SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THE
ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR THE
CARBON PAINTED ON THE CRT, AFTER REMOVAL OF THE
ANODE CAP.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING
ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD
DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS
DIRECTLY CONNECTED TO THE POWER LINE.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED
THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
ON
ATTENTION
APRES AVOIR DECONNECTE LE CAP DE’LANODE,
COURT-CIRCUITER L’ANODE DU TUBE CATHODIQUE ET
CELUI DE L’ANODE DU CAP AU CHASSIS METALLIQUE DE
L’APPAREIL, OU AU COUCHE DE CARBONE PEINTE SUR LE
TUBE CATHODIQUE OU AU BLINDAGE DU TUBE
CATHODIQUE.
ATTENTION !!
AFIN D’EVITER TOUT RISQUE D’ELECTROCUTION
PROVENANT D’UN CHÁSSIS SOUS TENTION, UN
TRANSFORMATEUR D’ISOLEMENT DOIT ETRE UTILISÈ LORS
DE TOUT DÈPANNAGE LE CHÁSSIS DE CE RÈCEPTEUR EST
DIRECTMENT RACCORDÈ Á L’ALIMENTATION SECTEUR.
ATTENTION AUX COMPOSANTS RELATIFS Á
LA SECURITÈ!!
LES COMPOSANTS IDENTIFIÈS PAR UNE TRAME ET PAR UNE
MARQUE SUR LES SCHÈMAS DE PRINCIPE, LES VUES
EXPLOSÈES ET LES LISTES DE PIECES SONT D’UNE IMPOR-
TANCE CRITIQUE POUR LA SÈCURITÈ DU FONCTIONNEMENT,
NE LES REMPLACER QUE PAR DES COMPSANTS SONY DONT
LE NUMÈRO DE PIÈCE EST INDIQUÈ DANS LE PRÈSENT
MANUEL OU DANS DES SUPPLÈMENTS PUBLIÈS PAR SONY.
- 2 -
CAUTION
Lead Free Soldered Boards
The circuit boards listed below [Table 1] used in these models
may have been processed using Lead Free Solder. The boards are
identified by the LF logo located close to the board designation
e.g. F1, H1 etc [ see examples ]. The servicing of these boards
requires special precautions to be taken as outlined below.
Table 1
draoBnoitcnuF
CevirDTRCB,G,R
1FtupnICA
1HonohPdnaSHVS
2HscriS
3HrekaepS
MVnoitaludoMyticoleV
example 1
example 2
It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints. Lead Free Solder is
available under the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This
requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
_ _ Video input1V +/- 3dB, 75ohms, positive sync 0.3V
_Video input
Y (S signal)
(plug, shield)
Standard level : 0.5V rms
Output impedence : Less than 1kohm*
Standard level : 0.5V rms
Output impedence : More than 10kohm*
Standard level : 0.5V rms
Output impedence : Less than 1kohm*
Standard level : 0.5V rms
Output impedence : More than 10kohm*
High state (9.5-12V) : Part mode
Low state (0-2V) : TV mode
Input impedence : More than 10K ohms
Input capacitance : Less than 2nF
positive
0.3 +/- 3dB, 75 ohms, positive
High state (1-3V) Low state (0-0.4V)
Input impedence : 75 ohms
(-3+10dB)
(-3+10dB)
1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
ConnectedNot Connected (open) * at 20Hz - 20kHz
Rear Connection PanelSide Connection Panel
S-Video
socket
niP
oN
1dnuorG-
2dnuorG-
3tupni)langisS(Y,mho57Bd3-/+V1
4tupni)langisS(CBd3-/+V3.0
langiSleveLlangiS
noitarugifnocniptekcosoediVS
V3.0.cnySevitisop
Bd01+3-
evitisop,mho57
.cnyS
- 5 -
AE-6D SELF DIAGNOSTIC SOFTWARE
The identification of errors within the AE-6D chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the
event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous
flashing LED) and then communicate with each device in turn to establish if a device is faulty. If a device is found to be faulty the relevant
device number will be displayed through the LED (Series of flashes which must be counted) See table 1., non fatal errors are reported using this
method.
Device acknowledge is used to check IIC errors. Device acknowledge is checked by sending an IIC start sequence during CRT power on. Each
device is checked three times, if there is no acknowledge after each attempt, it will be regarded as an error.
There are three steps to check for errors.
1. IIC line 0
If all devices except the NVM have errors, IIC line 0 error is displayed.
2. Board check
If all devices mounted on one board have errors, board error is displayed.
