Sony KV-G21L3 Service manual

SERVICE MANUAL
BG-1S (D)
MODEL COMMANDER DEST. CHASSIS NO.

KV-G21L3 RM-883 ME SCC-J35Y-A

MODEL COMMANDER DEST. CHASSIS NO.
TRINITRON
®
COLOR TV
KV-G21L3
RM-883
Power requirements 110-240 V AC, 50/60 Hz Power consumption (W) Indicated on the rear of the TV Television system B/G Color system PAL, PAL 60, SECAM, NTSC4.43, NTSC3.58 (AV IN) Channel coverage VHF: E2 to E12/UHF: E21 to E69/CATV: S01 to S03, S1 to S41 Audio output (speaker) 3W Inputs Antenna: 75 ohms
Outputs Earphone jack: minijack
Picture tube 21 in.
Dimensions (w/h/d, mm) 527 × 464 × 471 Mass (kg) 22

SPECIFICATIONS

Note
VIDEO IN jacks: phono jacks
Video: 1 Vp-p, 75 ohms Audio: 500mVrms, high impedance
MONITOR OUT jacks: phono jacks
Video: 1 Vp-p, 75 ohms Audio: 500 mVrms
Tube size (cm) 54 Measured diagonally Screen size (cm) 51 Measured diagonally
CAUTION
SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THE ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR CARBON PAINTED ON THE CRT, AFTER REMOVING THE ANODE.
Design and specifications are subject to change without notice.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK ! ON THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
– 2 –
KV -G21L3

TABLE OF CONTENTS

Section Title Page Section Title Page
RM-883
1. GENERAL........................................................................ 4
2. DISASSEMBLY
2-1. Rear Cover Removal ................................................ 11
2-2. A Board Removal .................................................... 11
2-3. Service Position ....................................................... 11
2-4. Replacement of parts ............................................... 12
2-4-1. Replacement of Multi Button........................... 12
2-4-2. Replacement of Light Guide and Power Button
.................................................................. 12
2-5. Demagnetization Coil Removal .............................. 12
2-6. Picture Tube Removal.............................................. 13
3. SET-UP ADJUSTMENTS
3-1. Beam Landing .......................................................... 14
3-2. Convergence............................................................. 15
3-3. Focus Adjustment .................................................... 17
3-4. G2 (Screen) and White Balance Adjustment .......... 17
4. SELF DIAGNOSIS FUNCTION ................................ 18
5. CIRCUIT ADJUSTMENTS
5-1. Adjustment With Commander ................................. 19
5-2. Adjustment Method ................................................. 20
5-3. A Board, Adjustment After IC003
(MEMORY) Replacement....................................... 23
5-4. Picture Distortion Adjustment ................................. 23
6. DIAGRAMS
6-1. Block Diagram ......................................................... 25
6-2. Circuit Boards Location .......................................... 27
6-3. Schematic Diagrams and Printed Wiring Boards ... 27
(1) Schematic Diagram of A Board .............................. 31
(2) Schematic Diagram of C Board ............................. 35
6-4. Semiconductors........................................................ 37
7. EXPLODED VIEW......................................................... 39
8. ELECTRICAL PARTS LIST....................................... 41
– 3 –
KV-G21L3
2
M
O
NITO
R
OUT
AUDIO
VIDEO
VIDEO
IN
1
2
3
3
B/G
I D/K M
TV SYSTEM
AUTO PROGR
TV SYSTEM
AUTO PROGR
p KV-J21MF3
– 4 –
SECTION 1
The operating instructions mentioned here are partial abstracts from the
RM-883
Operating Instructions Manual. The page numbers of the Operating

