Sony HCDGRX-66 Service manual

HCD-GRX5/RX66
SERVICE MANUAL
HCD-GRX5/RX66 is the Amplifier, CD player, Tape Deck and Tuner section in MHC-GRX5/RX66.
Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation. “DOLBY” and the double-D symbol a are trade­marks of Dolby Laboratories Licensing Corporation.
Photo: HCD-RX66
CD Section
T APE DECK Section
US Model
Canadian Model
HCD-RX66
E Model
Austr alian Model
Model Name Using Similar Mechanism HCD-H991AV
CD Mechanism Type Base Unit Type BU-5BD29AL
Optical Pick-up Type KSS-213D/Q-NP Model Name Using Similar Mechanism NEW
Tape Tr ansport Mechanism Type
CDM38L-5BD29AL/ CDM38LH-5BD29AL
TCM-230AWR1/ 230PWR1
SPECIFICA TIONS
AUDIO POWER SPECIFICATIONS: (U.S.A. model only)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
with 6 ohm loads both channels driven, from 70 - 20,000 Hz; rates 60 watts per channel minimum RMS power, with no more than 0.9% total harmonic distortion from 250 milliwatts to rated output.
Amplifier section
Canadian model: Continuous RMS power output (reference)
60 + 60 watts (6 ohms at 1 kHz, 10% THD)
Total harmonic distortion less than 0.07%
(6 ohms at 1 kHz, 45 W)
Other models: The following measured at AC 110, 220 V 50/60 Hz DIN power output (rated) 50 + 50 watts
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
65 + 65 watts
(6 ohms at 1 kHz, 10% THD) The following measured at AC 120, 240 V 50/60 Hz DIN power output (rated) 60 + 60 watts
(6 ohms at 1 kHz, DIN) Continuous RMS power output (reference)
75 + 75 watts
(6 ohms at 1 kHz, 10% THD) Peak music power output (reference)
1000 watts
Inputs MD/VIDEO IN: voltage 450 mV, (phono jacks) impedance 47 kilohms MIX MIC: (phone jack) sensitivity 1 mV, impedance 10
kilohms
– Continued on next page –
MINI Hi-Fi COMPONENT SYSTEM
MICROFILM
Specifications (continued)
Outputs MD/VIDEO OUT: voltage 250 mV, (phono jacks) impedance 1 kilohms PHONES: accepts headphones of 8 ohms (stereo phone jack) or more SPEAKER: accepts impedance of 6 to 16 ohms SUPER WOOFER: Voltage 1 V, impedance 1 kilohm
CD player section
System Compact disc and digital audio system Laser Semiconductor laser (λ=780nm)
Emission duration: continuous
Laser output Max. 44.6 µW*
*This output is the value measured at distance of 200 mm from the objective lens surface on the Optical Pick-up
Block with 7 mm aperture. Frequency response 2 Hz - 20 kHz (±0.5 dB) Wavelength 780 -790 nm Signal-to-noise ratio More than 90 dB Dynamic range More than 90 dB CD OPTICAL DIGITAL OUT (Square optical connector jack, rear panel) Wavelength 600 nm Output Level -18 dBm
Tape player section
Recording system 4-track 2-channel stereo Frequency response 40 - 13,000 Hz (±3 dB), (DOLBY NR OFF) using Sony TYPE I cassette
40 - 14,000 Hz (±3 dB),
using Sony TYPE II cassette Wow and flutter ±0.15% W.Peak (IEC)
0.1% W .RMS (N AB)
±0.2% W .Peak (DIN)
General
Power requirements North American models: 120 V AC, 60 Hz Mexican model: 120 V AC, 50/60 Hz Australian, and Israel models:
220 - 240 V AC, 50/60 Hz Thai model: 220 - 240 V AC, 50/60 Hz Other models: 110 - 120 V or 220 - 240 V AC,
50/60 Hz
Power consumption U.S.A. model: 140 watts Canadian model: 120 watts Other models: 140 watts
Dimensions (w/h/d) Approx. 280 × 335 × 380 mm
(111/8 × 131/8 × 15 in.)
Mass U.S.A. model: Approx. 8.8 kg (19 lbs. 6 oz.) Canadian model: Approx. 8.4 kg (18 lbs. 8 oz.) Other models: Approx. 9.4 kg (20 lbs. 12 oz.) Supplied accessories: AM loop antenna (1)
Remote RM-SR5 (1)
Batteries (2)
FM lead antenna (1)
Speaker cords (2)
Front speaker pads (8)
Design and specifications are subject to change without notice.
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range 87.5 - 108.0 MHz Antenna FM lead antenna Antenna terminals 75 ohm unbalanced Intermediate frequency 10.7 MHz
AM tuner section
Tuning range North American models: 530 - 1,710 kHz
Middle Eastern models: MW: 531 - 1,602 kHz
SW: 5.95 - 17.90 MHz
Other models: MW: 531 - 1,602 kHz
SW: 5.95 - 17.90 MHz
Antenna AM loop antenna Antenna terminals External antenna terminal Intermediate frequency 450 kHz
(with the interval set at 10 kHz) 531 - 1,710 kHz (with the interval set at 9 kHz)
(with the interval set at 9 kHz)
(with the interval set at 5 kHz)
(with the interval set at 9 kHz) 530 - 1,710 kHz (with the interval set at 10 kHz)
(with the interval set at 5 kHz)
– 2 –
SECTION 1

