Sony HDPSM-1 Service manual

SERVICE MANUAL

Revision History

DISASSEMBLY

REPAIR PARTS LIST

ADJUSTMENTS

SPECIFICATIONS

DISASSEMBLY

REPAIR PARTS LIST

ADJUSTMENTS

SPECIFICATIONS

How to use

Acrobat Reader

How to use

Acrobat Reader

Ver. 1.3 2007. 01

Revised-1

HDPS-M1

US Model

Canadian Model

AEP Model

UK Model

E Model

Australian Model

Chinese Model

Hong Kong Model

Korea Model

Japanese Model

Link

HDPS-M1

9-876-748-12

Sony EMCS Co.

HDD PHOTO STORAGE

2007A1600-1

Published by Kohda TEC

SPECIFICATIONS

Storage capacity

40 GB (Formatted with FAT32. 1 GB amounts to 1,000,000,000 bytes.)

Media slots

“Memory Stick” slot × 1 CompactFlash slot × 1

Supported media

“Memory Stick” (“Memory Stick Duo”) CompactFlash cards (CF cards) (Type I, II, Microdrive)

Interface

USB 2.0 (Hi-Speed/Full-Speed)*

Connector

USB (mini-B) × 1

Power supply

Lithium-ion rechargeable battery (internal) 100 - 240 V AC, 50/60 Hz

Power consumption

10 W maximum

Dimensions

Approx. 135 × 30 × 92 mm (5.3 × 1.2 × 3.6 in.) (W × H × D)

Mass

Approx. 295 g (1 0.4 oz.)

* If the connected computer does not support

USB 2.0, transfer speed will be according to Full-speed USB (12 Mbps).

Supplied accessories

AC power adapter (1) Carrying case (1) Carrying strap (1) Operating instructions (1) PhotoDiary software (on the hard disk) Power cord (1) Read me first (1) USB cable (1) Warranty card (1)

Design and specifications are subject to change without notice.

Ambient conditions

Operating temperature: 5°C to 40°C (40°F to 104°F) (temperature gradient less than 10°C/hour (50°F/hour)) Operating humidity: 20% to 80% (non-condensing)

HDPS-M1

— 2 —

SAFETY CHECK-OUT

After correcting the original service problem, perform the following

safety checks before releasing the set to the customer.

1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are "pinched" or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair . Point them out to the customer and recommend their replacement.

4. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

5. Check the B+ voltage to see it is at the values specified.

6. Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270˚C during repairing.

• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering or unsoldering.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

Unleaded solder

Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40°C higher than

ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!

• Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.

• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

CAUTION :

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.

HDPS-M1

— 3 —

1. DISASSEMBLY ·························································1-1

2. REPAIR PARTS LIST

2-1. EXPLODED VIEWS ······················································2-3 2-1-1.OVERALL SECTION·····················································2-3 2-1-2.PWB ASSEMBL Y···························································2-4

3. ADJUSTMENTS

3-1. PREPARATIONS BEFORE ADJUSTMENT·················3-1 3-1-1.List of Service Tools ························································3-1 3-1-2.Preparations ·····································································3-2 3-1-3.Order of Adjustments ······················································3-3 3-2. ADJUSTMENTS·····························································3-4 3-2-1.Inquiry & Firmware Check ·············································3-4 3-2-2.NTFS format····································································3-5 3-2-3.HDD Self Format ···························································· 3-5 3-2-4.Stand Alone Copy Check and Final Function (USB Mode)

Check···············································································3-6 3-2-4-1. Stand Alone Copy Check·········································3-6 3-2-4-2. Final Function (USB Mode) Check ·························3-6 3-2-4-2-1. Preparations ·····························································3-6 3-2-4-2-2. Final Function (USB Mode) Check ·························3-7 3-2-5. LED Color Confirmation ··············································3-8 3-2-6. USB 1.1 Confirmation Check ·······································3-8 3-2-7. Final Function 2 (USB Mode) Check ··························· 3-9 3-2-8. Burn In (Read) Check ················································· 3-10 3-2-9. Burn In (Write) Check ················································3-11 3-2-10. NTFS format ·······························································3-12 3-2-11. HDD Self Format························································3-12 3-2-12. Photo Diary Software Download ································3-12

HDPS-M1

— 4 —

The following flow chart shows the disassembly procedure.

Open the lid (R) assembly in the

direction of the arrow a.

Screw (M2x3.5) black

Open the lid (L) assembly in the

direction of the arrow b.

Caution

Note: The foot rubber

cannot be reused.

