HCD-GP5 is the Amplifier, CD player, Tape
Deck and Tuner section in CMT-GP5.
CD
Section
TAPE
Section
US Model
Canadian Model
AEP Model
UK Model
E Model
Australian Model
Model Name Using Similar Mechanism NEW
CD Mechanism TypeCDM55A-K6BD44B
Base Unit NameBU-K1BD44B
Optical Pick-up NameKSM-213D
Model Name Using Similar Mechanism NEW
Tape Transport Mechanism TypeCMAL1Z240A
Amplifier section
AUDIO POWER SPECIFICATIONS:
(U.S.A. model only)
POWER OUTPUT AND TOTAL HARMONIC
DISTORTION:
With 6-ohm loads, both channels driven, from 120 10,000 Hz; rated 35 watts per channel minimum RMS
power, with no more than 10% total harmonic
distortion from 250 milliwatts to rated output.
North American model:
Continuous RMS power output (reference):
European model:
DIN power output (rated): 30 + 30 W
Continuous RMS power output (reference):
Music power output (reference ):
Other models:
The following measured at AC 230 V or AC 120 V, 50/
60 Hz
DIN power output (rated): 30 + 30 W
Personal Audio Company
Published by Sony Engineering Corporation
HCD-GP5
Ver 1.3 2004.01
TABLE OF CONTENTS
General
Power requirements
North American model:120 V AC, 60 Hz
European model:230 V AC, 50/60 Hz
Australian model:230 - 240 V AC, 50/60 Hz
Hong Kong model:
Singaporean model:
Other models:
Power consumption
North American model:60 watts
European model:60 watts
Other models:60 watts
Dimensions (w/h/d)Approx. 190 × 250 × 270
MassApprox. 4.6 kg
Design and specifications are subject to change
without notice.
220 - 240 V AC, 50/60 Hz
220 - 240 V AC, 50/60 Hz
110 - 120 V or 220 - 240 V
AC, 50/60 Hz
Adjustable with voltage
selector
6-1. Block Diagram ······························································ 19
6-2. Printed Wiring Board – CD Section – ························· 20
6-3. Schematic Diagram – CD Section – ···························· 21
6-4. Printed Wiring Board – Control Section – ··················· 22
6-5. Schematic Diagram – Control Section –······················ 23
6-6. Printed Wiring Boards – Main Section – ····················· 24
6-7. Schematic Diagram – Main Section (1/4) –················· 25
6-8. Schematic Diagram – Main Section (2/4) –················· 26
6-9. Schematic Diagram – Main Section (3/4) –················· 27
6-10. Schematic Diagram – Main Section (4/4) –··············· 28
6-11. Printed Wiring Board – Power Section – ··················· 29
6-12. Schematic Diagram – Power Section –······················ 30
6-13. IC Pin Function Description ······································· 35
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS P AR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
8. ELECTRICAL PARTS LIST ······································· 42
2
SECTION 1
r
SERVICING NOTES
HCD-GP5
Notes on chip component replacement
•Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 ˚C during
repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or
unsoldering.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakag e from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester , such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a V OM
or battery-operated A C voltmeter . The “limit” indication is 0.75
V, so analog meters must have an accurate low-voltage scale.
The Simpson 250 and Sanwa SH-63Trd are examples of a
passive VOM tha t is suitable. Nearly all battery operated digital
multimeters that have a 2 V A C range are suitable. (See Fig. A)
To Exposed Metal
Parts on Set
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
This appliance is classified as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the exterior.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the “S curve check” in “CD section adjustment” and check
that the S curve waveforms is output three times.
1.5 k
0.15 µF
Fig. A. Using an AC voltmeter to check AC leakage.
Ω
Earth Ground
AC
voltmete
(0.75 V)
3
HCD-GP5
Service Position of the CD Mechanism Deck
MAIN Board
CD Mechanism Deck
(CDM55A-K6BD44B)
Service Position of the Tape Cassette Mechanism Deck
MAIN Board
Tape Cassette Mechanism Deck
(CMAL1Z240A)
4
SECTION 2
Illustrati
GENERAL
List of button locations and reference pages
HCD-GP5
This section is extracted
from instruction manual.
How to use this page
Use this pa ge to fin d th e lo c atio n o f b u tto ns an d o th e r
parts of the system that are mentioned in the text.
2. Demagnetize the record/playback head with a head demagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, apply suitable locking compound to the
parts adjusted.
5. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
Torque Measurement
HCD-GP5
Mode
FWD
FWD
back tension
REV
REV
back tension
FF/REW
FWD tension
REV tension
Torque meterMeter reading
3.04 – 6.96 mN • m
CQ-102C
CQ-102C
CQ-102RC
CQ-102RC
CQ-201B
CQ-403A
CQ-403R
(31 to 71 g • cm)
(0.43 – 0.98 oz • inch)
0.20 – 0.58 mN • m
(2 to 6 g • cm)
(0.02 – 0.08 oz • inch)
3.04 – 6.96 mN • m
(31 to 71 g • cm)
(0.43 – 0.98 oz • inch)
0.20 – 0.58 mN • m
(2 to 6 g • cm)
(0.02 – 0.08 oz • inch)
6.97 – 14.02 mN • m
(71 to 143 g • cm)
(0.98 – 1.99 oz • inch)
9.8 mN • m or more
(100 g • cm or more)
(1.4 oz • inch or more)
9.8 mN • m or more
(100 g • cm or more)
(1.4 oz • inch or more)
13
HCD-GP5
SECTION 5
ELECTRICAL ADJUSTMENTS
DECK SECTION 0 dB=0.775V
1. Demagnetize the record/playback head with a head demagnetizer.
2. Do not use a magnetized screwdriver for the adjustments.
3. After the adjustments, apply suitable locking compound to the
parts adjusted.
4. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
5. The adjustments should be performed in the order given in this
service manual. (As a general rule, playback circuit adjustment
should be completed before performing recording circuit
adjustment.)
6. The adjustments should be performed for both L-CH and RCH.
7. Switches and controls should be set as follows unless otherwise
specified.
SignalUsed forTape
P-4-A100
WS-48B
[Record/Playback Head Azimuth Adjustment]
Procedure:
1. Mode : Playback
test tape
P-4-A100
(10kHz, –10dB)
2. Turn the adjustment screw and check output peaks. If the peaks
do not match for L-CH and R-CH, turn the adjustment screw
so that outputs match within 1 dB of peak.
10 kHz, –10 dB
3 kHz, 0 dB
MAIN board
J203
speaker terminal
set
Azimuth Adjustment
Tape Speed Adjustment
level meter
+
–
3. Mode: Playback
test tape
P-4-A100
(10kHz, –10dB)
set
in phase45
MAIN board
J203
speaker terminal
L
R
Waveform of oscilloscope
°
90
°
good
135
oscilloscope
°
wrong
180
°
4. After the adjustments, apply suitable locking compound to the
parts adjusted.
Adjustment Location:Record/Playback/Erase Head
[Tape Speed Check]
Procedure:
1. Turn the power on.
2. Insert the WS-48B into deck.
3. Press the Y button of deck.
4.Check the reading of frequency counter becomes 3000 ± 90 Hz.
Sample Value of Wow and flutter
W.RMS (JIS) less than 0.3%
(test tape: WS-48B)
L-CH
peak
screw
position
14
R-CH
peak
output
level
within
1 dB
L-CH
peak
R-CH
peak
within 1dB
screw
position
HCD-GP5
+
–
CD board
TP (RFAC)
TP (VC)
oscilloscope
CD SECTION
Note:
1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given.
2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10MΩ impedance.
4. Clean the object lens by an applicator with neutral detergent when the
signal level is low than specified value with the following checks.
S-curve Check
Connection:
oscilloscope
CD board
TP (FE)
TP (DVC)
Procedure:
1. Connect an oscilloscope to test point TP (FE) and TP (DVC)
on the CD board.
2. Turn the power on.
3. Put the disc (YEDS-18) in and turned power switch on again
and actuate the focus search. (actuate the focus search when
disc table is moving in and out)
4. Check the oscilloscope waveform (S-curve) is symmetrical
between A and B. And confirm peak to peak level within 2 ± 1
Vp-p.
S-curve waveform
+
–
symmetry
A
B
within 2
±
1 Vp-p
RFDC signal waveform
VOLT/DIV: 200 mV
TIME/DIV: 500 ns
level: 0.7
±
0.2 Vp-p
Checking Location: CD board (Conductor side)
RFAC Level Check
Connection:
Procedure:
1. Connect an oscilloscope to test point TP (RFA C) and TP (VC)
on the CD board.
2. Turn the power on.
3. Put the disc (YEDS-18) in to playback the number five track.
4. Confirm that oscilloscope waveform is clear and check RF AC
signal level is correct or not.
Note: A clear RFAC signal waveform means that the shape “◊” can be
clearly distinguished at the center of the waveform.
RFAC signal waveform
VOLT/DIV: 200 mV
TIME/DIV: 500 ns
Note: •Try to measure several times to make sure than the ratio of A : B
or B : A is more than 10 : 7.
•Take sweep time as long as possible and light up the
brightness to obtain best waveform.
Checking Location: CD board (Conductor side)
RFDC Level Check
Connection:
oscilloscope
CD board
TP (RFDC)
TP (DVC)
+
–
Procedure:
1. Connect an oscilloscope to test point TP (RFDC) and TP (DVC)
on the CD board.
2. Turn the power on.
3. Put the disc (YEDS-18) in to playback the number five track.
4. Confirm that oscilloscope waveform is clear and check RFDC
signal level is correct or not.
Note: A clear RFDC signal waveform means that the shape “◊” can be
clearly distinguished at the center of the waveform.
level: 0.9
Checking Location: CD board (Conductor side)
±
0.4 Vp-p
15
HCD-GP5
E-F Balance Check
Connection:
oscilloscope
CD board
TP (TE)
TP (DVC)
+
–
Procedure:
1. Connect an oscilloscpe to test point TP (TE) and TP (DVC) on
the CD board.
2. AC is put in pushing CD u button.
3. FL tube carries out all lights and goes into CD test mode.
4. Put the disc (YEDS-18) in to playback the number five track.
5. Press the CD u button. (The tracking servo and the sledding
servo are turned OFF)
6. Check the level B of the oscilliscope's waveform and the A
(DC voltage) of the center of the Traverse waveform.
Confirm the following :
A/B x 100 = less than ± 22%
Tr averse Waveform
0V
Center of
the waveform
B
A (DC
voltage)
Checking Location:
– CD BOARD (Conductor Side) –
TP (VC)
IC103
TP
(RFAC)
TP (TE)
TP (FE)
TP
(DVC)
IC101
TP
(RFDC)
level: 1.15 ± 0.5 Vp-p
7. Press the CD u button. (The tracking servo and sledding
servo are turned ON)
Confirm the C (DC voltage) is almost equal to the A (DC
voltage) is step 4.
8. To exit from this mode, turn the power off.
Notes: •Always move the optical pick-up to most inside track when
0V
exiting from this mode. Otherwise, a disc will not be unloaded.
• Do not run the sled motor excessively, otherwise the gear can
be chipped.
Tr averse Waveform
Tr acking servo
Sled servo
OFF
Tr acking servo
Sled servo
ON
C (DC
voltage)
Checking Location: CD board (Conductor side)
16
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