GENERAL

Instruction Manual remain as in the manual.
Getting Started
-EN
4
M
O
N
IT
O
R
O
U
T
A
U
D
I
O
V
ID
E
O
V
ID
E
O
IN
Connections
Connecting a VHF antenna or a combination VHF/UHF antenna — 75-ohm coaxial cable (round)
Attach an optional IEC antenna connector to the 75-ohm coaxial cable. Plug the connector into the
(antenna) socket at the rear of the TV.
Getting Started
Rear of TV
Rear of TV
Connecting an indoor antenna
Note
You are advised to use an outdoor antenna for better reception.
2
1
On a wall
or
3
Getting Started
5
-EN
EN
Connecting optional equipment
You can connect optional audio/video equipment to your TV such as a VCR, multi disc player, camcorder, video game or stereo system.
Connecting video equipment using video input jacks
p KV-G21L3
When connecting a monaural VCR
Connect the yellow plug to VIDEO and the black plug to AUDIO-L (MONO).
p KV-G21L3
When using the video input jacks
Do not connect video equipment to the video input jacks at the front and the rear of your TV simultaneously; otherwise the pict
ure will
not be displayed properly on the screen.
to antenna output
VIDEO IN
Rear of TV
to antenna socket
VIDEO
AUDIO
VIDEO
IN
MONITOR
OUT
: Signal flow
VCR
to video and audio outputs
Front of TV
VIDEO
VIDEO INPUT
AUDIO
Camcorder
to video and audio outputs
: Signal flow
5
KV -G21L3
RM-883
KV-G21L3
Getting Started
-EN
6
Connecting audio/video equipment using MONITOR OUT jacks
When recording through the MONITOR OUT jacks
If you change the channel or video input while recording with a VCR, the channel or video input you are recording also will be
changed.
VIDEO
AUDIO
VIDEO
IN
MONITOR
OUT
Rear of TV
MONITOR OUT
p KV-G21L3
to video and audio inputs
to antenna socket
to antenna output
VCR
or
Audio system
: Signal flow
Getting Started
7
-EN
Presetting channels
Presetting channels manually using the buttons on the TV
1
Press MANUAL PROGR.
2
Press PROGR +/
– on the remote commander until the required program position appears on the screen.
3
Press TV SYSTEM until your local TV system appears (KV-J21MF3 only).
4
Press VOLUME +/
– until the required channel
picture appears on the screen.
5
Press MANUAL PROGR.
If the TV system is not properly selected (KV-J21MF3 only).
The color of the picture may be poor and/or the sound may be noisy. In this case, select the appropriate TV system.
1 Press PROGR +/– on the remote commander to
select the program position.
2 Press TV SYSTEM until the picture and sound
become normal.
Notes (KV-J21MF3 only).
If you do not know your local TV system, consult your nearest
authorized service center or dealer.
The setting of the TV SYSTEM is memorized for each program
position.
Disabling program positions using the buttons on the TV
By disabling unused or unwanted program positions, you can skip those positions when you press PROGR +/– on the remote commander.
1
Press PROGR +/
– on the remote commander until the unused or unwanted program position appears on the screen.
2
Press MANUAL PROGR.
3
Press PIC MODE on the remote commander.
4
Press MANUAL PROGR.
To cancel the skip setting
Preset the channel manually or automatically again.
You can preset up to 100 TV channels in numerical sequence from program position 1 automatically.
To change the channel for a particular program position or to receive a channel with a weak signal, you can preset the channel manually. You can also disable program position.
You can preset TV channels using the buttons on the TV or the remote commander.
Presetting channels automatically using the buttons on the TV
Front of TV
1
Press POWER to turn on the TV.
When the TV is turned on in standby mode, press POWER on the remote commander.
2
