5-2. Bezel Assy & Stand Assy ................................... 55
5-3. Rear Cover Assy & Power Supply Cords ........... 56
6. ELECTRICAL PARTS LIST
...................................... 57
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY
SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY
CONNECTED TO THE POWER LINE.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED
THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL
FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
£ ON
- 2 -
PartnumberDiameterRemarks
7-640-005-190.3mm0.25Kg
7-640-005-200.4mm0.50Kg
7-640-005-210.5mm0.50Kg
7-640-005-220.6mm0.25Kg
7-640-005-230.8mm1.00Kg
7-640-005-241.0mm1.00Kg
7-640-005-251.2mm1.00Kg
7-640-005-261.6mm1.00Kg
SECTION 1 GENERAL
How to replace the fuse.
Open the fuse compartment with
a screwdriver blade and replace
the fuse.
FUSE
ASA
T
mark.
SECTION 1 GENERAL
CAUTION
Lead Free Soldered Boards
example
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. H1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available
under the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This
requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
UK PLUG WARNING
WARNING (UK Models only)
The flexible mains lead is supplied connected to a B.S. 1363 fused
plug having a fuse of the correct rating for the set. Should the fuse
need to be replaced, use a fuse of the same rating approved by ASTA
to BS 1362, ie one that carries the
IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUITABLE
FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD BE CUT
OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG SEVERED
FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH
BARED WIRES IS DANGEROUS IF ENGAGED IN A LIVE SOCKET.
When an alternative type of plug is used, it should be fitted with the
correct rating fuse, otherwise the circuit should be protected by the
same rating fuse at the distribution board.
mark.
LCD PANEL CAUTION
Whilst working on this product, it is not recommended to lay the TV set face down when powered up, as this can result in panel problems.
If it is necessary to power up the TV set when face down, the time should be minimised as much as possible.
- 3 -
1. MDF-61 Connector (Removal)
CAUTION
Slide the slider to release slider
lock.
2. MDF-61 Connector (Refiitting)
Press the centre lock tab to
release the lock and pull the
connector up
Remove connector
Hold the centre of connectorPress centre of connector to insertSlide the slider to lock connector
- 4 -
3. The harness must not be crossed or twisted
4. Wire Dressing at connector
The harness must not bend more
than 45 degrees from the direction of
the connector base to avoid crossing
or twisting.
5. Wire distance at connector
The distance between each wire must
be wider than 4mm to ensure isolation from lamp voltage.
- 5 -
SPECIFICATIONS
*Specified standby power is reached after the TV finishes necessary internal processes.
Design and specifications are subject to change without notice.
Model nameKDL-
52V58xx,
52W58xx
KDL46V58xx,
46W58xx
KDL40V58xx,
40W58xx
KDL37V58xx,
37W58xx
KDL32V58xx,
32W58xx
Power and others
Power requirements
220 V – 240 V AC, 50 Hz
Screen size (measured
diagonally)
52 inches / Approx.
132 cm
46 inches / Approx.
117 cm
40 inches / Approx.
102 cm
37 inches / Approx.
94 cm
32 inches / Approx.