SERVICING NOTES

TABLE OF CONTENTS
1. SERVICING NOTES ............................................... 3
2. GENERAL
Location of Controls ....................................................... 6
Setting the Time .............................................................. 7
3. DISASSEMBLY ......................................................... 8
4. TEST MODE.............................................................. 11
5. MECHANICAL ADJUSTMENTS....................... 13
6. ELECTRICAL ADJUSTMENTS
DECK Section ................................................................. 13
CD Section ...................................................................... 16
7. DIAGRAMS................................................................. 18
7-1. Block Diagram
– CD MECHANISM DECK Section – .......................... 19
7-2. Block Diagram
– TAPE DECK Section – ................................................ 21
7-3. Block Diagram
– MAIN Section – ........................................................... 23
7-4. Block Diagram
– DISPLAY/KEY CONTROL/POWER SUPPLY
Section – ........................................................................ 25
7-5. Printed Wiring Boards – CD Section – ......................... 29
7-6. Schematic Diagram – CD Section – ............................... 31
7-7. Printed Wiring Board – CD MOTOR Section – ............ 33
7-8. Schematic Diagram – CD MOTOR Section – .............. 35
7-9. Printed Wiring Board – TAPE DECK Section – ........... 37
7-10. Schematic Diagram – TAPE DECK Section –.............. 39
7-11. Printed Wiring Board – LEAF SW Section – ............... 41
7-12. Schematic Diagram – LEAF SW Section – .................. 41
7-13. Printed Wiring Board – MAIN Section – ...................... 43
7-14. Schematic Diagram
– MAIN Section (1/4) – .................................................. 45
7-15. Schematic Diagram
– MAIN Section (2/4) – .................................................. 47
7-16. Schematic Diagram
– MAIN Section (3/4) – .................................................. 49
7-17. Schematic Diagram
– MAIN Section (4/4) – .................................................. 51
7-18. Printed Wiring Board – PANEL Section – .................... 53
7-19. Schematic Diagram – PANEL Section –....................... 55
7-20. Printed Wiring Board – CD-SW Section –.................... 57
7-21. Schematic Diagram – CD-SW Section – ...................... 57
7-22. Printed Wiring Board – HP Section – ........................... 59
7-23. Schematic Diagram – HP Section – .............................. 59
7-24. Printed Wiring Board – POWER AMP Section – ......... 60
7-25. Schematic Diagram – POWER AMP Section –............ 61
7-26. Printed Wiring Board
– TRANSFORMER Section – ........................................ 63
7-27. Schematic Diagram
– TRANSFORMER Section – ........................................ 64
7-28. IC Pin Function Description ........................................... 68
8. EXPLODED VIEWS ................................................ 73
9. ELECTRICAL PARTS LIST ............................... 82
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro­static break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emis­sion, observe from more than 30 cm away from the objective lens.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur­ing repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous ra­diation exposure.
This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior.
Laser component in this product is capable of emitting radiation exceeding the limit for Class 1.
The following caution label is located inside the unit.
CAUTION : INVISIBLE LASER RADIATION WHEN OPEN AND INTER-
LOCKS DEFEATED. AVOID EXPOSURE TO BEAM.
ADVARSEL : USYNLIG LASERSTRÅLING VED ÅBNING NÅR
SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION. UNDGÅ UDSAETTELSE FOR STRÅLING.
VORSICHT : UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG
GEÖFFNET UND SICHEREITSVERRIEGELUNG ÜBERBRÜCKT. NICHT DEM STRAHL AUSSETZEN.
VARO
!
ALTTIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.
VARNING : OSYNLING LASERSTRÅLING NÄR DENNA DEL ÄR
ÖPPNAD OCH SPÄRREN ÄR URKOPPLAD. BETRAKTA EJ STRÅLEN.
ADVERSEL : USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES OG
SIKKERHEDSLÅS BRYTES. UNNGÅ EKSPONERING FOR STRÅLEN.
VIGYAZAT!: A BURKOLAT NYITÁSAKOR LÁTHATATLAN
LÉZERSUGÁRVESZÉLY! KERÜLJE A BESUGÁRZÁST
: AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET
!
– 3 –
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMA TIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB­LISHED BY SONY.
MODEL IDENTIFICATION – Back Panel –
PART No.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE ! SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COM­POSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow­ing safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microampers.). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT -540A. Follo w the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter . The Data Pr ecision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indica­tion is 0.75 V, so analog meters must have an accurate low­voltage scale. The Simpson 250 and Sanwa SH-63Trd are ex­amples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2 V A C range are suit­able. (See Fig. A)
MODEL PART No.
RX66: US model 4-996-725-0π RX66: Canadian model 4-996-725-1π GRX5: Thai and Israel models 4-996-725-2π GRX5: E model 4-996-842-0π GRX5: Malaysia, Singapore and
South African models
GRX5: Saudi Arabia and Taiwan models 4-996-842-2π GRX5: Hong Kong model 4-996-842-3π GRX5: Australian model 4-996-842-4π GRX5: Mexican model 4-996-842-5π GRX5: Indonesian model 4-996-842-7π
4-996-842-1π
To Exposed Metal Parts on Set
1.5 k
0.15 µF
Fig. A. Using an AC voltmeter to check AC leakage.
Earth Ground
AC voltmeter (0.75 V)
– 4 –
HOW TO OPEN THE DISC TRAY WHEN POWER SWITCH TURNS OFF.
e
1
Remove the Case.
3
Pull-out the disc tray.
2
Turn the cam to the direction of arrow.
NOTE FOR INSTALLATION (ROTARY ENCODER)
BU cam
Section A
Groove
Note:When attaching the BU cam, engage the Rotary encoder switch as shown in the figure.
Note:When attaching the Base unit, Insert th section A into the groove of BU cam.
– 5 –
LOCATION OF CONTROLS
1 2 3 4
!∞ !§
!• !ª
@º @¡
@™
SECTION 2

