Modulation systemEFM (Eight-to-Fourteen Modulation)
Number of channels2 stereo channels
Frequency response5 to 20,000 Hz ±0.5 dB
Signal-to-noise ratioOver 96 dB during playback
Wow and flutterBelow measurable limit
Inputs
Jack type Input
impedance
Rated
input
Minimum
input
ANALOG IN
Phono
jacks
47 kilohms500 mVrms 125 mVrms
DIGITAL
OPTICAL IN
Square
optical
connector
jack
Optical wave
length:
660 nm
——
Outputs
Jack typeRated outputLoad impedance
PHONES
Stereo phone
jack
10 mW32 ohms
ANALOG
OUT
Phono jacks 2 Vrms
(at 50 kilohms)
Over 10 kilohms
MXD-D4
SERVICE MANUAL
Photo: Black type
U.S. and foreign patents licensed form Dolby
Laboratories Licensing Corporation.
MD
Section
CD
Section
US Model
Canadian Model
AEP Model
UK Model
E Model
Model Name Using Similar Mechanism MXD-D5C
MD Mechanism TypeMDM-7X2A
Optical Pick-up NameKMS-262A/J1N
Model Name Using Similar Mechanism NEW
CD Mechanism TypeCDM55B-21BD53
Base Unit NameBU-21BD53
Optical Pick-up NameOP Assy (A-MAX.2)
SPECIFICATIONS
COMPACT DISC MINIDISC DECK
– Continued on next page –
General
Power requirements
Where purchasedPower requirements
U.S.A. and Canada120 V AC, 60 Hz
Europe220 - 230 V AC, 50/60 Hz
Certain countries in Asia220 - 240 V AC, 50/60 Hz
Other countries110 - 120 or 220 - 240 V AC
Dimensions (approx.) (w/h/d) incl. projecting parts and controls
430 × 120 × 290 mm
Mass (approx.)4.7 kg
Supplied accessories
• Audio connecting cords (2)
• Remote commander (remote) (1)
• Sony R6 (size-AA) batteries (2)
• Power plug adaptor (1) (Singaporian model only)
selectable, 50/60 Hz
Design and specifications are subject to change without
Power consumption22 W (less than 1 W at standby)
notice.
SELF-DIAGNOSIS FUNCTION
The self-diagnosis function consists of error codes for customers which are displayed automatically when errors occur, and error codes
which show the error history in the test mode during servicing. For details on how to view error codes for the customer, refer to the
following box in the instruction manual. For details on how to check error codes during servicing, refer to the following “Procedure for
using the Self-Diagnosis Function (Error History Display Mode)”.
Self-Diagnosis Function
The deck has a self-diagnosis display. This function shows a three- or five-digit display (a combination of a letter and
figures) and the corresponding message, so you can check the deck’s condition.
If such a display appears, check the following table in order to resolve the problem.
Should any problem persist, consult your nearest Sony dealer.
Three- or five-digit display/MessageCause/Remedy
C11/ProtectedThe inserted MD is record-protected.
C12/Cannot CopyAn attempt was made to play a disc that is not compatible with this deck (CD-
C13/REC ErrorThe recording was not made properly.
C13/Read ErrorThe deck could not read the TOC of the MD properly.
C14/TOC ErrorThe deck could not read the TOC of the MD properly.
C41/Cannot CopyThe digitally dubbed material cannot be recorded digitally.
C71/Din UnlockA moment’s lighting is due to the signals of the digital program being recorded.
E0001/MEMORY NGThere is an error in the internal data that the deck needs in order to operate.
E0101/LASER NGThere ia a problem with the optical pick-up.
, Take out the MD, and close the record-protect tab.
ROM, MD data disc, etc.).
, Replace the disc.
, Set the deck in a stable place, and repeat the recording procedure.
The inserted MD is dirty (with smudges, fingerprints, etc.), scratched, or not up to
standards.
, Replace the disc, and repeat the recording procedure.
, Eject the disc, then insert it again.
, Insert another disc.
, If possible, erase all tracks on the MD using the All Erase Function.
This does not affect the recorded material.
While recording from a digital component connected through the DIGITAL
OPTICAL IN connector, the digital connecting cable was unplugged or the digital
component turned off.
, Connect the cable or turn the digital component back on.
, Consult your nearest Sony dealer.
, The optical pick-up may have failed. Consult your nearest Sony dealer.
PROCEDURE FOR USING THE SELF-DIAGNOSIS FUNCTION (ERROR HISTORY DISPLAY MODE)
Note: Perform the self-diagnosis function in the “error history display mode” in the test mode. The following describes the least required procedure. Be
careful not to enter other modes by mistake. If you set other modes accidentally, press the [MENU/NO] button to exit the mode.
1. Press the x (CD), x (MD) and [YES] buttons at the same time.
2. Press the [ AMS ] (MD) knob and x (MD) button to display “ <To Normal> 0”.
3. Turn the [ AMS ] (MD) knob and when “ <MD Test> 5” is displayed, press the [ AMS ] (MD) knob.
4. Turn the [ AMS ] (MD) knob and when “[Service]” is displayed, press the [YES] button.
5. Turn the [ AMS ] (MD) knob to display “Err Display”.
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6. Press the [YES] button to sets the error history mode and displays “op rec tm”.
7. Select the contents to be displayed or executed using the [ AMS ] (MD) knob.
8. Press the [ AMS ] (MD) knob to display or execute the contents selected.
9. Press the [ AMS ] (MD) knob another time returns to step 6.
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10. Press the [MENU/NO] button to display “Err Display” and release the error history mode.
11. To release the test mode, press the ?/1 button to display “ <MD Test> 5”.
12. To turn the power OFF, turn the [ AMS ] (MD) knob and when “ <Initial> 8” displayed, press the [ AMS ] (MD)
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knob.
