Sony FD TRINITRON KV-29FX66E, FD TRINITRON KV-29FX66K, KV-29FX66E, KV-29FX66K Service Manual

- 1 -
SERVICE MANUAL
AE-6B
CHASSIS
MODEL COMMANDER DEST CHASSIS NO.
KV-29FX66E RM-934 ESP SCC-Q81B-A
MODEL COMMANDER DEST CHASSIS NO.
KV-29FX66K RM-934 OIRT SCC-Q82A-A
RM-934
- 2 -
TABLE OF CONTENTS
Section Title Page Section Title Page
Specifications .................... 3
Connectors .................... 4
Self Diagnostic Software .................... 5
1. GENERAL
Switching On the TV and
Automatically Tuning .................... 6
Introducing the Menu System .................... 7
Menu Guide .................... 7
T elete xt .................... 9
Remote Control Configuration
for VCR/DVD .................... 9
Specifications .................... 10
Troubleshooting .................... 10
2. DISASSEMBLY
2-1. Rear Cover Removal .................... 11
2-2. Speaker Disconnection .................... 11
2-3. Chassis Removal .................... 11
2-4. Service Position .................... 12
2-5. D and G Board Removal .................... 12
2-6. F4 Bracket Removal .................... 12
2-7. F4 and H1 Board Removal .................... 12
2-8. Side Control Module Removal .................... 13
2-9. H2 Board Removal .................... 13
2-10. M Board Removal .................... 13
2-11. Service Connector for M Board.................... 13
2-12. Picture Tube Removal .................... 14
3. SET-UP ADJUSTMENTS
3-1. Beam Landing .................... 16
3-2. Convergence .................... 17
3-3. Focus Adjustment .................... 19
3-4. Screen (G2), White Balance .................... 19
4. CIRCUIT ADJUSTMENTS
4-1. Electrical Adjustments .................... 20
4-2. T est Mode 2 .................... 22
5. DIAGRAMS
5-1. Block Diagrams (1) .................... 23
Block Diagrams (2) .................... 24
Block Diagrams (3) .................... 25
Block Diagrams (4) .................... 26
5-2. Circuit Board Location .................... 26
5-3. Schematic Diagrams and
Printed Wiring Boards .................... 26
* A Board Schematic .................... 27
* A Board PWB .................... 29
* VM Board Schematic.................... 33
* VM Board PWB .................... 31
* H1 Board Schematic .................... 33
* H1 Board PWB .................... 34
* F4 Board Schematic .................... 33
* F4 Board PWB .................... 34
* H2 Board Schematic .................... 33
* H2 Board PWB .................... 34
* G Board Schematic .................... 35
* G Board PWB .................... 34
* D Board Schematic .................... 36
* D Board PWB .................... 37
* C Board Schematic .................... 38
* C Board PWB .................... 39
* M Board Schematic .................... 40
* M Board PWB .................... 39
5-4. Semiconductors .................... 41
5-5. IC Blocks .................... 44
6. EXPLODED VIEWS
6-1. Chassis .................... 46
6-2. Picture Tube .................... 47
7. ELECTRICAL PARTS LIST .................... 48
CAUTION
SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THE ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR THE CARBON PAINTED ON THE CRT, AFTER REMOVAL OF THE ANODE CAP.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY CONNECTED TO THE POWER LINE.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED ON THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION
APRES AVOIR DECONNECTE LE CAP DE’LANODE, COURT-CIRCUITER L’ANODE DU TUBE CATHODIQUE ET CELUI DE L’ANODE DU CAP AU CHASSIS METALLIQUE DE L’APPAREIL, OU AU COUCHE DE CARBONE PEINTE SUR LE TUBE CATHODIQUE OU AU BLINDAGE DU TUBE CATHODIQUE.
ATTENTION !!
AFIN D’EVITER TOUT RISQUE D’ELECTROCUTION PROVENANT D’UN CHÁSSIS SOUS TENTION, UN TRANSFORMATEUR D’ISOLEMENT DOIT ETRE UTILISÈ LORS DE TOUT DÈPANNAGE LE CHÁSSIS DE CE RÈCEPTEUR EST DIRECTMENT RACCORDÈ Á L’ALIMENTATION SECTEUR.
ATTENTION AUX COMPOSANTS RELATIFS Á
LA SECURITÈ!!
LES COMPOSANTS IDENTIFIÈS PAR UNE TRAME ET PAR UNE MARQUE SUR LES SCHÈMAS DE PRINCIPE, LES VUES EXPLOSÈES ET LES LISTES DE PIECES SONT D’UNE IMPOR-
TANCE CRITIQUE POUR LA SÈCURITÈ DU FONCTIONNEMENT, NE LES REMPLACER QUE PAR DES COMPSANTS SONY DONT LE NUMÈRO DE PIÈCE EST INDIQUÈ DANS LE PRÈSENT MANUEL OU DANS DES SUPPLÈMENTS PUBLIÈS PAR SONY.
