Sony HDPSL-1 Service manual

SERVICE MANUAL

Revision History

How to use

Acrobat Reader

How to use

Acrobat Reader

SPECIFICATIONS ADJUSTMENTS

SERVICE NOTE

DISASSEMBLY

REPAIR PARTS LIST

Ver. 1.2 2007. 01

Revised-2

Replace the previously issued SERVICE MANUAL 9-852-119-12 with this Manual.

HDPS-L1

US Model

European Model

Australian Model

New Zealand Model

Korea Model

SMAP Model

Japanese Model

Link

HDD PHOTO STORAGE

HDPS-L1

9-852-119-13

Sony EMCS Co.

2007A1600-1

Published by Kohda TEC

Storage capacity

80 GB (The capacity that can actually be used is approximately 75GB due to the system management area on HDD. It will be displayed as 70GB on your PC since it calculates 1GB as 1,073,741,824 bytes.)

Media slots

“Memory Stick” slot 1 SD Memory Card/MultiMediaCard/ xD-Picture Card slot 1 CompactFlash/Microdrive slot 1

Supported memory cards

Interface

USB 2.0 (Hi-Speed/Full-Speed)*

*Data transfer reverts to Full-speed USB

(12 Mbps) if computer does not support USB 2.0.

Connector

USB (mini-B) × 1 IN (Audio In) × 1 OUT R/L/VIDEO (Audio/Video Out) × 1 COMPONENT VIDEO × 1

Power supply

100 V - 240 V AC, 50/60 Hz

Power consumption

7.5 W maximum

Ambient conditions

Operating temperature: 5°C to 35°C (41°F to 95°F) (temperature gradient less than 10°C/hour (50°F/hour)) Operating humidity: 20% to 80% (non-condensing)

Dimensions

Approx. 215 × 35 × 255 mm (8

/2 × 1 3/8 × 10 1/8 in.) (W × H × D)

Mass

Approx. 1.8 kg (4 lbs.)

Supported file formats

Still image

JPEG: JPG

RAW*: SRF, SR2 Music: WAV * Thumbnail of RAW files is

displayed as native.

Supplied accessories

Remote control (with CR2025 lithium battery) (1) Power cord (1) Audio/video cable (1) Component video cable (1) USB cable (1) Operating Instructions (this document) Warranty card (1)

Design and specifications are subject to change without notice.

The following memory cards can be used with the unit

“Memory Stick” (w/o MagicGate) “MagicGate Memory Stick”

“Memory Stick” (with MagicGate)

*2 *3

“Memory Stick Duo” (w/o MagicGate)

“MagicGate Memory Stick Duo”

“Memory Stick Duo” (with MagicGate)

*2 *3

“Memory Stick PRO”

*2 *3

“Memory Stick PRO Duo”

*2 *3

“Memory Stick Micro” (“M2”)

*2 *4

SD Memory Card

miniSD™ Card

*4 *5

MultiMediaCard™

RS-MMC™

*4 *6

CompactFlash

Microdrive

xD-Picture Card™

*1 Not all memory cards are guaranteed to

work. Operation is not assured if non-supported memory cards are used.

*2 Recording or playback of MagicGate data

that uses MagicGate technology is not supported.

*3 Parallel data transfer (high-speed data

transfer) is supported. Actual read/write speed may vary based

on media. *4 With adapter (not included) *5 Recording or playback of data that uses

SD technology is not supported. *6 MMCplus™ and MMCmobile™ are

supported, but parallel data transfer is not

supported.

These specifications are extracted from Operating Instructions of HDPS-L1 (2-682-684-11(1)).

SPECIFICATIONS

HDPS-L1

— 2 —

SAFETY CHECK-OUT

After correcting the original service problem, perform the following

safety checks before releasing the set to the customer.

1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are "pinched" or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair . Point them out to the customer and recommend their replacement.

4. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

5. Check the B+ voltage to see it is at the values specified.

6. Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270˚C during repairing.

• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering or unsoldering.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

Unleaded solder

Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40°C higher than

ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!

• Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.

• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

CAUTION :

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.

HDPS-L1

— 3 —

1. SERVICE NOTE ························································ 1-1

2. DISASSEMBLY

2-1. OVERALL SECTION····················································· 2-2 2-2. CHASSIS SECTION ······················································· 2-3

3. REPAIR PARTS LIST

3-1. EXPLODED VIEWS ······················································ 3-2

4. ADJUSTMENTS

4-1. PREPARATIONS BEFORE ADJUSTMENT ················· 4-1 4-2. ADJUSTMENTS····························································· 4-5

HDPS-L1

— 4 —

1. SERVICE NOTE

• To replace the battery

If the reaction of a remote control weakens, replace the battery by new one. The battery that can be used in the unit is the CR2025 lithium battery.

Caution

Risk of explosion if battery is replaced by an incorrect type.

1 Open the cover and remove a battery. 2 Insert a new CR2025 lithium battery.

Caution

When inserting a battery, make sure the e and E ends to the markings inside the compartment.

Risk of explosion if battery is replaced by an incorrect type.

3 Close the cover.

Notes

• Do not leave the remote control in an extremely hot or humid place.

• Do not drop any foreign object into the remote casing, particularly when replacing the battery.

• Improper handling of battery may result in battery leakage or corrosion. Observe the following: – Do not attempt to charge the battery. – If you do not intend to use the remote control for an extended period of time, remove the battery to av oid possible damage fr om leakage

and corrosion.

• Do not expose the remote sensor

Doing so may cause a malfunction.

to direct light from the sun or any lighting apparatus.

Caution

• When doing away with an old battery, drop in collection box in the electronics store, etc., near you.

HDPS-L1

1-1E

Link

DISASSEMBLY

HELP

COMMON NOTE FOR DISASSEMBLY

2. DISASSEMBLY

HDPS-L1

NOTE FOR REPAIR

2. DISASSEMBLY

Make sure that the flat cable and flexible board are not cracked of bent at the terminal. Do not insert the cable insufficiently nor crookedly.

Cut and remove the part of gilt which comes off at the point. (Take care that there are some pieces of gilt left inside)

When remove a connector, don't pull at wire of connector. Be in danger of the snapping of a wire.

When installing a connector, don't press down at wire of connector. Be in danger of the snapping of a wire.

HDPS-L1

2-1

2. DISASSEMBLY

2-1. OVERALL SECTION

Note 2 : When you replace the ESD shield tape A/B,

be sure to follow the procedure described in “Note on connecting ESD Shield Tape A/B”

(page 2-4).

2-2

Main Board

2-3

2-4

(Board to Board Connector)

3-3

3-1

3-2

EXPLODED VIEW

1-1

1-4

1-3

1-2

Memory Card Board

1-5

1 Front Panel Section

2-5

2-6

1-7 (Claw)

2-1

1-6

Note 1 : When you replace the flexible flat cable, be sure to follow the procedure described in “Note on connecting the flexible flat cable”

(page 2-4).

HDPS-L1

2-2

2-2. CHASSIS SECTION

EXPLODED VIEW

Note 3 : When you replace the flexible flat cable, be sure to follow the procedure described in “Note on connecting the Lead Wire (Lug Terminal)”

(page 2-4).

2-2

2-3

2-4

1-9

2-1

1-1

HELP

1-8

1-6

1-7

3-1

1-5

2-6

1-4

1-2

1-3

1 HDD 80GB

3-3

2-5

Switching

regulator

Note 4 : When you replace the Connector-Equipped, Lead wire (AC Inlet) be sure to follow the procedure described in “Note on connecting the Connector-Equipped, Lead wire (AC Inlet)”

(page 2-5).

Analog Board

3-2

Note 5 : When you replace the FFC Shield Tape, be sure to follow the procedure described in “Note on connecting the FFC Shield Tape”

(page 2-5).

HDPS-L1

2-3

• NOTE ON CONNECTING THE FLEXIBLE FLAT CABLE

Bend the flexible flat cable at position (B), which does not affect connection, instead of position (A) near the connector contact.