3. Each device check
If IIC line error and board error are not detected then the device with the error is displayed.
The error reader display is connected to the service connector to read actual error codes. The part number for the error reader display is
S-188-900-10. Once an error has been detected it will then be displayed on the two digit error reader. The errors displayed refer to the following
table.
Rear terminalsAV1 socket : 21-pin Euro connector (CENELEC standard) including audio/video input,
- 13 -
SECTION 2 DISASSEMBLY
2-1. Rear Cover Removal (Step 1)
Screws
Using a narrow blade screwdriver lever off the 4 screw
covers from the rear of the set. Remove the 12 speaker grill
and rear cover fixing screws. (See 2-3.)
2-2. Rear Cover Removal (Step 2)
Speaker
Grill
Ornamental
Plate
Screws
Remove the speaker grills by holding top and bottom and
sliding away from the set. Remove the ornamental plate
from the top front of the beznet by sliding to the right.
Remove the 5 screws indicated from the top front of the set.
Remove the rear cover by sliding backwards away from the
picture tube. Take care when removing the rear cover not to
damage the speaker cables [Disconnect the speaker
connector] as speakers are fitted inside the rear cover.
=>
=>
=>
=>
=>
=>
=>
=>
=>
=>
Before completely removing the rear cover disconnect the
speaker connector which is located on the inside of the rear
cover.
- 14 -
2-5. Chassis Removal and Refitting
T o remove lift the main bracket rear slightly and slide the
chassis away from the beznet. Ensure that the interconnecting
leads are released from their purse locks to prevent damage
being caused.
When refitting the chassis ensure that the main bracket is
located in the beznet guide slots before sliding the chassis
forwards. Refit the interconnecting leads in their respective
purse locks.
2-6. Service Position
Slot
Using the slot on the rear left of the beznet position the
chassis as indicated to access the solder side. T o gain access
to the underside of the boards follow the instructions on
page 18. [Removal and Replacement of the main bracket
bottom plates ].
2-7. D and G Board Removal
Clips
T o remove the G Board release the clips circled and ease the
board gently away from the support bracket. Removal of the
D Board follows the same procedure.
- 15 -
2-8. G1 Bracket Removal
Clips
T o remove the G1 Brack et release the four clips (two on each
side of the bracket) and carefully lift away from the chassis.
2-9. F1 Board Removal
Screw
Remove the F1 bracket by removing the screw indicated and
sliding the bracket away from the beznet.
Clips
T o remove the F1 board release the tw o clips circled and ease
the board gently away from the support bracket.
2-10. H1 Board Removal2-11. Removal of N Board Shield
Screws
Clips
Remove the H1 bracket by removing the screws indicated.
Release the two clips circled and ease the bracket out of its slot
in the beznet.
Clips
Screw
T o remov e the N Board shield, release the two f ixing scre ws
and lift the shield vertically until it is clear of the chassis.
T o remove the H1 board release the two clips circled and ease
the board gently away from the support bracket.
Note : Removal of the H3 Board follows the same procedure.
- 16 -
2-12. Picture Tube Removal
WARNING:
BEFORE REMOVING
THE ANODE CAP
High voltage remains in the CRT even
after the power is disconnected. To
avoid electric shock, discharge CRT
before attempting to remove the anode
cap. Short between anode and CRT
coated earth ground strap.
Coated Earth
Ground Strap
10
9
8
1
3
7
2
6
5
4
1. Discharge the anode of the CRT and remove the anode cap.
2. Unplug all interconnecting leads from the Deflection yoke, neck
assy, de gaussing coils and CRT grounding strap.
3. Remove the C Board from the CRT .
4. Remove the chassis assembly.
5. Loosen the Neck assembly fixing screw and remove.
6. Loosen the Deflection yoke fixing screw and remove.
7. Place the set with the CRT face down on a cushion and remov e
the Degaussing Coil holders.
8. Remove the Degaussing Coils.
9. Remove the CRT grounding strap and spring tentioners.
10. Unscrew the four CR T fixing screws [ located on each CRT
corner ] and remove the CR T .
[T ake care not to handle the CR T by the neck.]
Removal of the Anode-Cap
* REMOVING PROCEDURES.
a
1
Turn up one side of the rubber cap in
the direction indicated by the arrow a
b
2 Using a thumb pull up the rubber cap
firmly in the direction indicated by the
arrow b
How to handle the Anode-Cap
1.To prevent damaging the surface of the anode-cap do not use
sharp materials.
2.Do not apply too great a pressure on the rubber, as this may cause
damage to the anode connector.
3.A metal fitting called a shatter hook terminal is fitted inside the
rubber cap.
