Sony HDPSM-10 Service manual

HDPS-M10

SERVICE MANUAL

Ver. 1.3 2007. 07

Revision History

How to use

Acrobat Reader

Revised-1

Replace the previously issued SERVICE MANUAL 9-876-896-11 with this Manual.

HDPS-M10

US Model

Canadian Model

Europe Model

UK Model

Latin America Model

SMAP Model

Australian Model

New Zealand Model

Chinese Model

Hong Kong Model

Korea Model

Japanese Model

Link

SPECIFICATIONS

DISASSEMBLY

REPAIR PARTS LIST

ADJUSTMENTS

HDPS-M10

9-876-896-12

Sony EMCS Co.

HDD PHOTO STORAGE

2007G0800-1

Published by Kohda TEC

SPECIFICATIONS

Storage capacity

40 GB (Formatted with FAT32. 1 GB amounts to 1,000,000,000 bytes.)

Media slots

“Memory Stick” slot × 1 CompactFlash slot × 1

Supported media

“Memory Stick” (“Memory Stick Duo”) CompactFlash cards (CF cards) (Type I, II, Microdrive)

Interface

USB 2.0 (Hi-Speed/Full-Speed)*

* If the connected computer does not support

USB 2.0, transfer speed will be according to Full-speed USB (12 Mbps).

Connector

USB (mini-B) × 1

Power supply

Lithium-ion rechargeable battery (internal) 100 - 240 V AC, 50/60 Hz

Dimensions

Approx. 135 × 30 × 92 mm

/8 × 1 3/16 × 3 5/8 in.)

(W × H × D)

Mass

Approx. 300 g (10.6 oz.)

Supplied accessories

AC power adapter (SONY, Model HDAC-M1/MCS-AC1) (1) Carrying case (1) Hand strap (1) Indicator label (1) Operating Instructions (this document) PhotoDiary software (on the hard disk) Power cord (1) Read Me First (1) USB cable (1) Warranty card (1)

Design and specifications are subject to change without notice.

Power consumption

7.5 W maximum

Ambient conditions

Operating temperature: 5°C to 40°C (40°F to 104°F) (temperature gradient less than 10°C/hour (50°F/hour)) Operating humidity: 20% to 80% (non-condensing)

HDPS-M10

— 2 —

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer.

1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are "pinched" or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair . Point them out to the customer and recommend their replacement.

4. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

5. Check the B+ voltage to see it is at the values specified.

6. Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270˚C during repairing.

• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering or unsoldering.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY .

Unleaded solder

Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40°C higher than

ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!

• Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.

• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS P AR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

CAUTION :

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.

HDPS-M10

— 3 —

1. DISASSEMBLY ·························································1-1

2. REPAIR PARTS LIST

2-1. EXPLODED VIEWS ······················································2-3 2-1-1.OVERALL SECTION·····················································2-3 2-1-2.TOP CASE SECTION ····················································2-4 2-1-3.PWB ASSEMBL Y···························································2-5

3. ADJUSTMENTS

3-1. PREPARATIONS BEFORE ADJUSTMENT·················3-1 3-1-1.List of Service Tools ························································3-1 3-1-2.Preparations ·····································································3-2 3-1-3.Order of Adjustments ······················································3-3 3-2. ADJUSTMENTS·····························································3-4 3-2-1.NTFS format····································································3-4 3-2-2.HDD Self Format ····························································3-4 3-2-3.Stand Alone Copy Check and Final Function

(USB Mode) Check ·························································3-5 3-2-3-1. Stand Alone Copy Check·········································3-5 3-2-3-2. Final Function (USB Mode) Check ·························3-5 3-2-3-2-1. Preparations ·····························································3-5 3-2-3-2-2. Final Function (USB Mode) Check ·························3-7 3-2-4. USB 1.1 Confirmation Check ·······································3-8 3-2-5. Final Function 2 (USB Mode) Check ···························3-8 3-2-6. Burn In (Read) Check ··················································· 3-9 3-2-7. Burn In (Write) Check ················································3-10 3-2-8. NTFS format ······························································· 3-11 3-2-9. HDD Self Format························································3-11 3-2-10. Photo Diary Software Download ································3-11 3-2-11. Firmware Upgrade ······················································3-12 3-2-11-1. Firmware Upgrade ·················································3-12 3-2-11-2. Language Settings··················································3-14 3-2-12. Full Charge Implementation ······································· 3-14

HDPS-M10

— 4 —

1-1. DISASSEMBLY

The following flow chart shows the disassembly procedure.

