Sony KDL-32EX717, KDL-40EX717, KDL-46EX717, KDL-55EX717 Schematic

SERVICE MANUAL
SERVICE MANUAL
AZ1-L Chassis
ORIGINAL MANUAL ISSUE DATE: 8/2010
Version Date Subject
1.0 8/3/2010 No revisions or updates are applicable at this time.
LCD Digital Color TV
9-888-357-01
SERVICE MANUAL
SERVICE MANUAL
AZ1-L Chassis
Self Diagnosis
Supported model
LCD Digital Color TV
9-888-357-01

MODEL LIST

MODEL COMMANDER DESTINATION MODEL COMMANDER DESTINATION
KDL-32EX717 RM-YD047 Columbia
KDL-46EX717 RM-YD047 Columbia
KDL-40EX717 RM-YD047 Columbia
KDL-55EX717 RM-YD047 Columbia
9-888-357-01

TABLE OF CONTENTS

Specifi cations..................................................................................................................................................................................1
Warnings and Cautions ..................................................................................................................................................................3
Safety-Related Warning ..................................................................................................................................................................4
Safety Check-Out ............................................................................................................................................................................5
Self Diagnosis Functions ...............................................................................................................................................................7
SEC 1. Disassembly/Part Number Information ..........................................................................................................................11
1-1. Table-Top Stand Assembly Removal .............................................................................................................................11
1-2. Rear Cover, Under Cover, Vesa Brackets, AC Inlet, Switch Unit and Power Switch Removal......................................12
1-2-1. KDL-32EX717/40EX717/46EX717 Only .................................................................................................................................... 12
1-2-2. KDL-55EX717 Only .................................................................................................................................................................... 13
1-3. Speakers, Speaker Brackets, Bottom Frame and HLR Board Removal .......................................................................16
1-4. GE3C/GE3A/GE2B (Power) Boards, BAL Board, HMS2 Board, Lens and
Panel Removal ..............................................................................................................................................................17
1-4. Cleaning the LCD Panel ...............................................................................................................................................18
1-5. Screw Legend................................................................................................................................................................18
1-6. Connectors ....................................................................................................................................................................18
1-7. Accessories and Packaging ..........................................................................................................................................19
1-8. Miscellaneous ................................................................................................................................................................19
1-9. Remote Commander .....................................................................................................................................................19
1-10. Wire Dressing ................................................................................................................................................................20
1-10-1. KDL-32EX717 Only .................................................................................................................................................................... 20
1-10-2. KDL-40EX717 Only .................................................................................................................................................................... 20
1-10-3. KDL-46EX717 Only .................................................................................................................................................................... 20
1-10-4. KDL-55EX717 Only .................................................................................................................................................................... 20
KDL-32EX717/40EX717/46EX717/55EX717 i
TABLE OF CONTENTS
SEC 2. Service Adjustments ........................................................................................................................................................21
2-1. Accessing Service Adjustment Mode ............................................................................................................................21
2-1-1. Viewing the Service Menus ........................................................................................................................................................ 22
2-1-2. Using the Remote Commander to View or Change Service Data ............................................................................................. 22
2-2. Adjustments After Replacing the BAL Board or LCD Panel ..........................................................................................23
2-2-1. Updating the Software ............................................................................................................................................................... 23
2-2-2. Selecting the Model ................................................................................................................................................................... 23
2-2-3. Setting the Destination ............................................................................................................................................................... 24
2-2-4. Verifying the Model and Panel Information ................................................................................................................................ 25
2-2-5. Reconnecting All Cables ............................................................................................................................................................ 26
2-3. White Balance Adjustments ...........................................................................................................................................26
2-4. Resetting the TV to Factory Condition ...........................................................................................................................27
2-4-1. Resetting the TV to Factory Condition Using Service Mode ...................................................................................................... 27
SEC 3. Diagrams ...........................................................................................................................................................................28
3-1. Circuit Boards Location .................................................................................................................................................28
3-2. Block Diagram ...............................................................................................................................................................29
KDL-32EX717/40EX717/46EX717/55EX717 ii