81 cm
Display resolution
1,920 dots (horizontal) × 1,080 lines (vertical)
Power
consumption
in “Home”/
“Standard”
mode
156 W (KDL52V58xx)
164 W (KDL52W58xx)
123 W (KDL46V58xx)
142 W (KDL46W58xx)
111 W (KDL40V58xx)
110 W (KDL40W58xx)
112 W (KDL37V58xx)
117 W (KDL37W58xx)
77 W (KDL32V58xx)
71 W (KDL32W58xx)
in “Shop”/
“Vivid”
mode
254 W (KDL52V58xx)
261 W (KDL52W58xx)
203 W (KDL46V58xx)
221 W (KDL46W58xx)
177 W (KDL40V58xx)
172 W (KDL40W58xx)
169 W (KDL37V58xx)
179 W (KDL37W58xx)
109 W (KDL32V58xx)
99 W (KDL32W58xx)
Standby power
consumption*
0.17 W (17 W when “Quick Start” is set to “On”)
Model
name
KDL52V58xx,
52W58xx
KDL46V58xx,
46W58xx
KDL40V58xx,
40W58xx
KDL37V58xx,
37W58xx
KDL32V58xx,
32W58xx
Dimensions (Approx.) (w × h × d)
with
TableTop
Stand
126.2 x 86.9 x 35.8 cm
(KDL-52V58xx)
126.2 x 87.1 x 35.8 cm
(KDL-52W58xx)
112.3 x 77.1 x 33.0 cm
(KDL-46V58xx)
112.3 x 77.2 x 33.0 cm
(KDL-46W58xx)
98.7 x 68.4 x 30.3 cm
(KDL-40V58xx)
98.7 x 68.6 x 30.3 cm
(KDL-40W58xx)
91.7 x 64.8 x 30.3 cm
(KDL-37V58xx)
91.7 x 64.9 x 30.3 cm
(KDL-37W58xx)
79.8 x 58.4 x 25.9 cm
(KDL-32V58xx)
79.8 x 58.5 x 25.9 cm
(KDL-32W58xx)
without
TableTop
Stand
126.2 x 82.2 x 11.5 cm
(KDL-52V58xx)
126.2 x 82.3 x 11.5 cm
(KDL-52W58xx)
112.3 x 72.3 x 9.6 cm
(KDL-46V58xx)
112.3 x 72.5 x 9.6 cm
(KDL-46W58xx)
98.7 x 63.6 x 9.3 cm
(KDL-40V58xx)
98.7 x 63.8 x 9.3 cm
(KDL-40W58xx)
91.7 x 60.0 x 9.1 cm
(KDL-37V58xx)
91.7 x 60.2 x 9.1 cm
(KDL-37W58xx)
79.8 x 53.6 x 8.9 cm
(KDL-32V58xx)
79.8 x 53.7 x 8.9 cm
(KDL-32W58xx)
Mass (Approx.)
with
TableTop
Stand
35.0 kg (KDL52V58xx)
35.5 kg (KDL52W58xx)
27.0 kg (KDL46V58xx)
27.5 kg (KDL46W58xx)
20.5 kg (KDL40V58xx)
21.0 kg (KDL40W58xx)
18.0 kg (KDL37V58xx)
18.5 kg (KDL37W58xx)
14.5 kg (KDL32V58xx)
15.0 kg (KDL32W58xx)
without
TableTop
Stand
30.5 kg (KDL52V58xx)
31.0 kg (KDL52W58xx)
23.5 kg (KDL46V58xx)
24.0 kg (KDL46W58xx)
17.5 kg (KDL40V58xx)
18.0 kg (KDL40W58xx)
15.0 kg (KDL37V58xx)
15.5 kg (KDL37W58xx)
12.0 kg (KDL32V58xx)
12.5 kg (KDL32W58xx)
- 6 -
PC input signal reference chart for PC and HDMI IN 1, 2, 3, 4
* 1080p timing when applied to the HDMI input will be treated as a video timing and not a PC timing. This
affects the “Video Settings” menu and “Screen” menu settings.
To view PC contents, set “Screen Format” to “Wide” and “Display Area” to “Full Pixel”.
~
• This TV’s PC input does not support Sync on Green or Composite Sync.
• This TV’s PC input does not support interlaced signals.
• For the best picture quality, it is recommended to use the signals in the above chart with a 60 Hz vertical
frequency (boldfaced).
Video: 1080/24p, 1080p, 1080i, 720p, 576p, 576i, 480p, 480i
Audio: Two channel linear PCM: 32, 44.1 and 48 kHz, 16, 20 and 24 bits, Dolby Digital
Analogue audio input (minijack) (HDMI IN1 only)
PC Input (See below)
AV3
Video input (phono jack)
AV3
Audio input (phono jacks)
DIGITAL AUDIO
OUT (OPTICAL)
Digital optical jack (Two channel linear PCM, Dolby Digital)
Audio output (phono jacks)
PC IN
PC Input (D-sub 15-pin) (See below)
G: 0.7 Vp-p, 75 ohms, non Sync on Green/B: 0.7 Vp-p, 75 ohms/
R: 0.7 Vp-p, 75 ohms/HD: 1-5 Vp-p/VD: 1-5 Vp-p
PC audio input (minijack)
USB port
i
Headphones jack
CAM (Conditional Access Module) slot
LAN
10BASE-T/100BASE-TX connector (Depending on the operating environment of the network, connection
speed may differ. 10BASE-T/100BASE-TX communication rate and communication quality are not
guaranteed for this TV.)