GENERAL

5
6 7
8
9 !º
!™
!£ !¢
1 I /u (Power) button 2 DISC 1 to 3 buttons and indicators 3 DISC SKIP/EX-CHANGE button 4 6 (CD) button 5 CD disc tray 6 CD, ^ button and indicator 7 TUNER, BAND button 8 r REC button and indicator 9 P PAUSE button and indicatorHI-DUB buttonCD SYNC button !™ FILE SELECT buttonSURROUND buttonKARAOKE PON/MPX button !∞ TAPE B, 9 and ( buttons and indicatorsTAPE A, 9 and ( buttons and indicatorsFUNCTION button !• MIC LEVEL knobMIX MIC jacDISPLAY/DEMO buttonCLOCK/TIMER SET button @™ TIMER SELECT button @£ p button
#™ #£
#∞ #§
#• $º $¡ $™
@∞
@¶ @•
@¢ Fluorescent indicator tube @∞ ENTER/NEXT button and indicator @§ GROOVE button and indicator @¶ VOLUME konb @• PHONES jack @ª DBFB button #º Remote sensor #¡ FLASH button #™ NON-STOP button and indicator #£ LOOP button #¢ EDIT, DIRECTION button #∞ PLAY MODE, DOLBY NR button #§ REPEAT button #¶ § button (deck A) #• Tape deck A #ª –, 0 button and indicator $º JOG dial $¡ +, ) button and indicator $™ Tape deck B $£ § button (deck B)
– 6 –
– 7 –
SECTION 3
)

DISASSEMBLY

Note: Follow the disassembly procedure in the numerical order given.
6
CASE
2
screw (CASE3 TP2) (3 × 12)
3
two screws (CASE3 TP2) (3 × 8)
case
1
three screws (BVTP3 × 8)
FRONT PANEL SECTION
4
loading panel
4
5
1
Turn the cam to the direction of arrow
A
.
4
2
screw (CASE3 TP2) (3 × 12)
3
two screws (CASE3 TP2) (3 × 8
9
screw (BVTP3
2
Pull-out the disc tray.
×
10)
3
two claws
0
three screws (BVTT3
A
5
wire (flat type) (15 core) (33 cm) (CN106)
9
screw (BVTP3
8
connector (CN109)
×
6)
×
10)
6
wire (flat type) (13 core) (23 cm) (CN201)
7
wire (flat type) (17 core) (CN107)
– 8 –
TAPE MECHANISM DECK SECTION (TCM-230AWR1/TCM-230PWR1)
1
Push the cassette lids.
3
three screws (BVTP3
×
8)
2
Open the cassette lids.
4
two screws (BVTP3
×
8 )
5
tape mechanism deck section (TCM-230AWR1/ TCM-230PWR1)
4
CD mechanism deck section CDM38L-5BD29AL CDM38LH-5BD29AL
 
 
3
two screws (BVTP3
×
8)
2
wire (flat type) (19 core) (CN105)
1
two connectors (CN103, CN104)
CD MECHANISM DECK SECTION (CDM38L-5BD29AL /CDM38LH-5BD29AL)
Note: The CD mechanism deck will
fall if three screws are removed. Support it by hand, then remove three screws.
– 9 –
MAIN BOARD
Abbreviation
AUS : Australian EA4 : Israel MY : Malaysia TW : Taiwan
1
connector (CN11)
E2 : 120 V A C Area in E model HK : Hong Kong SAF : South African
E3 : 240 V A C Area in E model IA : Indonesian SP : Singapore
3
four screws (BVTP3 × 8)
2
wire (flat type) (13 core) (14 cm) (CN102) (GRX5: E2, EA4, TH, MX, AUS/RX66) wire (flat type) (15 core) (14 cm) (CN102) (GRX5: E3, EA3, MY, SP, IA, HK, TW, SAF)
EA3 : Saudi Arabia MX : Mexican TH : Thai
6
MAIN board
4
two screws (BVTP3 × 6)
5
connector (CN101)
– 10 –
SECTION 4