2
ITEMS OF ERROR HISTORY MODE ITEMS AND CONTENTS
Selecting the Test Mode
Display
op rec tmCumulative recording time is displayed.
When cumulative recording time is over 1 minute, the hour and minute are displayed as they are.
When it is under 1 minute, “Under 1 min” is displayed.
The displayed time shows how long the laser is in high power state.
It is about one fourth the actual recording time.
op play tmCumulative playing time is displayed.
When cumulative playing time is over 1 minute, the hour and minute are displayed as they are.
When it is under 1 minute, “Under 1 min” is displayed.
spdl rp tmCumulative spindle motor running time is displayed.
When cumulative spindle motor run time is over 1 minute, the hour and minute are displayed as they are.
When it is under 1 minute, “Under 1 min” is displayed.
retry errDisplays the total number of retries during recording and number of retry errors during play.
Displayed as “rss pss”.
“r” indicates the retries during recording while “p” indicates the retry errors during play.
The number of retries and retry errors are displayed in hexadecimal digits from 00 to FF.
total errDisplays the total number of errors.
Displayed as “total ss”.
The number of errors is displayed in hexadecimal digits from 00 to FF.
err historyDisplays the 10 latest errors.
Displayed as “0s ErrCd@@”.
s indicates the history number. The smaller the number, the more recent is the error. (00 is the latest).
@@ indicates the error code.
Refer to the following table for the details. The error history can be switched by turning the
(MD) knob.
retry adrsDisplays the past five retry addresses.
Displays “ss ADRS ssss”, ss is the history number, ssss is the cluster with the retry error.
Select the error history number using the [ AMS ] knob.
er refreshMode to clear the error history and retry address history.
[Operating method]
1) Press
2) The display will change to “er refresh?”, and then press [YES] button.
The operation is over if “Complete!” is displayed.
After this mode was executed, check the following:
• The data have been cleared.
• Perform the recording and playing to check that the mechanism operates normally.
tm refreshMode to clear the “op rec tm” and “op play tm” histories.
These histories serve as approximate indications of when to replace the optical pick-up. If the optical pick-up
has been replaced, perform this operation and clear the history.
[Operating method]
1) Press
2) The display will change to “tm refresh?”, and then press [YES] button.
The operation is over if “Complete!” is displayed.
After this mode was executed, check the following:
• The data have been cleared.
• Perform the recording and playing to check that the mechanism operates normally.
op changeMode to c lear cumulative time of “op rec tm” and “op play tm”.
These historical data are used to determine the timing when the optical pick-up is to be replaced. When the
optical pick-up was replaced, perform this operation to clear historical data.
[Operating method]
1) Press
2) The display will change to “op chang?”, and then press [YES] button.
The operation is over if “Complete!” is displayed.
spdl changeMode to clear cumulative time of “spdl rp tm”.
This historical data is used to determine the timing when the spindle motor is to be replaced. When the spindle
motor was replaced, perform this operation to clear historical data.
[Operating method]
1) Press
2) The display will change to “spdl chang?”, and then press [YES] button.
The operation is over if “Complete!” is displayed.
[ AMS ] (MD) knob when “er refresh” is displayed.
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[ AMS ] (MD) knob when “tm refresh” is displayed.
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[ AMS ] (MD) knob when “op change” is displayed.
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[ AMS ] (MD) knob when “spdl change” is displayed.
Details of History
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[ AMS ]
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3
Table of Error Codes
TABLE OF CONTENTS
Error CodeDetails of Error
10Loading failed
12Loading switch combination is illegal
20Head of PTOC could not be read within the
specified time
21Head of PTOC could be read but its content is
erroneous
22Access to UTOC could not be made within the
specified time
23UTOC could be not read within the specified
3time
24Content of UTOC is erroneous
30Playing could not start
31Content of sector is erroneous
40Cause of retry occurred during normal recording
41D-RAM overflowed and retry was executed
42Retry was executed during the writing to TOC
43S.F editing was interrupted by retry
50Address could not be read except in access
processing
51Focusing failed and it is out of control
60Unlock retry
6-23. Schematic Diagram – HP Board – .................................. 68
6-24. IC Pin Function Description ........................................... 70
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED
LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
8.ELECTRICAL PARTS LIST ............................... 86
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE 0
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
SAFETY CHECK-OUT
r
After correcting the original service problem, perform the following safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by
the manufacturer.
Discard used batteries according to the manufacturer’s instructions.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT -540A. Follo w the manufacturers’ instructions to use these
instruments.
2. A battery-operated A C milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate lowvoltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2 V AC range are
suitable. (See Fig. A)
To Exposed Metal
Parts on Set
AC
0.15 µF
1.5 k
Ω
voltmete
(0.75 V)
ADVARSEL!
Lithiumbatteri-Eksplosionsfare ved fejlagtig håndtering.
Udskiftning må kun ske med batteri
af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandøren.
ADVARSEL
Eksplosjonsfare ved feilaktig skifte av batteri.
Benytt samme batteritype eller en tilsvarende type
anbefalt av apparatfabrikanten.
Brukte batterier kasseres i henhold til fabrikantens
instruksjoner.
VARNING
Explosionsfara vid felaktigt batteribyte.
Använd samma batterityp eller en likvärdig typ som
rekommenderas av apparattillverkaren.
Kassera använt batteri enligt gällande föreskrifter.
VAROITUS
Paristo voi räjähtää, jos se on virheellisesti asennettu.
V aihda paristo ainoastaan laitev almistajan suosittelemaan tyyppiin.
Hävitä käytetty paristo valmistajan ohjeiden mukaisesti.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
The laser component in this product
is capable of emitting radiation
exceeding the limit for Class 1.