In standby mode, press the following buttons on the remote commander sequentially in rapid sucession as shown below:
Note that this differs from entering the service mode (Volume + )
(TV STANDBY)
(ON SCREEN
DISPLAY)
(DIGIT 5)
(VOLUME -)
The following menu appears as shown below:
The identification of errors within the EX2L chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the
event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flashing LED) and then communicate with each device in turn to establish if a device is faulty. If a device is found to be faulty the relevant device
number will be displayed through the LED (Series of flashes which must be counted).
LED Error Codes and Descriptions
Self Diagnostic Screen Display
WorkIng TImE (BoTTom LEFT CornEr)
xxxxx-yyyyy-zzzzzz(e.g. 00215-02325-00190)
1. xxxxx = Total operation time
Working time Stby+ Power on
2. yyyyy = Boot count
To exit the “Self Diagnostic Screen Display” please turn the TV set off and then on again.
Power on / off / Stby operations
3. zzzzz = Working Hours (Panel)
Panel working time (backlight is on)
- 9 -
SECTION 2 DISASSEMBLY
PUSH
LIFT UP THE REAR COVER
FROM THE BOTTOM
PULL
UP
PUSH POINT
<TOP SIDE>
CLICK
<RIGHT SIDE>
1
2
3
4
CLICKING POSITION (PUSH
FROM REAR COVER TO BEZEL)
1. FOR EASIER INSTALLATION ON THE TOP SIDE,
CLICK THE REAR COVER FROM SIDE TO CENTER.
2. PUSH THE REAR COVER AT THE 4 POSITIONS
UNTIL A CLICK SOUND CAN BE HEARD.
3. 3 POSITIONS ON THE TOP SIDE AND 1 POSITION
ON THE RIGHT SIDE(NEAR THE SIDE CONTROLS).
Remove the rear cover fixing screws indicated and then
push the ‘Rear Cover’ in by the side controls whilst
lifting the ‘Rear Cover’ up from the bottom (See Step 2).
To remove the ‘Rear Cover’ push the ‘Rear Cover’ in by the
side controls whilst lifting the ‘Rear Cover’ up from the bottom.
2-3. Rear Cover Installation
To install the ‘Rear Cover’ push the 4 positions indicated until a clicking sound can be
heard. To ease installation on the top side of the ‘Rear Cover’ work from the sides in.
- 10 -
- 11 -
2-4. Stand Assy Removal
2-5. Under Cover Removal
To remove the ‘Under Cover’ first remove the ‘Rear Cover’
(See Sec 2-2-1) and then the ‘Stand Assy’ (See Sec 2-2-4).
The ‘Under Cover’ can then be gently pulled away from the
back of the TV set.
2-7. BA Board Removal
Remove the 4 stand fixing screws indicated and lift the TV set
To remove the ‘D5N’ board disconnect all connectors and
then remove the 4 screws circled and ease the board gently
away from the back of the TV set.
Note: Refer to page 4 - Hirose MDF61 connector.
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
2-10. G2 Board Removal (32 inches)
Screws
To remove the ‘D6N’ board disconnect all connectors and
then remove the 4 screws circled and ease the board gently
away from the back of the TV set.
Note: Refer to page 4 - Hirose MDF61 connector.
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
2-11. G4 Board Removal (37 inches)
Screws
To remove the ‘G2’ board disconnect all the connectors and
remove the 4 screws circled, then ease the board gently away
from the back of the TV set.
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
- 12 -
Screws
To remove the ‘G4’ board disconnect all the connectors and
remove the 4 screws circled, then ease the board gently away
from the back of the TV set.