TEST MODE

[MC Cold Reset]
• The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the customer.
Procedure:
1. Press three buttons p , [ENTER/NEXT], and I/u simulta-
neously.
2. The fluorescent indicator tube becomes blank instantaneously,
and the set is reset.
[CD Delivery Mode]
• This mode moves the pickup to the position durable to vibra­tion. Use this mode when returning the set to the customer after repair.
Procedure:
1. Press I/u button to turn the set ON.
2. Press [LOOP] button and I/u button simultaneously.
3. A message “LOCK” is displayed on the fluorescent indicator
tube, and the CD delivery mode is set.
[MC Hot Reset]
• This mode resets the set with the preset data kept stored in the memory. The hot reset mode functions same as if the power cord is plugged in and out.
Procedure:
1. Press three buttons p , [ENTER/NEXT], and [DISC1] simul-
taneously.
2. The fluorescent indicator tube becomes blank instantaneously,
and the set is reset.
[Sled Servo Mode]
• This mode can run the CD sled motor freely. Use this mode, for instance, when cleaning the pickup.
Procedure:
1. Press
2. Select the function “CD”.
3. Press three buttons p , [ENTER/NEXT], and § simulta-
4. The Sled Servo mode is selected, if “CD” is blanking on the
5. With the CD in stop status, press ) + button to move the
6. To exit from this mode, perform as follows:
Note: • Always move the pickup to most inside track when exiting from
I/u button to turn the set ON.
neously.
fluorescent indicator tube.
pickup to outside track, or – 0 button to inside track.
1) Move the pickup to the most inside track.
2) Press three buttons in the same manner as step 2.
this mode. Otherwise, a disc will not be unloaded.
• Do not run the sled motor excessively , otherwise the gear can be chipped.
[Change-over of AM Tuner Step between 9 kHz and 10 kHz]
• A step of AM channels can be changed ov er between 9 kHz and 10 kHz.
Procedure:
1. Press I/u button to turn the set ON.
2. Select the function “TUNER”, and press [TUNER/BAND]
button to select the BAND “AM”.
3. Press I/u button to turn the set OFF.
4. Press [ENTER/NEXT] and I/u buttons simultaneously, and
the display of fluorescent indicator tube changes to “AM 9 k STEP” or “AM 10 k STEP”, and thus the channel step is changed over.
[LED and Fluorescent Indicator Tube All Lit, Key Check Mode]
Procedure:
1. Press three buttons p , [ENTER/NEXT], and [DISC2] simul-
taneously.
2. LEDs and fluorescent indicator tube are all turned on.
Press [DISC2] button, and the key check mode is activated.
3. In the key check mode, the fluorescent indicator tube displays
“K 1 J0 V0”. Each time a button is pressed, “K” value in­creases. However , once a button is pressed , it is no longer taken into account. “J” value increases like 1, 2, 3 ... if rotating [JOG] knob in “+” direction, or it decreases like 0, 9, 8 ... if rotating in “–” direction. “V” value increases like 1, 2, 3 ... if rotating [VOLUME] knob in “+” direction, or it decreases like 0, 9, 8 ... if rotating in “–” direction.
4. To exit from this mode, press three buttons in the same man-
ner as step 1, or disconnect the power cord.
– 11 –
[Aging Mode]
This mode can be used for operation check of CD section and tape deck section.
• If an error occurred: The aging operation stops and display status.
• If no error occurs: The aging operation continues repeatedly.
1. Operating Method of Aging Mode
1) Set disc in DISC1 tray.
2) Load the tapes recording use into the decks A and B respec-
tively.
3) Press three buttons p , [ENTER/NEXT],
and [DISCSKIP/EX-CHANGE] simultaneously.
4) The aging mode is activated, if a CD roulette mark on the fluo-
rescent indicator tube is blinking.
5) To exit from the aging mode, press I/u button to turn the set
OFF.
2. Operation Sequence
• During the aging mode in the following sequence to below.
• Starting the CD section aging for function set “CD”, starting the TAPE section (deck A) aging for function set “TAPE A” or “TAPE B”. (Set another function is no work.)
CD (disc1) (12 minutes) Deck A
↑↓(About 13 minutes
  
Deck B 20 seconds
maximum)
3. Aging mode in CD section
1) Display state
• No error occurs
display
1 –
[*][*]
@ @
4. Aging mode in Tape Deck section
1) Display state
• No error occurs Display action now
• Error occurred Display action last time
NO. Display action Action contents Final timing
1 TAPE A AG-1 Rewind the TAPE A The top of tape 2 TAPE A AG-2 FWD play the TAPE A 3 minutes playing 3 TAPE A AG-3 F.F. the TAPE A First either 20 minutes
or the end of tape 4 TAPE A AG-4 REV play the TAPE A 3 minutes playing 5 TAPE A AG-5 Rewind the TAPE A The top of tape 6 TAPE B AG-1 Rewind the TAPE B The top of tape 7 TAPE B AG-2 FWD play the TAPE B 3 minutes playing 8 TAPE B AG-3 F.F. the TAPE B First either 20 minutes
or the end of tape 9 TAPE B AG-4 REV play the TAPE B 3 minutes playing
10 TAPE B AG-5 Rewind the TAPE B The top of tape
2) Operation during Aging Mode In the aging mode, the program is executed in the following se­quence. (1) Rewind is executed up to the top of tape. (2) A tape on FWD side is played for 3 minutes. (3) FF is executed up to either made for 20 minutes or the end of
tape.
(4) A tape is reversed, and the tape on REV side is played for 3
minutes. (5) Rewind is executed up to the top of tape. (6) Steps 1 through 5 are executed for the other deck. (7) Change to CD section aging.
Note:
: a letter “CD” and the remainder time (minute) alternately. (re-
[*][*]
mainder time start from 12 minute)
@@: track number in access.
• Error occurred
NO. Display Main factor
1 NO DISC ERR Not set disc in DISC1 2 FOCUS1 ERR Focus does not work 3 FOCUS2 ERR Focus does not work after the disc rotate as usual 4 GFS ERR GFS error 5 FBIAS ERR Error in to the focus bias adjustment 6 SENSOR ERR Disc sensor sens DISC1 is no disc 7 TABLE ERR CD tray lotate does not work 8 TRAY ERR Tray (include BD) move does not work
2) Operation during aging Mode In the aging mode, the program is executed in the following se­quence. (1) The disc tray turns to select a disc1. (2) A disc is chucked. (3) TOC of disc is read. (4) The pickup accesses to the track 1, and playing 2 seconds. (5) The pickup accesses to the last track, and playing 2 seconds. (6) Steps 1 through 5 are repeated about 12 minutes. (7) Change to deck section aging.
– 12 –
SECTION 5