1. DISASSEMBLY

Caution

Note: The foot rubber

cannot be reused.

Screw (M2x3.5) black

Battery cover assembly

Connector

Battery assembly

Battery plate, Battery plate sheet

Note: Be sure to fully charge the battery after the repair is completed.

Caution

Open the lid (R) assembly in the

direction of the arrow a.

Screw (M2x3.5) black

Open the lid (L) assembly in the

direction of the arrow b.

Screw (M2x3.5) black

Foot rubber

Tapping screw (M2x8) silver

Claw

Two claws

Open the top case sub assembly

in the direction of the arrow.

Flexible flat cable

Top case sub assembly

Caution

Note: Be sure to fully charge the

battery after the repair is completed.

Screw (M2x3.5) black

Battery cover assembly

Connector

Battery assembly

Battery plate, Battery plate shee

1 2 3 4

Two spacers A, B

HDPS-M10

Two screws (M3x4) silver Two screws (M3x4) silver Peel off the sheet. Absorber bracket A,

Absorber bracket B,

Two spacers A, B

Bottom shield , etc

Hard disk drive, IOM-F2 board,

Flexible flat cable

Remove the hard disk drive, Bottom shield ,

etc in the direction of the arrow.

Two shock absorbers A

Two shock absorbers B

Bottom case assembly, Lid (R) assembly,

Lid (L) assembly

Tapping screw (M2x3) silver

T wo hooks

Peel off the adhesive side

of the flexible side.

LCD set assembly

Caution

Note: When installing the

PWB board, align the switch position.

Connector

Flexible flat cable

PWB board

1-1 1-2E

Lift the PWB board out from the top

case assembly case.

Two positioning holes

Remove the PWB board

in the direction of the arrow.

2. REPAIR PARTS LIST

OVERALL SECTION

NOTE

Link

EXPLODED VIEWS

TOP CASE SECTION

PWB ASSEMBLY

ACCESSORIES

HDPS-M10

2. REPAIR PARTS LIST

NOTE:

• -XX, -X mean standardized parts, so they may have some differences from the original one.

• Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.

• The mechanical parts with no reference number in the exploded views are not supplied.

• Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set.

• CAPACITORS: uF: µF

• COILS uH: µH

• RESISTORS All resistors are in ohms. METAL: metal-film resistor METAL OXIDE: Metal Oxide-film resistor F: nonflammable

• SEMICONDUCTORS In each case, u: µ, for example: uA...: µA... , uPA... , µPA... , uPB... , µPB... , uPC... , µPC... , uPD..., µPD...

When indicating parts by reference number, please include the board name.

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.

• Abbreviation CND : Canadian model AUS : Australian model CH : Chinese model HK : Hong Kong model KR : Korea model J : Japanese model TW : Taiwan model NZ : New Zealand model SMAP : Sony Marketing Asia P acif ic model LA : Latin America model EU : Europe model US : United States model UK : United Kingdom model

HDPS-M10

2-1

2-1. EXPLODED VIEWS

2-1-1. OVERALL SECTION

ns : not supplied

2. REPAIR PARTS LIST

Top case section (See page 2-4)

CN201

ns (Note)

PWB assembly (See page 2-5)

Ref. No. Part No. Description Ref. No. Part No. Description

1 A-1134-386-A ABSORBER ASSY SERVICE A 2 A-1133-812-A LID (L) ASSY 3 A-1133-873-A BATTERY ASSY (US,CND) 3 A-1146-128-A BATTERY ASSY

(LA UK, EU, AUS, NZ, HK, TW, KR, CH, SMAP)

3 A-1182-732-A BATTERY ASSY (J)

4 A-1133-816-A BATTERY COVER ASSY 5 2-108-513-01 SCREW PRECISION M2X3.5 (BLACK) 6 1-797-315-11 HDD (40GB, HTS424040M9AT00) 7 A-1133-897-A IOM-F2 BOARD, COMPLETE

Note :

When the TOP CASE ASSY SERVICE (Ref. No.52 on page 2-4) is going to be replaced by the TOP CASE ASSY SERVICE with suffix-B, do not install the two parts that are shown as “ns” (not supplied) above.

