SONY KV 21FA210, KV 29FA315, KV 29FA515, KV 21FA315, KV 21FA515 Service Manual

...

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL

MODEL NAME REMOTE COMMANDER DESTINATION CHASSIS NO.

KV-21FA315 KV-21FA315 KV-21FA515 KV-21FA515 KV-29FA315 KV-29FA315 KV-29FA515 KV-29FA515

RM-Y195 LATIN NORTH SCC-S73N-A

RM-Y195 LATIN SOUTH SCC-S73P-A

RM-Y195 LATIN NORTH SCC-S73Q-A

RM-Y195 LATIN SOUTH SCC-S73R-A

RM-Y195 LATIN NORTH SCC-S73J-A

RM-Y195 LATIN SOUTH SCC-S73K-A

RM-Y195 LATIN NORTH SCC-S73L-A

RM-Y195 LATIN SOUTH SCC-S73M-A

BA-6

CHASSIS

ORIGINAL MANUAL ISSUE DATE: 5/2005

REVISION DATE SUBJECT

5/2005 No revisions or updates are applicable at this time.

TRINITRON® COLOR TELEVISION

9-965-982-01

Self Diagnosis

Supported model

SERVICE MANUAL

MODEL NAME REMOTE COMMANDER DESTINATION CHASSIS NO.

KV-21FA315 KV-21FA315 KV-21FA515 KV-21FA515 KV-29FA315 KV-29FA315 KV-29FA515 KV-29FA515

RM-Y195 LATIN NORTH SCC-S73N-A

RM-Y195 LATIN SOUTH SCC-S73P-A

RM-Y195 LATIN NORTH SCC-S73Q-A

RM-Y195 LATIN SOUTH SCC-S73R-A

RM-Y195 LATIN NORTH SCC-S73J-A

RM-Y195 LATIN SOUTH SCC-S73K-A

RM-Y195 LATIN NORTH SCC-S73L-A

RM-Y195 LATIN SOUTH SCC-S73M-A

BA-6

CHASSIS

9-965-982-01

KV-29FA515 RM-Y195

TRINITRON® COLOR TELEVISION

KV-21FA315/21FA515/29FA315/29FA515

TABLE OF CONTENTS

SECTION TITLE PAGE SECTION TITLE PAGE

Speciﬁ cations ................................................................................. 4

Warnings and Cautions .................................................................. 6

Safety Check-Out ........................................................................... 7

Self-Diagnostic Function ................................................................. 8

SECTION 1: DISASSEMBLY ............................................................... 10

1-1. Rear Cover Removal ............................................................ 10

1-2. Chassis Assembly Removal ................................................. 10

1-3. Service Position .................................................................... 11

1-4. Picture Tube Removal .......................................................... 12

Anode Cap Removal Procedure .......................................... 12

Cable Wire Dressing ............................................................ 13

KV-21FA315/21FA515 Models Only ................................ 13

KV-29FA315/29FA515 Models Only ................................ 22

SECTION 2: SET-UP ADJUSTMENTS ................................................ 32

2-1. Beam Landing ...................................................................... 32

2-2. Convergence ........................................................................ 33

2-3. Focus ................................................................................... 34

2-4. Screen (G2) .......................................................................... 35

SECTION 3: SAFETY RELATED ADJUSTMENTS ............................. 36

3-1.

R530, R531 Conﬁ rmation Method (HV Hold-Down

Conﬁ rmation) and Readjustments ........................................ 36

3-2. B+ Voltage Conﬁ rmation and Adjustment ............................ 36

SECTION 4: CIRCUIT ADJUSTMENTS .............................................. 37

4-1. Remote Adjustment Buttons and Indicators ......................... 37

4-2. Accessing the Service Adjustment Mode ............................. 37

4-3. Conﬁ rming Service Adjustment Changes ............................. 38

4-4. Service Data Lists ................................................................ 39

4-5. ID Map Table ........................................................................ 47

4-6. White Balance Adjustments ................................................. 48

4-7. A Board Adjustments ............................................................ 48

SECTION 5: DIAGRAMS ..................................................................... 51

5-1. Circuit Boards Location ........................................................ 51

5-2. Printed Wiring Board and

Schematic Diagram Information ........................................... 51

5-3. Block Diagrams and Schematics ......................................... 52

Signal Flow Block Diagram .................................................. 52

Audio Block Diagram ............................................................ 53