MECHANICAL ADJUSTMENTS

SECTION 6

ELECTRICAL ADJUSTMENTS

Precaution
1. Clean the following parts with a denatured alcohol-moistened swab:
record/playback heads pinch rollers erase head rubber belts capstan idlers
2. Demagnetize the record/playback head with a head demagne­tizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, apply suitable locking compound to the parts adjusted.
5. The adjustments should be performed with the rated power sup­ply voltage unless otherwise noted.
Torque Measurement
Mode
FWD FWD
back tension REV
REV back tension
FF/REW
FWD tension
REV tension
Torque meter
CQ-102C
CQ-102C
CQ-102RC
CQ-102RC
CQ-201B
CQ-403A
CQ-403R
Meter reading
31 to 71 g • cm
(0.43 – 0.98 oz • inch)
2 to 6 g • cm
(0.02 – 0.08 oz • inch)
31 to 71 g • cm
(0.43 – 0.98 oz • inch)
2 to 6 g • cm
(0.02 – 0.08 oz • inch)
71 to 143 g • cm
(0.98 – 1.99 oz • inch)
100 g or more
(3.53 oz or more)
100 g or more
(3.53 oz or more)
DECK SECTION
0 dB=0.775 V
1. Demagnetize the record/playback head with a head demagne­tizer.
2. Do not use a magnetized screwdriver for the adjustments.
3. After the adjustments, apply suitable locking compound to the parts adjust.
4. The adjustments should be performed with the rated power supply voltage unless otherwise noted.
5. The adjustments should be performed in the order given in this service manual. (As a general rule, playback circuit ad­justment should be completed before performing recording circuit adjustment.)
6. The adjustments should be performed for both L-CH and R­CH.
7. Switches and controls should be set as follows unless other­wise specified.
• Test Tape
Tape Signal Used for
P-4-A100 10 kHz, –10 dB Azimuth Adjustment
WS-48B 3 kHz, 0 dB Tape Speed Adjustment
P-4-L300 315 Hz, 0 dB Level Adjustment
Record/Playback Head Azimuth Adjustment
DECK A DECK B
Note: Perform this adjustments for both decks
Procedure:
1. Mode: Playback
test tape P-4-A100 (10 kHz, –10 dB)
main board CN301
3
(L-CH)
Pin Pin
1
(R-CH)
level meter
set
main board CN301 Pin
2
(GND)
+ –
– 13 –
2. Turn the adjustment scre w and check output peaks. If the peaks do not match for L-CH and R-CH, turn the adjustment screw so that outputs match within 1dB of peak.
Output level
within 1dB
L-CH peak
R-CH peak
within 1dB
Screw position
L-CH peak
Screw position
R-CH peak
Tape Speed Adjustment DECK B
Note: Start the Tape Speed adjustment as below after setting to the test
mode. In the test mode, the tape speed is high during pressing the
[HI-DUB] button.
Procedure:
1. Turn the power switch on.
2. Press the p button, [ENTER/NEXT] button and [DISC3] button simultaneously. (The “VOLUME” on the fluorescent indicator tube will blink while in the test mode.) To exit from the test mode, press the I/u button.
Mode: Playback
test tape WS-48B (3 kHz, 0 dB)
frequency counter
3. Mode: Playback
test tape P-4-A100 (10 kHz, –10 dB)
L-CH
MAIN board CN301 set
R-CH
waveform of oscilloscope
in phase 45°90°135°180
pin
L
R
pin
good
3
pin
1
2
oscilloscope
V
wrong
H
°
4. After the adjustments, apply suitable locking compound to the pats adjusted.
Adjustment Location:Playback Head (Deck A).
Record/Playback/Erase Head (Deck B).
3
: L-CH)
1
: R-CH)
+ –
set
main board CN301 (Pin
(Pin
1. Insert the WS-48B into the deck B.
2. Press the · button on the deck B.
3. Press the [HI-DUB] button in playback mode. Then at HIGH speed mode.
4. Adjust RV1001 on the LEAF SW board do that frequency counter reads 6,000 ± 180 Hz.
5. Press the [HI-DUB] button. Then back to NORMAL speed mode.
6. Adjust RV1002 on the LEAF SW board so that frequency counter reads 3,000 ± 90 Hz.
Adjustment Location: LEAF SW board
Playback level Adjustment DECK A DECK B
Procedure:
Mode: Playback
test tape P-4-L300 (315 Hz, 0 dB)
set
level meter
+ –
forward
reverse
main board CN301 (Pin
(Pin
3 1
: L-CH) : R-CH)
Deck A is RV311 (L-CH) and RV411 (R-CH), Deck B is RV301 (L-CH) and RV401 (R-CH) so that adjustment within adjustment level as follows.
Adjustment Level:
CN301 PB level: 301.5 to 338.3 mV (–8.2 to –7.2 dB) level difference between the channels: within ±0.5 dB
Adjustment Location: AUDIO board
– 14 –
REC Bias Adjustment DECK B
+ –
set
recorded portion
CN301 (Pin
3
: L-CH)
(Pin
1
: R-CH)
level meter
set
MD/VIDEO (AUDIO) IN 315 Hz, 50 mV (–23.8 dB)
blank tape CS-123
600
attenuator
AF OSC
REC LEVEL
13
RV301
L
RV351
R
CN106
CN301
CN107
       
RV401
RV301
RV341
RV311
RV411
IC602
CN601
LR
RL


RV441
PB LEVEL
– DECK B –
REC BIAS
LR

PB LEVEL
– DECK A –
Procedure:
INTRODUCTION When set to the test mode performed in Tape Speed Adjust- ment, when the tape is rewound after recording, the “REC memory mode” which rewinds only the recorded portion and playback is set. This “REC memory mode” is convenient for performing this ad­justment. During recording, the input signal FUNCTION will au­tomatically switch to VIDEO. (If do not operation of stopped from recording complete, and press
0 button then rewind to recording start position.)
1. Press [FUNCTION] button to select VIDEO. (This step is not necessary if the above test mode has already been set.)
2. Insert a tape into deck B.
3. After press [REC] button, press P button, then recording
r
start.
4. Mode: Record
MD/VIDEO (AUDIO) IN
1) 315 Hz
2) 10 kHz
AF OSC
attenuator
50 mV (–23.8 dB)
 