8 1-829-549-11 CABLE, FLEXIBLE FLAT 9 4-683-253-01 SCREW PRECISION M3X4 10 7-685-102-14 SCREW +P 2X4 TYPE2 NON-SLIT 11 A-1134-387-A ABSORBER ASSY SERVICE B 12 A-1133-813-A LID (R) ASSY

13 7-685-105-14 TAPPING +P 2X8 NON-SLIT 14 A-1133-811-A BOTTOM CASE ASSY 15 4-682-526-01 RUBBER FOOT 16 2-059-938-01 BOTTOM SHIELD CN201 1-778-652-31 CONNECTOR, FFC (ZIP) 50P (HDD)

HDPS-M10

2-3

2-1-2. TOP CASE SECTION

ns : not supplied

2. REPAIR PARTS LIST

(Note)

Ref. No. Part No. Description Ref. No. Part No. Description

51 X-2067-598-1 LCD WINDOW ASSY 52 A-1133-810-B TOP CASE ASSY SERVICE (Note) 53 A-1133-815-A HOLD KEY ASSY SERVICE 54 2-629-870-01 LCD DAMPER 55 A-1133-872-A LCD SET

Note :

When the TOP CASE ASSY SERVICE (Ref. No.52 on this page) is going to be replaced with the TOP CASE ASSY SERVICE with suffix-B, do not install the two parts that are shown as “ns” (not supplied) on page 2-3.

56 4-671-885-01 SCREW, TAPPING, SPECIAL 57 2-637-218-01 LCD HOLDER INSULATOR 59 2-637-219-01 LCD FPC TAPE 60 2-629-873-01 POWER BUTTON 61 2-629-871-01 CANCEL BUTTON

HDPS-M10

2-4

2-1-3. PWB ASSEMBLY

ns : not supplied

2. REPAIR PARTS LIST

CN4

CN8

103

CN3

101

CN7

102

101

CN1

CN6

CN5

104

Ref. No. Part No. Description Ref. No. Part No. Description

101 2-108-394-01 GASKET (PWB) 102 7-627-553-47 PRECISION SCREW +P 2X4 TYPE 3 103 1-818-690-11 CONNECTOR, CARD (CF CARD) 104 A-1133-809-A PWB ASSY SERVICE CN1 1-819-856-61 CONNECTOR, FFC/FPC (ZIF) 30P (LCD)

CN3 1-816-617-11 HEADER PIN (CF CARD) CN4 1-817-653-11 MEMORY STICK CONNECTOR CN5 1-817-998-11 JACK, DC

HDPS-M10

CN6 1-817-171-11 MINI-B USB CONNECTOR 5PIN CN7 1-770-160-21 PIN, CONNECTOR (PC BOARD) 2P (BATTERY)

* CN8 1-580-055-21 PIN, CONNECTOR (SMD) 2P (BACKLIGHT) 0 F1 1-576-415-11 FUSE, MICRO (1608 TYPE) (2A/32V)

S1 1-572-595-11 SWITCH, TACTIL (REFLOW TYPE)

S2 1-572-595-11 SWITCH, TACTIL (REFLOW TYPE)

S3 1-771-627-11 SWITCH, TACTIL (POWER) S4 1-762-078-11 SWITCH, SLIDE (HOLD)

Note :

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

2-5

(COPY/CANCEL)

Note :

Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.

+ 23 hidden pages

Sony HDPSM-10 Service manual

SPECIFICATIONS

SAFETY CHECK-OUT

TABLE OF CONTENTS

1-1. DISASSEMBLY

1. DISASSEMBLY

2. REPAIR PARTS LIST

2-1. EXPLODED VIEWS

2-1-1. OVERALL SECTION

2-1-2. TOP CASE SECTION

2-1-3. PWB ASSEMBLY