4.Do not turn the rubber foot over excessively, this may cause
damage if the shatter hook sticks out.
c
b
Anode button
3 When one side of the rubber cap is
separated from the anode button, the
anode-cap can be removed by turning
up the rubber cap and pulling it up in
the direction of the arrow c
- 17 -
Catch
For safety reasons, on no account should the plates be removed
and not refitted after servicing.
Because the plates differ in size it is important that the correct plates are refitted in their original
location.
Please note that the plates need to be rotated 180 degrees from their cut position to allow the
(2) REFITTING THE PLATES
tabs to be fitted into their catch positions.
Ta b
REMOVAL AND REPLACEMENT OF THE MAIN-BRACKET
BOTTOM PLATES.
Only remove the necessary plate to gain access to the printed wiring board.
In the event of servicing being required to the solder side of some of the printed wiring boards,
the bottom plates fitted to the main chassis bracket require to be removed.
This is performed by cutting the gates with a sharp wire cutter at the locations indicated by the
arrows.
(1) REMOVING THE PLATES
Note : There are 3 plates fitted to the main bracket and secured by3 gates.
- 18 -
From time to time dust particles or condensation may get trapped between the glass panel and the TV screen. These instructions will
guide you through the steps required to both remove and re-fit the glass panel safely.
Removing the glass panel
NEVER attempt to remove the glass panel on your own - for safety reasons Sony recommends that two people carry out the
following procedure at all times.
Support the bottom of the glass
1
panel as shown AT ALL TIMES.
Trinitron
Supporting the glass panel, tilt it
away from the TV.
Push the clips located on the
23
underside o f the TV , as shown , to
release the glass panel.
Carefully remove the glass panel
and place it safely in an upright
position. To avoid injury or damage,
do not leave it on the floor.
Whilst pushing the release clip,
slide the glass panel up.
Clean both sides of the glas s and the
654
TV screen. Use a soft, damp, lin t free
cloth. Do not use any chemical
solutions or abrasive cleaners.
Re-fitting the glass panel
NEVER attempt to re-fit the glass panel on your own - for safety reasons Sony recommends that two people carry out the following
procedure at all times.
Lift the glass, and move toward
1
the TV.
While still maintaining forward
4
pressure to the bottom of the glass,
carefully slide the glass down until it
locks.
Insert the bot tom locating pins of
2
the glass panel into the keyhole
slots on the TV.
Locating pin
CAUTION
Before removing your hands check that you are unable to move the glass.
When correctly fi tted, th e pla stic rib sh own in the draw ing b elow s hould not b e
visible.
Tilt the glass panel forwards at the
3
top to engage all the locating pins,
then push forward firmly to secure.
Plastic rib
Safety No te
The glass panel suppl ied complies with all relevan t safety regul ations. How ever, should the glass becom e damaged at
any time, it is strongly recommended that a replacement is obtained from an authorised Sony dealer.
- 19 -
SECTION 3SET -UP ADJUSTMENTS
• When complete readjustment is necessary or a new picture
tube is installed, carry out the following adjustments.
• Unless there are specific instructions to the contrary, carry
out these adjustments with the rated power supply .
• Unless there are specific instructions to the contrary, set the
controls and switches to the following settings :
Contrast ....................80% [or remote control normal]
Brightness...................50%
Preparation:
1. In order to reduce the influence of geomagnetism on the
set’s picture tube, face it in an easterly or westerly direction.
2. Switch on the set’s power and degauss with the degausser .
3-1. Beam Landing
1. Input an all white signal from the pattern generator. Set the
Contrast and Brightness to normal.
2. Set the pattern generator raster signal to Red.
3. Move the deflection yoke forward and adjust with the
purity control so that the Red is at the centre and the Blue
and Green take up equally sized areas on each side of the
screen. [See Fig.3-1 - 3-3].
4. Move the deflection yoke backwards and adjust so that the
entire screen becomes Red. [See Fig.3-1]
5. Switch the raster signal to Blue, then to Green and verify
the condition.
6. When the position of the deflection yoke has been
determined, fasten the deflection yoke with the screws.
7. If the beam does not land correctly in all the corners, use a
magnet to correct it. [See Fig.3-4]
Carry out the adjustments in the following order :
High voltages are present on the Deflection yoke terminals
- take care when handling the Deflection yoke whilst carrying
out adjustments.