This appliance is classified as a CLASS 1
LASER product. The CLASS 1 LASER
PRODUCT MARKING is located on the
rear exterior.
The following caution label is located
inside of the unit.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
5
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
For CD
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objectiv e lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the “S curve check” in “CD section adjustment” and
check that the S curve waveforms is output three times.
For MD
NOTES ON LASER DIODE EMISSION CHECK
Never look into the laser diode emission from right above when
checking it for adjustment. It is feared that you will lose your sight.
CLEANING OBJECTIVE LENS OF OPTICAL PICK-UP
• In cleaning the objective lens of optical pick-up, be sure the
following below.
1. In cleaning the lens, do not apply an excessive force.
As the optical pick-up is vulnerable, application of excessive
force could damage the lens holder.
2. In cleaning, do not use a cleaner other than exclusive cleaning
liquid (KK-91 or isopropyl alcohol).
3. Wipe the objective lens spirally from center toward outside.
(See Figure A)
(Figure A)
4. Eject the disk, if loaded.
5. Disconnect the power cord from the socket to shut off the power
supply.
6. When cleaning the objective lens of optical pick-up in CD,
refer to “HOLDER (BU) ASS’Y” on page 23.
MODEL IDENTIFICATION
— BACK PANEL —
ModelPart No.
US model4-230-771-0s
Canadian model4-230-771-1s
AEP, UK models4-230-771-2s
Singapore model4-230-771-3s
SERVICE POSITION
Please put the MAIN board straight as the figure shown below
when performing adjustment or check on the MAIN board.
Part No.
MAIN BOARD
NOTE ON VOLTAGE ADJUSTMENT
Be sure to execute the Voltage Adjustment on page 44, whenever
the CD base unit (BU-21BD53), mounted MAIN board, and IC506,
R550, R551, or RV500 on the MAIN board were replaced.
6
A
MD SECTION
JIG FOR CHECKING BD (MD) BOARD WAVEFORM
The special jig (J-2501-196-A) is useful for checking the waveform of the BD (MD) board. T he names of terminals and the checking items
to be performed are shown as follows.
GND : Ground
I+3V : For measuring IOP (Check the deterioration of the optical pick-up laser)
IOP : For measuring IOP (Check the deterioration of the optical pick-up laser)
TE: Tracking error signal (Traverse adjustment)
VC : Reference level for checking the signal
RF: RF signal (Check jitter)
FE: Focus error signal
I+3V
GND
FE
RF
IOP
TE
VC
CN105
1
I+3V
IOP
GND
TE
FE
VC
RF
I+3V
IOP
GND
TE
FE
VC
RF
7
for
MDM-7X2
7
IOP DA TA RECORDING AND DISPLA Y WHEN OPTICAL PICK-UP AND NON-VOLATILE MEMORY (IC195 OF
BD (MD) BOARD) ARE REPLACED
The IOP value labeled on the optical pick-up can be recorded in the non-volatile memory. By recording the value, it will eliminate the need
to look at the value on the optical pick-up label. When replacing the optical pick-up or non-volatile memory (IC195 of BD (MD) board),
record the IOP value on the optical pick-up according to the following procedure.
Record Procedure:
1. Press the x (CD), x (MD) and [YES] buttons at the same time.
2. Press the [ AMS ] (MD) knob and x (MD) button to display “ <To Normal> 0”.
3. Turn the [ AMS ] (MD) knob and when “ <MD Test> 5” is displayed, press the [ AMS ] (MD) knob.
4. Turn the [ AMS ] (MD) knob to display “[Service]”, and press the [YES] button.
5. Turn the [ AMS ] (MD) knob to display “Iop Write” (C05), and press the [YES] button.
6. The display becomes “Ref=@@@.@” (@ is an arbitrary number) and the numbers which can be changed will blink.
7. Input the IOP value written on the optical pick-up label.
To select the number: Turn the [ AMS ] (MD) knob.
To select the digit: Press the [ AMS ] (MD) knob.
8. When the [YES] button is pressed, the display becomes “Measu=@@@.@” (@ is an arbitrary number).
9. As the adjustment results are recorded for the 6 value. Leave it as it is and press the [YES] button.
10. “Complete!” will be displayed momentarily. The v alue will be r ecorded in the non-v olatile memory and the display will become “Iop
Write (C05)”.
11. Press the ?/1 button to display “<MD Test> 5”.
12. To turn the power OFF, Turn the [ AMS ] (MD) knob and when “<Initial> 8” displayed, press the [ AMS ] (MD)
knob.
Display Procedure:
1. Press the x (CD), x (MD) and [YES] buttons at the same time.
2. Press the [ AMS ] (MD) knob and x (MD) button to display “ <To Normal> 0”.
3. Turn the [ AMS ] (MD) knob and when “ <MD Test> 5” is displayed, press the [ AMS ] (MD) knob.
4. Turn the [ AMS ] (MD) knob to display “[Service]”, and press the [YES] button.
5. Turn the [ AMS ] (MD) knob to display “Iop Read” (C26), and press the [YES] button.
6. “@@.@/##.#” is displayed and the recorded contents are displayed.
@@.@: indicates the IOP value on the optical pick-up label.
##.#: indicates the IOP value after adjustment
7. To end, press the
8. Press the ?/1 button to display “<MD Test> 5”.
9. To turn the power OFF, Turn the [ AMS ] (MD) knob and when “<Initial> 8” displayed, press the [ AMS ] (MD)
knob.
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[ AMS ] (MD) knob or [MENU/NO] button to display “Iop Read” (C26).
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8
CHECKS PRIOR TO PARTS REPLACEMENT AND ADJUSTMENTS IN MD
Before performing repairs, perform the following checks to determine the faulty locations up to a certain extent.