SPECIFICATIONS

Nombre del modelo KDL- 55EX717 46EX717 40EX717 32EX717
Sistema
Sistema de TV Análogo: NTSC 3.58
Cobertura de canales VHF: 2-13, UHF: 14-69
Sistema del panel Panel LCD (pantalla de cristal líquido) Salida de bocinas 10 W + 10 W
Digital: DVB-T
CATV (Análogo): 1-125
Tomas de entrada/salida
CABLE/ANTENNA (Cable/Antena)
VIDEO IN 1/2/3 (Entrada de video 1/2/3)
COMPONENT IN 1 (Entrada de componente 1
HDMI IN 1/2/3/4
(Entrada HDMI 1/2/3/4)
AUDIO OUT (Salida de audio) 500 mVrms (típico) AURICULAR Minitoma estéreo DIGITAL AUDIO OUT (OPTICAL)
(Salida de audio digital óptica) PC IN (Entrada de PC) Subminiatura D de 15 contactos, RGB anal PC/HDMI 4 AUDIO IN
(Entrada de audio de PC/HDMI 4) LAN
USB/DLNA Consulte el i-Manual para el formato compatible.
* Para conexiones LAN, utilice un cable 10BASE-T/100BASE-TX de categoría 7 (no se suministra).
/2
Terminal externo de 75 ohms para entrada de señal de radiofrecuencia
VIDEO / AUDIO
BPR (video componente)
YP Formato de señal:
/2
)
AUDIO HDMI:
Video:
Audio: PCM lineal de dos canales 32; 44,1 y 48 kHz, 16, 20 y 24 bits, Dolby Digital
AUDIO (HDMI IN 4)
Señal de audio óptica digital PCM/Dolby Digital
Minitoma estéreo
Conector 10BASE-T/100BASE-TX (La velocidad de la conexión podría variar en función del entorno de red. No se garantizan la tasa de comunicación ni la calidad de comunicación 10BASE-T/100BASE-TX para este TV.)*
480i, 480p, 720p, 1080i, 1080p
480i, 480p, 720p, 1080i, 1080p, 1080/24p
ó
gico
Macintosh es una marca comercial de Apple Inc., registrada en EE. UU. y otros países.
HDMI, el logotipo de HDMI y High-Definition Multimedia Interface son marcas coerciales o marcas comerciales registradas de HDM
Licensing, LLC. en EE. UU. y en otros países.
Fergason Patent Properties, LLC: Nº de patente de EE. UU. 5.717.422 Nº de patente de EE. UU. 6.816.141
Fabricado bajo licencia de Dolby Laboratories. Dolby y el símbolo de la doble D son marcas comerciales de Dolby Laboratories.
Blu-ray Disc es una marca comercial.
“BRAVIA” y , S-Force, Motionflow, BRAVIA Sync y son marcas
comerciales o marcas registradas de Sony Corporation.
“XMB” y “xross media bar” son marcas comerciales registradas de
Sony Corporation y Sony Computer Entertainment Inc.
“PlayStation” es una marca comercial registrada y “PS3” es una marca comercial
de Sony Computer Entertainment Inc.
DLNA
, el logotipo de DLNA y DLNA CERTIFIED
®
marcas de servicio o marcas de certificación de Digital
Living Network Alliance.
® son marcas comerciales
KDL-32EX717/40EX717/46EX717/55EX717 1
Nombre del modelo KDL- 55EX717 46EX717 40EX717 32EX717
Alimentación y otras especificaciones
Requisitos de alimentación 110-240 V ca, 50/60 Hz
Consumo energético
en uso
1
en DAM*
Tamaño de pantalla (medido diagonalmente)
Bocina Gama completa con parlantes
Dimensiones con soporte
Peso con soporte (kg) 26,1 18,6 15,4 10,8
Accesorios suministrados
Accesorios opcionales Cables de conexión / Kit de correa de soporte
*1 El modo de adquisición de descarga (DAM) se utiliza para actualizaciones de software. *2 En algunas regiones o países, es posible que el soporte de montaje para pared (SU-WL500) no esté disponible.
• La disponibilidad de los accesorios opcionales dependerá de las existencias.
• El diseño y las especificaciones están sujetos a cambios sin previo aviso.
sin soporte
patrón de orificios de montaje mural
(mm)
tamaño de tornillos de montaje mural
(mm)
sin soporte
Soporte de montaje mural*
(cm)
(pulgadas)
(mm)
(2)
(mm) 1.278 × 797 × 350 1.085 × 688 × 260 952 × 613 × 250 764 × 507 × 250
(mm) 1.278 × 765 × 73 1.085 × 656 × 75 952 × 581 × 74 764 × 475 × 74
(kg) 21,8 16,3 13,2 8,8
2
138 W 115 W 109 W 63 W
15 W (Se puede oír
un ruido durante la
descarga pero es
normal.)
138,8
55
Consulte “Verificación de los accesorios”.
(Se puede oír un ruido durante la descarga pero es normal.)
116,8
46
34 × 160
M6
SU-WL500
13 W
W 2,0 ed soneMarepse ne
101,6
40
80,1 31,5
(32 clase)
)lacitrev( saeníl 080.1 × )latnoziroh( sotnup 029.1 rotinom led nóiculoseR
SPECIFICATIONS
Verificación de los accesorios
Cable de alimentación de ca (1) Soporte de sobremesa (1)* Cubierta posterior del soporte (1)* Cómo fijar tornillos para el soporte de sobremesa (M5 × 16) (4) Cómo montar tornillos para el soporte de sobremesa (M5 × 16) (4)
(para los modelos KDL-40/32EX717)
Control remoto (1)*
3
Pilas de tamaño AAA (2)
002 × 002003 × 003003 × 004
*1Los modelos 32" y 40" requieren montaje.
Consulte el otro folleto para ensamblar el soporte.
2
La cubierta posterior del soporte se encuentra
*
sujetada al soporte de sobremesa, a excepción del modelos de 46" y 55" pulgadas.
3
Consulte el nombre del modelo impreso en el
*
control remoto.
1
2
KDL-32EX717/40EX717/46EX717/55EX717 2