Press TV SYSTEM until your local TV system appears (KV-J21MF3 only).
3
Press AUTO PROGR.
To start presetting channels automatically from the specified program position 1 Press MANUAL PROGR. 2 Press TV SYSTEM to select your local TV system
(KV-J21MF3 only).
3 Press PROGR +/
– to select the program position.
4 Press AUTO PROGR.
2
3
1
MANUAL PROGR
COLOR SYSTEM
SELECT
TV SYSTEM
AUTO PROGR
POWER
POWER
TV SYSTEM
B/G
I
D/K
M
AUTO PROGR
1
2
3
1
RM-883
6
Getting Started
9
-EN
If you are not satisfied with the picture and sound quality
You may be able to further improve the picture and sound quality by using fine tuning as below:
1
Select the program position you want to adjust.
2
Press SELECT until
MANUAL PROGRAM
appears on the screen.
3
Press + or – on the remote commander once.
4
Press DISP until
FINE appears on the
screen.
5
Press + or – continuously until you are satisfied with the picture and sound quality.
6
Press SELECT to return to normal screen.
Getting Started
-EN
8
Presetting channels automatically using the remote commander
1
Press POWER to turn on the TV.
When the TV is turned on in standby mode, press POWER on the remote commander.
2
Press SELECT until
TV SYSTEM appears
(KV-J21MF3 only).
3
Press + or – to select your local TV system (KV-J21MF3 only).
4
Press SELECT until
AUTO PROGRAM
appears.
5
Press + or – .
6
Press + or – .
Presetting channels manually using the remote commander
1
Press SELECT until
TV SYSTEM appears
(KV-J21MF3 only).
2
Press + or – to select your local TV system (KV-J21MF3 only).
3
Press PROGR +/
– or a number button until the required program appears on the screen.
4
Press SELECT until
MANUAL PROGRAM
appears.
5
Press + or – .
6
Press + or – .
The selected channel appears on the screen.
7
Press SELECT to return to normal screen.
+ or – SELECT
POWER
1
2
3
1
SELECT
TV SYSTEM : B/G
SELECT
AUTO PROGRAM
B/G I D/K M
VHF LOW B/G
SELECT
TV SYSTEM : B/G
B/G I D/K M
or
1
2
3
4
6
7
8
9
÷
0
5
PROGR
JUMP
1
SELECT
MANUAL PROGRAM
VHF LOW B/G
SELECT
– 7 –
KV -G21L3
RM-883
Operations
10
-EN
POWER
VIDEO HOLD
TV
1
2
3
4
6
7
8
9
÷
0
5
JUMP
Watching the TV
1
Press POWER to turn on the TV.
When the TV is turned on in standby mode, press POWER on the remote commander.
2
Select the TV program you want to watch.
To select a program position directly
Press the number button.
To select a two-digit program position, press
-/-- before pressing the number buttons. For example: to select program position 25, press -/--, and then 2 and 5.
To scan through program positions
Press PROGR +/
– until the program position you
want appears.
3
Press VOL +/– to adjust the volume.
Turning off the TV
To turn off the TV temporarily
Press POWER on the remote commander. The STANDBY indicator on the TV lights up.
To turn off the TV completely
Press POWER on the TV. If the power on the TV is turned off in standby mode,
the STANDBY indicator on the TV may remain alight for a while.
Watching the video input
Press VIDEO/HOLD.
To watch TV
Press TV.
Switching back quickly to the previous channel
Press JUMP.
Muting the sound
Press MUTING.
÷
2
5
PROGR
Operations
VIDEO
1
POWER
JUMP
MUTING
MUTING
POWER
VOL
Operations
11
-EN
DISP
REVEAL
Setting the Sleep Timer
You can set the TV to automatically turn off as you have programmed.
Press SLEEP/TEXT CLR.
To cancel the Sleep Timer, press SLEEP/TEXT CLR repeatedly until
SLEEP TIMER: OFF
appears, or turn
off the TV.
Changing the on-screen display language
You can use buttons on the remote commander or the TV to change the on-screen display language.
1
Press SELECT until the screen appears as follows:
2
Press + or – to select “ ”.
Note
You can also use SELECT and VOLUME +/
on the TV to
