Sony IJ1001M, IJ1001C, IJ4001C, IJ1002C User Manual

4-410-047-11(1)
Energy Storage Module / Controller
User’s Manual
IJ1001M IJ1001C/IJ1002C/IJ4001C
© 2011 Sony Corporation
Thank you for choosing Sony’s energy storage module/controller. The energy storage module comprises of lithium ion rechargeable batteries with 1.2 kWh capacity, and the controller enables a central of multiple modules.
This manual provides information regarding safety precautions to prevent possible accidents and how to use the product. Please read this manual carefully before use for safety and keep this manual handy for reference.

Main Features

Long life span
The battery can be expected to remain serviceable for more than 10 years, provided it is charged and discharged once in a day at room temperature (23 deg. C).
Higher Safety
Olivine-type lithium iron phosphate batteries with excellent thermal stability and storage characteristics are used in this product. The module also incorporates a self-monitoring function, for detection of any abnormalities in energy storage. The monitored status can be communicated to an external controller to safely control the usage state of the battery.
Quick Charge
More than 90% of the capacity can be charged in one hour.
High Scalability
Multiple energy storage modules can be connected to the controller, and voltage and capacity can be customized according to the intended use.
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Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Main Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Accessories (included/sold separately) . . . . . . . . . . . . . . . 4
Accessories for controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Accessories for storage module. . . . . . . . . . . . . . . . . . . . . . 4
Other accessories sold separately. . . . . . . . . . . . . . . . . . . . 4
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Precautions for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Function Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Energy Storage Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Part Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . .10
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Energy Storage Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connection Method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Charging voltage and current . . . . . . . . . . . . . . . . . . . . . . 20
Replacing Energy Storage Modules . . . . . . . . . . . . . . . . .21
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Main Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Accessories (included/sold separately)

Screw (M4×8) (for attaching bracket) (2)

Accessories for controller

Bracket (2)
Other accessories sold
Screw (M4×8) (for fixing brackets) (4)
separately
It is recommended to use only Sony products with the following model numbers.
Communication cable

Accessories for storage module

Power connector (1)
Screw (M3×6) (for securing power connector) (2)
Bracket (2)
0.3 m (IJT-003)
1.0 m (IJT-010)
Termination connector
IJS-001
Power cable
For IJ1001C/IJ4001C
0.3 m (IJD-003: Red, Black)
1.0 m (IJD-010: Red, Black)
Note
If you use a power cable other than the one shown above, be

sure to select a cable with suitable current rating.
For IJ1002C
0.3 m (IJD-103: Red, Black)
1.0 m (IJD-110: Red, Black)
Please contact Sony sales representative in case of damage or missing accessories, or when purchasing other accessories sold separately.
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Safety Precautions

