Sony KDL-32R410, KDL-40R472B, KDL-40R473B Schematic

HISTORY INFORMATION FOR THE F OL LOWING MANUAL:

SERVICE MANUAL (COMMON)

Version Date Subject

1 01/2014 1st Issue.

ITC3 CHASSIS

Segment: ME

2 05/2014 i) Add Software Update Procedure ( pg 76 )
ii) Correction on board name ( pg 8 , 9 , T/shooting section pg 10 ~ 51 )

LCD TV

9-888-148-02

For SM - Uni q u e , pleas e ref er :

9-888-148-Ax ( America )

9-888-148-Cx ( China)

9-888-148-Ex ( Europe )

9-888-148-Px ( Pan Asia )

SERVICE MANUAL (COMMON)

ITC3 CHASSIS

Segment: ME

LCD TV

MODEL LIST

THIS SERVICE MANUAL CONTAINS COMMON INFORMA TION FOR BELOW RE GIONS AND MODELS:

REGION
ASIA CHINA AMERICA EUROPE

MODEL
KLV-28R412B

KLV-32R412B KDL-32R430B KLV-40R472B

KDL-40RM10B

KLV-48R472B
KLV-32R422B KDL-32R433B KLV-40R482B KDL-48R470B
KLV-32R426B KDL-32R435B KDL-40R450B KDL-48R473B
KLV-32R482B KDL-32RM5B KDL-40R453B KDL-48R475B
KDL-32R410B KDL-40R455B KDL-48R480B
KDL-32R413B KDL-40R470B KDL-48R485B
KDL-32R415B KDL-40R473B
KDL-32R420B KDL-40R475B
KDL-32R423B KDL-40R477B
KDL-32R424B KDL-40R478B
KDL-32R425B KDL-40R480B
KDL-32R427B KDL-40R483B
KDL-32R428B KDL-40R485B

3

......……………....................................

Caution About the Lithium Battery……………. .... ...... .... ..... ...... ... ...... ..... .

........................…………….........................................

..........................................................................................

Overview of Co ntro l Button s ............ ... .. .... .... .. ... .... .. ... .... .. .... ... .. .... .... . ....

……….....................................................................

HDMI……………..……...…………………………………………………….

IR……………………………………………………………………………….

………………………………………………………..

TABLE OF C ON TEN TS

.....................................................................

Accessing Software Vers ion.................... ……….… ……………… ……

Acces sin g Mode l Name E dit........ .. .... .... . .... .... .. ... .... .. .... ... .. .... .... . .... ....

.........................................................................

Section Title Page

1. SAFETY NOTES
1-1.
1-2.
1-3.
1-4.
1-5.

1-6. How to Find a Good Earth Ground………………………………………… 6
1-7. Lead Free Information….…………………………………………………… 7
1-8.

2. SELF DIA GNOSTIC FUN CTION
2-1.
2-2.

2-3.
2-4.
2-5.

3. TROUBL E SHOOTIN G
3-1.
3-2.
3-3.
3-4.
3-5.
3-6.
3-7.
3-8. MHL…………………………………………………………………………. 39
3-9.
3-10. Ethernet………………………………………………………………………. 59
3-11.
3-12.
3-13.

Warnings and Caution………………………………………………………. 5
Caution Handling of LCD Panel

Safety Check Out
Leakage Test

Handling the Flexible Flat Cable (FFC)……………………………………. 7

LED Display Control

LED Pattern………………........................................................................ 8

Standby LED Error Display…………………………………………………. 8

Triage Chart ............................................................................................ 9

General..................................................................................................... 10

No Power…….……………………………………………………………….. 10

Standby LED Blinking....…………............................................................ 13

No Picture................................................................................................. 21

Audio.............................…………………………………………................. 23

Video Problem.......................................................................................... 31

Tuner…………………………………..……………………………………… 42

Switch Un it Buttons…………….……………………………………………. 51
Wifi……………………

5

6

6

6

8
8

38

50

52

Section Title Page

4. SERVICE ADJUSTMENTS
4-1.
4-2.
4-3. Accessing Self Diagnos tic History……………………………… ..…….. 56
4-4.
4-5.
4-6.

5. DIAGRAMS
5-1.
5-2.

5-3. Connector Diagram ………………………………………...................... 70

Accessing Service Mode

Accessing Self Diagnostic Menu………………………………………... 56
Accessing Serial Number Edit……………….………………………….. 57

Circuit Board Location

Block Diagram...................................................................................... 62

Please refer Service Manual – Unique for below information :

-Safety Warnings

-Wire Dressing

55
55

58

60

-Circuit Board Location

-Disassembly and Exploded View.

4

SECTION 1

SA FETY NOTES

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

1-1. Warn ings and Caution

1) These servicing instructions are for use by qualified service personnel only.

2) To reduce the risk of electric shock, do not perform any servicing other than
that contained in the operating instructions unless you are qualified to do so.

3) An isolation transformer should be used during any service to avoid
Possible shock hazard, because of live chassis. The chassis of this receiver is
directly connected to the ac power line.

4) Be sure to follow these guidelines to protect your property and
avoid causing serious injury :

• Carry the TV with an adequate number of people; larger size TVs require
two or more people.

• Correct hand placement while carrying the TV is very important for
safety and to avoid damages.

5) Components identified by shading and mark on the exploded views,
and in the parts list are critical for safe operation. Replace these
components with Sony parts whose part numbers appear as shown in this
manual or in supplements published by Sony. Circuit adjustments that are
critical for safe operation are identified in this manual. Follow these
procedures whenever critical components are replaced or improper
operation is suspected.

!

1-2. Caution Handling of LCD Panel

When repairing the LCD Panel, make sur e you are grounded with a wrist band.
When repairing the LCD Panel on the wall, the panel must be secured usi ng the
4 mounting hol es on the rear cover .

1) Do not pr ess the panel or frame edge to avoi d the risk of electri c shock.

2) Do not scr atch or press on the panel w ith any sharp objects.

3) Do not leave the module i n high temperature or in areas of high humidi ty for
an extended per iod of time.

4) Do not expose the LCD panel to direct sunlight.

5) Avoid contact with water . I t may cause short ci rcu it within the module.

6) Disco nnect the AC power when replaci ng the backl ight ( CCF L) or
inverter cir cuit . (Hi gh voltage occur s at the inver ter ci rcui t at 650Vrms)

7) Always cl ean the LCD panel with a soft cloth mater ial .

8) Use care when handli ng the wir es or connectors of the inver ter ci rcui t.
Damaging t he wir es may cause a short cir cuit.

9) Protect the panel from ESD to avoid damaging the elect roni c circuit (C-MOS).

