Page 1
DEVICE CONTROL UNIT PACK
DCU-8000
DEVICE CONTROL UNIT
MKS-8700
HK-PSU03
MKS-8701
MKS-8702
INSTALLATION MANUAL
1st Edition
Page 2
! WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l'entretien. Afin de
réduire les risques de décharge électrique, d'incendie ou de blessure n'effectuer que les
réparations indiquées dans le mode d'emploi à moins d'être qualifié pour en effectuer d'autres.
Pour toute réparation faire appel à une personne compétente uniquement.
MKS-8700 Serial No. 10001 and Higher
HK-PSU03 Serial No. 10001 and Higher
MKS-8701 Serial No. 10001 and Higher
MKS-8702 Serial No. 10001 and Higher
DCU-8000 IM
Page 3
Attention-when the product is installed in Rack:
1. Prevention against overloading of branch circuit
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
make sure that the rack does not overload the supply
circuit.
2. Providing protective earth
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
confirm that the outlet is provided with a suitable
protective earth connection.
3. Internal air ambient temperature of the rack
When this product is installed in a rack, please make
sure that the internal air ambient temperature of the
rack is within the specified limit of this product.
4. Prevention against achieving hazardous
condition due to uneven mechanical loading
When this product is installed in a rack, please make
sure that the rack does not achieve hazardous
condition due to uneven mechanical loading.
5. Install the equipment while taking the operating
temperature of the equipment into consideration
For the operating temperature of the equipment, refer
to the specifications of the Operation Manual.
6. When performing the installation, keep the rear of
the unit 10 cm (4 inches) or more away from walls
in order to obtain proper exhaust and radiation of
heat.
When using a LAN cable:
For safety,do not connect to the connector for
peripheral device wiring that might have excessive
voltage.
DCU-8000 IM
1 (P)
Page 4
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Table of Contents
Manual Structure
Purpose of this manual .............................................................................................. 3
Related manuals......................................................................................................... 3
Contents ..................................................................................................................... 3
1. Installation
1-1. Operating Environment ...............................................................................1-1
1-2. Power Supply .............................................................................................. 1-1
1-2-1. Power Specifications ..................................................................1-1
1-2-2. Recommended Power Cord ........................................................ 1-1
1-3. Installation Space (External dimensions) ................................................... 1-2
1-4. Installing the Options .................................................................................. 1-3
1-4-1. Installing the Plug-in Boards ...................................................... 1-4
1-4-2. Installing the Connector Board ..................................................1-5
1-4-3. Installing the HK-PSU03 ...........................................................1-6
1-5. Rack Mounting ............................................................................................ 1-7
1-6. Matching Connectors and Cables................................................................ 1-9
1-7. Input/Output Signals of Connectors .......................................................... 1-10
1-7-1. MKS-8700 ................................................................................1-10
1-7-2. MKS-8701 ................................................................................1-12
1-7-3. MKS-8702 ................................................................................1-15
1-8. Checks on Completion of Installation ....................................................... 1-16
1-8-1. Description of On-board Switches and LEDs ..........................1-16
1-9. System Connection.................................................................................... 1-22
DCU-8000 IM
2. Service Overview
2-1. Troubleshooting .......................................................................................... 2-1
2-2. Periodic Inspection and Maintenance ......................................................... 2-3
2-2-1. Cleaning .....................................................................................2-3
1
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Page 7
Purpose of this manual
Related manuals
Manual Structure
This manual is the installation manual of Device Control Unit Pack DCU-8000 and
the optional boards and units.
This manual is intended for use by trained system and service engineers, and
describes the information on installing the DCU-8000.
The following manuals are prepared for DCU-8000 and the optional boards and
units.
..
. Operation Manual (Supplied with DCU-8000)
..
This manual describes the application and operation of DCU-8000.
..
. System Setup Manual (Available on request)
..
This manual describes the information that is required to connect the MVS-8xxx/
MVE-8000/DCU-8000/CCP-8000 to the MVS-8000 system, and to start up the
system.
Contents
..
. Maintenance Manual (Available on request)
..
This manual describes the detailed service information.
If this manual is required, please contact your local Sony Sales Office/Service
Center.
..
. “Semiconductor Pin Assignments” CD-ROM (Available on request)
..
This “Semiconductor Pin Assignments” CD-ROM allows you to search for
semiconductors used in B&P Company equipment.
Semiconductors that cannot be searched for on this CD-ROM are listed in the
maintenance manual for the corresponding unit. The maintenance manual contains
a complete list of all semiconductors and their ID Nos., and thus should be used
together with the CD-ROM.
Part number: 9-968-546-XX
This manual is organized by following sections.
Section 1 Installation
This section describes the operating environment, power supply, installation space,
installation of optional boards and units, rack mounting, connectors, input and
output signals of connectors, checking upon completion of installation, and system
configuration.
DCU-8000 IM
Section 2 Service Overview
This section describes the troubleshooting and periodic inspection and maintenance.
3
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Section 1
For customers in the U.S.A. and Canada
1 Power cord, 125 V 10 A (2.4 m) : ! 1-557-377-11
AC inlet
1
Installation
1-1. Operating Environment
Operating guaranteed temperature : +5 dC to +40 dC
Performance guaranteed temperature : +10 dC to +35 dC
Operating humidity : 10 % to 90 %
Storage temperature : _20 dC to +60 dC
Mass : Approx. 18 kg
(with all options
installed)
Prohibited locations for installation
. Areas where the unit will be exposed do direct sunlight
or any other strong lights.
. Dusty areas
. Areas is subject to vibration.
. Areas with strong electric or magnetic fields.
. Areas near heat sources.
. Areas subject to electrical noise.
. Areas subject to static electricity.
Ventilation
The inside of the DCU-8000 is cooled by a fan (both sides
on the rear).