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
2-12. G5 Board Removal (52 inches)
Screws
To remove the ‘G5’ board disconnect all the connectors and
remove the 4 screws circled, then ease the board gently
away from the back of the TV set.
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
2-13. HL4A Board Removal
Clip
To remove the ‘HL4A’ board first remove the ‘Rear Cover’
(See Sec 2-2-1) the Stand Assy (See Sec 2-2-4) and then the
‘Under Cover’ (See Sec 2-2-5). The ‘Guide, Led’ can then be
removed by disconnecting the 1 connector and releasing the
1 clip circled.
Clips
The ‘HL4A’ board can then be removed by releasing the 2
clips circled.
2-14. HSN Board Removal
Clip
To remove the ‘HSN’ board disconnect the 1 connector and
release the 1 clip circled, then ease the board gently away
from the back of the TV set.
2-15. IP1 Board Removal (40 inches)
Screws
To remove the ‘IP1’ board disconnect all connectors and then
remove the 4 screws circled and ease the board gently away
from the back of the TV set.
Note: Refer to page 4 - Hirose MDF61 connector.
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
- 13 -
2-16. IP2 Board Removal (46 inches)
2-17. TUS Board Removal
Screws
To remove the ‘IP2’ board disconnect all connectors and then
remove the 4 screws circled and ease the board gently away
from the back of the TV set.
Note: Refer to page 4 - Hirose MDF61 connector.
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
Screws
To remove the ‘TUS’ board disconnect the 1 connector and
then remove the 2 screws circled and ease the board gently
away from the back of the TV set.
Screw Part number(s) and Description(s)
2-580-592-01 SCREW, +PSW M3X8
- 14 -
000VERSION
SERVICE000000VERS
<Main>
Program:2.30.31
Boot:1.27.40
Data:0.122
<PQC>
Pack:0.517
<Mimas> Program:SM1.302W00AA
Boot:SB0.011W00AA
Data:SD1.212W00AA
TVM Service Menu
I/
TV
i+
5
+
(ON SCREEN (DIGIT 5) (VOLUME +) (TV) DISPLAY)
(TV STANDBY)
(ON SCREEN
DISPLAY)
(DIGIT 5)
(VOLUME +)
001MODEL
SERVICE075000MDLIDO
TVM Service Menu
001MODEL
WRITE075000MDLIDO
TVM Service Menu
001MODEL
WRITE075000MDLIDO
TVM Service Menu
001MODEL
SERVICE075000MDLIDO
TVM Service Menu
SECTION 3 SERVICE MENUS
3-1. How to enter the Service Mode
Service adjustments to this model can be performed using the
supplied Remote Commander (See front cover).
1. Turn on the power to the TV set and enter into the stand-by
mode.
2. Press the following sequence of buttons on the Remote
Commander.
3. The TVM menu appears on the screen (See Pic.1).
Pic.1
3-3. Writing TVM Data
1. Press “Mute” on the remote commander. The word “SERVICE”
changes to “WRITE” (See Pic.3).
Pic.3
2. Press “0” on the remote commander. The word “WRITE”
changes to red. This indicates writing is in progess. (See Pic.4).
Pic.4
Note :
After carrying out the service adjustments, to prevent the
customer accessing the ‘Service Menu’ switch the TV set OFF
and then ON.
3-2. Changing TVM Data Settings
1. Press “2 / 5” on the remote commander to select (up / down)
category (See Pic.2).
2. Press “1 / 4” on the remote commander to select (up / down)
item (See Pic.2).
3. Press “3 / 6” on the remote commander to select (up / down)
data (See Pic.2).
Pic.2
Data
3. When red “WRITE” changes to green “SERVICE”.
This indicates writing is complete. (See Pic.5).