A Board Schematic Diagram (1 of 2) .................................... 54

A Board Schematic Diagram (2 of 2) .................................... 55

K Board Schematic Diagram ................................................ 57

CV Board Schematic Diagram

(KV-21FA315/21FA515 Only) .................................. 58

C Board Schematic Diagram

(KV-29FA315/29FA515 Only) .................................. 59

V Board Schematic Diagram

(KV-29FA315/29FA515 Only) .................................. 60

MT Board Schematic Diagram ............................................. 61

HC Board Schematic Diagram ............................................. 63

5-4. Semiconductors ................................................................... 64

SECTION 6: EXPLODED VIEWS ........................................................ 65

6-1. Chassis ................................................................................ 65

6-2. Picture Tube ......................................................................... 66

SECTION 7: ELECTRICAL PARTS LIST ........................................... 67

KV-21FA315/21FA515/29FA315/29FA515

)

SPECIFICATIONS

KV-21FA315 KV-21FA515

Power Requirements 120V, 60Hz 120V, 60Hz

(Chile, Perú, Bloivia)

Number of Inputs/Outputs

S Video Y,P

External for Center/Subwoofe

Audio Panel 11

Front Panel Audio 11

Right & Left Satelite Speakers 1

eaker Output(W

Subwoofe

Satelite S

Power Consumption (W)

In Use (Max) 155W 180W

(Chile, Perú, Bloivia)

In Standby (Max)

Dimensions with Subwoofer (W x H x D)

Dimensions of Satelite Speakers (W x H x D)

Mass

Mass of Satelite Speakers

Video

, P

Audio

Cente eakers

mm 648 x 568.5 x 496.4 mm 648 x 568.5 x 496.4 mm

mm 112 x 478.4 x 87 mm

kg 28.2 kg 28.2 kg

lbs 62 lbs 1 oz 62 lbs 1 oz

kg .6 kg

lbs 1 lbs 5 oz

220V, 50/60Hz 220V, 50/60Hz

33 11 11 44

5W x 2 5W x 2

15W 15W

5W 5W

5W x 2

150W 175W

1W 1W

1/2

x 22

1/2

x 19

1/2

in 25

1/2

x 22

3/8

x 18

1 Vp-p 75 ohms unbalanced, sync negative

Y: 1 Vp-p 75 ohms unbalanced, sync negative

C: 0.286 Vp-p (Burst signal), 75 ohms

3) Y: 1.0 Vp-p, 75 ohms, sync negative; PB: 0.7 Vp-p, 75 ohms;

PR Vp-p, 75 ohms.

500 mVrms (100% modulation), Impedance: 47 kilohms

This speciﬁ cation is the maximum wattage.

1/2

3/4

x 19

x 3

1/2

As an ENERGY STAR® Partner, Sony Corporation has determined that this product meets the ENERGY STAR® guidelines for energy efficiency. ENERGY STAR® is a U.S. registered mark.

Manufactured under license from SRS Labs Inc., TruSurround, SRS and the ( )® symbol are trademarks of SRS Labs, Inc.

Manufactured under license from Dolby Laboratories Licensing Corporation. Dolby, Pro Logic and the double-D symbol are trademarks of Dolby Laboratori es.

Manufact ured under license from Dolby Laboratories.

"Dolby", "Pro Logic" and the double-D symbol are trademarks of Dolby Laboratories.

Sony, FD Trinitron, WEGA, ClearEdge VM, Intelligent Picture and Dynamic Bass Response System are trademarks

of Sony.

Design and speciﬁ cations are subject to change without notice.