The power supply can be damaged if the exhaust vent
(both sides on the rear) and air intake (front panel) are
blocked or the fan is stopped.
Therefore, leave a blank space of more than 10 cm in the
front and back of the DCU-8000.
1-2-2. Recommended Power Cord
w
. The power cord is not supplied with the DCU-8000.
Be sure to use the power cord that is applicable to places
in the area.
To avoid a fire or an electric shock, be sure to use the
designated power cord.
. Do not damage the power cord a otherwise fire or
electric shock may result.
For customers in the all Europian countories
1 Power cord, 250 V 10 A (2.4 m) : ! 1-782-929-21
1
AC inlet
1-2. Power Supply
1-2-1. Power Specifications
A switching regulator is used for the power supply of this
unit. A voltage within the range of 100 V to 240 V can be
used without changing the supply voltage.
Power requirements : AC 100 to 240 V ± 10 %
Power frequency : 50/60 Hz
Current consumption : Maximum 1.4 A
n
As the inrush current at turn-on is a maximum 20 A (at 100
V)/60 A (at 230 V), the capacity of the AC power must be
commensurate with this source load.
If the capacity of the AC power is not adequately large, the
AC power source breaker will operate or the unit will
abnormally operate.
DCU-8000 IM
1-1
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1-3. Installation Space (External dimensions)
1-3. Installation Space (External dimensions)
Rack mount metal
(supplied with RMM-10)
440
375
482
520
7
132.4
17.5
380
ø26
61
1-2
Unit : mm
DCU-8000 IM
Page 11
1-4. Installing the Options
The DCU-8000 is shipped from the factory with the necessary options (refer to the following table)
already installed in the MKS-8700, in accordance with the specified system configuration.
DCU-8000 Options
Model name Structure
Plug-in board Connector board
MKS-8701 Tally/GPI Output Board RC-90 board CN-2195 board
MKS-8702 Serial Interface Board IF-848 board CN-2194 board
HK-PSU03 Backup Power Supply Unit _
1-4. Installing the Options
DCU-8000 IM
1-3
Page 12
1-4. Installing the Options
1-4-1. Installing the Plug-in Boards
n
Be sure to turn off the POWER switch before starting
installation work.
If installation work is started with the POWER switch left
on, it may cause electrical shock or damage to printed
circuit boards.
Installation
1. Turn off the main power of the MKS-8700 and
disconnect the AC power cord from the wall outlet.
2. Loosen the four screws (with drop-safe) and remove
the front panel in the direction of the arrow.
Screws
(with drop-safe)
3. Remove the four screws (B3 x 5) and remove the
plug-in board loose-proof assembly.
B3 x 5
Plug-in board
loose-proof assembly
B3 x 5
4. While the eject levers are kept open as shown in the
illustration, insert the plug-in board into the board
guide rails.
Screws
(with drop-safe)
Eject levers
Plug-in board
Name of option Name of board
MKS-8701 RC-90 2, 3, 4, 5, 6
MKS-8702 IF-848 2, 3, 4, 5, 6
Slot on the front side
1-4
DCU-8000 IM
Page 13
1-4. Installing the Options
5. While closing the eject levers in the direction of arrow
1, push in the plug-in board.
11
Eject levers
Plug-in board
6. Attach the plug-in board loose-proof assembly and the
front panel by reversing the installation steps of 2, 3.
1-4-2. Installing the Connector Board
Installation
1. Remove the screw or the two installing screws from
the slot into which the connector board is going to be
installed. Then remove the blank panel or the
connector board.
B3 x 5
Blank panel
n
Store the removed blank panel in a safe place.
2. Insert the connector board horizontally level and
secure it with the two fixing screws.
DCU-8000 IM
Fixing screw
Connector board
Fixing screw
Name of option Name of board Slot on the rear side
MKS-8701 CN-2195 Install the board into the
slot in the rear that
corresponds to the RC-90
board that is inserted in
the slot in the front.
MKS-8702 CN-2194 Install the board into the
slot in the rear that
corresponds to the IF-848
board that is inserted in
the slot in the front.
1-5
Page 14
1-4. Installing the Options
1-4-3. Installing the HK-PSU03
The HK-PSU03 is used after it is installed in the MKS-
8700.
n
Be sure to turn off the POWER switch before starting
installation work.
If installation work is started with the POWER switch left
on, it may cause electrical shock or damage to printed
circuit boards.
Installation
1. Remove the front panel. (Refer to Section 1-4-1)
2. Loosen the two screws fixing the blank panel of the
slot to which you want to install the HK-PSU03.
Remove the blank panel.
B3 x 5
Blank panel
n
Store the removed blank panel in a safe location.
3. Install the HK-PSU03 firmly as far as it will go.
4. Secure the HK-PSU03 with the two screws.
B3 x 5
HK-PSU03
1-6
DCU-8000 IM
Page 15
1-5. Rack Mounting
1-5. Rack Mounting
The DCU-8000 installs in a 19-inch standard rack.
To mount the DCU-8000 in a rack, use the specified rack
mount kit and follow the procedure described below.
Specified rack mount kit : RMM-10
n
If a rack mount kit other than the specified one is used, the
unit may not correctly install in 19-inch standard rack.
Parts of the RMM-10
. Rack tools 2 pcs
. Right rack mount adaptor 1 pc
. Left rack mount adaptor 1 pc
. Rack tool attaching screws 6 pcs
(B4 x 6 : 7-682-560-09)
. Rack tool attaching screws 6 pcs
(B4 x 10 : 7-682-560-10)
1. Precautions for rack mounting
w
. To prevent the rack from falling or moving, fix the rack
on a flat and steady floor using bolts or others fixings.
If the rack falls due to the weight of the equipment, it
may cause death or injury.
. Be sure to use the specified rack mount kit.
If not, injury may result and the equipment may fall due
to insufficient strength.
. After rack mounting, be sure to tighten the screws on the
rack angle and fix the unit in the rack.