Details of the procedures are described in “5 Electrical Adjustments”.
Criteria for Determination
(Unsatisfactory if specified value is not satisfied)
Laser power check
(6-2 : See page 35)
Auto check
(6-4 : See page 36)
Temperature
compensation
offset check
(6-1 : See page 35)
Note:
The criteria for determination above is intended merely to determine if satisfactory or not, and does not serve as the specified value for adjustments.
When performing adjustments, use the specified values for adjustments.
• 0.9 mW power
Specified value : 0.80 to 0.96 mW
• 8.4 mW power
Specified value : 8.2 to 8.6 mW
• Iop (at 8.4mW)
Labeled on the optical pick-up
Iop value ± 10mA
• Unsatisfactory if displayed as “NG: XXXX”
NG
(XXXX is arbitrary number)
• Unsatisfactory if displayed as “T=@@ (##) [NG”
NG
(@@, ## are both arbitrary numbers)
• Clean the optical pick-up
• Adjust again
• Replace the optical pick-up
• Replace the optical pick-up
• Replace the optical pick-up
• Check for disconnection of the circuits around
D101 (BD (MD) board)
• Check the signals around IC101, IC151, CN102,
CN103 (BD (MD) board)
Measure if unsatisfactory:
9
SERVICE MODE
This set provides various modes for the service.
Enter the service mode through the procedure given below, and select the desired mode.
Procedure:
1. Press the x (CD), x (MD) and [YES] buttons at the same time.
2. Press the [ AMS ] (MD) knob and x (MD) button to display “ <To Normal> 0”.
3. At this time, turn the [ AMS ] (MD) knob can select all modes. For the contents of mode, see the following table.
4. To e xit fr om the service mode, turn [ AMS ] (MD) knob to display “<To Normal> 0”, then press the [ AMS ] (MD)
knob.
Contents of test mode
No.DisplayFunction
0<To Normal> 0Exit from test mode
1<Version> 1Microcomputer Version display
2<FLD> 2FL display test & LED display test
3<Key, Jog> 3Key/Jog input test
4<CD Test> 4CD all sorts test
50> COMMANDCommand transfer menu
61> ERRORC1, C2 error display
72> SPEED X1Disc speed selection
83> ISRCISRC display
94> CHECK8Check 8 cm display
105> AUTO GAuto gain display
116> HENSHINDecentiering display
127> PORTPort selection
138> AMS ONAMS display
149> TRK ONTRK ON/OFF display
15<MD Test> 5MD all sorts test
16<Retry & TOC> 6MD TOC off & Retry test
17<PC LINK> 7PC connection check
18<Initial> 8All reset
19<MD Update> 9Software update
20<Sircs> 10Sircs code mode
21<Dump> 11Microcomputer Dump mode
22<CD Aging> 12CD aging
23<Rep 5 off> 13Cancel restriction of repeat five times
24<KeyBoard> 14Keyboard check
25<Special> 15Command, Sircs test
33<CD ship> 16Shipment mode
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10
Microcomputer Ver sion Display
Procedure:
1. Enter the service mode, then turn [ AMS ] (MD) knob to display “<Version> 1”, and press the [ AMS ] (MD).
2. The CD microcomputer version is displayed, and then press the [ AMS ] (MD) knob, and the MD microcomputer version
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and the display microcomputer version will be displayed.
3. To exit from the mode, press the [ AMS ] (MD) knob.
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FL Display Test/LED display test
Procedure:
1. Enter the service mode, then turn [ AMS ] (MD) knob to display “<FLD> 2”, and press the [ AMS ] (MD).
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2. All segments of fluorescent display tube turn on fully, and all LEDs turn off fully. (“[DISC]” button LED lights in green) Then,
successive pressing the [ AMS ] (MD) knob causes all segments of fluorescent display tube to turn off fully and all LEDs to
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turn on fully. (“[DISC]” button LED lights in amber)
3. To exit from the mode, press the [ AMS ] (MD) knob.
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Key/Jog Input Test
Procedure:
1. Enter the service mode, then turn [ AMS ] (MD) knob to display “<Key, Jog> 3”, and press the [ AMS ] (MD).
2. Clockwise rotation of the [ AMS ] (MD) knob moves the R-CH level meter, or counterclockwise r otation of the [ AMS ]
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(CD) knob moves the L-CH level meter.
3. Press the buttons in order, and when all buttons were pressed, “Key OK!” will be displayed.
4. To exit from the mode, press the [ AMS ] (MD) knob.
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Software Reset
Procedure:
1. Enter the service mode, then turn [ AMS ] (MD) knob to display “<Initial> 8”, and press the [ AMS ] (MD).
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2. The microcomputer resets the software, and the power is turned off.
11
RETRY CAUSE DISPLAY MODE IN MD
• In this test mode, the causes for retry of the unit during recording can be displayed on the fluorescent indicator tube. During playback,
the “track mode” for obtaining track information will be set.
This is useful for locating the faulty part of the unit.
• The following will be displayed :
During recording and stop: Retry cause, number of retries, and number of retry errors.
During playback: Information such as type of disc played, part played, copyright.
These are displayed in hexadecimal.
Procedure:
1. Load a recordable disc whose contents can be erased into the unit.
2. Press the [MENU/NO] button. When “Edit Menu” is displayed on the fluorescent indicator tube, turn the [ AMS ] (MD) knob
to display “All Erase?”.