KV-21FA315/21FA515/29FA315/29FA515

)

KV-29FA315 KV-29FA515

Power Requirements 120V, 60Hz 120V-220V, 50/60Hz

(Chile, Perú, Bloivia)

Number of Inputs/Outputs

S Video Y,P

External for Center/Subwoofe

Audio Panel 11

Front Panel Audio

Right & Left Satelite Speakers 1

eaker Output(W

Subwoofe

Satelite S

Power Consumption (W)

In Use (Max) 220W 240W

(Chile, Perú, Bloivia)

In Standby (Max)

Dimensions with Subwoofer (W x H x D)

Dimensions of Satelite Speakers (W x H x D)

Mass

Mass of Satelite Speakers

Video

, P

Audio

Cente eakers

mm 804 x 697 x 509 mm 804 x 697 x 509 mm

mm 112 x 605 x 87 mm

kg 49.8 kg 49.8 kg

lbs 109 lbs 10 oz 109 lbs 10 oz

kg .8 kg

lbs 1 lbs 12 oz

220V, 50/60Hz 220V, 50/60Hz

33 11 11 44 11

7W x 2 7W x 2

20W 20W

7W 7W

7W x 2

215W 235W

1W 1W

5/8

x 27

1/2

x 20 in 31

5/8

x 27

3/8

1 Vp-p 75 ohms unbalanced, sync negative

Y: 1 Vp-p 75 ohms unbalanced, sync negative

C: 0.286 Vp-p (Burst signal), 75 ohms

3) Y: 1.0 Vp-p, 75 ohms, sync negative; PB: 0.7 Vp-p, 75 ohms;

PR Vp-p, 75 ohms.

500 mVrms (100% modulation), Impedance: 47 kilohms

This speciﬁ cation is the maximum wattage.

x 23

3/4

1/2

x 20 in

x 3

1/2

Television system

American TV standard, NTSC

Actual screen size

21-inch measured diagonally (KV-21FA315/21FA515 Only) 29-inch measured diagonally (KV-29FA315/29FA515 Only)

Channel coverage

VHF: 2-13/ UHF: 14-69/ CATV: 1-125

Antenna

75-ohm external antenna terminal for VHF/UHF

Picture tube

FD Trinitron® tube

Visible screen size

20-inch picture measured diagonally (KV-21FA315/21FA515 Only) 27-inch picture measured diagonally (KV-29FA315/29FA515 Only)

KV-21FA315/21FA515/29FA315/29FA515

Supplied Accessories

Remote Commander RM-Y195 Two Size AA (R6) Batteries Telescopic Antenna (KV-21FA315/21FA515 Only)

Optional Accessories

Connection Cables VMC-810S/820S VMC-720M YC-YC-15V/30V RK74FA

KV-21FA315/21FA515/29FA315/29FA515

WARNINGS AND CAUTIONS

CAUTION

Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield, or carbon painted on the CRT, after removing the anode.

WARNING!!

An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the AC power line.

! SAFETY-RELATED COMPONENT WARNING!!

Components identiﬁ ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identiﬁ ed in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

KV-21FA315/21FA515/29FA315/29FA515

SAFETY CHECK-OUT

KV-21FA315/21FA515/29FA315/29FA515

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the B+ and HV to see if they are speciﬁ ed values. Make sure your instruments are accurate; be suspicious of your HV meter if sets always have low HV.

8. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

Leakage Test

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instructions.

2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.

If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

To Exposed Metal

Parts on Set

0.15 F

1.5 K Ω

Earth Ground

Figure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.

KV-21FA315/21FA515/29FA315/29FA515

Voltmeter

(0.75 V)

Trouble Light

AC Outlet Box

Ohmmeter

Cold-water Pipe

KV-21FA315/21FA515/29FA315/29FA515

SELF-DIAGNOSTIC FUNCTION

Self Diagnosis

Supported model

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER LED will automatically begin to ﬂ ash. The number of times the LED ﬂ ashes translates to a probable source of the problem. A deﬁ nition of the STANDBY/TIMER LED ﬂ ash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.

Diagnostic Test Indicators

When an error occurs, the STANDBY/TIMER LED will ﬂ ash a set number of times to indicate the possible cause of the problem. If there is more than one error, the LED will identify the ﬁ rst of the problem areas. Results for all of the following diagnostic items are displayed on screen. No error has occurred if the screen displays a “0”.

Diagnostic Item Descrip-

tion

Power does not turn on

+B overcurrent (OCP)*

I-Prot

IK (AKB)

No. of times

STANDBY/ TIMER

lamp ﬂ ashes

Does not light

2 times

4 times

5 times

Self-Diagnositc

Display/

Diagnostic Result

2:0 or 2:1

4:0 or 4:1

5:0 or 5:1

Probable Cause Location

• Power cord is not plugged in.

