System: Compact disc digital audio system
Laser diode properties: Material: GaAlAs
Wavelength: 780 nm
Emission duration: Continuous
Laser output: Less than 44.6 µW
(This output is the value measured at a
distance of about 200 mm from the objective
lens surface on the optical pick-up block
with 7 mm aperture.)
Frequency response: 20-20 000 Hz
Wow and flutter: Below measurable limit
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microampers.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75
V, so analog meters must have an accurate low-voltage scale.
The Simpson 250 and Sanwa SH-63Trd are examples of a
passive VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2 V AC range are suitable. (See Fig. A)
7. ELECTRICAL PARTS LIST ································· 26
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE
WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE ! SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
Note on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
2
ICF-CD830/CD830L
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
CHUCK PLATE JIG ON REPAIRING
On repairing CD section, playing a disc without the CD lid, use
Chuck Plate Jig.
• Code number of Chuck Plate Jig: X-4918-255-1
LASER DIODE AND FOCUS SEARCH
OPERATION CHECK
1. Open the CD lid.
2. Turn on S401 as following figure.
3. Confirm that the laser diode emission while observing the
objecting lens. When there is no emission, Auto Power Control
circuit or Optical Pick-up is broken.
Objective lens moves up and down once for the focus search.
Insert a precision
screwdriver and
push S401
laser diode
emission
This Compact Disc player is classified as a CLASS 1
LASER product.
The CLASS 1 LASER PRODUCT label is located on the
bottom exterior.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
3
ICF-CD830/CD830L
AC power cord
Cordon d’alimentation
secteur
FM wire antenna
Antenne fil FM
VOLUME
SECTION 1
GENERAL
ICF-CD830
This section is extracted from
instruction manual.
Setting the Clock
and Date
1
Plug in the clock radio.
The display will flash “AM 12:00” or “0:00”.
2
Press CLOCK for a few seconds.
You will hear a beep and the year will start to
flash in the display.
3
Press TIME SET + or – until the correct
year appears in the display.
4
Press CLOCK once.
5
Repeat steps 3 and 4 to set the month,
day, hour, and minute.
After setting the minute, press CLOCK to start
the counting of the seconds, and you will
hear two short beeps.
• To display the year and date, press SNOOZE/
DATE/SLEEP OFF once for the date, and within
2 seconds press it again for the year. The
display shows the date or year for a few
seconds and then changes back to the current
time.
• To set the current time rapidly, hold down
TIME SET+ or –.
• The clock system varies depending on the
model you own.
12-hour system: “AM 12:00” = midnight
24-hour system: “0:00” = midnight
• In step 5, when you press CLOCK after the
minute setting to activate the clock, the seconds
start counting from zero.
To change the display to the
daylight saving time (summer time)
indication
Press D.S.T./SUMMER T.
“
” is displayed and the time indication
changes to summer time.
To deactivate the summer time function, press
D.S.T./SUMMER T. again.
ICF-CD830L
4
SECTION 2
d
)
DISASSEMBLY
• The equipment can be removed using the following procedure.
Set
Upper case
Note: Follow the disassembly procedure in the numerical order given.
Key board
Transformer board
2-1. UPPER CASE
Main chassisOptical pick-up block (KSM-213CDM
ICF-CD830/CD830L
Ver 1.1 2001.08
5 Screw (+P3 × 14)
4 Lid, CD
2 Panel (SP)
1 Eight claws
Precaution during installation
When installing the upper case to the main section,
move the pointer to the left-most end as shown.