Screw (M2x3.5) black

Foot rubber

Tapping screw (M2x8) silver

1. DISASSEMBLY

Slide through opening area by

using rubber tip tweezer for rear side.

Two claws

Slide through opening area by

using rubber tip tweezer.

Claw

Open the top case sub assembly

in the direction of the arrow.

Flexible flat cable (50P)

Top case sub assembly

Screw (M2x3.5) silver

Battery cover assembly

Connector (2P)

Battery assembly

Battery plate, Battery plate sheet

Caution

Note: Be sure to fully charge the

Battery after the repair is completed.

Screw (M2x3.5) silver

Battery cover assembly

Connector (2P)

Battery assembly

Battery plate, Battery plate sheet

Top case sub assembly

PWB board

Caution

Note: Be sure to fully charge the

Battery after the repair is completed.

1 2 3

in the direction of the arrow.

Lift PWB out from bottom case.

Two positioning holes

Remove the PWB board

Two screws (M3x4) silver

Peel off the sheet.

Absorber bracket B,

Two spacers A, B

Screw

M2x3.5

7-627-853-37

Absorber bracket A,

Two spacers A, B

Bottom shield A, etc

Hard disk drive, IOM-F board,

Flexible flat cable

Remove the hard disk drive, Bottom shield A,

etc in the direction of the arrow.

Two shock absorbers B

Two shock absorbers A

Bottom case assembly, Lid (R) assembly,

Lid (L) assembly,

Screw

M2x8

7-685-105-14

Screw

M2x3.5

2-108-513-01

Screw

M3x4

4-683-253-01

Silver

Black

HDPS-M1

1-1 1-2E

2. REPAIR PARTS LIST

OVERALL SECTION

NOTE

Link

EXPLODED VIEWS

PWB ASSEMBLY

ACCESSORIES

HDPS-M1

2. REPAIR PARTS LIST

NOTE:

• -XX, -X mean standardized parts, so they may have some differences from the original one.

• Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.

• The mechanical parts with no reference number in the exploded views are not supplied.

• Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set.

• CAPACITORS: uF: µF

• COILS uH: µH

• RESISTORS All resistors are in ohms. METAL: metal-film resistor METAL OXIDE: Metal Oxide-film resistor F: nonflammable

• SEMICONDUCTORS In each case, u: µ, for example: uA...: µA... , uPA... , µPA... , uPB... , µPB... , uPC... , µPC... , uPD..., µPD...

When indicating parts by reference number, please include the board name.

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.

HDPS-M1

2-1

2-1. EXPLODED VIEWS

2-1-1. OVERALL SECTION

ns : not supplied

2. REPAIR PARTS LIST

PWB board

(See page 2-4)

CN101

Ref. No. Part No. Description Ref. No. Part No. Description

1 4-682-526-01 RUBBER FOOT 2 7-685-105-14 TAPPING +P 2X8 NON-SLIT 3 A-1068-384-A BATTERY ASSY 4 7-627-853-37 PRECISION SCREW +P 2X3.5 TYPE3 5 A-1067-345-A BATTERY COVER ASSY

6 2-108-513-01 SCREW M2X3.5 (BLACK) 7 X-2022-492-1 TOP CASE SUB ASSY 8 4-682-518-01 CANCEL BUTTON 9 2-059-938-01 BOTTOM SHIELD A 10 A-1068-381-A POWER SWITCH ASSY SERVICE

11 A-1067-343-A LID (R) ASSY

HDPS-M1

12 A-1067-342-A LID (L) ASSY

0 13 1-797-021-11 HDD (40GB, IC25N04ATMR04)

14 A-1067-749-A IOM-F1 MOUNTED 15 1-829-549-11 CABLE, FLEXIBLE FLAT 16 A-1067-341-A BOTTOM CASE ASSY

17 4-683-253-01 SCREW 18 4-682-534-01 ABSORBER BRACKET A 19 7-685-102-14 SCREW +P 2X4 TYPE2 NON-SLIT 20 A-1068-382-A ABSORBER ASSY SERVICE 21 4-682-535-01 ABSORBER BRACKET B

CN101 1-778-652-11 CONNECTOR, FFC (ZIF) 50P

Note :

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

2-3

Note :

Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.

+ 18 hidden pages

Sony HDPSM-1 Service manual

SPECIFICATIONS

TABLE OF CONTENTS

1. DISASSEMBLY

2. REPAIR PARTS LIST

2-1. EXPLODED VIEWS

2-1-1. OVERALL SECTION