If the screws on the rack angle are not tightened, the unit
may slip from the rack and fall, causing injury.
c
When mounting the unit in the rack, note the following:
. Be sure to mount in the rack with two persons or more.
. Be careful not to catch your fingers or hands in the rack
mount rail or others.
. Mount in the rack in a stable position.
2. Rack mounting procedure
This section describes the rack mounting procedure using
the RMM-10 rack mount kit.
n
Tighten the screws to the following torque.
Tightening torque : 120 x 10_2 N.m {12.2 kgf.cm}
1. Attach the rack tool to the side of the equipment using
the specified six screws.
n
Use B4 x 6 screws.
Rack tools
B4 x 6
B4 x 6
Rack tools
2. Loosen the screws on the rear of the right and left
adaptors and adjust the length of the adaptor according
to the depth of the rack.
(The illustration below shows the left adaptor.)
Adaptor
n
If several units are mounted in a rack, it is recommended
that a ventilation fan is installed to prevent temperature rise
inside the rack.
DCU-8000 IM
Portion of
the rail
B4 x 6
n
Maximum depth of adaptor : 750 mm
Minimum depth of adaptor : 595 mm
1-7
Page 16
1-5. Rack Mounting
3. Attach the right and left adaptors to the rack completely using the specified six screws.
(The illustration below shows the left adaptor.)
B4 x 10
3U
31.75
31.75
B4 x 10
Unit : mm
4. Tighten the screws (B4 x 6 : two screws each on the
right and left) for adjusting the length of the adaptor
completely (the screws that were loosened in step 2).
5. Align the groove of the rack tool at the side of the
equipment with the rail, and slide the equipment to the
rear.
n
The rack tools are hooked on the rails as shown below.
6. Remove the front panel. (Refer to Section 1-4-1)
7. Fix the rack angle in the rack using the specified
screws.
Rack
Rack angle
B5 x 12
B5 x 12
Rack angle
8. Attach the front panel to the equipment.
1-8
Rack tool
Rail Rail
Rack tool
DCU-8000 IM
Page 17
1-6. Matching Connectors and Cables
Use the following connectors, cables or equivalents when connecting cables to the unit.
Model name Panel indication Connector name Matching connector and cable
Name Sony part No.
MKS-8700 TALLY/GPI IN 1-34, D-sub 37-pin, Female D-sub 37-pin, Male
35-68, 69-102 Connector 37-pin, Male 1-566-357-11
SERIAL TALLY1, 2 D-sub 9-pin, Female D-sub 9-pin, Male
PERIPH RJ-45 modular jack
REF IN BNC, 75 Z BNC, 75 Z_
MKS-8701 TALLY/GPI OUT 1-18, D-sub 37-pin, Female D-sub 37-pin, Male
19-36, 37-54 Connector 37-pin, Male 1-566-357-11
MKS-8702 REMOTE 1 to 6 D-sub 9-pin, Female D-sub 9-pin, Male
*1 : The following crimp contact is required for the plug.
AWG#18 to #22 : 1-566-493-21
AWG#22 to #24 : 1-564-774-11
AWG#24 to #30 : 1-564-775-11
*2 : Conforms to the IEEE 802.3 Ethernet 100BASE-TX standards.
Junction Shell 37-pin 1-563-378-11
Connector 9-pin, Male 1-560-651-00
Junction Shell 9-pin 1-561-749-00
*2
__
Belden 8281 coaxial cable
Junction Shell 37-pin 1-563-378-11
Connector 9-pin, Male 1-560-651-00
Junction Shell 9-pin 1-561-749-00
1-6. Matching Connectors and Cables
*1
*1
DCU-8000 IM
1-9
Page 18
1-7. Input/Output Signals of Connectors
1-7. Input/Output Signals of Connectors
The input/output signals of the connectors at the rear panel
are as follows.
n
<CONTROLLER> indicates a controlling device.
<DEVICE> indicates a controlled device.
1-7-1. MKS-8700
SERIAL TALLY 1, 2 : RS-422A (D-sub 9-pin, Female)
<CONTROLLER> to Tally Interface Unit (*1)
5
_ EXT VIEW _
Pin No. Signal Name Function
1 FG Frame ground
2RX_ Received data (_)
3TX+ Transmitted data (+)
4 GND Common ground
5 _ No Connection
6 GND Common ground
7RX+ Received data (+)
8TX_ Transmitted data (_)
9 _ No Connection
(*1) :
TALLY INTERFACE UNIT BKDS-6080 and others.