3. Press the [YES] button. (Or press the [ AMS ] (MD) knob)
4. When “All Erase?” is displayed on the fluorescent indicator tube, the music calendar number blinks.
5. Press the [YES] button to display “Complete!”, and press the x (MD) button immediately. Wait for about 15 seconds while pressing
the button. (The [ AMS ] (MD) knob can be pressed instead of the [YES] button for the same results)
6. When the “TOC” displayed on the fluorescent display tube goes off, release th x (MD) button.
7. Press the [REC ] button to start recording. Then press the X (MD) button and start recording.
8. To check the “track mode”, press the H (MD) button to start play.
9. Press the ?/1 button to display “<MD Test> 5”.
10. To turn the power OFF, turn the [ AMS ] (MD) knob and when the [ AMS ] (MD) knob. When “TOC” disappears,
@@ : Parts No. (name of area named on TOC)
## : Cluster
: Sector
**
$$ : Track mode (Track information such as copy-
right information of each part)
When track jump (shock) is detected
When ADER was counted more than five times
continuously
When ADIP address is not continuous
When DIN unlock is detected
When not in focus
When ABCD signal le v el e xceeds the specified range
When CLV is unlocked
When access operation is not performed normally
Address
Occurring conditions
**
$$
Reading the Display:
Convert the hexadecimal display into binary display. If more than two causes, they will be added.
Example
When 42 is displayed:
Higher bit: 4 = 0100 t b6
Lower bit : 2 = 0010 t b1
In this case, the retry cause is combined of “CLV unlock” and “ader5”.
When A2 is displayed:
Higher bit: A = 1010 t b7 + b5
Lower bit : 2 = 0010 t b1
The retry cause in this case is combined of “Access fault”, “IVR rec error”, and “ader5”.
12
Reading the Retry Cause Display
Higher Bits
Hexadecimal
Bit
Binary
Reading the Display:
Convert the hexadecimal display into binary display. If more than two causes, they will be added.
Example When 84 is displayed:
Higher bit: 8 = 1000 t b7
Lower bit : 4 = 0100 t b2
In this case, as b2 and b7 are 1 and others are 0, it can be determined that the retry cause is combined of “Emphasis OFF”, “Monaural”,“Original”, “Copyright”, and “Write allowed”.
Example When 07 is displayed:
Higher bit: 0 = 0000 t All 0
Lower bit : 7 = 0111 t b0 + b1 + b2
In this case, as b0, b1, and b2 are 1 and others are 0, it can be determined that the retry cause is combined of “Emphasis ON”, “Stereo”,“Original”, “Copyright”, and “Write prohibited”.
• In checking the CD block and MAIN board, prepare jig.
• In checking the CD block, prepare jig (extension cable J-2501-075-A) to connect the BD (CD) board (CN101) and MAIN board
(CN302).
• In checking the MAIN board, prepare jig (extension cable J-2501-094-A) to connect the MAIN board (CN802) and DISPLAY board
(CN951).
CD-TEXT TEST DISC
This unit is able to display the test data (character information) written in the CD on its fluorescent indicator tube.
The CD-TEXT TEST DISC (TGCS-313:4-989-366-01) is used for checking the display.
To check, perform the following procedure.
Checking Method:
1. Turn ON the power, set the disc to the disc table with the “test disc” label facing up, and chuck the disc.
2. Press the H (CD) button and play back the disc.
3. The following will be displayed on the fluorescent indicator tube.
Display : 1KHZ
4. Rotating [ AMS ] (CD) knob, select the track. The text data of each track will be displayed.
For details of the displayed contents for each track, refer to “Table 1 : CD-TEXT TEST DISC TEXT Data Contents” and “Table 2 : CDTEXT TEST DISC Recorded Contents and Display”.
Restrictions in CD-TEXT Display
In this unit, some special characters will not be displayed properly. These will be displayed as a space or a character resembling it. For
details, refer to “Table 2 : CD-TEXT DISC Recorded Contents and Display”.
Table 1 : CD-TEXT TEST DISC TEXT Data Contents (TRACKS No. 1 to 41:Normal Characters)
TRACK
lL
No.
11kHz/0dB/L&R221kHz/ –90dB/L&R
220Hz/0dB/L&R23Infinity Zero w/o emphasis//L&R
340Hz/0dB/L&R24Infinity Zero with emphasis//L&R
4100Hz/0dB/L&R25400Hz+7kHz(4:1)/0dB/L&R
5200Hz/0dB/L&R26400Hz+7kHz(4:1)/ –10dB/L&R
6500Hz/0dB/L&R2719kHz+20kHz(1:1)/0dB/L&R
71kHz/0dB/L&R2819kHz+20kHz(1:1)/ –10dB/L&R
85kHz/0dB/L&R29100Hz/0dB/L*
! ” #$%&´(21h to 27h)1kHz 0dB L&R
( ) +,– . /(28h to 2Fh)
*
01234567 (30h to 37h)
8 9 : ; < = > ?(38h to 3Fh)
@A B C D E F G (40h to 47h)
H I J K L MNO (48h to 4Fh)
P Q R S T U VW (50h to 57h)
XYZ [¥ ] ^ _(58h to 5Fh)
a b c d e f g(60h to 67h)
′
h i j k l m n o(68h to 6Fh)
p q r s t u v w (70h to 77h)
xyz{I}
~
(78h to 7Fh)
i¢£¤¥ §(A0h to A7h) 8859-1
¬
C ª
•±23
1
†
º¿ (B8h to BFh)
–
PR
µ ¶• (B0h to B7h)
′
14123
(A8h to AFh)
4
АБВГДЕЖЗ (C0h to C7h)
ИЙКЛМНОП (C8h to CFh)D СТУФХЦ
ШЩЪЫЬY
˙
(D0h to D7h)
ß (D8h to DFh)
абвгдежз (E0h to E7h)
ийклмноп (E8h to FFh)∂ стуфхц÷(F0h to F7h)
шщъыьyÿ(F8h to FFh)
´
No.66
No.67
to
No.99
Display
T All the same
T All the same
T All the same
T All the same
T All the same
T All the same
T All the same
T All the same
T All the same
T All the same
T All the same
T All the same
(A0h to A7h) 8859-1
(A8h to AFh)
(B0h to B7h)
(B8h to BFh)
AAAAAA C (C0h to C7h)
EEEEIIII (C8h to CFh)
D N O OOOO(D0h to D7h)
O U U U U Y(D8h to DFh)
aaaaaa c (E0h to E7h)
eeeeiiii (E8h to EFh)
dnooooo(F0h to F7h)
ouuuuy y (F8h to FFh)
T All the same
T All the same
to
T All the same
15
SECTION 2
GENERAL
Front viewRear view
23 4 5 6 789 q; qaqsqdqf
1
This section is extracted from
instruction manual.