7 Upper case
6 Connector
(CN371)
Pointer
2-2. KEY BOARD
3 Five screws (+P3 × 14)
1 Five screws
(+P3 × 10)
4 Wire
3 Key boar
2 Hook
5
ICF-CD830/CD830L
k
2-3. TRANSFORMER BOARD
2 Two screws
(+P3 × 10)
1 Connector
(CN901)
4 Transformer board
3 Bracket (Trans)
Transformer board
Power cord
2-4. MAIN CHASSIS
2 Six screws
(+P3 × 10)
3 Connector
(CN901)
4 Main chassis
1 Two screws
(+P3 × 10)
2-5. OPTICAL PICK-UP BLOCK (KSM-213CDM)
3 Optical pick-up bloc
(KSM-213CDM)
1 Two screws
2 Two screws
(2.6 × 10)
(2.6 × 10)
6
SECTION 3
TEST MODE
3-1. LCD Test Mode
• The LCD test mode is initiated by turning off the main power once then
back on or by resetting the machine while IC401 pin-60 terminal is
connected to GND, or while depressing the D.S.T. , ALARM MODE and
RADIO keys simultaneously.
• The LCD test mode operations are listed in the following table.
• When the machine enters the LCD test mode, the version number of the
system control IC is displayed on the LCD.
• Pressing the SNOOZE/DATE/SLEEP OFF key turns on all segments of
LCD and LEDs.
• Pressing any key turns off the corresponding segment of the LCD.
Correspondence between the keys and segments of LCD are as follows.
ICF-CD830/CD830L
(LCD segment)
a
fgb
ce
d
1234 56
KEY
D.S.T.
ALARM MODE
ALARM SET CD
ALARM SET BUZZER
ALARM SET RADIO
CLOCK
TIME SET –
TIME SET +
s
ALARM CD RADIO BUZZER
ALARM-CD LED
ALARM-BUZZER LED
ALARM-RADIO LED
AM, PM,:
1a, 1b, 1c, 1d, 1e, 1f, 1g,
2a, 2b, 2c, 2d, 2e, 2f, 2g
3a, 3b, 3c, 3d, 3e, 3f, 3g,
4a, 4b, 4c, 4d, 4e, 4f, 4g
• After all segments of LCD and LEDs turn off, pressing the SNOOZE/DATE/SLEEP OFF key ends the LCD test mode and resets the
machine.
3-2. CD Test Mode
3-2-1. CD TEST-1 (AUTO)
• The CD TEST-1 (AUTO) mode is initiated by turning off the main power once then back on or by resetting the machine while IC401 pin59 terminal (RADIO LED) is connected to GND, or while depressing the D.S.T. , ALARM MODE and CD keys simultaneously.
• When the machine enters CD TEST-1 (AUTO) mode, it repeats the focus search until the focus becomes OK.
• After the focus becomes OK and the focus is automatically adjusted, rough servo is locked in and the adjustment value is displayed.
F-E BALANCE ADJUSTMENT
TRACKING GAIN ADJUSTMENT
FOCUS BIAS ADJUSTMENT
AM
CD
SHUFFLE
TRACK
• The sled can be moved to the innermost track by pressing the . button. The sled can be moved to the outermost track by pressing
the > button.
• When the RADIO button is pressed, the machine enters the CLVA (servo ON) and the mute is turned OFF if data is read successfully.
When the following button is pressed, the corresponding operations are performed.
a) ALARM SET CDSetting the 1 track jump
b) ALARM SET RADIOSetting the 10 track jump
c) ALARM SET BUZZERSetting the 100 track jump
Afterwards the desired track jump can be set by pressing the > or . button.
d) ALARM MODETRACKING GAIN-UP
e) RADIORough servo
• D.S.T. restarts CD TEST-1 (AUTO) mode from the focus automatic adjustment
• When the CD button is pressed then, the track jumps to the second session and the machine exits the CD TEST-1 (AUTO) mode.
3-2-2. CD TEST-2 (MANUAL)
• The CD TEST-2 (MANUAL) mode is initiated by turning off the main power once then back on or by resetting the machine while IC401
pin-58 terminal (CD LED) is connected to GND.
• When the machine enters CD TEST-2 (MANUAL) mode, it repeats the focus search until the focus becomes OK.
• After the focus becomes OK, the machine enters the rough servo.
• The sled can be moved to the innermost track by pressing the . button. The sled can be moved to the outermost track by pressing the
> button.