Setting the Wake Up Timer
You can set the TV to automatically turn on as you have programmed.
1
Press WAKE UP/INDEX repeatedly to set the timer.
The on-screen display appears and the WAKE UP indicator on the TV lights up.
2
If you want a particular TV program or video input to be displayed using the Wake Up Timer, select the TV program or video input.
3
Press POWER on the remote commander or set the Sleep Timer to turn off the TV in standby mode.
To cancel the Wake Up Timer, press WAKE UP/INDEX repeatedly until
WAKE UP TIMER: OFF
appears, or
turn off the main power of the TV.
Notes
The Wake Up Timer starts immediately after the on-screen
display disappears.
The last TV program position or video input just before the TV
turns into standby mode will appear when the TV is turned on using the Wake Up Timer.
If no buttons or controls are pressed for more than two hours
after the TV is turned on using the Wake Up Timer, the TV automatically turns into standby mode. If you want to continue watching the TV, press any button or control on the remote commander or the TV.
Displaying on-screen information
Press DISP/REVEAL.
The program position, local system, and TV settings are displayed on the screen.
: LANGUAGE /
SLEEP TIMER:30M
SLEEP TIMER:60M
SLEEP TIMER:OFF
SLEEP TIMER:90M
No sleep timer
After 90 minutes
After 60 minutes
After 30 minutes
1
AUTO B/G DYNAMIC MUSIC
WAKE UP
INDEX
After 10 minutes
No wake up timer
After 12 hours
WAKE UP TIMER:10M
WAKE UP TIMER:OFF
WAKE UP TIMER:12H00M
SLEEP
TEXT CLR
+ or – SELECT
SELECT
LANGUAGE /
: ENGLISH
KV-G21L3
RM-883
8
Operations
12
-EN
Using the Child Lock
feature
Watching the picture in wide mode
You can prevent a child from watching certain program positions by using the buttons on the remote commander.
1
Select the TV program you want to lock.
2
Press SELECT until
CHILD LOCK appears
on the screen.
3
Press + or – until “LOCKED” appears on the screen.
Notes
To unlock the program position, repeat steps 1 to 3 as above
until LOCKED disappears from the screen.
To prevent your child from unlocking the program position,
keep the remote commander away from your child.
÷
0
+ or – SELECT
SELECT
CHILD LOCK
LOCKED
You can adjust the display mode accordingly to fit the programs to your TV screen size.
Press WIDE/V-ZOOM repeatedly until the wide display mode you want appears on the screen.
TV
WIDE/
V-ZOOM
Good-bye,Jane Good-bye.
Good-bye,Jane Good-bye.
WIDE
V-ZOOM
NORMAL
Normal display mode
WIDE mode
V-ZOOM mode
Operations
13
-EN
Adjusting the picture
Adjusting the sound and picture settings
1
Press SELECT until the item you want to adjust appears.
Each time you press SELECT, the screen changes as follows:
2
Press + or – to adjust the item.
3
To adjust other items, repeat steps 1 and 2.
Notes
You can also use SELECT and VOLUME +/
– on the TV to
adjust the sound and picture settings.
The on-screen display for BASS, TREBLE, BALANCE and SURROUND are available for KV-J21MF3 only.
SURROUND is only applicable to a stereo signal. When receiving a monaural signal, please turn off SURROUND for the best sound
(KV-J21MF3 only)
.
If the picture color is abnormal when receiving programs through the ˘ (antenna) terminal
Change the TV SYSTEM
(KV-J21MF3 only) or
COLOR
SYSTEM setting or adjust the
COLOR level in the on-screen
display until the color becomes normal.
If the picture color is abnormal when receiving programs through the video input jack
Change the COLOR SYSTEM
setting or adjust the
COLOR
level in the on-screen display until the color becomes normal.
Note
Normally set COLOR SYSTEM
to AUTO”.
If the sound is distorted or noisy when receiving programs through the ˘ (antenna) terminal (KV-J21MF3 only)
