᾖߒߡߊߛߐޕ
[ADD]
2
ޣ↪ߩᵈᗧޤ
*
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࿑㕙⇟ภߩߥㇱຠߪଏ⛎ߒ߹ߖࠎޕ
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ຠฬ⒓ߩ೨ߦශߩߟߚㇱຠߪ㧘ࡃࠦ࠼ࡌ࡞⾍ઃㇱຠߢߔޕ
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4GRNCECDNG2CTV㧔%42㧕ߢߔޕ
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LCD
Palmrest
Hood Keyboard
Main Board
Bottom
Palmrest Main Board Bottom Hood Keyboard LCD Accessor
[MA]
1
[MA]
1
[MA]
1
K23 P-1 M-1 B-1 H-1 L-1 A-1
K23F P-1 M-1 B-1 H-1 L-1 A-1
K23Q P-1 M-1 B-1 H-1 L-1 A-1
AM
K25 P-1 M-1 B-1 H-1 L-1 A-1
K25F P-1 M-1 B-1 H-1 L-1 A-1
K27 P-1 M-1 B-1 H-1 L-1 A-1
K215M P-1 M-1 B-1 H-1 L-2 A-1
EU
K215S P-1 M-1 B-1 H-1 L-2 A-1
K215Z P-1 M-1 B-1 H-1 L-2 A-1
The components identified by mark or
dotted line with mark are critical for safety.
Replace only with part number specified.
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ోᕈࠍ⛽ᜬߔࠆߚߦ㊀ⷐߥㇱຠߢߔޕᓥߞߡ឵
ᤨߪ㧘ᔅߕᜰቯߩㇱຠࠍ↪ߒߡߐޕ
4-1
Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)
P-1. Palmrest
P-1
2
B1
16
17
B5
B2
13
B10
5
B4
B4
7
4
3
8
B
14
14
A
M-1
E
L-1, L-2
B2
B2
B2
18
1
7
15
9
B5
D
B-1
B5
B
4-2
12
6
B5
C
M-1
11
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM)
PCG-K215M/K215S/K215Z (EU)
Confidential
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