- 20 -
Disk Magnets
Fig.3-4
a
cd
Deflection yoke positioning
corrects these areas
b
GBR
GBR
GBR
G
B
R
GBR
G
B
R
3-2. Con vergence
B
G
R
a
b
R
G
B
b
a
Preparation:
4. If the V.ST AT magnet is mov ed in the direction of the (a)
and (b) arrows, the Red, Green and Blue points move as
indicated below .
• Before starting this adjustment, adjust the focus, horizontal
size and vertical size.
• Minimize the Brightness setting.
• Input a dot pattern from the pattern generator.
Horizontal and Vertical Static Convergence
Center dot
R
G
B
H STAT
convergence
control
R
G
B
V.STAT Vertical Static Magnet
C Board
RV5375 (H STAT)
H STAT Convergence
(on mount side)
a
b
a
a
b
B
G
R
R
a
b
R
b
B
G
R
a
B
G
b
B
G
Fig.3-5
1. [Moving horizontally], adjust the H.ST AT control so that
the Red, Green and Blue points are on top of each other at
the centre of the screen.
Operation of the BMC (Hexapole) magnet.
2. [Moving vertically], adjust the V.ST AT magnet so that the
Red, Green and Blue points are on top of each other at the
centre of the screen.
3. If the H.STAT v ariable resistor is unable to bring the Red,
Green and Blue points together at the centre of the screen,
adjust the horizontal convergence with the H.STAT variable
resistor and the V.STAT magnet in the manner indicated
below.
[In this case, the H.ST AT variable resistor and the V.ST AT
magnet influence each other].
• Tilt the V.ST AT magnet and adjust the static con vergence by
opening or closing the V.STA T magnet.
The movement of the magnets interact with each other and so
the respective dot position should be monitored while carrying
out this adjustment.
Use the H.STA T VR to adjust the Red, Green and Blue dots so
that they coincide at the centre of the screen
(by moving the dots in the horizontal direction).
- 21 -
+
YCH VR
Deflection Yoke
+
+
Geometry Adjustment.
Preparation:
Before starting this adjustment, adjust the horizontal and
vertical static convergence.
1. Remove the deflection yoke spacer.
2. Tilt the deflection yoke as indicated in the figure below and
optimise the geometry.
Tilting the D Y Up and Down will balance the upper and
lower pin adjustment.
Tilting the D Y Left and Right will balance the H-Trap
adjustment.
3. Re-install the deflection yoke spacer.
YCH Adjustment
TL V Adjustment
+
+
TLV VR
+
Deflection Yoke
Screen Corner Convergence
If you are unable to adjust the corner conver gence properly ,
this can be corrected with the use of permalloy magnets.
HTIL Adjustment
Deflection Yoke
TLH pieces
a
a-d: screen-corner
convergence defect
c
Install the permalloy assembly
for the area that needs correcting.
b
b
d
a
HTIL correction can be performed by adding a TLH correction
assembly to the Deflection yoke.
- 22 -
Permalloy Assy
X-4387-214-1
d
Convergence adjustment with permalloy
c
Layout of each control
V.STAT
Purity
BMC (Hexapole)
3-3. Focus Adjustment
1. Receive a television broadcast signal.
2. Normalize the picture setting.
3. Adjust the focus control located on the flyback transformer
to obtain the best focus at the centre of the screen.
Bring only the centre area of the screen into focus, the
magenta-ring appears on the screen. In this case, adjust the
focus to optimize the screen uniformly.
3-4. Screen (G2), White Balance
[Adjustment in the service mode using the remote
commander]
G2 adjustment
1. Input a dot signal from the pattern generator.
2. Set the Picture, Brightness and Colour to minimum.
3. Apply 175V DC from an external power supply to the R,G and
B cathodes of the CRT.
4. Whilst watching the picture, adjust the G2 control [SCREEN]
located on the Flyback Transformer to the point just before the
flyback return lines disappear.
White balance adjustment for TV mode
1. Input an all-white signal from the pattern generator.
2. Program the Remote Commander for operation in Service Mode.
[ See Page 24 ]
3. Enter into the ‘Service Mode’ by pressing ‘VIDEO’, ‘VIDEO’
and ‘MENU’ ‘MENU’ on the Remote Commander.
4. Select ‘Device Register Setting’ > ‘Backend’ from the on screen
menu display .
5. Set the ‘Contrast’ to MAX.
6. Set the ‘R-Drive’ to 25.
7. Adjust the ‘G-Drive’ and the ‘B-Drive’ so that the white
balance becomes optimum.
8. Press the ‘OK’ button to write the data for each item.
9. Set the ‘Contrast’ to MIN.
10. Adjust the ‘G-Cutoff’, and the ‘R-Cutoff’ with the left and
right buttons on the remote commander so that the white
balance becomes optimum.