5 Display window
6 A OPEN/CLOSE (CD) button
7 CD SYNCHRO NORMAL button
8 CD SYNCHRO HIGH button
9 MENU/NO button
q; MD insertion slot
qa YES button
qs A EJECT (MD) button
qd MD LP indicator
qf REC MODE button
qg PHONE LEVEL control
qh PHONES jack
qj REC z button
qk x (MD) button
ql X (MD) button
w; H (MD) button
wa m/M (MD) button
ws AMS (MD) control
wd CLEAR (MD) button
wf MD TIME/CHAR button
wg MD PLAY MODE button
wh INPUT button
wj DISPLAY button
wk CD PLAY MODE button
wl CD TIME button
e; CLEAR (CD) button
ea AMS (CD) control
es x (CD) button
ed X (CD) button
ef H (CD) button
eg m/M (CD) button
eh Remote sensor
eaesef
edeg
e;
wjwl
whwk
wf
wd
ws
wa
qjqkqlw;
qgqh
12 34
1 ANALOG IN jack
2 ANALOG OUT jack
3 DIGITAL OPTICAL IN terminal
4 AC power cord
Setting the voltage selector (Singaporian
model only)
Check that the voltage selector on the rear panel of the
deck is set to the local power line voltage. If not, set
the selector to the correct position using a screwdriver
before connecting the AC power cord to an AC outlet.
VOLTAGE
SELECTOR
220—240V110—120V
16
• This set can be disassembled in the order shown below.
SET
SECTION 3
DISASSEMBLY
LOADING PANEL
(Page 18)
CASE
(Page 18)
FRONT PANEL ASS'Y
(Page 19)
CD MECHANISM DECK
(CDM55B-21BD53)
(Page 22)
HOLDER (BU) ASS'Y
(Page 23)
BU-21BD53,
HOLDER (55-BU21)
(Page 23)
TRAY,
LOADING BOARD
(Page 24)
CAM (CDM55)
(Page 24)
CASE
(Page 18)
MD MECHANISM DECK
(MDM-7X2A)
(Page 19)
BD (MD) BOARD
(Page 20)
HOLDER ASS'Y
(Page 20)
GUIDE (L), SLIDER (EJ),
SLIDER, LEVER (HEAD)
(Page 21)
MAIN BOARD
(Page 25)
OPTICAL PICK-UP
(KMS-262A/J1N),
OVER LIGHT HEAD
(HR901)
(Page 21)
SPINDLE MOTOR ASS'Y
LOADING MOTOR ASS'Y
(M101),
SLED MOTOR ASS'Y
(M102),
(M103)
(Page 22)
17
Note: Follow the disassembly procedure in the numerical order given.
LOADING PANEL
2
1
4 loading panel
3 two claws
CASE
2 case
1 two screws
(case3 TP2)
1 two screws
(case3 TP2)
1 two screws
(case3 TP2)
18
FRONT PANEL ASS’Y
)
4
three screws
×
6)
6
(BVTT3
claw
7
front panel ass’y
5
two lugs
6
claw
1
wire (flat type) (18 core)
(CN305)
2
connector
(CN300)
MD MECHANISM DECK SECTION (MDM-7X2A)
5
MD mechanism deck
(MDM-7X2A)
2
two screws
( BVTT 3
3
×
6)
two lugs
4
four screws
(BVTTWH M3)
3
six screws
(BVTT3
×
6)
1
wire (flat type) (17core)
(CN303)
1
wire (flat type) (27core
(CN304)
19
BD (MD) BOARD
5 Remove the solder (four portions).
1 wire (flat type) (17 core)
2 wire (flat type)
(27 core)
7 BD (MD) board
3 connector
(CN104)
4 Remove the solder (five portions).
HOLDER ASS’Y
2
holder ass’y
6 two screws (BTP2 × 6)
8 flexible board (CN104)
1
claw
20
GUIDE (L), SLIDER (EJ), SLIDER, LEVER (HEAD)
)
4
slider (EJ)
3
slider
2
guide (L)
1
two screws
(BTP2
×
6)
5
lever (CHG)
6
lever (head)
OPTICAL PICK-UP (KMS-262A/J1N), OVER LIGHT HEAD (HR901)
9
optical pick-up (KMS-262A/J1N)
7
screw (KTP2 × 6)
7
3
screw (BTP2 × 6)
4
base (BU-D)
over light head (HR901)
8
main shaft
screw
×
6)
(KTP2
5
screw (BTP2 × 6
6
base (BU-A)
1
screw
(M1.7, T APPING)
2
gear (SD)
21
SPINDLE MOTOR ASS’Y (M101), SLED MOTOR ASS’Y (M102), LOADING MOTOR ASS’Y (M103)
1
belt (loading)
4
2
two screws
(PWH1.7
3
loading motor ass’y
(M103)
×
two screws
(PWH1.7
2.5)
×
2.5)
7
spindle motor ass’y
(M101)
CD MECHANISM DECK SECTION (CDM55B-21BD53)
4 CD mechanism deck
(CDM55B-21BD53)
6
three screws
(M1.7)
3 screw (BVTT 3X6)
1 wire (flat type) (21 core)
(CN302)
5
sled motor ass’y
(M102)
2 connector (CN301)
22
HOLDER (BU) ASS’Y
)
)
4
holder (BU) ass’y
A
3
2
floating screw
(PTPWH M2.6
1
Rotate the lever (SW)
in the direction of the arrow.