PERIPH :
Pin No. Signal Name Function
1TX+ Transmitted data (+)
2TX_ Transmitted data (_)
3RX+ Received data (+)
4 _ No Connection
5 _ No Connection
6RX_ Received data (_)
7 _ No Connection
8 _ No Connection
100BASE-TX, RJ-45 (8-pin)
1
_ EXT VIEW _
1
69
8
TALLY/GPI IN 1-34 : D-sub 37-pin, Female
INPUT x 34, TTL, 2 INPUT TTL/+12 V Switchable (*2)
119
2037
_EXT VIEW_
Pin No. Signal Name Function
1 TALLY/GPI IN 1 Tally/GPI inputs
2 TALLY/GPI IN 3
3 TALLY/GPI IN 5
4 TALLY/GPI IN 7
5 TALLY/GPI IN 9
6 TALLY/GPI IN 11
7 TALLY/GPI IN 13
8 TALLY/GPI IN 15
9 TALLY/GPI IN 17
10 TALLY/GPI IN 19
11 TALLY/GPI IN 21
12 TALLY/GPI IN 23
13 TALLY/GPI IN 25
14 TALLY/GPI IN 27
15 TALLY/GPI IN 29
16 TALLY/GPI IN 31
17 TALLY/GPI IN 33 (*2)
18 GND Ground
19 GND Ground
20 TALLY/GPI IN 2 Tally/GPI inputs
21 TALLY/GPI IN 4
22 TALLY/GPI IN 6
23 TALLY/GPI IN 8
24 TALLY/GPI IN 10
25 TALLY/GPI IN 12
26 TALLY/GPI IN 14
27 TALLY/GPI IN 16
28 TALLY/GPI IN 18
29 TALLY/GPI IN 20
30 TALLY/GPI IN 22
31 TALLY/GPI IN 24
32 TALLY/GPI IN 26
33 TALLY/GPI IN 28
34 TALLY/GPI IN 30
35 TALLY/GPI IN 32
36 TALLY/GPI IN 34 (*2)
37 GND Ground
1-10
DCU-8000 IM
Page 19
1-7. Input/Output Signals of Connectors
TALLY/GPI IN 35-68 : D-sub 37-pin, Female
INPUT x 34, TTL, 2 INPUT TTL/+12 V Switchable (*2)
119
2037
_EXT VIEW_
Pin No. Signal Name Function
1 TALLY/GPI IN 35 Tally/GPI inputs
2 TALLY/GPI IN 37
3 TALLY/GPI IN 39
4 TALLY/GPI IN 41
5 TALLY/GPI IN 43
6 TALLY/GPI IN 45
7 TALLY/GPI IN 47
8 TALLY/GPI IN 49
9 TALLY/GPI IN 51
10 TALLY/GPI IN 53
11 TALLY/GPI IN 55
12 TALLY/GPI IN 57
13 TALLY/GPI IN 59
14 TALLY/GPI IN 61
15 TALLY/GPI IN 63
16 TALLY/GPI IN 65
17 TALLY/GPI IN 67 (*2)
18 GND Ground
19 GND Ground
20 TALLY/GPI IN 36 Tally/GPI inputs
21 TALLY/GPI IN 38
22 TALLY/GPI IN 40
23 TALLY/GPI IN 42
24 TALLY/GPI IN 44
25 TALLY/GPI IN 46
26 TALLY/GPI IN 48
27 TALLY/GPI IN 50
28 TALLY/GPI IN 52
29 TALLY/GPI IN 54
30 TALLY/GPI IN 56
31 TALLY/GPI IN 58
32 TALLY/GPI IN 60
33 TALLY/GPI IN 62
34 TALLY/GPI IN 64
35 TALLY/GPI IN 66
36 TALLY/GPI IN 68 (*2)
37 GND Ground
TALLY/GPI IN 69-102 : D-sub 37-pin, Female
INPUT x 34, TTL, 2 INPUT TTL/+12 V Switchable (*2)
119
2037
_EXT VIEW_
Pin No. Signal Name Function
1 TALLY/GPI IN 69 Tally/GPI inputs
2 TALLY/GPI IN 71
3 TALLY/GPI IN 73
4 TALLY/GPI IN 75
5 TALLY/GPI IN 77
6 TALLY/GPI IN 79
7 TALLY/GPI IN 81
8 TALLY/GPI IN 83
9 TALLY/GPI IN 85
10 TALLY/GPI IN 87
11 TALLY/GPI IN 89
12 TALLY/GPI IN 91
13 TALLY/GPI IN 93
14 TALLY/GPI IN 95
15 TALLY/GPI IN 97
16 TALLY/GPI IN 99
17 TALLY/GPI IN 101 (*2)
18 GND Ground
19 GND Ground
20 TALLY/GPI IN 70 Tally/GPI inputs
21 TALLY/GPI IN 72
22 TALLY/GPI IN 74
23 TALLY/GPI IN 76
24 TALLY/GPI IN 78
25 TALLY/GPI IN 80
26 TALLY/GPI IN 82
27 TALLY/GPI IN 84
28 TALLY/GPI IN 86
29 TALLY/GPI IN 88
30 TALLY/GPI IN 90
31 TALLY/GPI IN 92
32 TALLY/GPI IN 94
33 TALLY/GPI IN 96
34 TALLY/GPI IN 98
35 TALLY/GPI IN 100
36 TALLY/GPI IN 102 (*2)
37 GND Ground
DCU-8000 IM
1-11
Page 20
1-7. Input/Output Signals of Connectors
1-7-2. MKS-8701
TALLY/GPI OUT 1-18 : D-sub 37-pin, Female
OUTPUT x 18, relay contacts 30 V 0.1 A (*3)
119
2037
_EXT VIEW_
Pin No. Signal Name Function
1 TALLY/GPI OUT 1A Tally/GPI outputs
2 TALLY/GPI OUT 2A
3 TALLY/GPI OUT 3A
4 TALLY/GPI OUT 4A
5 TALLY/GPI OUT 5A
6 TALLY/GPI OUT 6A
7 TALLY/GPI OUT 7A
8 TALLY/GPI OUT 8A
9 TALLY/GPI OUT 9A
10 TALLY/GPI OUT 10A
11 TALLY/GPI OUT 11A
12 TALLY/GPI OUT 12A
13 TALLY/GPI OUT 13A
14 TALLY/GPI OUT 14A
15 TALLY/GPI OUT 15A
16 TALLY/GPI OUT 16A
17 TALLY/GPI OUT 17A
18 TALLY/GPI OUT 18A
19 GND Ground
20 TALLY/GPI OUT 1B Tally/GPI outputs
21 TALLY/GPI OUT 2B
22 TALLY/GPI OUT 3B
23 TALLY/GPI OUT 4B
24 TALLY/GPI OUT 5B
25 TALLY/GPI OUT 6B
26 TALLY/GPI OUT 7B
27 TALLY/GPI OUT 8B
28 TALLY/GPI OUT 9B
29 TALLY/GPI OUT 10B
Pin No. Signal Name Function
30 TALLY/GPI OUT 11B Tally/GPI outputs
31 TALLY/GPI OUT 12B
32 TALLY/GPI OUT 13B
33 TALLY/GPI OUT 14B
34 TALLY/GPI OUT 15B
35 TALLY/GPI OUT 16B
36 TALLY/GPI OUT 17B
37 TALLY/GPI OUT 18B
(*3)
n
A and B of the same number constitute a pair of relay
contacts.