Main Board

CN502

flexible flat cable

• NOTE ON CONNECTING ESD SHIELD TAPE A/B

Be sure that ESD shield tape A and ESD shield tape B do not run out of the outer boarder of the USB connector on the Memory Card Board.

Memory Card Board

USB connector

ESD shield tape A, ESD shield tape B

• NOTE ON CONNECTING THE LEAD WIRE (LUG TERMINAL)

Bend the root of the Analog Board side of the lead wire (lug terminal) about 45 degrees upward.

Lead Wire (Lug Terminal)

45 degrees

HDPS-L1

Analog Board

2-4

• NOTE ON CONNECTING THE CONNECTOR-EQUIPPED LEAD WIRE (AC INLET)

Be sure that the Connector-equipped Lead Wires (AC inlet) do not run out of Protect Sheet Power 1.

Connector-equipped Lead Wires (AC inlet)

Protect Sheet Power 1

• NOTE ON CONNECTING FFC SHIELD TAPE

Fold the flexible flat cable as shown in the figure below, and attach FFC Shield Tape. After inserting the connector, fix the flexible flat cable with the tape to Main Chassis.

Fold

FFC Shield Tape

Main Chassis

Fold

Flexible flat cable

Analog Board

FFC Shield Tape

HDPS-L1

2-5E

HELP

Sheet attachment positions and procedures of processing the flexible boards/harnesses are shown.

1cm± 1mm

CABLE (HDD)

SARANET TAPE B

HDPS-L1

HELP

3. REPAIR PARTS LIST

OVERALL SECTION

NOTE

Link

EXPLODED VIEWS

CHASSIS SECTION

ACCESSORIES

HDPS-L1

3. REPAIR PARTS LIST

NOTE:

• -XX, -X mean standardized parts, so they may have some differences from the original one.

• Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.

• The mechanical parts with no reference number in the exploded views are not supplied.

• Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set.

• CAPACITORS:

uF: µF

• COILS

uH: µH

• RESISTORS All resistors are in ohms. METAL: metal-film resistor METAL OXIDE: Metal Oxide-film resistor F: nonflammable

• SEMICONDUCTORS

In each case, u: µ, for example: uA...: µA... , uPA... , µPA... , uPB... , µPB... , uPC... , µPC... , uPD..., µPD...

When indicating parts by reference number, please include the board name.

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

• Abbreviation AUS : Australian model EU : European model J : Japanese model KR : Korea model NZ : New Zealand model SMAP : Singapore, Malaysia, Thailand,

Philippine model

HDPS-L1

3-1

3-1. EXPLODED VIEWS

3. REPAIR PARTS LIST

3-1-1. OVERALL SECTION

ns : not supplied

MAIN BOARD

(A side)

SW401

MEMORY CARD BOARD

MAIN BOARD

(B side)

SW402

U405

BT400

(Note1)

BT400

DISASSEMBLY

Chassis section (See page 3-3)

SW707 SW703 SW701 SW702 SW704 SW700 SW706 SW705

: BT400 (BATTERY, LITHIUM SECONDARY)

Board on the mount position.

Ref. No. Part No. Description Ref. No. Part No. Description

1 X-2109-977-1 FRONT DOOR ASSY (US, NZ, AUS, KR, SMAP) 1 X-2176-054-1 FRONT DOOR ASSY (J, EU) 2 X-2109-978-1 FRONT PANEL ASSY 3 4-647-576-01 REFLECTOR, LENS 4 A-1192-260-A MEMORY CARD BOARD, COMPLETE

5 A-1192-259-A MAIN BOARD, COMPLETE 6 2-677-347-01 TOP COVER (EXCEPT KR) 6 2-677-347-11 TOP COVER (KR) 7 2-887-291-01 RUBBER FOOT 8 7-685-645-79 SCREW +BVTP 3X6 TYPE2 IT-3

Note1: Note on connecting ESD Shield Tape A/B. (See page 2-4.)