• Fuse is burned out (F601). (A Board)

• H.OUT (Q502) is shorted. (A Board)

• IC702 is shorted. (CV Board 21” models, C Board 29” models)

• +13V is not supplied. (A Board)

• IC561 is faulty. (A Board)

• IC001 is faulty. (MT Board)

• Screen (G2) is improperly adjusted.**

Detected Symptoms

• Power does not come on.

• No power is supplied to the TV.

• AC Power supply is faulty.

• Power does not come on.

• Load on power line is shorted.

• Has entered standby state after horizontal raster.

• Vertical deﬂ ection pulse is stopped.

• Power line is shorted or power supply is stopped.

• No raster is generated.

• CRT Cathode current detection reference pulse output is small.

*If a +B overcurrent is detected, stoppage of the vertical deﬂ ection is detected simultaneously. The symptom that is diagnosed ﬁ rst by the mircrocontroller is displayed on the screen. **Refer to Screen (G2) Adjustments in Section 2-4. of this manual.

Display of Standby/Timer LED Flash Count

2 times

4 times

5 times

LED ON 0.3 sec.

LED OFF 0.3 sec.

LED OFF

3 sec.

Standby/Timer LED

Diagnostic Item Flash Count*

+B Overcurrent 2 times I-Prot 4 times IK (AKB) 5 times *One ﬂ ash count is not used for self-diagnostic.

Stopping the Standby/Timer LED Flash

Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/TIMER LAMP from ﬂ ashing.

KV-21FA315/21FA515/29FA315/29FA515

Self-Diagnostic Screen Display

For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be conﬁ rmed, it is possible to bring up past occurrences of failure on the screen for conﬁ rmation.

To Bring Up Screen Test

In standby mode, press buttons on the Remote Commander sequentially, in rapid succession, as shown below:

DISPLAY

Self-Diagnostic Screen Display

Handling of Self-Diagnostic Screen Display

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you have completed the repairs, clear the result display to “0”. Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.

Clearing the Result Display

To clear the result display to “0”, press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below:

Channel 8

Quitting the Self-Diagnostic Screen

To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit.

Channel

SELF DIAGNOSTIC

2: +B OCP 0

3: +B OVP N/A

4: VSTOP 0

5: AKB 1

101: WDT N/A

ENTER

Sound Volume -

Numeral “0” means that no fault was detected.

Numeral “1” means a fault was detected one time only.

POWER

Note that this differs from entering the Service Mode (Sound Volume

Self-Diagnostic Circuit

FROM

C BOARD

IC702 PIN 5

MT BOARD

IC001

Y/CHROMA JUNGLE

IK-AKBIN

A BOARD

IC561

V. OUT

REF

MT BOARD

IC001

SYSTEM

IO-BDAT

I-Prot

MT BOARD

IC002

MEMORY

BDA

FROM

A BOARD

IC501

PIN 1

+B overcurrent (OCP)

Occurs when an overcurrent on the +B (135V) line is detected by pin 72 of IC001 (M Board). If the voltage of pin 72 of IC001 (M Board) is less than 1V when V.SYNC is more than seven verticals in a period, the unit will automatically turn off.

I-Prot

Occurs when an absence of the vertical deﬂ ection pulse is detected by pin 78 of IC001 (M Board). Power supply will shut down when waveform interval exceeds 2 seconds.

IK (AKB)

If the RGB levels* do not balance within 2 seconds after the power is turned on, this error will be detected by IC001 (M Board). TV will stay on, but there will be no picture.

I-HLDWN

O-LED

DISPLAY

*(Refers to the RGB levels of the AKB detection Ref pulse that detects IK).

KV-21FA315/21FA515/29FA315/29FA515

SECTION 1: DISASSEMBLY

KV-21FA315/21FA515/29FA315/29FA515

1-1. REAR COVER REMOVAL

(KV-29FA515 PICTURED)

Lift to remove Subwoofer

from top of Rear Cover.

Remove screws from back of cover. 5 Screws 1 Screw +BVTP 4X16 TYPE2 IT-3

Remove screws from sides of cover. 3 (

KV-29FA315/29FA515 Only)

2 SCREW +BVTP 4X16 TYPE2 IT-3

(KV-21FA315/21FA515 Only)

Remove screws from top of cover.