10) Dur i ng the r epai r , DO NOT leave the Power O n or Bur n-i n period for more
than 1 hour w hil e the T V i s face dow n on a cloth.

Figure 1. TV is faced down on a cloth during repair.

5

Safety Notes

1-3. Caution About the Lithium Battery

1) Danger of explosion if battery is incorrectl y replaced. Replace only with
the same or equivalent type.

2) Outer case broken battery shoul d not contact to water.

1-4. Safety Check-Out

After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:-

1) Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and bridges.

2) Check the inter board wiring to ensure that no wires are pinched or
contact high-wattage resistors.

3)Check all control knobs, shields, covers, ground straps and mounting
hardware have been replaced. Be absolutely certain you have replaced all
the insulators.

4) Look for unauthorized replacement parts, particularly transistors that
were installed during a previous repair. Point them out to the customer and
recommend their replacement.

5) Look for parts which, though functioning show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.

6) Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.

7) Check the antenna terminals, metal trim, metalized knobs, screws and all
other exposed metal parts for AC leakage. Check leakage test as described
next.

8. For safety reasons, repairing the Power board and/or Inverter board is
prohibited.

1-5.Leakage Test

The AC leakage from any exposed m etal par t to earth ground and from all
exposed metal par ts to any exposed metal part having a retur n to chassi s must
not exceed 0.5mA (500 micr oamperes) .
Leakage cu rrent can be measur ed by any one of the three m ethods:-

1) A comm erci al leakage test er such as the SIM P SON 229 or RCA WT540A.
Follow the manufacturers instr uctions to use those instruct ions.

2) A battery-operate d AC milliampmeter The DATA PRECISI ON 245 digital
multimeter is suitable for this job.

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

3) Measu ring the volt age dr op across a resi stor by means of a VOM or battery
operated AC voltmeter. The 'li mi t' indication is 0.75V so analog m eters m ust
have an accurate low volt age scale. T he SIM PSON' S 250 and SANWA SH­63TRD are exampl es of passi ve VOM s that are sui table. N early all battery
operated digi tal mul timeter that have a 2 VAC range are sui table.
(see Figur e 2.)

Figure 2. AC voltmeter to check AC leakage

1-6. How to Find a Good Earth Ground

1) A cold-water pi pe is a guaranteed ear th ground; t he cover-pl ate retaini ng
screw on most AC outlet boxes i s also at earth ground.

2) If the retaining scr ew is to be used as your earth ground, veri fy that it is at
ground by measuring the r esi st ance between it and a col d-w ater pi pe with an
ohmmeter. T he readi ng should be zer o ohms.

3) I f a cold-w ater pi pe is not accessi ble, connect a 60- to 100-watt t rouble­light (not a neon lamp) between the hot side of the recept acle and the
retaining scr ew. Tr y both slots, if necessa ry, to locate the hot si de on the line;
the l am p shoul d l i ght at normal brilli ance i f the screw is at ground potential
(see Figur e 3).

Figure 3. Checking for earth

ground.

6

Safety Notes

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

1-7. Lead Free Information

The circui t boards used i n these model s have been pr ocessed using Lead
Free Solder. The boards ar e identified by the LF logo loca ted close to the
board designation.

The servici ng of these boards r equires special precautions. It is strongly

Figure 4: LF Logo

recommended to use Lead Free Solder materi al in order to guarantee optimal
quality of new solder joi nts.

1-8. Handling the FLEXIBLE FLAT CABLE (FFC)

 When you insert / pull out FFC, please grasp a reinforcement board and main

body of FFC.

Figure 5: LF logo on circuit board

Pleas e hol d rei nfor ce men t b oard an d
plunge it to depths.

Main Board

< Insertion>

Please pull out FF C while pushing the
but ton of both end s at the s ame tim e.

Main Board

<Pull out>

7

Self Diagnostic Function

SECTION 2

SELF DIAGNOSTIC FUNCTION

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

2-1. Overview of Control Buttons

LED Indicator

• Lights up in green when you select “Picture Off”.

• Lights up in amber when you set the timer or
“Photo Frame Mode”.

• Lights up in green when the TV is turned on.

• Flashes while the remote is being ope rated.

2-2. LED Display Control

Status LED Colour Remarks
Power Off ( AC Off and *1) OFF *1 power switch off (by touch button)
Power On Green
Standby( by remote control

off only )

OFF

Amber = Red + Green

2-3. LED Pattern

When safety shutdown occurs, Standby LED display reports the cause by using the lightning

0.5sec

.

3.0sec 3.0sec

0.5sec

patterns as indicated below

Example: The figure above shows LED display when SHUTDOW N is caused by Audio
Error. It repeats flashing f or a specified numb er of times in 0.5sec/c ycl e and has a 3 sec ond s in ter val of lighting
off. Pleas e not e that a 3 s econd s in ter val of light ing off is f ixed r egar dle ss of abnor ma l st ate t ypes.

2-4. Standby LED Error Display

The Number of Standby LED
(RED blinking)

2 Main Power Error AC adapter Error
3 Audio Error B* board Error
4 Panel Power Error B* board Error
5 Panel I2C COMM Error B* or Source board Error
6 Backlight Error B* board Error

Dete ct ion Ite ms Board Error Item

Picture Off Green
Set "Sleep Timer" Amber
Set " On T ime r” ( Powe r On ) Amber
Set "On Timer”( Standby ) Amber
Picture Frame Amber

Failure Red Blinking

Error of panel ID

Software Updating

6

Amber/Green

Blinking

Amber

Blinking

The number of LED blinking indicates
cause of failure.

Blinking:0.5sec Amber/ 0.5sec Green

Blinking: 1sec O n / 1sec Off

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

8

Self Diagnostic Function

2 3 4 5 6 Tuner USB Video Component HDMI MHL SCART Main Spe aker HP Video Component Tuner HDMI SCART US B
B-Board
HIL Board
Light S ource Board
Open Cell
AC Adaptor
Speaker Unit
LS Harne ss
Main Harness
Speaker Harness
FFC Cable

Blinking

No Sound

No P icture

UI OK

UI N G

2-5. Tri age C hart

Most likely defective part
Secondary possible defective part

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

9

Troubleshooting

3-1. General

SECTION 3

TROUBLESHOOTING

3-2. No Power

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

START

Does the Power Led

stay on when the

TV is switched on ?

Is the Standby Led

blink ?

Green & Amber

blink?

Is the Picture and

Sound OK ?

END

Open Detail

- No Power

Open Detail

- Standby LED Blink

- Panel ID Error

- Panel Not Supported

Open Detail

- Picture/Audio/Video

No Power

No

B-Board

Check DC voltage at

JL6001

19V - 19.5V?

No

Adaptor

Take out adaptor

and check the output voltage.

19V – 19.5V?