<Relay>
TALLY/GPI OUT xB
TALLY/GPI OUT xA
1-12
DCU-8000 IM
Page 21
TALLY/GPI OUT 19-36 : D-sub 37-pin, Female
OUTPUT x 18, relay contacts 30 V 0.1 A (*3)
119
2037
_EXT VIEW_
1-7. Input/Output Signals of Connectors
Pin No. Signal Name Function
1 TALLY/GPI OUT 19A Tally/GPI outputs
2 TALLY/GPI OUT 20A
3 TALLY/GPI OUT 21A
4 TALLY/GPI OUT 22A
5 TALLY/GPI OUT 23A
6 TALLY/GPI OUT 24A
7 TALLY/GPI OUT 25A
8 TALLY/GPI OUT 26A
9 TALLY/GPI OUT 27A
10 TALLY/GPI OUT 28A
11 TALLY/GPI OUT 29A
12 TALLY/GPI OUT 30A
13 TALLY/GPI OUT 31A
14 TALLY/GPI OUT 32A
15 TALLY/GPI OUT 33A
16 TALLY/GPI OUT 34A
17 TALLY/GPI OUT 35A
18 TALLY/GPI OUT 36A
19 GND Ground
20 TALLY/GPI OUT 19B Tally/GPI outputs
21 TALLY/GPI OUT 20B
22 TALLY/GPI OUT 21B
23 TALLY/GPI OUT 22B
24 TALLY/GPI OUT 23B
25 TALLY/GPI OUT 24B
26 TALLY/GPI OUT 25B
27 TALLY/GPI OUT 26B
28 TALLY/GPI OUT 27B
29 TALLY/GPI OUT 28B
Pin No. Signal Name Function
30 TALLY/GPI OUT 29B Tally/GPI outputs
31 TALLY/GPI OUT 30B
32 TALLY/GPI OUT 31B
33 TALLY/GPI OUT 32B
34 TALLY/GPI OUT 33B
35 TALLY/GPI OUT 34B
36 TALLY/GPI OUT 35B
37 TALLY/GPI OUT 36B
(*3)
n
A and B of the same number constitute a pair of relay
contacts.
<Relay>
TALLY/GPI OUT xB
TALLY/GPI OUT xA
DCU-8000 IM
1-13
Page 22
1-7. Input/Output Signals of Connectors
TALLY/GPI OUT 37-54 : D-sub 37-pin, Female
OUTPUT x 18, relay contacts 30 V 0.1 A (*3)
119
2037
_EXT VIEW_
Pin No. Signal Name Function
1 TALLY/GPI OUT 37A Tally/GPI outputs
2 TALLY/GPI OUT 38A
3 TALLY/GPI OUT 39A
4 TALLY/GPI OUT 40A
5 TALLY/GPI OUT 41A
6 TALLY/GPI OUT 42A
7 TALLY/GPI OUT 43A
8 TALLY/GPI OUT 44A
9 TALLY/GPI OUT 45A
10 TALLY/GPI OUT 46A
11 TALLY/GPI OUT 47A
12 TALLY/GPI OUT 48A
13 TALLY/GPI OUT 49A
14 TALLY/GPI OUT 50A
15 TALLY/GPI OUT 51A
16 TALLY/GPI OUT 52A
17 TALLY/GPI OUT 53A
18 TALLY/GPI OUT 54A
19 GND Ground
20 TALLY/GPI OUT 37B Tally/GPI outputs
21 TALLY/GPI OUT 38B
22 TALLY/GPI OUT 39B
23 TALLY/GPI OUT 40B
24 TALLY/GPI OUT 41B
25 TALLY/GPI OUT 42B
26 TALLY/GPI OUT 43B
27 TALLY/GPI OUT 44B
28 TALLY/GPI OUT 45B
29 TALLY/GPI OUT 46B
Pin No. Signal Name Function
30 TALLY/GPI OUT 47B Tally/GPI outputs
31 TALLY/GPI OUT 48B
32 TALLY/GPI OUT 49B
33 TALLY/GPI OUT 50B
34 TALLY/GPI OUT 51B
35 TALLY/GPI OUT 52B
36 TALLY/GPI OUT 53B
37 TALLY/GPI OUT 54B
(*3)
n
A and B of the same number constitute a pair of relay
contacts.
<Relay>
TALLY/GPI OUT xB
TALLY/GPI OUT xA
1-14
DCU-8000 IM
Page 23
1-7-3. MKS-8702
REMOTE1 to 6 : RS-422A (D-sub 9-pin, Female)
<CONTROLLER> to External Device
1-7. Input/Output Signals of Connectors
5
_ EXT VIEW _
Pin No. Signal Name Function
1 FG Frame ground
2RX_ Received data (_)
3TX+ Transmitted data (+)
4 GND Common ground
5 _ No Connection
6 GND Common ground
7RX+ Received data (+)
8TX_ Transmitted data (_)
9 _ No Connection
1
69
DCU-8000 IM
1-15
Page 24
1-8. Checks on Completion of Installation
1-8. Checks on Completion of Installation
1-8-1. Description of On-board Switches and LEDs
n
The number shown in parentheses ( ) indicates the address on the circuit board.
1. CA-47 board
123456789101112131415
M
L
K
J
H
G
F
E
D
C
B
A
12345
F
E
D
C
B
A
DI2
DI3
CPU-DK
Module
DI6
DI7
DI8
SW1
SW2
DI4
DI1
CN803
ND752
ND751
D759
D758
D757
D756
D755
D754
E751
S751
S753
S752
CN752
D760
S755
S754
TP755
S506
S505
S504
S503
S502
S501
CN802
D763
D762
D761
D751
D765
D766
D767
<LEDs>
D751 (H-15) : REF-OK status LED
REF IN signal presence/absence status indication.