Sony products are designed with full consideration on safety. However, all electrical appliances can be dangerous if used inappropriately; it can cause a fire or electric shock that leads to serious injury or death. For your protection, please read these safety precautions completely.
Definition of Symbols
Below are symbols used in this manual and the unit. Please read through the following definitions before reading the manual.
Warning
If you ignore these instructions, it can lead to a fire or electric shock causing serious injury or death.
Caution
Warning
If you do not follow the instructions below, it can lead to a fire or electric shock causing serious injury or death.
Instruction
Use designated cable
A non-designated cable use can cause electric shock. Be sure to use the cable designated in this manual.
If you ignore these instructions, it can lead to electric shock or other accidents causing injury or harm to nearby products.
Prohibited
Instruction
Do not damage cables
If you damage a cable, it can cause a fire or electric shock.
Do not work over or damage a cable.
Do not place heavy objects on a cable or
pull the cable. Do not place a heater near the cable, which
may result in the cable overheating. Do not tuck down a cable when installing in
a rack. When you unplug a communication cable,
be sure to hold the plug and pull it.
Connect a power cable and communication cable properly
If you connect a power cable improperly, contact resistance will increase and it may damage the parts or cause a fire. Insert the connector of the communication cable all the way in. If it is connected improperly, the system may be deactivated.
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Safety Precautions
Prohibited
Prohibited
Prohibited
Instruction
No wet
Do not install in a closed area
If the module/controller is installed in a closed area with no air-conditioning, heat may build up inside the set and cause a fire.
Do not place the set in direct sunlight or near a heater
Doing so can cause deformation, a breakdown, or a fire. Pay extra attention when you place the set near windows.
Do not install the set where excessive oil smoke, steam, moisture or dust is contained in the air
If the set is installed in such a place, it may cause a fire or electric shock.
Wear insulating gloves and protection glasses during installation and connection
Wear insulating gloves and protection glasses during installation and connection of the set to prevent electric shock or other injuries.
Do not allow water and/or foreign objects inside the module
Water or foreign objects inside the module can cause a fire or electric shock. Should this occur, however, turn off the “POWER ON/OFF” switch on the controller to shut down, and remove the power connector from the POWER CONNECTOR terminal of the module.
Caution
If you ignore any of the following instructions, it can cause injury or damage to nearby products.
Prohibited
Do not cover the vent
If the vent is covered, heat may build up inside the set and cause a fire.
Do not put the set in a poorly ventilated and
narrow space. Remove any dust buildup in the vent.
Do not place the set upside down or
sideways. Do not place on a shag carpet or bed.
Do not cover the vent with a cloth, etc.
Instruction
Install in a stable place
If you install the set in an unstable place, such as an unstable rack, it may fall and cause injury. Do not install upside down or sideways. The set may drop and cause injury.
Instruction
Use the designated packaging materials for transportation
If you do not use the designated packaging materials, the packaging material may be damaged by vibration during transportation and it may cause injury.
Instruction
Install based on the designated way of installation
If you do not follow the designated way of installation, the set may drop due to the strength poverty and can cause injury.
Do not disassemble
Do not open the set unnecessarily
Opening and modifying the set can cause a fire or electric shock.
Instruction
Fix a rack to the floor
If a rack falls by the weight of the set, it may cause serious injury or death.
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Safety Precautions
No wet
Instruction
Instruction
Instruction
Do not touch with wet hands
If you touch the set with wet hands, it may cause electric shock.
Install other equipment or accessories properly
If you inadequately install other equipment or accessories sold separately they may fall and cause injury. When you install any of the following accessories, install it properly based on this manual.
Bracket
Power connector
Set up cables properly
If your foot is caught by a cable, the set may fall and cause injury. Connect and install cables carefully.
Power off at a malfunction
In case any malfunction happens, please turn off the POWER ON/OFF switch in order to shut down, and remove the power connector from the POWER CONNECTOR terminal of the module.
Danger
If liquid is leaking from the module, observe the following measures.
Do not allow the liquid to come in contact with skin or
clothing. If the liquid comes in contact with skin or clothing, wash
thoroughly with plenty of water. If the liquid gets into the eyes or mouth, flush immediately
with clean water, and immediately seek medical treatment. Contact customer service.
Prohibited
Instruction
Instruction
Do not put anything, stand or sit on the set
If you put anything on the set, it may fall and cause injury. Also, if it is used as a stool, for example, it may topple and cause injury.
Follow related laws or ordinances for disposal
When you dispose of this product, do not dispose as general or household waste.
Disposal with specified method
Contact technical vendor when you discard. Do not disassemble, destroy, or disposal in the fire.
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Precautions for use

Controller and Module
Do not disassemble
Do not modify the product (Modification may destroy the
protection function inside, or cause abnormal charge/ discharge, heat generation, gas eruption, or fire.) Refer to “Connection Method” on Page 16 and follow the
procedure when you connect a cable to the product. In the case of a failure, or any of the abnormalities shown
below, turn off the set and contact Sony customer services.
Abnormal sound, smell or smoke
Water or particles inside the product
The product is dropped or the cabinet is damaged
Do not touch the rear output terminal except for
installation. Do not throw the product into fire or heat, or otherwise
expose the set to heat or naked flame. Do not submerge the product in liquid, or allow it to
become wet. Do not apply strong shock, crush, or drop.
Do not use for medical purposes.
Do not place any foreign objects inside.
Do not connect any devices that exceed the operating
voltage and current range.
Safety Precautions
Description of the controller
Module description
Energy Storage Module
Charge and discharge the product according to the
control signals of the controller. Do not hammer a nail or punch a hole in the product.
Do not unplug the power connector from the POWER
CONNECTOR terminal while power is turned on. Replace the module with a new one if discharge time at
room temperature is noticeably short, even from fully charged.
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