Change the TV SYSTEM setting in the on-screen display until the sound becomes clear.
Adjusting the sound and picture
÷
0
SOUND
MODE
SELECT PIC MODE
Selecting the sound mode
p KV-J21MF3 only
Press SOUND MODE until the mode you want appears.
Each time you press SOUND MODE, the screen changes as follows:
Note on the SOUND MODE button (KV-G21L3)
The sound mode feature is unavailable for your TV. Thus, the
SOUND MODE button on the remote commander is not used for your TV.
Selecting the picture mode
Press PIC MODE until the mode you want appears.
Each time you press PIC MODE, the screen changes as follows:
Note
If you change the picture and sound mode after the following
adjustments, the adjustment changes in accordance with the picture and sound mode.
SELECT
+ or –
SOUND
MODE
MUSIC
DRAMA
SPORTS
SOFT
PIC MODE
DYNAMIC
STANDARD
SOFT
High contrast picture
Soft picture
Normal picture
Emphasize low and high sound effect
Emphasize huge audience atmosphere
Emphasize vocals and background music
Emphasize soft sound
PICTURE
COLOR
BRIGHT
HUE
SHARPNESS
BASS
BALANCE
SURROUND
TREBLE
(Operative for NTSC signal only)
(KV-J21MF3 only)
Front of TV
MANUAL PROGR
COLOR SYSTEM
SELECT
TV SYSTEM
AUTO PROGR
9
KV -G21L3
RM-883
Additional Information
14
-EN
Troubleshooting
Additional Information
If you have any problems, read this manual again and check the countermeasure for each of the symptoms listed below. If the problem persists, contact your nearest authorized service center or dealer.
Snowy picture Noisy sound
/ Check the antenna. / Check the antenna connection on the TV
and on the wall.
/ Check the TV SYSTEM setting
(KV-J21MF3 only).
Dotted lines or stripes
/ This may be caused by local interference
(e.g. cars, neon signs and hair dryers). Adjust the antenna for minimum interference.
Double images or
ghosts
/ This may be caused by reflections from
nearby mountains or buildings. A highly directional antenna may improve the picture.
No color
/ Adjust the COLOR level in the on-screen
display.
/ Check the COLOR SYSTEM setting.
No picture No sound
/ Press POWER. / Check the antenna connection. / Check the VCR connections. / Check the power cord connection. / Check the standby mode.
Good picture Noisy sound
/ Check the TV SYSTEM setting
(KV-J21MF3 only).
/ Reduce the TREBLE level or select the
SOFT sound mode (KV-J21MF3 only).
Good picture No sound
/ Press VOLUME +. / Press MUTING.
TV cabinet creaks
/ Even if the picture or the sound is normal,
changes in the room temperature sometimes make the TV cabinet expand or contract, making a noise. This does not indicate a malfunction.
Note on the remote commander
The supplied remote commander is used on several models of the TV. If you do not find instructions for some controls that are on the remote commander, that means your TV does not employ the features of those controls, e.g. TEXT.
Note on the TV system
The TV SYSTEM button is not used on the KV-G21L3 model.
Notes
When you switch on the TV, you may hear the
boon sound that is caused by the demagnetization of the TV. This does not indicate a malfunction.
The picture color may become abnormal if you change the
direction of your TV. To obtain the normal picture color, press POWER on the TV to switch off the TV for five minutes and then switch it on again.
WARNING
Do not install the appliance in a confined space, such as a bookcase or built-in cabinet.
10
KV-G21L3
RM-883
SECTION 2
2
Two screws
(BVTP 4×16)
3
One screw
(BVTP 3×16)
1
Two screws (BVTP 4×16)
A board
Lever
Lever
A board

DISASSEMBLY

2-1. REAR COVER REMOVAL
– 11 –
2-2. A BOARD REMOVAL
2-3. SERVICE POSITION
KV -G21L3
RM-883
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