BU-21BD53, HOLDER (55-BU21)
5
base unit
(BU-21BD53)
4
three insulators
(BU21)
1
three floating screws
(DIA. 12)
2
floating screw
(PTPWH M2.6)
4
insulator (BU21
6
cone coil spring
6
three cone coil springs
7
shaft (BU21)
3
8
holder (55-BU21)
23
TRAY, LOADING BOARD
3 Pull the tray pushing claw.
2 belt (CDM55)
claw
A
1 Rotate the gear (B) in
the direction of arrow A.
CAM (CDM55)
2 lever (SW)
4 two screws
(BTP2.6 × 8)
1 torsion spring
6 gear (B)
5 LOADING board
3 spacer (55)
4 pulley (LDG)
5 gear (A)
7 roller
8 cam (CDM55)
24
MAIN BOARD
)
2
connector
(CN301)
1
two wires (flat type)
(17, 27 core) (CN303, 304)
1
wire (flat type) (21 core)
(CN302)
1
wire (flat type) (18 core)
(CN305)
5
main board
3
three screws
(BVTT 3
4
×
6)
2
connector
(CN300)
two screws
(BVTT 3
×
6
25
SECTION 4
TEST MODE
MD SECTION
Note: MD always plays double speed.
1. PRECAUTIONS FOR USE OF TEST MODE
• As loading related operations will be performed regardless of the test mode operations being performed, be sure to check that the disc
is stopped before setting and removing it.
Even if the [ EJECT] button is pressed while the disc is rotating during continuous playback, continuous recording, etc., the disc will
not stop rotating.
Therefore, it will be ejected while rotating.
Be sure to press the [ EJECT] button after pressing the [MENU/NO] button and the rotation of disc is stopped.
1-1. Recording laser emission mode and operating buttons
• Continuous recording mode (CREC MODE)
• Laser power check mode (LDPWR CHECK)
• Laser power adjustment mode (LDPWR ADJUST)
• Iop check (Iop compare)
• Iop value non-volatile writing (Iop NV save)
• Traverse (MO) check (EF MO CHECK)
• Traverse (MO) adjustment (EF MO ADJUST)
• When pressing the [REC ] button.
2. SETTING THE TEST MODE
The following are two methods of entering the test mode.
Procedure 1: Press the x (CD), x (MD) and [YES] buttons at the same time.
Procedure 2: While pressing the [ AMS ] (MD) knob, connect the power plug to the outlet and release the [ AMS ]
A
A
z
Press the [ AMS ] (MD) knob and x (MD) button to display “ <To Normal> 0”.
Turn the [ AMS ] (MD) knob and when “ <MD Test> 5” is displayed, press the [ AMS ] (MD) knob.
When the test mode is set, “[Check]” will be displayed. Turn the [ AMS ] (MD) knob switches between the
lL
lLlL
lL
following three groups; ···Tt [Check] Tt [Service] Tt [Develop] Tt ···.
lL
lL
(MD) knob.
When the test mode is set, “TEMP CHECK” (C12) will be displayed. By setting the test mode using this method, only the
“Check” group of procedure1 can be executed.
Note: Do not use the test mode in the [Develop] group.
If used, the unit may not operate normally.
If the [Develop] group is set accidentally, press the [MENU/NO] button immediately to exit the [Develop] group.
3. RELEASING THE TEST MODE
Press the ?/1 button to display “ <MD Test> 5”, then to turn the power OFF, turn the [ AMS ] (MD) knob and when “ <Initial>
8” displayed, press the [ AMS ] (MD) knob.
lL
lL
4. BASIC OPERATIONS OF THE TEST MODE
All operations are performed using the [ AMS ] (MD) knob, [YES] button, and [MENU/NO] button.
The functions of these buttons are as follows.
[YES] buttonProceeds onto the next step. Finalizes input.
[MENU/NO] buttonReturns to previous step. Stops operations.
lL
26
5. SELECTING THE TEST MODE
There are 26 types of test modes as shown below. The groups can be switched by turning the [ AMS ] (MD) knob. After selecting
the group to be used, press the [YES] button. After setting a certain group, turn the [ AMS ] (MD) knob switches between these
lL
modes.
Refer to “Group” in the table for details can be selected.
All items used for servicing can be treated using group [Service]. So be carefully not to enter other groups by mistake.
Note: Do not use the test mode in the [Develop] group.
If used, the unit may not operate normally.
If the [Develop] group is set accidentally, press the
[MENU/NO] button immediately to exit the [Develop] group.
lL
Display
AUTO CHECK
Err Display
TEMP ADJUST
LDPWR ADJUST
Iop Write
Iop NV Save
EF MO ADJUST
EF CD ADJUST
FBIAS ADJUST
AG Set (MO)
AG Set (CD)
TEMP CHECK
LDPWR CHECK
EF MO CHECK
EF CD CHECK
FBIAS CHECK
ScurveCHECK
VERIFYMODE
DETRK CHECK
0920 CHECK
Iop Read
Iop Compare
ADJ CLEAR
INFORMATION
CPLAY2MODE
CREC 2MODE
No.