4 (

KV-29FA315/29FA515 Only)

2 SCREW +BVTP 4X16 TYPE2 IT-3

(KV-21FA315/21FA515 Only)

Remove rear cover

SCREW +BVTP 3X12 TYPE2 TT (B)

SCREW +BVTP 4X16 TYPE2 IT-3

each side

1-2. CHASSIS ASSEMBLY REMOVAL

(KV-29FA515 PICTURED)

C Board V Board

NOTE: 21” model has single CV Board

KV-21FA315/21FA515/29FA315/29FA515

Claw

Chassis Assembly

1-3. SERVICE POSITION

(KV-21FA515 SHOWN)

Disconnect the CN501 cable from the A Board.

Press on catch tab to release A Board.

Gently pull the K Board and the A Board forward to access the HC Board.

Disconnect the speaker cable from the HC Board.

Gently continuing pulling the A Board and HC Board forward to place in

service position.

Reconnect CN501 and speaker cables

KV-21FA315/21FA515/29FA315/29FA515

HC Board

CV Board

NOTE: 29” model has seperate C Board and V Board

A Board

KV-21FA315/21FA515/29FA315/29FA515

1-4. PICTURE TUBE REMOVAL

WARNING: BEFORE REMOVING THE ANODE CAP High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove the anode cap. Short between anode and CRT coated earth ground strap.

1. Discharge the anode of the CRT and remove the

anode cap.

2. Unplug all interconnecting leads from the deﬂ ection yoke, neck assembly, degaussing coils and CRT grounding strap.

3. Remove the C Board (KV-29FA315/29FA515) or CV Board (KV-21FA315/21FA515) from the CRT.

4. Remove the chassis assembly.

5. Loosen the neck assembly ﬁ xing screw and remove.

6. Loosen the deﬂ ection yoke ﬁ xing screw and remove.

7. Place the set with the CRT face down on a cushion and remove the degaussing coil holders.

8. Remove the degaussing coils.

9. Remove the CRT grounding strap and spring tension devices.

10. Unscrew the four CRT ﬁ xing screws [located on each CRT corner] and remove the CRT [Take care not to handle the CRT by the neck].

KV-21FA315/21FA515/29FA315/29FA515

ANODE CAP REMOVAL PROCEDURE

WARNING: High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to

remove the anode cap. Short between anode and coated earth ground strap of CRT. NOTE: After removing the anode cap, short circuit the anode of the picture tube and the anode cap to either the metal chassis, CRT shield, or carbon painted on the CRT.

REMOVAL PROCEDURES

Anode Button

Turn up one side of the rubber cap in the direction indicated by arrow a .

HOW TO HANDLE AN ANODE CAP

1. Do not use sharp objects which may cause damage to the surface of the anode cap.

2. To avoid damaging the anode cap, do not squeeze the rubber covering too hard. A material ﬁ tting called a shatter-hook terminal is built into the rubber.

3. Do not force turn the foot of the rubber cover. This may cause the shatter-hook terminal to protrude and damage the rubber.

Use your thumb to pull the rubber cap ﬁ rmly in the direction indicated by arrow b .

When one side of the rubber cap separates from the anode button, the anode cap can be removed by turning the rubber cap and pulling it in the direction of arrow c .

KV-21FA315/21FA515/29FA315/29FA515

CABLE WIRE DRESSING

KV-21FA315/21FA515 MODELS ONLY

KV-21FA315/21FA515/29FA315/29FA515

21FA515,21FA315,21FA515C,21FA315C

Dress left speaker wire through DGC band hook

Dress right speaker wire using a purse lock (4072-499-11) as picture shown.

REV. 1.1 2/10

KV-21FA315/21FA515/29FA315/29FA515

and using a 5mm purse lock (3-703-981-02) as shown in picture.

KV-21FA315/21FA515 MODELS ONLY

KV-21FA315/21FA515/29FA315/29FA515

21FA515,21FA315,21FA515C,21FA315C

Twist G2 wire without stressing it Dress DY's lead wire harness using a

purse lock (4-081-411-02) as picture shown. Keep DY's lead wire away from others harnesses

REV. 1.1 3/10

KV-21FA315/21FA515/29FA315/29FA515

KV-21FA315/21FA515 MODELS ONLY

KV-21FA315/21FA515/29FA315/29FA515

21FA515,21FA315,21FA515C,21FA315C

100mm

- Dress focus lead and HV cable together using 5mm purse lock (3-703-981-02), install purse lock 100mm from HV cable's cap. And pass focus lead through CV board's hook

- Fix Anodo Cap to DGC using a purse lock (4-081-411-02) as shown in picture.