• When the RADIO button is pressed, the machine enters the CLVA (servo ON) and the mute is turned OFF if data is read successfully.
When the RADIO button is pressed again, the machine enters the rough servo.
• When the CD button is pressed then, the track jumps to the second session and the machine exits the CD TEST-2 (MANUAL) mode.
7
ICF-CD830/CD830L
CD TEST-1
FOCUS
OK
Y
Auto adjustment
Rough servo
CD button
TEST MODE END
The second music
played back.
CD button
Y
N
± button
Sled movement
± button
Y : YES
N: NO
Servo ON
RADIO
button
YYY
RADIO
button
YY
CD TEST-2
FOCUS
OK
Y
Rough servo
± button
Y
jump has
been set?
N
Executes the
setting of jump.
N
Y
RADIO
button
ALARM SET
CD
Y
ALARM SET
RADIO
Y
YY Y Y
Sets the respective
setup values.
CD
button
Y
ALARM SET
BUZZER
ALARM
MODE
TRACKING
GAIN UP
D.S.T.
Sled movement
± button
Servo ON
CD
button
YY
TEST MODE END
The second music
played back.
8
SECTION 4
FM RF signal
generator
Carrier frequency: 98 MHz
Modulation: no modulation
Output level: 0.1 V (100 dB)
0.01 µF
FM lead wire antenna terminal
d
t
nt
ELECTRICAL ADJUSTMENTS
ICF-CD830/CD830L
PRECAUTION
• Adjustment should be performed in the order given.
TUNER SECTION0 dB=1 µV
[FM]
Setting:
Function switch : RADIO
BAND switch : FM
FM RF signal
generator
0.01 µF
75 kHz frequency deviation
by 1 kHz signal.
Output level: as low as possible
[AM (MW/LW) ]
Setting:
Function switch : RADIO
BAND switch : AM (MW/LW)
AM RF signal
generator
FM lead wire antenna terminal
Put the lead-wire
antenna close to
the set.
MW FREQUENCY COVERAGE ADJUSTMENT (CD830L)
Adjust for a maximum reading on level meter
L4515 kHz
CT41,750 kHz
MW TRACKING ADJUSTMENT (CD830L)
Adjust for a maximum reading on level meter
L1-1600 kHz
CT11,400 kHz
LW FREQUENCY COVERAGE ADJUSTMENT (CD830L)
Adjust for a maximum reading on level meter
CT6145 kHz
LW TRACKING ADJUSTMENT (CD830L)
Adjust for a maximum reading on level meter
L1-2160 kHz
CT5240 kHz
FM VCO Adjustment
Procedure:
• Repeat the procedures in each adjustment several times, and the
frequency coverage and tracking adjustments should be finally
done by the trimmer capacitors.
AM FREQUENCY COVERAGE ADJUSTMENT (CD830)
30% amplitude modulation by
400 Hz signal.
Output level: as low as possible
level meter
4 Ω
set
SPEAKER OUT
FM FREQUENCY COVERAGE ADJUSTMENT
Adjust for a maximum reading on level meter
L386.5 MHz (87.35 MHz)
CT3109.5 MHz (108.25 MHz)
FM TRACKING ADJUSTMENT
Adjust for a maximum reading on level meter
L286.5 MHz (87.35 MHz)
CT2109.5 MHz (108.25 MHz)
AM IF ADJUSTMENT
Adjust for a maximum reading on level meter
T1455 kHz
Adjust for a maximum reading on level meter
L4515 kHz (516.5 kHz)
CT41,750 kHz (1,631.5 kHz)
AM TRACKING ADJUSTMENT (CD830)
Adjust for a maximum reading on level meter
L1600 kHz
CT11,400 kHz
+
–
( ) : AEP Model
1. Connect the frequency counter to 4 and 7 pins of IC1 as shown
the figure right.
2. Tune the set to 98 MHz.
3. Adjust RV1 for 76 kHz reading on frequency counter.