Automatic self-diagnosis
C01
Error history display, clear
C02
Temperature compensation offset adjustment
C03
Laser power adjustment
C04
Iop data writing
C05
Writes current Iop value in read nonv olatile memory using microprocessor
C06
Traverse (MO) adjustment
C07
Traverse (CD) adjustment
C08
Focus bias adjustment
C09
Auto gain output level adjustment (MO)
C10
Auto gain output level adjustment (CD)
C11
Temperature compensation offset check
C12
Laser power check
C13
Traverse (MO) check
C14
Traverse (CD) check
C15
Focus bias check
C16
S-curve check
C17
Nonvolatile memory check
C18
Detrack check
C19
Most circumference check
C25
Iop data display
C26
Comparison with initial Iop value written in nonvolatile memory
C27
Initialization of nonvolatile memory for adjustment values
C28
Display of microprocessor version, etc.
C31
Continuous playback mode
C36
Continuous recording mode
C37
Details
Mark
Group
CheckService
• For details of each adjustment mode, refer to “SECTION 5. Electrical Adjustments”.
For details of “Err Display”, refer to “Self-Diagnosis Function” on page 2.
• If a different mode has been selected by mistake, press the [MENU/NO] button to release that mode.
• Modes with (×) in the Mark column are not used for servicing and therefore are not described in detail. If these modes are set acciden-
tally, press the [MENU/NO] button to release the mode immediately.
27
5-1. Operating the Continuous Playback Mode
1. Entering the continuous playback mode
(1) Set the disc in the unit. (Whichever recordable discs or discs for playback only are available)
(2) Turn the [ AMS ] (MD) knob and display “CPLAY2MODE” (C36).
lL
(3) Press the [YES] button to change the display to “CPLAY2MID”.
(4) When access completes, the display changes to “C = AD = ”.
Note: The numbers “ ” displayed show you error rates and ADER.
2. Changing the parts to be played back
(1) Press the [YES] button during continuous playback to change the display as below.
“CPLAY2MID” t “CPLAY2OUT” t “CPLAY2IN”
When pressed another time, the parts to be played back can be moved.
(2) When access completes, the display changes to “C = AD = ”.
Note: The numbers “ ” displayed show you error rates and ADER.
3. Ending the continuous playback mode
(1) Press the [MENU/NO] button. The display will change to “CPLAY2MODE” (C36).
(2) Press the [ EJECT] button and take out the disc.
Note: The playback start addresses for IN, MID, and OUT are as follows.
A
IN40h cluster
MID 300h cluster
OUT 700h cluster
5-2. Operating the Continuous Recording Mode (Use only when performing self-recording/palyback check)
1. Entering the continuous recording mode
(1) Set a recordable disc in the unit.
(2) Turn the [ AMS ] (MD) knob and display “CREC 2MODE” (C37).
lL
(3) Press the [YES] button to change the display to “CREC 2MID”.
(4) When access completes, the display changes to “CREC (” and “ REC ” lights up.
Note: The numbers “ ” displayed shows you the recording position addresses.
2. Changing the parts to be recorded
(1) When the [YES] button is pressed during continuous recording, the display changes as below.
“CREC 2MID” t “CREC 2OUT” t “CREC 2IN”
When pressed another time, the parts to be recorded can be changed. “ REC ” goes off.
(2) When access completes, the display changes to “CREC (
Note: The numbers “ ” displayed shows you the recording position addresses.
” and “ REC ” lights up.
3. Ending the continuous recording mode
(1) Press the
(2) Press the [ EJECT] button and take out the disc.
Note 1: The recording start addresses for IN, MID, and OUT are as follows.
[MENU/NO] button. The display changes to “CREC 2MODE” (C37) and “ REC
A
IN40h cluster
MID 300h cluster
OUT 700h cluster
Note 2: The [MENU/NO] button can be used to stop recording anytime.
Note 3: Do not perform continuous recording for long periods of time above 5 minutes.
Note 4: During continuous recording, be careful not to apply vibration.
6. FUNCTIONS OF OTHER BUTTONS
Function
H (MD)
x (MD)
M (MD)
m (MD)
REC MODE
PLAY MODE (MD)
DISPLAY
A EJECT
?/1
Sets continuous playback when pressed in the STOP state. When pressed during continuous playback,
the tracking servo turns ON/OFF.
Stops continuous playback and continuous recording.
The sled moves to the outer circumference only when this is pressed.
The sled moves to the inner circumference only when this is pressed.
Switches between the pit and groove modes when pressed.
Switches the spindle servo mode (CLV S y CLV A).
Switches the displayed contents each time the button is pressed
Ejects the disc
Releases the test mode
Contents
” goes off.
28
7. TEST MODE DISPLAYS
Each time the [DISPLAY] button is pressed, the display changes in the following order.
When CPLAY and CREC are started, the display will forcibly be switched to the error rate display as the initial mode.
1. Mode display
Displays “TEMP ADJUST” (C03), “CPLAY2MODE” (C36), etc.
Mode display
2. Error rate display
Displays the error rate in the following way.
C = AD =
C = : Indicates the C1 error.
AD = : Indicates ADER.
3. Address display
The address is displayed as follows. (MO: recordable disc, CD: playback only disc)
h = s = (MO pit and CD)
h = a = (MO groove)
h = Indicates the header address.
s = Indicates the SUBQ address.
a = Indicates the ADIP address.
Servo ON
Tracking servo OFF
Recording mode ON
CLV low speed mode
ABCD adjustment completed
Tracking offset cancel ON
Tracking auto gain OK
Focus auto gain OK
Pit
High reflection
CLV S
CLV LOCK
Contents
Error rate display
Address display
Auto gain display
(Not used in servicing)
Detrack check display
(Not used in servicing)
IVR display
(Not used in servicing)
C1 error and jitter display
(Not used in servicing)
AD error and jitter display
(Not used in servicing)
When Off
Servo OFF
Tracking servo ON
Recording mode OFF
CLV normal mode
Tracking offset cancel OFF
Groove
Low reflection
CL V A
CLV UNLOCK
29
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