Dress CRT ground wire through DY's cilp together with rotation coil.

REV. 1.1 4/10

KV-21FA315/21FA515/29FA315/29FA515

KV-21FA315/21FA515 MODELS ONLY

Jacks

subwoofer cable

KV-21FA315/21FA515/29FA315/29FA515

21FA515,21FA315,21FA515C,21FA315C

AC cord

RGB harness

Dress subwoofer harness (K/CN2403~A/J207) pass under F-Pin, behind video jacks & over AC cord as picture shown.

REV. 1.1 5/10

KV-21FA315/21FA515/29FA315/29FA515

Fix RGB harness (MT/CN301~CV/CN705) to rotation coil using a 9mm purse lock (3-703-982-02) as picture shown.

KV-21FA315/21FA515 MODELS ONLY

KV-21FA315/21FA515/29FA315/29FA515

21FA515,21FA315,21FA515C,21FA315C

Dress 3P (HC/CN2403~K/CN2405), 4P (HC/CN2401~K/CN2400), 12P harness (HC/CN2005~MT/CN303) & Right speaker using a purse lock (3-703-982-02) as shown in picture.

Dress right speaker only with this purse lock

CAUTION POINT:

Avoid wires to touch LFT or any other primary components

- Dress 3P (HC/CN2403~K/CN2405), 4P (HC/CN2401~K/CN2400), 12P harness (HC/CN2005~MT/CN303) & Right speaker using two purse lock (4-072-499-11) to avoid primary circuit.

REV. 1.1 6/10

KV-21FA315/21FA515/29FA315/29FA515

KV-21FA315/21FA515 MODELS ONLY

KV-21FA315/21FA515/29FA315/29FA515

21FA515,21FA315,21FA515C,21FA315C

Pass 3P & 4P (HC~K board) behind 3P, 5P & 8P (A~K board)

- [#1] Dress 3P (A/CN412~K/CN2402), 5P (A/CN201~K/CN2600) and 8P (A/CN411~K/CN2401) audio harnesses using a 5mm purse lock (3-703-981-02)

- [#2] Dress 3P (HC/CN2403~K/CN2405), 4P (HC/CN2401~K/CN2400), 12P harness (HC/CN2005~MT/CN303) using a 5mm purse lock (3-703-981-02) as shown in picture.

REV. 1.1 7/10

KV-21FA315/21FA515/29FA315/29FA515

KV-21FA315/21FA515 MODELS ONLY

KV-21FA315/21FA515/29FA315/29FA515

21FA515,21FA315,21FA515C,21FA315C

Dress VM (A/CN502~CV/CN901) and heater (A/CN503~CV/CN706) harnesses together using a 5mm purse lock (3-703-981-02) as picture shown.

REV. 1.1 8/10

KV-21FA315/21FA515/29FA315/29FA515

KV-21FA315/21FA515 MODELS ONLY

KV-21FA315/21FA515/29FA315/29FA515

21FA515,21FA315,21FA515C,21FA315C

ONLY FOR CHILE MODELS

Ferrite P/N:1-500-586-11

50mm

Dress AC-Cord wire through DGC band lower hook and using a purse lock (4-072-499-11) as shown in picuture.

REV. 1.1 9/10

KV-21FA315/21FA515/29FA315/29FA515

KV-21FA315/21FA515 MODELS ONLY

KV-21FA315/21FA515/29FA315/29FA515

21FA515,21FA315,21FA515C,21FA315C

REV. 1.1 10/10

KV-21FA315/21FA515/29FA315/29FA515

KV-29FA315/29FA515 MODELS ONLY

KV-21FA315/21FA515/29FA315/29FA515

29FA515, 29FA315, 29FA515C, 29FA315C

Dress right speaker as shown in picture. - Dress left speaker wire through DGC's tie wrap.