SW401 1-786-845-11 SWITCH, TACTILE (COPY) SW402 1-786-845-11 SWITCH, TACTILE (POWER) SW700 1-786-555-21 SW (ENTER) SW701 1-786-555-21 SW (R) SW702 1-786-555-21 SW (r)

SW703 1-786-555-21 SW (T) SW704 1-786-555-21 SW (t) SW705 1-786-555-21 SW (FORCED SHUT DOWN) SW706 1-786-555-21 SW (BACK) SW707 1-786-555-21 SW (MENU)

9 7-682-147-01 SCREW +P 3X6 10 2-694-494-01 ESD SHIELD TAPE A 11 2-696-861-01 ESD SHIELD TAPE B 12 2-697-871-01 ESD SHIELD TAPE C

0 BT400 1-756-619-11 BATTERY, MANGANESE LITHIUM

HDPS-L1

* U405 6-600-539-01 IC NJL21V400B-M (REMOTE SENSOR)

CAUTION :

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.

Note : The components identified by mark 0 or dotted

line with mark 0 are critical for safety. Replace only with part number specified.

3-2

3. REPAIR PARTS LIST

3-1-2. CHASSIS SECTION

ns : not supplied

Note1: Note on connecting the flexible flat cable. (See page 2-4.)

Note2: Note on connecting the Lead Wire (Lug Terminal).

(See page 2-4.)

Note3: Note on the Connector-Equipped Lead Wire (AC inlet). (See page 2-5.)

Note4: Note on connecting FFC Shield Tape. (See page 2-5.)

(EXCEPT US)

(Note3)

(Note2)

DISASSEMBLY

Ref. No. Part No. Description Ref. No. Part No. Description

51 1-474-021-11 REGULATOR, SWITCHING (12V/5V) (J, US) 51 1-474-021-21 REGULATOR, SWITCHING (12V/5V)

(NZ, AUS, EU, SMAP) 51 1-474-021-31 REGULATOR, SWITCHING (12V/5V) (KR) 52 1-833-196-11 WIRE, LEAD, CONNECTOR WITH POWER 53 1-833-195-11 CABLE (HDD)

54 3-089-380-01 DAMPER 55 4-612-633-01 SCREW, HD FITTING 56 1-797-085-21 HDD/W-CVXL80SD2 (80GB) 57 2-159-920-01 SCREW, HDD DAMPER 58 2-677-340-01 HDD BRACKET

59 1-833-198-11 WIRE, LEAD (LUG TERMINAL) 60 1-833-197-11 WIRE, LEAD, CONNECTOR WITH 61 1-787-531-11 FAN, DC (12V)

62 A-1192-261-A ANALOG BOARD, COMPLETE 63 1-833-154-11 CABLE, FLEXIBLE FLAT 64 4-986-971-02 SCREW (3.5) 65 7-685-645-79 SCREW +BVTP 3X6 TYPE2 IT-3 66 2-693-101-01 PROTECT SHEET POWER 1

67 2-693-102-01 PROTECT SHEET POWER 2 68 2-693-103-01 PROTECT SHEET PWB 69 1-500-905-11 FERRITE CORE 70 2-699-698-01 SARANET TAPE 71 2-894-320-01 FFC SHIELD TAPE (EXCEPT US)

72 2-894-319-01 SARANET TAPE B (EXCEPT US) 73 2-894-321-01 GASKET (EXCEPT US) 74 7-688-003-11 W3, MIDDLE

HDPS-L1

3-3

(EXCEPT US)

(Note4)

(Note1)

+ 35 hidden pages

Sony HDPSL-1 Service manual

SPECIFICATIONS

TABLE OF CONTENTS

1. SERVICE NOTE

2. DISASSEMBLY

2-1. OVERALL SECTION

2-2. CHASSIS SECTION

HELP

3. REPAIR PARTS LIST

3-1. EXPLODED VIEWS

3-1-1. OVERALL SECTION

3-1-2. CHASSIS SECTION