(Refer Figure 1)

No

Adaptor

Change adaptor

and recheck the output voltage.

19V – 19.5V?

(Refer Figure 1)

No

AC source

Yes

Yes

Yes

•See DDCON
Sheet

B-board

Adaptor

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

10

3-2. No Power
3-2-1. DD Con

B-Board

Check voltage at JL6003

Yes
B-Board

Check voltage at JL6000

Start

3.3V?

1.2V?

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

B*Board Type:

Size

DDCON

OK

No

No

Change B-board

B-Board

Check fuse.

F6001 & F6002

No

Fuse

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

DDCON

Yes
B-Board

Check voltage at JL6002

1.5V?

Yes

B-Board

Check voltage at JL6005

5V?

Yes

No

No

Change B-board

Change B-board

B-Board

Check voltage at :

BIS  JL6012.
BIL  JL6007.

12V?

No

After checking, take note of
NG condition & change B board

OK

B-Board

Check Fuse .

F6003

No

Fuse

11

BIL BOARD

JL
60
06

JL
60
05

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA

JL
60
01

28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

F6
00

1

JL
60
02

JL
60
00

JL
60
03

F6
00

2

F6
00
3

JL
60
07

BIS BOARD

B* Board Type

F

60

JL
60
03

JL
60
02

JL600

0

JL
60
06

JL
60
05

JL
60
12

02

F
60
03

F
60
01

JL
60
01

12

3-3. Standby LED Blinking
3-3-1. 2 times blinking

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

2 times Blinking

-ve

+ve

Ensure that
+ve probe is
touching the

needle.

Figure 1: How to check adaptor’s output
voltage.

B-Board

Check DC voltage at

JL6001

19V - 19.5V?

No

Adaptor

Take out adaptor

and check the output voltage.

19V – 19.5V?

(Refer Figure 2)

No

Change adaptor

Yes

Yes

Change B-board

Change B-board

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

13

3-3. Standby LED Blinking
3-3-2. 3 times blinking

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

START

F4500 broken

3x blinking

3x blinking

No connectivity
of F4000

3x blinking
& F4000 OK

Remove

Speaker Connector

at CN4500 & perform

AC OFF - ON

3x blinking

Check conne ctivity

of F4500.

Audio IC problem,

IC4500 damage

No 3x blinking

Check Speake r harness
and Speaker impedance

No connectivity
for speaker harness

Change
Speaker
Harness

Connect back

Speaker Conne ctor to CN4500

& perform AC OFF - ON

No 3x blinking

Speaker impedance
≠ 6~8 Ω

Change

Speaker

Change B board

DONE

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

14

BIL_Board

IC4500

CN4500

F4500

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

BIS_Board

IC4500

F4500

CN4500

15

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Board Name Board PWB (A side) Detail

BIL
CN4500

CN4500

BIS
CN4500

CN4500

CN450

ITC3 CHASSIS

CN450

0

0

F4500

BIS BIL

F450

0

F4500

BIL

F450

0

16

3-3. Standby LED Blinking
3-3-3. 4 times blinking

No 12V

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

AEP?

Yes

Check Fuse .

(F6003) ok?

Ok

Check JL6009.

3.3V?
Yes

Check JL6022.

3.3V?
Yes

Check JL6007.

12V?

No

No

No

No

No

Fuse

B-Board

B-board

DDCON

(IC6010)

Check Fuse.

(F6003) ok?

Yes

Check JL6009.

3.3V?
Yes

Check JL6007.

12V?

Yes

LVDS

No

Fuse

No

B-board

No

DDCON

Yes

LVDS

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

17

BIL

LVDS FFC

CONNECTOR

JL600

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

F600

3

9

JL600

7

B* Board Type

BIS

LVDS FFC

CONNECTO

R

JL60

F600

JL60

12

3

09

18

3-3. Standby LED Blinking
3-3-4. 5 times blinking

START

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Remove and reinsert LVDS Flat

Flexible Cable (FFC) at B-Board and

Panel Side

5x Blinkin g is Still

Observed

Replace LVDS Flat Flexible

Cable (FFC)

5x Blinkin g is Still

Observed

TV Boots Up
Normally

TV Boots Up
Normally

Incorrect FFC

Insertion

LVDS

Cable Issue

Replace B-Board

5x Blinking is Still

Observed

Replace

*O-Cell or *Panel Module

END

TV Boots Up
Normally

TV Boots Up
Normally

* O-Cell or Panel
Module replacement
depends on se rvice
capabilities

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B-Board Issue

O-Cell Issue

B* Board Type

19

3-3. Standby LED Blinking
3-3-5. 6 times blinking

6x blinking

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Location of CN9000

CN900

0

CN9000

Check if LED harness/FFC (CN9000)

is connected properly

Symptom gone

Change B Board

6x blinking

Able to repair

Panel Module

No

Change Panel Module

Yes

Symptom gone

Change Harness Harness

6x blinking

*To avoid changing all LS bar, please follow steps below

Replace LS Bar*

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

(1) Turn off AC
(2) Unplug DC adaptor from DC jack
(3) Plug in DC adaptor to DC jack
(4) Turn on AC
(5) LS bar will turn on for ~4s before 6x blinking
(6) Observe which LS bar cannot turn on during power on
(7) Replace LS bar that failed to turn on

NG

Connect LED harness

B board

BIL Board

CN9000

CN9000

BIS Board

20

3-4. No Picture
3-4-1. General

No Picture

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Check Input Source:

-Tuner

- MHL/HDMI

-Video/Component

Input NG

Replace Input

Source

Input

OK

Replace B-Board

Replace LVDS FFC

Harness

Picture OK

LVDS FFC

Harness
Problem

Still No
Picture

Still No
Picture

PANEL_VCC_SW at

JL6007 on

(12V±0.8V)

or +12V DDCON

*Panel Module

or *O-Cell

Problem

Check

B-Board

Adaptor

Problem

+12V NG

+12V

OK

CHECK BL_ON on

B-Board at JL9012.

HIGH (+3 .3V): OK

LOW (0V): NG

BL_ON NG

Backlight or LED Driver

Problem

END

BL_ON

OK

Picture OK

B-Board Issue

Picture OK

Panel or O-Cell

Issue

* O-Cell or Panel
Module replacement
depends on se rvice
capabilities

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

21

“NO PICTURE” Probing Points

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

BL_ON

JL9012

Note :

BL_ON = +3.3V (OK)
BL_ON = 0V (NG)

JL9012

PANEL_VCC

JL6007

Note :

PANEL_VCC_S W = 12V±0.8V

BIL Board

PANEL_VCC BL_ON

JL6007

Note :

BL_ON = +3.3V (OK)
BL_ON = 0V (NG)

BIS Board

Note :

PANEL_VCC_SW = 12V±0.8V

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

22

3-5. Audio
3-5-1. General

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Audio Problem

Main Speaker No Sound

HP Out No Sound

Video/Component or HDMI 2

no sound?