600
set
blank tape CN-123
4. Mode: Record
5. Mode: Playback
6. Confirm playback the signal recorded in step 3 become ad­justable level as follows. If these levels do not adjustable level, adjustment the RV301 (L-CH) and R V351 (R-CH) on the MAIN board to repeat steps 4 and 5.
Adjustable level:
CN301 PB level: 47.2 to 53.0 mV (–24.3 to –23.3 dB) Adjustment Location: MAIN board
5. Mode: Playback
6. Confirm playback the signal recorded in step 3 become ad­justable level as follows. If these levels do not adjustable level, adjustment the RV341 (L-CH) and RV441 (R-CH) on the AUDIO board to repeat steps 4 and 5.
Adjustable level: Playback output of 315 Hz to playback output
Adjustment Location: AUDIO board
REC Level Adjustment
Procedure:
INTRODUCTION When set to the test mode performed in Tape Speed Adjust- ment, when the tape is rewound after recording, the “REC memory mode” which rewinds only the recorded portion and playback is set. This “REC memory mode” is convenient for performing this ad­justment. During recording, the input signal FUNCTION will au­tomatically switch to VIDEO. (If do not operation of stopped from recording complete, and press
0 button then rewind to recording start position.)
1. Press [FUNCTION] button to select VIDEO. (This step is not necessary if the above test mode has already been set.)
2. Insert a tape into deck B.
3. After press [REC] button, press P button, then recording start.
recorded portion
of 10 kHz: ±1.0 dB
r
set
CN301 (Pin
DECK B
3 1
(Pin
level meter
+ –
: L-CH) : R-CH)
[MAIN BOARD] (Component Side)
[AUDIO BOARD] (Component Side)
[LEAF SW BOARD] (Component Side)
TAPE SPEED
(NORMAL) (HIGH)
RV1002

RV1001
– 15 –
CN1001
V
+
BD board
TP (TEO) TP (VC)
oscilloscope
)
CD SECTION
Note:
1. CD Block is basically designed to operate without adjustment. There­fore, check each item in order given.
2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10 M impedance.
4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the following checks.
E-F Balance (Traverse) check (Without remote commander)
S Curve Check
oscilloscope
BD board
TP (FEO) TP (VC)
+ –
Procedure:
1. Connect oscilloscope to test point TP (FEO).
2. Connect between test point TP (FOK) and GND by lead wire.
3. Turn Power switch on.
4. Put disc (YEDS-18) in and turned Power switch on again and
actuate the focus search. (Actuate the focus search when disc table is moving in and out.)
5. Check the oscilloscope waveform (S-curve) is symmetrical
between A and B. And confirm peak to peak level within 3±1 Vp-p.
S-curve waveform
symmetry
A
B
within 3
±
1 Vp-p
6. After check, remove the lead wire connected in step 2.
Note: • Try to measure several times to make sure than the ratio of A : B
RF Level Check
or B : A is more than 10 : 7.
• Take sweep time as long as possible and light up the brightness to obtain best waveform.
oscilloscope
BD board
TP (RF) TP (VC)
+ –
Procedure:
1. Connect oscilloscope to test point TP (TEO) on BD board.
2. Turned Power switch on. Press [FUNCTION] button to select CD.
3. Put disc (YEDS-18) in to play the number five track.
4. Press the p button, [ENTER/NEXT] button and ^ but­ton simultaneously several times to fluorescent indicator tube display “SHUFFLE” is blink. (The sledding servo is turned OFF.)
5. Check the level B of the oscilloscope’s waveform and the A (DC voltage) of the center of the Tr averse waveform. Confirm the following:
A
× 100 = less than ±7 (%)
B
Traverse waveform
0 V
level: 500
±
100 mVp-p
Center of the waveform
B
A (DC
voltage)
symmetry
6. Press the p button, [ENTER/NEXT] button and ^ button simultaneously several times to fluorescent indicator tube dis­play “SHUFFLE” is OFF. (The sleding servo is turned ON.) Confirm the C (DC voltage) is almost equal to the A (DC v olt­age) is step 5.
Traverse waveform
0 V
C (DC
voltage
Procedure:
1. Connect oscilloscope to test point TP (RF) on BD board.
2. Turned Power switch on.
3. Put disc (YEDS-18) in and playback.
4. Confirm that oscilloscope waveform is clear and check RF signal level is correct or not.
Note: Clear RF signal waveform means that the shape “” can be clearly
distinguished at the center of the waveform.
• FR signal
VOLT/DIV: 200 m TIME/DIV: 500 ns
level:
±
0.3 Vp-p
1.3
Sled servo ONSled servo OFF
– 16 –
Adjustment Location:
[BD BOARD] (Conductor Side)
CNU101
GND
TEO
IC103
CNU102
FEO
RF
IC101
VC
FOK
IC I02
– 17 –
• Circuit Boards Location
CD-SW board
SECTION 7