WARNINGS AND CAUTIONS

CAUTION
These servicing instructions are for use by qualifi ed service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualifi ed to do so.
CARRYING THE TV
• Carry the TV with the adequate number of people; larger size TVs require two or more people.
• Correct hand placement while car rying the TV is very importa nt for safety and to avoid damage.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the AC power line.
! SAFETY-RELATED COMPONENT WARNING!!
Components identifi ed by shading and ! mark on the exploded views are critical for safe operation. Replace all components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. It is essential that all critical parts be replaced only with the part number specifi ed in this manual to prevent electric shock, fi re, or other hazard. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.
NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and labor guarantee.
KDL-32EX717/40EX717/46EX717/55EX717 3

SAFETY-RELATED WARNING

USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band. When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the inverter circuit.
(High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) During the repair, DO NOT leave the Power On for more than 1 hour while the TV is face down on a cloth.
KDL-32EX717/40EX717/46EX717/55EX717 4

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
To Exposed Metal Parts on Set
AC
0.15 μF
Earth Ground
Figure A. Using an AC voltmeter to check AC leakage.
Voltmeter (0.75V)
KDL-32EX717/40EX717/46EX717/55EX717 5
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA(500 microamperes). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery­operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs
that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
HOW TO FIND A GOOD EARTH GROUND
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground.
SAFETY CHECK-OUT
Trouble Light
AC Outlet Box
Ohmmeter
Cold-water Pipe
If the retaining screw is to be used as your earth ground, verify that it is at
Figure B. Checking for earth ground.
ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60-to 100-watt trouble-light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).
KDL-32EX717/40EX717/46EX717/55EX717 6
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