Analog RF no sound?

HDMI Audio no sound?

Refer “Main Speaker No

Sound”

Refer “HP Out

No Sound”

Refer “Analog Audio Input

No Sound”

Refer “Analog RF

No Sound”

Refer “HDMI Audio

No Sound”

USB Audio no sound?

Refer “USB Audio

No Sound”

23

3-5. Audio
3-5-2. Main Speaker No Sound

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Sound

Sound

Change Speaker Harness

No Sound

Change Speaker

No Sound

F4500 broken

Sound

No connectivity for speaker
harness

Speaker Impedance
≠ 6~8 Ω

No connectivity
of F4000

START

Do a Factory Setting

No Sound

Check Speaker Harness

connectivity

No Sound

Check Speaker Impedance

No Sound

Check fuse connectivity

at F4000

Main Speaker No Sound

F4000 OK

Audio IC problem

IC4000 damage

Change B-Board

DONE

No Sound

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

24

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

B*Board Type:

BIL_Board

IC450

Size

PAN ASIA, CHINA EUROPE, AMERICA

B* Board Type

28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

0

F4500

CN45

00

BIS_Board

IC4500

F4500

CN4500

25

3-5. Audio
3-5-3. Headphone (HP) Out No Sound

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Headphone

problem

Sound

Sound

START

Do a Factory Setting

No Sound

Use another Headphone

No Sound

HP IC (IC4000) or Main IC (IC5000) problem

Change B-board

Headphone (HP) No Sound

& Headphone OK

DONE

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

26

BIL_Board

IC5000

IC400

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS -

0

32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

BIS_Board

IC4000

IC5000

27

3-5. Audio
3-5-4. HDMI Audio No Sound

Sound

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

START

Sound

Do a Factory Setting

NG

Sound

Sound

Change HDMI

cable

Change HDMI source

Change to supported

format

HDMI cable,

ok?

No Sound

NG

HDMI source,

ok?

No Sound

NG

*HDMI sound

format ok?

No Sound

Main IC (IC5000) or Audio IC (IC4500) problem

Change B-board

DONE

& HDMI cable OK

& HDMI source OK

& HDMI format OK

* Please refer to IM for supported HDMI
audio format.

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

28

3-5. Audio
3-5-5. Analog RF No Sound

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Analog RF input no

sound

Change RF cable

Change RF

source/channel

Refer “Speaker No

Sound”

Refer “Tuner

Problem”

NG

NG

NG

NG

RF cable,

ok?

OK

RF source,

ok?

OK

Raster sound,

ok?

OK

Tuning,

ok?

OK

UI setting , ok?

(TV System, AFT, Audio Filter)

OK

Change B-board

NG

Correct UI

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

29

3-5. Audio
3-5-6. USB No Sound

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

START

Sound

Do a Factory Setting

Sound

Change to supported

format

Sound

Change USB

thumbdrive

No Sound

NG

*Confirm USB audio

format

No Sound

NG

Check USB thumbdrive

Condition

No Sound

Main IC (IC5000) or Audio IC (IC4500) problem

Change B-board

DONE

& USB format OK

& USB condition OK

*Confirm with OSD on bottom panel,
if playback not support.
*Please refer to IM for detail supported USB
audio format.

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

30

3-6. Video Problem
3-6-1. General

Picture On Screen

Distorted Or Missing

Backlight turns

ON?

Yes

Tuner, OK?

Yes

Video , OK?

No

No

No

Check LED 6x

times blink?

No

Refer “Tuner

Problem”

Refer “Video

Problem”

Yes

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Refer to Power Troubleshoot (STANDBY LED BLINK  6x

times blinking

Yes

Check Eco Power

Saving ON?

Refer to IM Eco

Power Saving

Setting

No

ITC3 CHASSIS

Yes

Component, OK?

Yes

HDMI, OK?

Yes

MHL, OK?

Yes

Finish

No

No

No

Refer “Component

Problem”

Refer “HDMI/MHL

Problem”

Refer “HDMI/MHL

Problem”

Change B- board

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

31

3-6. Video Problem
3-6-2. BIL Component, Video & HDMI Block

5V

Input detecti on

Share Video/ Component

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

75ohm

IC5000

HDMI1 HDMI2/MHL

32

3-6. Video Problem

BIL Video/Component Sch ematic Diagram

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

PG3 PG6

33

3-6. Video Problem
3-6-3. BIL Video (No Picture)

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

No Picture

Video NG

No Picture

Check signal source

or cable.

OK

Check Input jack

‘J3000’ connection

OK

Check input signal

1.0Vp-p at R3029

OK

Confir m w ave f orm at

C3020 (face to IC5000)

same as R ef 5

(CB input patter n)

OK

IC5000 defect

Video Signal

NG

Source problem

or cable problem

Make sure jack

NG

proper connection

to board

NG

R3029

connection/defect

NG

Confirm R3029 &

C3020 conne ction

and value

Ref5

Component

No Picture

Video Signal

Check signal source

or cable.

OK

Check Input jack

‘J3000’ connection

Check input

signal 1.0Vp-p

at R3029_Y0P line ,

R3031_PB0P line &

R3032_PR0P line

Confirm waveform at

OK

OK

C3020 (face to IC5000)

same as Ref6.

Ref6

Ref7

Confirm waveform at

C3022 (face to IC5000)

same as Ref7.

Confirm waveform at

C3023 (face to IC5000)

same as Ref8.

Input CB pattern.

Ref8

OK

NG

Source problem

or cable problem

NG

Make sure jack

proper connection

to board

NG

R3029, R3031,

R3032

connection/defect

Confirm R3010, C3009,

R3029, C3020 (Y0P line)

NG

Confirm R3011, C3010,

R3031, C3022 (PB0P line)

Confirm R3012, C3011,

R3032, C3023 (PR0P line)

connection and value

connection and value

connection and value

IC5000 defect

34

3-6. Video Problem
3-6-4. BIL Video (Scart)

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

BIL Video

SCART CVBS

No Picture

Check

RGB_SWITCH

IC5000 U12

[SOY1] at R3015

OK [LOW] OK [LOW]

Check input signal

1.0Vp-p at R3029

OK

Confir m w ave f orm

at C3028 (face IC5000)

same as R ef 9

(SCART CVBS

input pattern)

OK

IC5000 defect

NG

[HIGH]

NG

NG

Check CN3000

Connection

R3029

connection/defect

Detai le d ch eck

CN3000 Pin

No.20 signal path

Ref9

Ref10

Ref11

Ref12

SCART RGB

No Picture

Check

RGB_SWITCH

IC5000 U12

[SOY1] at R3015

Check input signal

0.7Vp-p

at R3029_Y0P line ,

R3031_PB0P line &

R3032_PR0P line

OK

Confir m w ave f orm at

C3024 (f ac e t o IC 5000)

same as R ef 10.