DIAGRAMS

TRANSFORMER board
ENCAPSULATED COMPONENT
MAIN board
PANEL board
CONNECTOR board
HP board
SENSOR board
POWER AMP board
MOTOR (TURN) board
BD board
MOTOR (SLIDE) board
AUDIO board
LEAF SW board
– 18 –
7-1. BLOCK DIAGRAM – CD MECHANISM DECK Section –
PD1 I-V AMP
PD1
38
PD2 I-V AMP
PD2
39
AUTOMATIC
POWER CONTROL
Q101
F
41
E
42
LD
36
RF
+
SUMMING
AMP
RF AMP,
FOCUS/TRACKING
SERVO
IC101 (1/2)
I-V
AMP
LD
AMP
PD
AMP
FOCUS
ERROR
AMP
TRACKING
ERROR
AMP
DETECTOR
A
D
B
C
F
E
OPTICAL PICK-UP (KSS-213D/Q-NP)
LASER DIODE
PD
4
5
1
2
I-V AMP
10
6
LD
PD
37
RFO
33
RFI
32
FOCUS OK
COMPARATOR
MIRR
AMP
DEFECT
AMP
FEO
FE BIAS
TEO
HCD-GRX5/RX66
DIGITAL SIGNAL PROCESSOR,
CLV SERVO PROCESSOR,
DIGITAL FILTER, D/A CONVERTER
FOK
DATA
CLK
XLT LOCK XRST
SENS1
C.OUT
SENS2
FEO
TAO
27
22 20 21 19 23
25 24 26
6
13
73
FOCUS OK
AMP
TTL
IIL
1
40
45
FEI
2
TEI
47
TTL
IIL
IIL
IIL DATA REGISTER
TTL
FOCUS PHASE
COMPENSATION
TRACKING PHASE
COMPENSATION
IC103
RF
ASYI ASYO
FOK
DATO CLKO XLTO
SEIN CNIN
ASYMMETRY CORRECTION
XRST
100
57
XRST
SQ-DATA-IN
CD-DATA
SERVO AUTO SEQUENCER
SYSTEM CONTROLLER
SENS
CD-CLK
XLT
SCOR
44
46 47
23
15 17 16
13 14
SQ-CLK (D-OUT ON/OFF)
SENS2
DIGITAL CLV
MON
26
IC501 (1/3)
34 36 74
47
48 58
18
FILTER
39
42
FILO
CLTV
DIGITAL PLL
XROF
MDS29LOCK64SQSO
MDP
28
27
PCO
4038
FILI
SQCK
8 7
EFM
DEMODULATOR
SUB-CODE
PROCESSOR
CPU INTERFACE
SENS
XLAT
CLOK
DATA
91012
117576
INTERNAL BUS
ERROR
CORRECTOR
CKO
SPOD
SCOR
SBSO
EXCK
77
6
21
S101
(LIMIT)
ON : When the optical pick-up
is inner position.
D/A
16K
RAM
TIMING
LOGIC
XTAI 89
16.9344MHz
INTERFACE
DIGITAL
90
X101
PCMD
52
BCK
54
LRCK
50
C2PO
63
RFCK
62
WDCK
49
DOUT
OUT
EMPH
WFCK
GTOP
CLOCK
GENERATOR
XTAO70C4M
GFS
PCMDI
53 55 51
71 72
61 74 58
BCKI LRCKI
SERIAL
INPUT
INTERFACE
EMPHI 73
OVER
SAMPLING
DIGITAL
FILTER
NOISE
SHAPER
PWM &
INTEGRATOR
AOUT1
AOUT2
84 95
85
94
AIN1
AIN2
BUFFER
LOUT2
LOUT1 86
93
R-CH
CD-L
A
(Page 23)
OPTICAL
TRANSCEIVER
IC381
IC381
CD DIGITAL
OUT
OPTICAL
LEVEL SHIFT
Q701
4
ROTARY
2
ENCODER
S811
3
DISC TRAY SLIDE MOTOR DRIVE
FIN
10
RIN
2
TBL-SENS
ENC1 ENC2 ENC3
LOAD-IN
75
76
81
80
79
78
63
64
DISC-SENS
9
2-AXIS
DEVICE
(FOCUS)
(TRACKING)
05
M102
M
(SLED)
M101
(SPINDLE)
M
OUT4A
16
OUT4B
15
OUT3A
18
OUT3B
17
FOCUS/TRACKING COIL DRIVE,
SPINDLE/SLED MOTOR DRIVE
OUT2A
11
OUT2B
12
OUT1A
13
OUT1B
14
MUTE
TRACKING
COIL DRIVE
FOCUS
COIL DRIVE
IC102
SLED
MOTOR DRIVE
SPINDLE
MOTOR DRIVE
IN4A
IN3B
IN2A
IN1B
27
OP
26
6
3
24
16
OUT
SLO
SLED SERVO
BUFFER
SLED
AMP
IC101 (2/2)
OP+,
OP–
SLP
22, 23
14
OUT-OPEN
LOAD-OUT
DISC SENSOR
IC703
DISC TRAY SENSOR
IC702
S801
(OPEN/CLOSE DET)
CLOSE
OPEN
IC801
OUT1
MOTOR
OUT2
DRIVE
7 4
M
(DISC TRAY SLIDE)
M801
• SIGNAL PATH : CD PLAY
TBL-L TBL-R
DISC TRAY TURN MOTOR DRIVE
60
61
IC701
MOTOR
DRIVE
OUT1 OUT2
7 2
M
(DISC TRAY TURN)
M701
IN1
3
IN2
6
: DIGITAL OUT
– 19 – – 20 –
HCD-GRX5/RX66
7-2. BLOCK DIAGRAM – TAPE DECK Section –
HRP1
(PLAYBACK)
L-CH
R-CH R-CH
HRP2 (1/2)
(RECORD/PLAYBACK)
L-CH
R-CH R-CH
3
R-CH
PB EQ AMP
(DECK A)
IC611
PB EQ AMP
(DECK B)
IC601
REC/PB SWITCHING
IC602
1
R-CH
RV311
PB LEVEL (L)
(DECK A)
RV301
PB LEVEL (L)
(DECK B)
4
DECK PROCESS
DECK A/B SELECT, PB/REC EQ AMP,
DOLBY NR AMP, ALC, AMS
AIN (L)
48
BIN (L)
46
BIAS (N)
33
BIAS (C)
32
BIAS (M)
31
A 120/70
19
S1004
(DECK A 120/70)
S1008
(DECK B 120/70)
IC301
BIAS
CONTROL