11. Press the ‘OK’ button to write the data for each item.
Focus
Screen
- 23 -
SECTION 4 CIRCUIT ADJUSTMENTS
4-1. Electrical Adjustments
Service adjustments to this model can be performed using the
supplied remote Commander RM-935.
Programming the Remote Commander for
Operation in Service Mode
1. Press the VCR/TV/DVD button until the TV
LED lights.
2. Press and hold the yellow button for approx. 5
seconds until the TV LED flashes quickly.
3. Press 99999. All three LED’s should light.
The remote commander is now set to Service Mode.
4. To return the remote commander to normal operation mode
repeat steps 1. and 2. then press 00000. All three LED’s
should light.
The remote commander is now set to normal mode.
Setting the TV into Service Mode
1. Program the remote commander for operation in Service
Mode as described above.
2. Turn on the TV main power switch.
Initialising Menu
gnisilaitinI
gnitteSledoM
gnitteSnoitanitseD
gnitteScisaB
gnitteSerutaeF
:tceleS:unemtxeN
Model Setting
The menu contains a list with all the available models of this
software to set up the TV set in an easy way. The selection
of a model is setting data for its features and hardware
resources which cannot be detected by the automatic power
on H/W detection as well as a special model byte to get an
unique model identification for models which cannot be
differed by features and hardware resources
(e.g. KD-32DX100U and KD-32NX100U).
Before data is set, the user will be asked if he really wants to
set a new model. If the user agrees, the destination setting
menu is automatically shown.
3. Press the ‘VIDEO’ button on the remote commander
twice.
‘TT ’ will appear in the upper right corner of the screen.
4. Press the ‘MENU’ button on the remote commander twice
to obtain the following menu on the screen.
T094v,100212peS,D6EAecivreS
gnisilaitinI
seciveDteseR
gnirotinoM
gnitteSretsigeReciveD
tnemtsujdAlaicepS
:tceleS:unemtxeN
5. Move to the corresponding adjustment item using the
up or down arrow buttons on the Remote Commander.
6. Press the right arrow button to enter into the required menu item.
7. Press the ‘Menu’ button on the Remote Commander to quit the
Service Mode when all adjustments have been completed.
Note :
•Before performing any adjustments ensure that the correct model
has been selected in the ‘Model Setting’ menu.
•After carrying out the service adjustments, to prevent the
customer accessing the ‘Service Menu’ switch the TV set
OFF and then ON.
gnitteSledoM
teseR001XN23-DK
001SN23-DK
001XD82-DK
001XD23-DK
ytimrofnoCoN=KCALB
ledoMelbitapmoC=NEERG
atadllarofytimrofnoC=DER
:tceleS:unemtsaL:ledoMteS
Indication of Model Compatibility.
Black:
If any data does not match to specific model, the model name
is displayed in black.
Green:
All data which is checked by model setting menu concurs to
model except model byte.
Red:
All data which is checked by model setting menu concurs to
model including model byte.
Note:
After selecting a model, it may be necessary to reset some
devices to get the correct data. (Treble/Bass Offset of Sound,
deflection adjustments, ...)
[ See Page 24 ] and enter into ‘Service Mode’ by pressing
‘VIDEO’ button twice. Enter into the ‘Device Register Setting’
then ‘Deflection’ service menu.
2. Select and adjust each item in order to obtain the optimum image.
4-2. Volume Electrical Adjustments
Sub Colour Adjustment
1. Input a PAL colour bar signal.
2. Connect an oscilloscope to CN5400 pin 5 located on the C
Board.
3. Program the Remote Commander for operation in Service Mode.
[ See Page 24 ] and enter into ‘Service Mode’ by pressing
‘VIDEO’ button twice. Enter into the ‘Device Register Setting’
then ‘Backend’ service menu.
4. Adjust ‘Sub Colour’ data so that the right sides of the waveform
are of equal height.
V SIZE
V LIN
AFC BOW
V POSITION
H POSITION
H SIZE
PIN AMP
PIN PHASE
UP-CPIN
AFC ANGLE
LO-CPIN
Same Level
:metIretnE:unemtsaL:tceleS
B-Out Waveform
- 27 -
4-3. TEST MODE 2:
Test Mode 2 is available by programming the remote commander for operation in service mode (see page 24) and pressing the ‘VIDEO’ button
twice, OSD ‘TT’ appears. The functions described below are available by selecting the two numbers. To release the ‘Test mode 2’, press ‘0’
twice or switch the TV set into Stand-by mode.