Conf ir m wav ef or m at

C3026 (f ac e t o IC 5000)

same as R ef 11.

Confir m w ave f orm at

C3027 ( fac e t o IC 5000)

same as Ref12.

Input CB pattern.

OK

NG

[HIGH]

NG

Check CN3000

Connection

R3029, R3031,

R3032

connection/defect

NG

R3022, C3016 (PR1P line)

Confirm C3024 (Y1P line)

con n ection . Detai le d

Check CN3000 Pin N o.7

Confirm R3025, C3026,

R3021 (PB1P line)

connection and value.

Detailed Check CN3000

Pin No.11 signal path.

Confirm R3026, C3027,

connection and value.

Detailed Check CN3000

Pin No.15 signal path.

signal path.

IC5000 defect

35

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

3-6. Video Problem

BIL FOR VIDEO NG (NO PICTURE)

J3000

R302

9

C302

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

0

B* Board Type

BIS FOR VIDEO NG (NO PICTURE)

J3000

C3
01

6

R3
02

9

36

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

3-6. Video Problem

BIL FOR COMPONENT NG (NO PICTURE)

C301

1

R301

R301

2

1

C301

C300

9

0

R301

0

J3000

R302

C302

9

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

C302

0

R303

1

C302

3

2

R303

2

B* Board Type

BIS FOR COMPONENT NG (NO PICTURE)

C30

C30

C30

16

18

17

R30

29

R30

15

C30

11

R30

R30

13

14

C30

12

C30

10

32

31

R30

R30

37

3-7. HDMI
3-7-1. General

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

HDMI Problem

Check HDMI input source signal or

cable.

OK

Confirm HDMI input source format /

resolution supported by TV?

OK

Check HDM I jack.

OK

Change board circuit

NG

HDMI Signal Source Problem or cable

problem

NG

Change HDMI input source to TV supported

format

NG

Change B-board

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

38

3-8. MHL
3-8-1. No Picture

Change phone or

source

Change MHL

cable

NO

NO

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

No picture

Phone or source supported MH L

(phone spec and OS support etc)

YES

Use supported MHL cable

Change B-board

YES

39

3-8. MHL
3-8-2. MHL No Charging

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

No charging

Change MHL

cable

IC3603 NG

YES

YES

Check VBUS voltage at IC3603 PIN

6 = 5Vdc

NO

Check IC3603 pin3 voltage =

3.3Vdc

NO

Change B-board

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

40

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

3-8. MHL

BIL BOARD

CL3605

B*Board Type:

B* Board Type

IC3603

IC3603

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

BIS BOARD

Pin1

Pin6

CL360

IC360

3

IC360

5

Pin6

3

P

in

1

41

3-9. Tuner
3-9-1. General

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

RF input no picture / noisy picture

Check RF source cable and

antenna, OK?

OK

Check JL1001 = +3.3V?

OK

Tuning for Digital or

Analog?

Analog

Refer Analog Tuning

NG

NG

Digital

Change RF cable and antenna

Change B Board

Refer Digital Tuning

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

42

BIL BOARD

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

JL1001

JL1001

BIS BOARD

43

3-9. Tuner
3-9-1. Analog Tuning

FOR AN AL OG T UN IN G: @ All de st inatio n.

Analog Tuning

For LA-ISDB(BR/AR) and LA-T2(COL) only

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Fig.1

Destination

RF level

(dBm)

RF level

(dBuV)

IFAGC1 (V)

For Other destination

Channel can be lock?

OK

Picture quality become noisy

OK

Confirm RF leve l and IFAGC1 (V)

of Analog RF (Fig: 1)

NG

Confirm ANT or Cable connection

NG

Check below part mounting

condition, OK?

FB1002, FB1003, C1002, C1003,

R1011, R1012, R1015, C1012,

R1001, R1003, C1016, R1013

OK

NG

BR/LA-T2 -35 80 0.514

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

IFAGC1 (V) tolerance ±0.1V

NG

B* Board Type

OK

Please re-upgrade Firmware (PKG),

Check again Picture quality?

OK

Done (End)

NG

Change B-board

44

BIL BOARD

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

R1015

R1012

R1011

R1003

C1012

R1001

FB100

3

FB100

2

C1002

C1003

R1013 C1016

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

45

BIS BOARD

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

R1015
R1012

R1011

R1001 C1012

R1003

C1003

C1002

FB100
FB100

R1013 C1016

3

B*Board Type:

2

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

46

3-9. Tuner
3-9-2. Digital Tu ning

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

FOR DIGITA L TUN ING: @ AEP-T2,AEP-T2S2,PAD2,CH,LA-ISDB(BR/AR) and LA-T2(COL).

Digital Tuning

For LA-ISDB(BR/AR) and LA-T2(COL) only For AEP-T2S2 only

Confirm ANT or Cable connection

Notes:

- Voltage for DEMOD_VIN = 1.2V for CH, 1.1V for other destinat ion.

- Parts for AGC_S: C1094,R1160(for BIL).

- Parts for AGC2: R1016,C1022,R1003,R1001,C1012.

- Parts for DEM_RESET: C1034,C1038,R1049,R1036,C1030,R1057.

- Parts for TU_DAT A_DEMOD: R1004,R1024.

- Parts for O SC_ ENBN -1: C1071,R1050 ( for BIL).

- Parts for IF2_P_DEMOD: 1070,FB1003,C1001,R1010,C1009,R1 018.

- Parts for IF2_N_DEMOD: 1069,FB1002,C1000,R1009,C 1008,R1017 .

- Parts for TU_CLK_DEMOD: R1005,R1025.

-Parts for TS line: R1028,R1030,R1032,R1038,C1072,RB1004 (for BIL) /
R1028,R1030,R1032,R1038,C1071 (for BIS).

-Parts for Tuner Control:
R1007,R1006,C1004,C1005,C1043,C1044,R5015,R5016,
RB5004(BIS)/RB5005(BIL).

Check M’t condition

RF level =

in AGC2/IF2_N_DEMOD/

IF2_P_DEMOD line

OK

Please re-upgrade Firmware

(PKG),

Check again Picture quality?

OK

Done (End)

Confirm ANT or Sate llite connection

For Other destination

Sound is normal?