CIRCUIT
B NORM/CROM
ALC ON/OFF
NORM/HIGH
PB A/B
1516182022 23242517
70
120
R-CH
NR ON/OFF
BIAS ON/OFF
RM ON/OFF
L.P.F.
BUFFER
AMS
CIRCUIT
REC/PB/PASS
LM ON/OFF
+
28
27
26
MAOUT
MSIN
MSOUT
RIN (L)
43
ALC (L)
44
DOLBY PASS
ALC
ROUT (L) 35 34
DOLBY NR
AMP
CIRCUIT
ALC
IN (L)
REC OUT (L) 39
RV301
REC LEVEL (L)
(DECK B)
EQ IN (L) 38
REC
EQ AMP
PB OUT (L)
EQ OUT
• SIGNAL PATH : PLAYBACK (DECK A)
40
(L)
36
PB-L
REC-L
B
(Page 23)
C
(Page 24)
: PLAYBACK (DECK B) : RECORD
RV441
REC BIAS (R)
(DECK B)
HRP2 (2/2)
(ERASE)
R-CH
2
RV341
REC BIAS (L)
(DECK B)
BIAS OSC
T621
BIAS OSC
Q621, 622
REC BIAS
SWITCH
Q623
05
C331, L331
BIAS
TRAP
B+
(A+7V)
97
TC-RELAY
A-PLAY-SW
95 96
S1001
(DECK A PLAY)
9994939290 898887
BIAS
PB-A/B
EQ-H/N
REC-MUTE
ALC-ON/OFF
S1002
(DECK B PLAY)
NR-ON/OFF
B-PLAY-SW
S1003
(DECK A HALF)
TC-MUTE
R/P-PASS
31
AMS-IN
A-HALF
98
ROTATION
DETECT SENSOR
(DECK A)
IC1001
S1006
(DECK B HALF)
S1009
(DECK B REC)
26
A-SHUT
B-HALF
28
ROTATION
DETECT SENSOR
(DECK B)
IC1002
27
B-SHUT
S1005
(DECK A REC)
SL1
TRIGGER PLUNGER
DECK A
TRIGGER
PLUNGER DRIVE
(DECK A)
Q333, 334
84
SYSTEM CONTROLLER
IC501 (2/3)
A-TRG
SL2
TRIGGER PLUNGER
DECK B
TRIGGER
PLUNGER DRIVE
(DECK B)
Q331, 332
83
B-TRG
Q335
82
CAP-M-H/L
RV1001
TAPE SPEED
(HIGH)
CAPM-CNT1P CAPM-CNT2P
CAPM-CNT1M CAPM-CNT2M
CAPSTAN MOTOR CONTROL SWITCH
Q1001
17
MOTOR DRIVE
77
85
MOTOR DRIVE
86
RV1002
TAPE SPEED
(NORMAL)
CAPSTAN
Q336 – 339
CAPSTAN
Q340 – 343
M
M1
(CAPSTAN)
– 21 –
– 22 –
7-3. BLOCK DIAGRAM – MAIN Section –
HCD-GRX5/RX66
FM 75
AM
J751
MIX MIC
(Page 20)
(Page 22)
L
R
J101 (1/2) MD/VIDEO
(AUDIO) IN
ANTENNA
A
B
CD-L
PB-L
R-CH
FM/AM TUNER UNIT
FM ANT FM ANT
AM ANT
ST-MUTE
STEREO
AM ANT
TUNED
ST-DIN
ST-DOUT
ST-CLK
ST-CE
MIC AMP
IC750 (1/2)
ST-L
ST-R
R-CH
RV750
MIC LEVEL
68 67 69 66
MIC AMP
IC750 (2/2)
GRAPHIC EQUALIZER CONTROL,
ELECTRICAL VOLUME
IN B2 IN C2
INPUT
IN A2
SELECT
IN D2
R-CH
CPU
INTERFACE
LATCH
DATA
CLOCK
33 32
34
IC101
SOUND
CONTROL
CIRCUIT
COMMAND
KEY IN2
KEY IN1
60 5
(Page 25)
(Page 25)
(Page 26)
(Page 26)
KEY OUT
75
(Page 22)
REC-L
C
J101 (2/2)
L
MD/VIDEO
R-CH
R-CH
LINE AMP
IC191
BASS BOOST
CONTROL
CIRCUIT
BB B2,
BB A2
38, 39
BUF
OUT2
36
FEED BACK SWITCH
Q112
MUTING
Q191
MUTING
Q113
R-CH
POWER AMP
MUTING CONTROL
D141
2
MIC IN
+
+
REC
A2
+
58
EQUALIZER
CONTROL
R-CH
GRAPHIC
CIRCUIT
REC
B2
57
F OUT2
VOL
42
IN2
41
CONTROL
40
VOL OUT2
VOLUME
+
SPEANA
MIXING AMP
IC102
SPEANA
D
DBFB CONTROL
R-CH
SWITCH
Q111
R-CH
R
SUPER WOOFER
IC801
SWITCH
Q575
(AUDIO) OUT
J191
OVER LOAD
+
R-CH
+
DATA, CLK
F
POWER
G
CD-POWER
H
R-CH
DETECT
Q801
+
R-CH
DC DETECT
Q433, 434
R-CH
SWITCH
• SIGNAL PATH : CD PLAY
: TAPE PLAY : RECORD : TUNER (FM/AM) : MIC INPUT
-1
-2
RELAY DRIVE
Q431
OVER LOAD
DETECT SWITCH
Q432, 437
D843
RESET SIGNAL
GENERATOR
+5V
IC502
RY401
PROTECTOR
Q435, 436
J421
PHONES
+ –
+ –
TM401
SPEAKER
IMPEDANCE
USE 6 – 16
L
R
RESET
RESET
E
(Page 25)
6
F-RELAY
MUTING CONTROL
SWITCH
X501
CLK
DATA
52 51
ST-MUTE
M62442-DATA
3
M62442-CLK
M62442-LATCH
46 5
CD-POWER
POWER
5655
IIC-CLK
IIC-DATA
SYSTEM CONTROLLER
IC501 (3/3)
2
DBFB-H/L
68
67
69
ST-DIN
ST-DOUT
70
TUNED
72
STEREO
66
65
ST-CE
ST-CLK
05
5MHz
10
11
X2
X502
32.768kHz
14
13
X1
XT2
100
XT1
STK-MUTE
– 23 –
Q571, 572
– 24 –
1
16
LINE-MUTE
AC-CUT
RESET
SWITCH
Q501
15
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