Not lit when the REF signal is not input.
Lit when the REF signal is input via the REF IN connector.
1-16
A side/Component side
D754 (D-15) : LAN status LED
LAN (IC151/CA-47 board) status indication.
Flashes while communication with the main panel is in
progress.
D755 (D-15) : 100
LAN (IC151/CA-47 board) status indication
Lit while communication with the main panel is in
progress at 100 Mb/s.
DCU-8000 IM
Page 25
1-8. Checks on Completion of Installation
D756 (H-15) : Main CPU status LED
Main CPU status indication. Used only for production in
the assembly factory.
D757 (H-15) : Main CPU status LED
Main CPU status indication. Used only for production in
the assembly factory.
D758 (J-15) : Main CPU status LED
Main CPU status indication. Used only for production in
the assembly factory.
D759 (J-15) : Main CPU status LED
Main CPU status indication. Used only for production in
the assembly factory.
D760 (G-15) : RESET
Lit at reset.
D761 (H-15) : SIO0
Serial I/F (IC402/CA-47 board) status indication.
Not lit : During normal operation
Lit : When the system does not start up correctly
Flashing : When the memory has an abnormality
ND752 (K-15) : Main CPU status LED
Main CPU status indication.
<Switches>
S501 (K-15) : Tally/GPI IN MODE 33
Selects either TTL level or +12 V for Tally/GPI IN 33
The “V” position of the circuit board indication : 12 V
The “N” position of the circuit board indication :
TTL level
S502 (K-15) : Tally/GPI IN MODE 34
Selects either TTL level or +12 V for Tally/GPI IN 34
The “V” position of the circuit board indication : 12 V
The “N” position of the circuit board indication
: TTL level
S503 (K-15) : Tally/GPI IN MODE 67
Selects either TTL level or +12 V for Tally/GPI IN 67
The “V” position of the circuit board indication : 12 V
The “N” position of the circuit board indication
: TTL level
S504 (K-15) : Tally/GPI IN MODE 68
Selects either TTL level or +12 V for Tally/GPI IN 68
The “V” position of the circuit board indication : 12 V
The “N” position of the circuit board indication
: TTL level
D762 (J-15) : CH0
Flashes while communication with the equipment that is
connected by the serial I/F (IC402/CA-47 board) is in
progress.
D763 (J-15) : CH1
Flashes while communication with the equipment that is
connected by the serial I/F (IC402/CA-47 board) is in
progress.
D765 (D-15) :
++
+3.3 V
++
+3.3 V power supply status indication.
Lit when the +3.3 V power is supplied.
D766 (D-15) :
++
+5 V
++
+5 V power supply status indication.
Lit when the +5 V power is supplied.
D767 (D-15) :
++
+12 V
++
+12 V power supply status indication.
If this LED does not light on, the fuse may have blown.
Lit when the +12 V power is supplied.
ND751 (J-15) : Main CPU status LED
Main CPU status indication.
S505 (L-15) : Tally/GPI IN MODE 101
Selects either TTL level or +12 V for Tally/GPI IN 101
The “V” position of the circuit board indication : 12 V
The “N” position of the circuit board indication
: TTL level
S506 (L-15) : Tally/GPI IN MODE 102
Selects either TTL level or +12 V for Tally/GPI IN 102
The “V” position of the circuit board indication : 12 V
The “N” position of the circuit board indication :
TTL
level
S751 (H-15) : Modes setting switch for the main
CPU
Reserved for future expansion. Used only for production in
the assembly factory. Default setting when shipped from
the factory is all OFF.
S752 (G-15) : System reset switch
Reset switch for the entire DCU-8000.
S753 (G-15) : Monitor setting switch for the main
CPU
Reset switch that is used during maintenance of the main
CPU from the TERMINAL pin.
DCU-8000 IM
1-17
Page 26
1-8. Checks on Completion of Installation
S754 (D-15) : Group ID setting switch for LAN
Sets the network group ID.
This switch is used to set the PERIPH terminal.
Refer to System Setup Manual for details.
S755 (E-15) : Unit ID setting switch for LAN
Sets the unit ID within a network.
This switch is used to set the PERIPH terminal.
Refer to System Setup Manual for details.
<Connectors>
CN752 (F-15) : TERMINAL pin
This pin is connected to the main CPU control terminal
and used during maintenance.
Used only for production in the assembly factory.
CN802 (J-15) : ISP common connector
Used only for production in the assembly factory. Used for
program writing into the JTAG device with ISP.
CN803 (K-15) : JTAG2
Used only for production in the assembly factory.
<TEST terminals>
DI6 (F-3) (green) : STATUS3 status LED
Used for maintenance purpose. Only the STATUS1 LED is
lit in normal operation.
DI7 (F-3) (green) : STATUS2 status LED
Used for maintenance purpose. Only the STATUS1 LED is
lit in normal operation.
DI8 (F-4) (green) : STATUS1 status LED
Used for maintenance purpose. Only the STATUS1 LED is
lit in normal operation.
<Switches on the CPU-DK module> (G-5)
SW1 (E-5) : RESET switch
Pressing this switch resets the CPU-DK module.
n
In some machines in which the CPU-DK module is
installed, the system reset may be activated.
SW2 (C-5) : MODE switch
8-pin DIP switch
Used only for production in the assembly factory.
All switches are set to OFF for normal operation.
Default setting when shipped from the factory is all OFF.
E751 (C-15) : GND pin
Used as GND when measuring of the each check
terminals.
TP755 (C-15) :
++
+12 V check terminal
++
+12 V measuring terminal.