No sound

Confirm BER of digital RF by Service mode

NG

Confirm Power supply for Digital Demod

DEMOD_VIN and 3.3V

OK

Confirm Tune r and De mod control line

M_SCL / M_SDA / DEM_RESET / OSC_ENBN-1 / TU_DATA_DEMOD

/ TU_CLK_DEMOD / AGC_S (Satellite only)

OK

High

Confirm RF Level and AGC

of Digital RF by Service mode

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

OK

Error free

NG

NG

RF level = Low

NG

Check IC5000 (MTK)

Check IC5000 (MTK) and

mount condition in TS line

Check Power supply

Circuit for Digital Demod

Check mount condition

in Tuner and Demod control line

Change B-board

47

BIL BOARD

RB10

04

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

RB5004

R1015

R1012

R1011

R1160

C1094
C1034

R1057

C1030

R1036

C1038

R1049

R1010

C1043
C1044

R1017
R1018

C1008
C1009

R1009

C1071
R1050

R1016

C1022

R1025 R1024

RB5005

R1038

R1032
R1030

R1028

R1003

R1007

R1006

C1004

C1072

R5016

R5015

C1005

C1012

R1001

C1001

C1000

FB100

3

FB100

2

C1002

C1003

R1013

C1016

C1070

C1069

48

3-10. Ethernet
3-10-1. General

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Check if TV has good

cable connection

Set-up  Network setup

Failed

Check if the Ethernet

cable is good

NG

Change a good cable

OK

OK

Check if any abnormal

or broken point on
Ethernet Connector

No

Check if TV has MAC Address

Set-up  Network setup

No

Yes

Yes

Connector NG

Change B Board

T7000 or Main IC NG

Change B Board

Invalid MAC Address

Change B Board

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

49

3-11. IR

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

TV cannot be controlled

by remote commander

Green LED light

at Power LED indicator

NG

Confirm Harness connection

OK on B-Board and HIL Board

NG

Change Harness

NG

Change HIL board

NG

Change B-board

OK

OK

OK

OK

Green LED blinks at Power indicator

when using commander

near sensor’s window

NG

Harness loose connection

Harness NG

HIL board NG

OK

Mechanical

(ex. Bezel, Guidelight)

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

50

3-12. Switch Unit Buttons

Switch Unit NOT FUNCTIONING

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

*VOLTAGE LEVEL FOR EACH PRESSED BUTTON

Check Wire Harness

And Connector

Connectivity?

OK

Check 3.3V

in Pin2, CN1

(Switch Unit)

OK

*Check

Pin 1 Voltage Level

in CN1

OK

Change B-board

NG

NG

NG

NG

Change Wire Harness

And connect properly

Check 3.3V in Pin 7,

CN9900 on

B-board

OK

Change Switch Unit

KEY Voltage

(average)

-

+
CH/Input

No Input

0.000

1.114

1.693

2.420

Voltage range

0.00000 – 0.82353

0.83451 – 1.37255

1.383529 – 2.03137

2.04235 – 2.80000

B*Board Type:

Size

PAN ASIA, CHINA EUROPE, AMERICA
28” BIS ­32” BIS BIL
40” BIS BIL
48” BIS BIL

B* Board Type

51

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

3-13. Wifi
3-13-1. Wifi Module

START

Does WiFi function

turned on at TV?

Open Detail

- Turn On WiFi

3-13. Wifi
3-13-2. Turn On Wifi

Turn On WiFi

TV UI:

HOME -> SETTINGS ->

SYSTEM SETTING ->

SETUP -> Wi-Fi SETUP ->

Wi-Fi DIRECT

NG

OK

WiFi Direct Setting

Device Can

Be Connecte d?

END

Open Detail

- Hardware Defect

Open Detail

-Hardware Defect

52

3-13. Wifi
3-13-3-Hardware Defect

Hardware Defect

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Check harness

connection insertion

is OK

between WiFi

and Bxx

OK

Change harness

between B- board

and WiFi

NG

OK

NG

Main Harness

Connect properly

NG

Check Input Power,

is it 5V?

TP: VCC

YES

OK

Loose harness

NO

Change Bxx

board

Change

Wi-Fi module

OK

Wi-Fi module

53

3-13. Wifi

Input Power

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

TP: Vcc = 5V

54

SECTION 4

SERVICE ADJUSTMENTS

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

4-1. A ccessing Service Mode

1) Go to TV standby condition by remote com mander .

2) Press “i+ (info)”, “5”, “Vol um e +” then “TV power” on rem ot e.
You can se e Ser vi ce Mode on display.

3)

3

4

2

1

Remote Commander

4-2. Accessing Software Version

1) Press (Enter) or button on R em ote to enter status i nformat i on.

Remot e Comm and er

Sc reen S ampl e

Servi ce Mod e Screen Sampl e

2) Press (Enter) button on Remote to back t o Ser vi ce Mode.

Remot e Comm and er

Sc reen S ampl e

55

Service Adjustment

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

4-3. Accessing Self Diagnostic History

1) Press (Enter) button on Remote to ent er Self Check M ode.

Remot e Comm and er

Screen Sample

4-4. Accessing Self Diagnostic Menu

1) Go to TV standby conditi on by remote comm ander.

2) Press “i+ (info)”, “5”, “Volume -” then “TV power” on remote.

3) To Exit – Press Power Off & O n.

Number of Standby
LED flashings

Error name

Error count

0- indi cat e s no err or
was d etec te d.

1- indi cat e s an err or
was d etec te d.

2) Press Enter button on Remote to back to Service Mode

Screen Sample

Screen Sample

Tot al O per at i o n T i me [ h ] – Boot C ount – Panel Operati on T ime [h]
(max 65535) (max 65535) (max 65535)

•Total Operation Time and Panel Operation Time and is recorded every 1 h.

Remote function:

Error his tory clear : <8> -> <0>
Panel operation time clear: <7> -> <0>

56

Service Adjustment

4-5. Accessing Serial Number Edit

1) Press button on Rem ote to edit Serial Num ber .

Remot e Comm and er

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Sc reen S ampl e

Note: * T he font color of YES is change to black when it i s sel ect ed.

Sc reen S ampl e

2) Press or button to select number
* The font color of YES is change to black when it is sel ect ed.

.

Remot e Comm and er

3) Seri al N um ber can be se t ONLY ONCE.

Sc reen S ampl e

After user input data , press <Enter >.
Pop dialog wil l appear to inform use r to confirm dat a.
Press or button t o sel ect Y E S or NO.
Select Y ES if input data is correct .
Select NO if input data is incorrect.
Press <Enter > to sa ve answer .

4) If YES is selected, the input data is saved into EEPROM.
SERIAL NU M BER EDIT is grayed out and the serial number that has
been input is displayed.
User will not able to edit anymore.

Sc reen S ampl e

Note : * The font color of SERIAL NUMBER is change to orange
after YES is selected.