Pic.5
Category
Item
- 15 -
4-1. BLOCK DIAGRAM
One chip
(Main micro)
(Video decoder)
(Sound decoder)
(Backend control)
Panel
240/200Hz
Power Supply
Gx/IPx
Aerial/Cable
DVI/PC in
SCART/V1
SCART/V2
Audio Out
Opt. Out
Comp1
Tuner
USB
CI
PC In
PHY
MS (JIG)
BA
Ether
Audio
Pre Amp
Audio
DSP
Video SW
DDR2
1 Gb
Sub micro
Sub Chrom
HDMI1
HDMI2
HDMI3
HDMI4
HDMI
EQ/SW
DDC
CEC
TMDS
DDC
CEC
TMDS
DDC
CEC
TMDS
DDC
CEC
TMDS
HP Out
L/R
CVBS (TVOUT)
L/R (TVOUT)
YCbCr
L/R
L/R
SPDIF
RGB
CVBS
L/R
CVBS (SELOUT)
L/R (SELOUT)
RGB
CVBS/YC
RGB/HV
L/R
Audio
Amp
Side Video
YCbCr
L/R
SEL/MON
LO
HP
SPDIF
I2S 5.1ch
L/R
DAC
DDR2
1 Gb
IIC1
IIC2
NVM
Temp
Sensor
UART
IIC
IIC
IIC
Power SW
Key
IR
LED
PE-LPE-L
TS
TS
LVDS(60/50Hz)
IIC_SINK
NICAM/A2
IIC0
IIC
Panel
120/100Hz
PE-L
Panel
60/50Hz FHD
Panel
60/50Hz WXGA
NAND
512Mbx2
TUS
- 16 -
5-2.CIRCUITBOARDLOCATION
5-3.SCHEMATICDIAGRAMSANDPRINTEDWIRINGBOARDS
Note :
• All capacitors are in µF unless otherwise noted.
• pF : µµF 50WV or less are not indicated except for
electrolytic types.
• Indication of resistance, which does not have one for
rating electrical power, is as follows.
Pitch : 5mm
Electrical power rating : 1/4W
• Chip resistors are 1/10W
• All resistors are in ohms.
k = 1000 ohms, M = 1000,000 ohms
•: nonflammable resistor.
•: fusible resistor.
•: internal component.
•: panel designation or adjustment for repair.
• All variable and adjustable resistors have
characteristic curve B, unless otherwise noted.
• All voltages are in Volts.
• Readings are taken with a 10Mohm digital mutimeter.
• Readings are taken with a color bar input signal.
• Voltage variations may be noted due to normal production
tolerences.
•: B + bus.
•: B - bus.
•: RF signal path.
•: earth - ground.
•: earth - chassis.
Reference Information
RESISTORRN
: METAL FILM
RC
: SOLID
FPRD
: NON FLAMMABLE CARBON
FUSE
: NON FLAMMABLE FUSIBLE
RS
: NON FLAMMABLE METAL OXIDE
RB
: NON FLAMMABLE CEMENT
RW
: NON FLAMMABLE WIREWOUND
: ADJUSTMENT RESISTOR
COILLF-8L
: MICRO INDUCTOR
CAPACITOR TA
: TANTALUM
PS
: STYROL
PP
: POLYPROPYLENE
PT
: MYLAR
MPS
: METALIZED POLYESTER
MPP
: METALIZED POLYPROPYLENE
ALB
: BIPOLAR
ALT
: HIGH TEMPERATURE
ALR
: HIGH RIPPLE
Les composants identifiés par une trame et
par une marque sont d'une importance
critique pour la sécurité. Ne les remplacer
que par des pièces de numéro spécifié.
specified.
Note :
The components identified by shading
and marked are critical for safety.
Replace only with the part numbers
specified in the parts list.
Note :
CVMBoard
ABoard
S1Board
VM
C
H
D1
A
J
A2
N
D
A1
D2
C
A
4-2. CIRCUIT BOARD LOCATION
G2/G4/G5/IP1/IP2
BA
HSN
HL4A
D6N
D5N
TUS
4-3. SCHEMATIC DIAGRAMS AND
PRINTED WIRING BOARDS
Note :
The components identified by mark
confidential information.
Strictly follow the instructions whenever the
components are repaired and/or replaced.
contain
NOTE: The G2, G4 and G5 boards are not Sony boards so their schematic diagrams
and printed wiring boards are not shown in this Service Manual.
Schematic diagrams are for reference only. Please refer to the electrical parts
list for the correct value and part number of components.