<LEDs on the CPU DK module> (G-5)
DI1 (green) (B-5) : CD (Card Detect) status LED
Lit when the CPU-DK module is inserted correctly to the
parent board.
DI2 (green) (F-3) : RUN status LED
Lit when the CPU-DK module starts operating.
DI3 (F-3) (green) : STATUS4 status LED
Used for maintenance purpose. Only the STATUS1 LED is
lit in normal operation.
DI4 (green) (B-5) :
++
+3.3 V
++
Indicates the status of the VCC (CORE) and VCC (I/O)
power supplied to the CPU-DK module.
Lit while the specified powers are turned on.
1-18
DCU-8000 IM
Page 27
2. IF-848 board
123456789101112131415
M
L
K
J
H
G
DI4
SW1
CPU-DK
Module
E
SW2
D
C
DI8
DI7
DI6
DI3
DI2
12345
F
DI1
B
1-8. Checks on Completion of Installation
CN802
CN803
A
D865
D864
D863
D862
D861
D860
D851
D852
D853
D854
D855
D856
D857
D858
D859
F
E
D
C
B
A
<LEDs>
D851 (J-15) : CH5
Flashes while communication with the equipment that is
connected by the serial I/F (IC402/IF-848 board) is in
progress.
D852 (H-15) : CH4
Flashes while communication with the equipment that is
connected by the serial I/F (IC402/IF-848 board) is in
progress.
D853 (H-15) : SIO2
Serial I/F (IC402/IF-848 board) status indication.
Not lit : During normal operation
Lit : When the system does not start up correctly
Flashing : When the memory has an abnormality
CN852
ND852
ND851
D866
S851
D867
D868
D869
D870
S853
S852
D871
D872
D873
A side/Component side
D854 (H-15) : CH3
Flashes while communication with the equipment that is
connected by the serial I/F (IC302/IF-848 board) is in
progress.
D855 (H-15) : CH2
Flashes while the communication with the equipment that
is connected by the serial I/F (IC302/IF-848 board) is in
progress.
D856 (H-15) : SIO1
Serial I/F (IC302/IF-848 board) status indication.
Not lit : During normal operation
Lit : When the system does not start up correctly
Flashing : When the memory has an abnormality
DCU-8000 IM
1-19
Page 28
1-8. Checks on Completion of Installation
D857 (H-15) : CH1
Flashes while communication with the equipment that is
connected by the serial I/F (IC202/IF-848 board) is in
progress.
D858 (G-15) : CH0
Flashes while communication with the equipment that is
connected by the serial I/F (IC202/IF-848 board) is in
progress.
D859 (G-15) : SIO0
Serial I/F (IC202/IF-848 board) status indication.
Not lit : During normal operation
Lit : When the system does not start up correctly
Flashing : When the memory has an abnormality
D860 (G-15) : ST1
Not used at present.
D861 (H-15) : ST2
Not used at present.
D862 (H-15) : ST3
Not used at present.
D863 (H-15) : ST4
Not used at present.
D864 (H-15) : ST5
Not used at present.
D865 (J-15) : ST6
Not used at present.
D866 (C-15) : RESET
Lit at reset.
D867 (E-15) : IF CPU status LED
IF CPU status indication.
Used only for production in the assembly factory.
D868 (E-15) : IF CPU status LED
IF CPU status indication.
Used only for production in the assembly factory.
D869 (E-15) : IF CPU status LED
IF CPU status indication.
Used only for production in the assembly factory.
D870 (E-15) : IF CPU status LED
IF CPU status indication.
Used only for production in the assembly factory.
D871 (C-15) :
++
+5 V
++
+5 V power supply status indication.
Lit when the +5 V power is supplied.
D872 (C-15) :
++
+3.3 V
++
+3.3 V power supply status indication.
Lit when the +3.3 V power is supplied.
D873 (C-15) :
++
+12 V
++
+12 V power supply status indication.
If this LED does not light on, the fuse may have blown.
Lit when the +12 V power is supplied.
ND851 (E-15) : IF CPU status LED
IF CPU status indication.
ND852 (F-15) : IF CPU status LED
IF CPU status indication.
<Switches>
S851 (D-15) : Modes setting switch for the IF CPU
Reserved for future expansion. Used only for production
in the assembly factory. Default setting when shipped from
the factory is all OFF.
S852 (D-15) : IF CPU RESET switch
Reset switch for the entire IF-848 board.
S853 (D-15) : Monitor reset switch for the IF CPU
Reset switch that is used during maintenance of the IF
CPU from the TERMINAL.
<Connectors>
CN802 (J-15) : ISP common connector
Used only for production in the assembly factory. Used for
program writing into the JTAG device with ISP.
CN803 (J-14) : JTAG2
Used only for production in the assembly factory.
CN852 (F-15) : TERMINAL pin
This pin is connected to the CPU control terminal and used
during maintenance. Used only for production in the
assembly factory.
<LEDs on the CPU-DK module> (K-5)
Refer to <LEDs on the CPU-DK module> of “1. CA-47
board”.
<Switches on the CPU-DK module> (K-5)
Refer to <Switches on the CPU-DK module> of “1. CA-47
board”.
1-20
DCU-8000 IM
Page 29
3. RC-90 board
ABC D E F GHJ
1
2
3
1-8. Checks on Completion of Installation
4
D104
D103
D102
<LEDs>
D102 (B-4) :
++
+5 V
++
+5 V power supply status indication.
Lit while +5 V power is supplied.
D103 (B-4) :
++
+3.3 V
++
+3.3 V power supply status indication.
Lit when the +3.3 V power is supplied.
D104 (B-4) :
++
+12 V
++
+12 V power supply status indication.
Lit when the +12 V power is supplied.
If this LED does not light, the fuse may have blown.
A side/Component side
DCU-8000 IM
1-21
Page 30
1-9. System Connection
1-9. System Connection
Configure the MVS-8000 series system connection referring to the connection example as shown below.