57

Service Adjustment

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

5) If NO is selected, the input data is not saved into EE PROM .

The serial number that has been input i s displayed.
User can stil l edit the Serial Number.

Note : * The font color of NO is change to black when it is
selected.

Sc reen S ampl e

4-6. Accessing Model Name Edit

1) Press button on R emot e to edit Model Name.

Remot e Comm and er

Sc reen S ampl e

2) Press or button on Remote to select charact er .

Sc reen S ampl e

Note : * The font color of SERI AL NU MBER is white after NO is selected.

Remot e Comm and er

Sc reen S ampl e

58

Service Adjustment

3) Model Name can be set ONLY ONCE.

After user input data , press <Enter >.
Pop dialog wil l appear to inform use r to confirm dat a.
Press or button to select YES or NO.
Select Y ES if input data is correct .
Select NO if input data is incorrect.
Press <Enter > to sa ve answer .

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Sc reen S ampl e

Sc reen S ampl e

Note :* T he font color of YES is change to
black when it is selected.

4) If YES is selected, the input dat a is saved into EEPRO M.
Model N ame EDI T is grayed out and the model name that has been
input is displayed.
User will not able to edit anymore

Note : *The font color of MODEL NAME is change to orange
after YES is selected.

5) If NO is selected, the input data i s not saved into EEPROM .

The model name t hat has been input i s displaye d.
User can stil l edit the Model Name.

Note: *The font color of NO is change to
black when it is selected.

Note :* The font color of MODEL NAME
is white after NO is selected.

59

Diagrams

5-1.CIRCUIT BOARD LOCATION
5-1-1. KDL-28”

SECTION 5

DIAGRAMS

BIS BOARD (PAN ASIA, CHINA)

HIL BOARD

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

SWITCH

UNIT

5-1-2. KDL-32”

BIL BOARD (EUROPE, AMERICA)

CARD,
WIRELESS LAN

HIL BOARD

SWITCH

UNIT

HTL4

BOARD

(For Hot el

Model Only)

BIS BOARD (PAN ASIA, CHINA)

CARD,
WIRELESS LAN

HIL BOARD

SWITCH

UNIT

60

Diagrams

5-1.CIRCUIT BOARD LOCATION
5-1-3. KDL-40”

BIL BOARD (EUROPE, AMERICA)

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

BIS BOARD (PAN ASIA, CHINA)

HTL4

BOARD

(For Hot el

Model Only)

5-1-4. KDL-48”

CARD,
WIRELESS LAN

BIL BOARD (EUROPE, AMERICA)

CARD,
WIRELESS LAN

HIL BOARD

HIL BOARD

SWITCH

UNIT

SWITCH

UNIT

CARD,
WIRELESS LAN

BIS BOARD (PAN ASIA, CHINA)

HIL BOARD

HIL BOARD

SWITCH

UNIT

SWITCH

UNIT

61

Diagrams

5-2. Block Diagram

5-2-1. AR – BIL BOARD

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Switch Unit

(4keys)

Indicator LED/SIRCS

Ether

NAND Flash

(8bit ECC required)

2Gb

8bit

Audio AMP

YDA178

LVDS

60Hz

I2S

LED

backlight

LED Driver

BD9276EFV

MT5561GUHT

Ether

PHY

Embedded

DDR3 2Gb

Embedded

MHL2.0

IF

Demod

P-TS

CXD2838ER (DJIN6)

IF

HP AMP

TPA6138A2

USB2.0

USB2.0

HDMI2 (ARC)

HDMI1 (MHL)

Wi-Fi Module

HP/

A-OUT

19.5V fro m A C a da pt e r

DC-IN

A3 Tuner Module
SUT-RB231(LA/COL/BR/AR)

Component/Composite

62

Diagrams

5-2. Block Diagram

5-2-2. BR – BIL BOARD

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Switch Unit

(4keys)

Indicator LED/SIRCS

NAND Flash

(8bit ECC required)

2Gb

8bit

Audio AMP

YDA178

LVDS

60Hz

I2S

LED

backlight

LED Driver

BD9276EFV

MT5561GUHT

Ether

PHY

Embedded

DDR3 2Gb

Embedded

MHL2.0

IF

Demod

P-TS

CXD2838ER (DJIN6)

IF

HP AMP

TPA6138A2

USB2.0

USB2.0

HDMI2 (ARC)

HDMI1 (MHL)

Wi-Fi Module

HP/

A-OUT

19.5V fro m A C a da pt e r

DC-IN

A3 Tuner Module
SUT-RB231(LA/COL/BR/AR)

Component/Composite

63

Diagrams

5-2. Block Diagram

5-2-3. CHD – BIS BOARD

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Switch Unit

(4keys)

HTL4

Indicator LED/SIRCS

NAND Flash

(8bit ECC required)

2Gb

8bit

Audio AMP

YDA178

LVDS

60Hz

I2S

LED

backlight

LED Driver

BD9276EFV

MT5561MAHT

Embedded

DDR3 2Gb

Embedded

MHL2.0

IF

Demod

P-TS

CXD2840ER (ZHUI2)

IF

HP AMP

TPA6138A2

USB2.0

USB2.0

HDMI2 (ARC)

HDMI1 (MHL)

HDMI2 AUDIO IN
*(DVI) *SIRCS out (CBX)

Wi-Fi Module

A-IN

HP/

A-OUT

19.5V fro m A C a da pt e r

DC-IN

A3 Tuner Module
SUT-RC232(China)

Component/Composite

64

Diagrams

5-2. Block Diagram

5-2-4. COL- BIL BOARD

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Switch Unit

(4keys)

Opt

Indicator LED/SIRCS

S/FPDIF

NAND Flash

(8bit ECC required)

2Gb

8bit

Audio AMP

YDA178

LVDS

60Hz

I2S

LED

backlight

LED Driver

BD9276EFV

MT5561GUHT

Ether

PHY

Embedded

DDR3 2Gb

Embedded

MHL2.0

IF

Demod

P-TS

CXD2837ER (GAIA3)

IF

HP AMP

TPA6138A2

USB2.0

USB2.0

HDMI2 (ARC)

HDMI1 (MHL)

Wi-Fi Module

HP/

A-OUT

19.5V fro m A C a da pt e r

DC-IN

A3 Tuner Module
SUT-RB231(LA/COL/BR/AR)

Component/Composite

65

Diagrams

5-2. Block Diagram

5-2-5 EU – BIL BOARD

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Indicator LED/SIRCS

Switch Unit

(4keys)

Ether
*for UK only

Opt

19.5V fro m A C a da pt e r

DC-IN

S/FPDIF

NAND Flash

(8bit ECC required)