Rev.1.3 2/11

KV-21FA315/21FA515/29FA315/29FA515

KV-29FA315/29FA515 MODELS ONLY

KV-21FA315/21FA515/29FA315/29FA515

29FA515, 29FA315, 29FA515C, 29FA315C

Part Number Label

CAUTION POINT: Install Rotation coil in the correct position as

shown in picture. NOTE: If Rotation coil is inverted, tilt correction (by menu) will work in different direction.

Rev.1.3 3/11

KV-21FA315/21FA515/29FA315/29FA515

KV-29FA315/29FA515 MODELS ONLY

KV-21FA315/21FA515/29FA315/29FA515

29FA515, 29FA315, 29FA515C, 29FA315C

Dress G2 and DF wire twist once as picture shown, do not over stress wire.

- Fix RGB harness (MT/CN301~C/CN705) to rotation coil using a 9mm purse lock (3-703-982-02).

- Dress Rotation coil lead wire through DY clip as shown in picture. Dress RGB & Rotation coil lead wire harnesses interlace twice as picture shows.

Rev.1.3 4/11

KV-21FA315/21FA515/29FA315/29FA515

KV-29FA315/29FA515 MODELS ONLY

KV-21FA315/21FA515/29FA315/29FA515

29FA515, 29FA315, 29FA515C, 29FA315C

Dress DY's lead wire using a 9mm

purse lock (3-703-982-02)

Dress subwoofer harness (K/CN2403~A/J207) pass under FPin, behind video jacks & over AC cord as picture shown.

Rev.1.3 5/11

KV-21FA315/21FA515/29FA315/29FA515

KV-29FA315/29FA515 MODELS ONLY

Focus cable

30 ±1 cm

17 ±1 cm

KV-21FA315/21FA515/29FA315/29FA515

29FA515, 29FA315, 29FA515C, 29FA315C

Dress CRT groun through rotation coil and pass beside V board as shown in

Dress together focus lead and HV

picture.

cable using (2) 5mm (3-703-981-02)

Rev.1.3 6/11

KV-21FA315/21FA515/29FA315/29FA515

KV-29FA315/29FA515 MODELS ONLY

KV-21FA315/21FA515/29FA315/29FA515

29FA515, 29FA315, 29FA515C, 29FA315C

Fix DGC coils using (2) strain cables add 2 turns, hook cables on outer CRT hooks, Use 1 in uper coil and 1 in lower coil. Hook CRT ground wire (top) and springs(bottom) on outer hooks

Rev.1.3 7/11

KV-21FA315/21FA515/29FA315/29FA515

KV-29FA315/29FA515 MODELS ONLY

Caution point:

void wires to touch LFT or

12P cable

any other primary components

KV-21FA315/21FA515/29FA315/29FA515

29FA515, 29FA315, 29FA515C, 29FA315C

- Dress 12P (HC/CN2005~MT/CN303) through purse lock (4072-499-11) as shown in picture.

Rev.1.3 8/11

KV-21FA315/21FA515/29FA315/29FA515

- Dress 8P(A/CN411~K/CN2401), 5P (A/CN201~K/CN2600), 3P (A/CN412~K/CN2402) & Speakers cables using a 5mm purse lock (3-703-981-02) as shown in picture.

KV-29FA315/29FA515 MODELS ONLY

KV-21FA315/21FA515/29FA315/29FA515

29FA515, 29FA315, 29FA515C, 29FA315C

V board

- Fix VM (A/CN502~V/CN901) harness to rotation coil using a 9mm purse lock (3-703-982-02). Take as reference botton DY's magnet (picture #1).

- Dress VM & Heater harnesses using a 9mm purse lock (3-703-982

02) and pass Heater harness under V board as picture shown. (follow the steps).

Rev.1.3 9/11

KV-21FA315/21FA515/29FA315/29FA515

step1

step2

KV-29FA315/29FA515 MODELS ONLY

50mm +/- 30mm

KV-21FA315/21FA515/29FA315/29FA515

29FA515, 29FA315, 29FA515C, 29FA315C

ONLY FOR CHILE MODELS

Ferrite P/N:1-500-586-11

50mm

Fix AC-Cord to DGC using a 11mm purse lock (3703-983-02) & through purse lock (4-072-499-11) as shown in picture. Take as reference carbon line of CRT.

Rev.1.3 10/11

KV-21FA315/21FA515/29FA315/29FA515

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