Connection example
Reference video signal (*2)
Ethernet switch
Reference video
signal (*2)
(*1)
Ethernet switch
DATA CTRL REMOTE 1
(*1)
CTRL
REMOTE
Reference video
signal (*2)
BKS-R series
HDS-X series
Device Control Unit Pack DCU-8000
CTRL
EDITORDATA LAN
Editing Control System
BVE-9100
DATA
DME Processor Pack
MVE-8000
PERIPH
System Control Unit
MKS-8010
PERIPH
Reference video
signal (*2)
VTR DDR
Switcher Processor Pack
MVS-8400/8300/8200
Audio mixer
Crossover cable
BNC cable
(*1) : Connect each LAN (CTRL, DATA) to the separate Ethernet switches respectively.
However, a single Ethernet switch can be used for connecting each LAN.
For information about Ethernet switches that can be used in an MVS system, contact your local Sony Sales Office/Service Center.
For detailed information about setting up the Ethernet switch, refer to the documentation supplied with the switch.
(*2) : Terminate the system with the 75 Z terminators supplied. The 75 Z terminators are supplied with the equipment.
1-22
DCU-8000 IM
Page 31
Section 2
Service Overview
2-1. Troubleshooting
The main power cannot be turned on. (Indicator does not light green.)
Flow1
The main power of the DCU-8000 cannot be turned on.
(Indicator does not light green.)
YES
Is the POWER switch of the DCU -8000 turned ON?
YES
Is the power cord of the DCU -8000 connected correctly?
YES
Is the power supply unit probably defective.
Cannot read the Tally/GPI input correctly.
Flow2
Cannot read the Tally/GPI input correctly.
YES
Is the DCU-8000 connector (Tally/GPI IN) connected
to the cable of the destination equipment?
YES
Is the reference signal that matches the format of
your system input?
YES
Is the Tally/GPI Input on the center control panel set
correctly?
YES
NO
Set it to ON.
NO
Connect it correctly.
NO
Connect the cable.
Connect the correct reference signal
NO
to input.
NO
Set it.
The CA-47 board or the CN-2193 board of the
MKS-8700 is probably defective.
DCU-8000 IM
2-1
Page 32
2-1. Troubleshooting
Tally/GPI Output does not work correctly.
Flow3
The Tally/GPI Output does not work correctly.
(The Tally lamp is not lit.)
YES
Is the MKS-8700 connector (Tally/GPI IN) connected
to the cable of the destination equipment (display unit)?
YES
Is the reference signal that matches the format of your
system input?
YES
Is the Tally/GPI Input on the center control panel set
correctly?
YES
The CA-47 board of the MKS-8700, or the RC-90 board
or the CN-2193 board of the MKS-8701 that is inserted in
the corresponding slot of the MKS-8700 is probably
defective.
NO
Connect the cable.
Connect the right reference signal to
NO
input.
NO
Set it.
The device that is connected to Remote does not work correctly.
Flow4
The device that is connected to the Remote does not
work correctly.
YES
Is the cable connected between the Remote connector of
the MKS-8702 and the device?
YES
NO
Connect the cable.
Is the controllable device connected?
YES
Is the reference signal that matches the format of your
system input?
YES
Is the center control panel side already set?
YES
The CA-47 board of the MKS-8700, or the IF-848 board
or the CN-2194 board of the MKS-8702 that is inserted in
the corresponding slot of the MKS-8700 is probably
defective.
NO
Connect the controllable device.
Connect the connect reference
NO
signal to input.
NO
Set it.
2-2
DCU-8000 IM
Page 33
2-2. Periodic Inspection and Maintenance
2-2.
Periodic Inspection and Maintenance
2-2-1. Cleaning
1. Front panel
The filter on the rear of the front panel can easily accumulate the dust. Be sure to remove dust by cleaning as follows.
1. Remove the front panel. (Refer to Section 1-4-1.)
2. Remove the dust accumulated on the filter with a
vacuum cleaner.
n
Cleaning the filter by washing in water is recommended when there is a heavy accumulation of dust.
Be sure to dry the filter completely after it has been
washed is cleaned by water.
Front panl
Filter
2. Fan
The inside of the DCU-8000 is cooled by a fan (both sides
on the rear).
If dust has accumulated in the intake of the fan, air is
prevented from flowing smoothly and this may result in a
temperature rise inside the machine. This may have an
adverse effect on performance and life of the machine.
Cleaning of the fan every month is recommended.
Contact your local Sony Sales Office/Service Center for
information on cleaning the fan.
Fans
DCU-8000 IM
2-3
Page 34
Page 35
The material contained in this manual consists of
information that is the property of Sony Corporation.
Sony Corporation expressly prohibits the duplication of
any portion of this manual or the use thereof for any
purpose other than the operation or maintenance of the
equipment described in this manual without the express
written permission of Sony Corporation.
Le matériel contenu dans ce manuel consiste en
informations qui sont la propriété de Sony Corporation.
Sony Corporation interdit formellement la copie de
quelque partie que ce soit de ce manuel ou son emploi
pour tout autre but que des opérations ou entretiens de
l’équipement à moins d’une permission écrite de Sony
Corporation.
Das in dieser Anleitung enthaltene Material besteht aus
Informationen, die Eigentum der Sony Corporation sind.
Die Sony Corporation untersagt ausdrücklich die
Vervielfältigung jeglicher Teile dieser Anleitung oder den
Gebrauch derselben für irgendeinen anderen Zweck als
die Bedienung oder Wartung der in dieser Anleitung
beschriebenen Ausrüstung ohne ausdrückliche
schriftliche Erlaubnis der Sony Corporation.
DCU-8000 IM
Page 36
DCU-8000 (SY) E
3-206-023-01 (1)
Printed in Japan
Sony Corporation 2001. 10 16
B&P Company ©2001
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