2Gb : Others

8bit

Audio AMP

YDA178

LVDS

60Hz

EEPROM

backlight

I2S

128Kb

LED

PCMCIA

LED Driver

BD9276EFV

MT5561TUHT

Ether

PHY

Embedded

DDR3 2Gb

I2C

P-TS

Embedded

MHL2.0

Demod

DVB-T/C

IF

Demod

P-TS

P-TS

CXD2837ER (GAIA3)
CXD2843ER (LEDA)

*No Demod for D VB-T and DVB-C

IF

A3 Tuner Module
SUT-RE231(EU-T, EU-T2)
SUT-PE231(EU-S2)

HP AMP

TPA6138A2

Component/Composite

USB2.0

USB2.0

HDMI2 (ARC)

HDMI1 (MHL)

SCART

Wi-Fi Module

HP/

A-OUT

66

Diagrams

5-2. Block Diagram

5-2-6 PAA – BIS BOARD

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Switch Unit

(4keys)

Indicator LED/SIRCS

NAND Flash

(8bit ECC required)

2Gb

8bit

Audio AMP

YDA178

LVDS

60Hz

I2S

LED

backlight

LED Driver

BD9276EFV

MT5309SUHT

Embedded

DDR3 2Gb

Embedded

S

MHL2.0

IF

USB2.0

*Not applicable in some PAA models

USB2.0

HDMI2 (ARC)

HDMI1 (MHL)

HDMI2 AUDIO IN
(DVI) SIRCS out (CBX)

HP AMP

TPA6138A2

Wi-Fi Module

A-IN

HP/

A-OUT

19.5V fro m A C a da pt e r /
12V from Car Batt ery ( for

some PAA)

DC-IN

A3 Tuner Module
SUT-RE231

Component/Composite

67

Diagrams

5-2. Block Diagram

5-2-7. PAD – BIS BOARD

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Indicator LED/SIRCS

Switch Unit

(4keys)

S/FPDIF

Opt

HTL4

NAND Flash

(8bit ECC required)

2Gb

19.5V fro m A C a da pt e r /
12V from Car Batt ery ( for

some PAD)

DC-IN

8bit

Audio AMP

YDA178

LVDS

60Hz

I2S

EEPROM

For PA-D

LED

backlight

LED Driver

BD9276EFV

MT5561TUHT

I2C

128Kb

Embedded

Embedded

DDR3 2Gb

MHL2.0

DVB-T/C

IF

P-TS

CXD2837ER (GAIA3)

Demod

IF

A3 Tuner Module
SUT-RE231(PAD)

HP AMP

TPA6138A2

Component/Composite

USB2.0

USB2.0

HDMI2 (ARC)

HDMI1 (MHL)

HDMI2 AUDIO IN
(DVI)SIRCS out (CBX)

Wi-Fi Module

A-IN

HP/

A-OUT

68

Diagrams

5-2. Block Diagram

5-2-8. UC – BIS BOARD

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

Switch Unit

(4keys)

Opt

Indicator LED/SIRCS

S/FPDIF

NAND Flash

(8bit ECC required)

2Gb

8bit

Audio AMP

YDA178

LVDS

60Hz

I2S

LED

backlight

LED Driver

BD9276EFV

MT5560SUHT

Embedded

DDR3 2Gb

Embedded

MHL2.0

Demod

ATSC

IF

HP AMP

TPA6138A2

USB2.0

USB2.0

HDMI2 (ARC)

HDMI1 (MHL)

Wi-Fi Module

HP/

A-OUT

19.5V fro m A C a da pt e r

DC-IN

A3 Tuner Module
SUT-PA231(ATSC)

Component/Composite

69

Diagrams

5-3. Connector Diagram

5-3-1. 2 8 ” ( PA Analog Only)

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

70

Diagrams

5-3. Connector Diagram

5-3-2. 32” (WXGA)

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

71

Diagrams

5-3. Connector Diagram

5-3-3. 32”(FHD)

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

72

Diagrams

5-3. Connector Diagram

5-3-4. 40”

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

73

Diagrams

5-3. Connector Diagram

5-3-5. 48”

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

74

ITC3 CHASSIS

R410/412/413/420/422/423/424/425/426/427/428/430/433/435/

450/453/455/470/472/473/475/477/478/480/483/485/M5/M10B

9-888-148-02

Sony Corpor ation

Sony EMCS (Malay sia) Sdn. Bhd.

HESRDM

English

© 2014. 05

75

APPENDIX-1

How to update TV for Service Update

How to update TV Software (1)

1. Please download TV firmware image from Server in each region on your PC.

(filename: sony_fwboot_2014_<Version>_<Dest_ID>.zip, Refer the matrix of this page)

2. Extract TV firmware image and you will get 2files.

(sony_fw_2014_<Version>_<Dest_ID>.pkg & sony_boot_2014_<Version>_<Dest_ID>.bin)

3. Copy sony_fw_2014_<Version>_<Dest_ID>.pkg file to the root directory of USB pen

drive.

Destination Version Dest_ID

4. Insert USB pen drive to USB port of TV.

PAD 1xxx STPDV1
CHD 3xxx STCD1
US/MX 4xxx STUS1
COL 5xxx STCO1
CP 6xxx STCP1
BRZ 7xxx STBR1
EU 8xxx STEU1
PAA 9xxx STPA1

5. Pull Out the AC plug and wait 10 second (considering the charge of AC adaptor).

6.

Insert the AC plug.

76

How to update TV Software (2)

7. Press <Power> Key to turn on the TV.

 Please confirm LED under SONY logo, it turn to GREEN.

8. After 20-30 seconds, the LED is turn to Amber and blink.

 LED blinking indicates “Under SW Update”.

 IMPORTANT NOTE: PLEASE DO NOT PULL OUT

THE AC PLUG DURING THIS STATE.

9. After 1-2 minutes, LED blinking will finish. Please press <Power> key.

If “SONY” Logo displays the screen and LED is turn to GREEN, Software update is
success.

10. Pull out the USB pen drive from TV.

How to update TV Software (3)

11. TV on standby and Enter Service Mode. Press “i+ (info)”, “5”, “Volume +” then “TV

power” on remote.

12. Select “Status Information” item and Press <Enter> key.

13.

Confirm SW,NVM,Boot,Panel ID,PQ,AQ,Wi-Fi(*1) Version.

13

14. Press <Return> to back Service Mode Menu.

15. Select “UART Selection” by ↑↓ key, and select “No log” item by ←→ Key and press

<Enter> key for Selection.

12

15

16. Pull Out the AC plug and wait 10 second (considering the charge of AC adaptor).

17. Insert the AC plug.

18. Press <Power> Key to turn on the TV.

*1: Wi-Fi version only displays Wi-Fi Support model.