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- 4 -
21 pin connector
Connected Not Connected (open) * at 20Hz - 20kHz
Pin No 1 2 4 Signal Signal level
1 Audio output B
(right)
Standard level : 0.5V rms Output impedence : Less than 1kohm*
2
Audio output B (right)
Standard level : 0.5V rms Output impedence : More than 10kohm*
3
Audio output A (left)
Standard level : 0.5V rms Output impedence : Less than 1kohm*
4 Ground (audio) 5 Ground (blue) 6 Audio input A
(left)
Standard level : 0.5V rms Output impedence : More than 10kohm*
7 Blue input 0.7 +/- 3dB, 75 ohms positive
8 Function select
(AV control)
High state (9.5-12V) : Part mode Low state (0-2V) : TV mode Input impedence : More than 10K ohms Input capacitance : Less than 2nF
9 Ground (green) 10 Open 11 Green Green signal : 0.7 +/- 3dB, 75 ohms,
positive
12 Open 13 Ground (re d) 14 Ground (blanking)
15
_ _ Red input 0.7 +/- 3dB, 75 ohms, positive
_ (S signal Chroma
input)
0.3 +/- 3dB, 75 ohms, positive
16 Blanking input
(Ys signal)
High state (1-3V) Low state (0-0.4V) Input impedence : 75 ohms
17 Ground (video
output)
18 Ground (video
input)
19 Video output 1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
20
_ _ Video input 1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
_ Video input
Y (S signal)
1V +/- 3dB, 75ohms, positive sync 0.3V (-3+10dB)
21 Common ground
(plug, shield)
19 17 15 13 11
9 7 5 3 1
20 18 16 14 12 10
8
6 4 2
21
Rear Connection Panel Front Connection Panel
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AE-6B SELF DIAGNOSTIC SOFTWARE
The identification of errors within the AE-6B chassis is triggered in one of two ways :- 1: Busy or 2: De vice failure to respond to IIC. In the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flashing LED) and then communicate with each device in turn to establish if a device is f aulty . If a device is found to be faulty the rele v ant device number will be displayed through the LED (Series of flashes which must be counted) See table 1., non fatal errors are reported using this method. Each time the software detects an error it is stored within the NVM. See T able 2.
Table 1
How to enter into Ta ble 2
1. T urn on the main po wer switch of the TV set.
2. Program Remote Commander for Operation in Service Mode. [See Page 20].
2. Press ‘VIDEO’ ‘VIDEO’ > ‘MENU’ > ERROR MENU on the Remote Commander.
3. The following table will be displayed indicating the error count.
Table 2
Note: T o clear the error count data press ‘80’ on the Remote commander.
UNEMRORRE
20E 30E 40E 50E 60E 70E 80E 90E 01E 11E 21E 31E 41E 51E 61E
EMITGNIKROW
SRUOH
SETUNIM
PCO
PVO
CNYSV
RKI
CII
MVN
TORPH RENUT
PDNUOS
­ETARNACS
CAD
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NOCNYD
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0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
41
7
Flash Timing Example : e.g. error number 3
StBy LED
ON
ON ON
OFF
OFF
- 20 -
4-1. Electrical Adjustments
Service adjustments to this model can be performed using the supplied remote Commander RM-934.
SECTION 4 CIRCUIT ADJUSTMENTS
3. Press 99999. All three LED’s should light. The remote commander is now set to Service Mode.
4. T o return the remote commander to normal operation mode repeat steps 1. and 2. then press 00000. All three LED’s should light. The remote commander is now set to normal mode.
Programming the Remote Commander for Operation in Service Mode
Setting the TV into Service Mode
1. Program the remote commander for operation in Service Mode as described above.
2. Turn on the TV main power switch.
3. Press the video standby button on the remote commander twice. ‘TT ’ will appear in the upper right corner of the screen. Other status information will also be displayed.
4. Press ‘MENU’ on the remote commander to obtain the following menu on the screen.
5. Move to the corresponding adjustment item using the up or down arrow b uttons on the Remote Commander .
6. Press the right arrow button to enter into the required menu item.
7. Press the ‘Menu’ button on the Remote Commander to quit the Service Mode when all adjustments have been completed.
Note :
· After carrying out the service adjustments, to prevent the customer accessing the ‘Service Menu’ switch the TV set OFF and then ON.
·
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1. Press the VCR/TV/DVD button until the TV LED lights.
2. Press and hold the yellow button for approx. 5 seconds until the TV LED flashes quickly.
- 21 -
Sub Colour Adjustment
1. Receive a PAL colour bar signal.
2. Connect an oscilloscope to Pin 6 of CN7001 [A Board].
3. Program the Remote Commander for operation in Service Mode. [ See Page 20 ].
4. Adjust the ‘Sub Colour’ [ Using ‘VIDEO’ ‘VIDEO’ ‘12’ ] so that the Cyan, Magenta and Blue colour bars are of equal levels as indicated below .
Same Level
B-Out Wavef orm
Sub Brightness Adjustment
1. Input a Monoscope pattern.
2. Program the Remote Commander for operation in Service Mode. [ See Page 20 ].
3. Press ‘VIDEO’ ‘VIDEO’ 13 on the Remote Commander.
4. Adjust the ‘Sub-Brightness’ data so that there is barely a difference between the 0 IRE and 10 IRE signal levels.
1. Input a video signal that contains a small 100% white area on a black background.
2. Connect an digital voltmeter to Pin 10 of J7378 [C Board].
3. Program the Remote Commander for operation in Service Mode. [ See Page 20 ].
4. Adjust the Sub-Contrast [ Using ‘VIDEO’ ‘VIDEO’ ‘11’ ] to obtain a voltage of 105 +/- 5V .
Sub Contrast Adjustment
UNEMRORRE
20E 30E 40E 50E 60E 70E 80E 90E 01E 11E 21E 31E 41E 51E 61E
EMITGNIKROW
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SETUNIM
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CNYSV
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CAD
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0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
41
7
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- 22 -
1. Program the Remote Commander for operation in Service Mode. [ See Page 20 ] and enter into the ‘Geometry’ service menu.
2. Select and adjust each item in order to obtain the optimum image.
Deflection System Adjustment
V SIZE
V LIN
AFC BOW
V POSITION
H POSITION
H SIZE
PIN AMP
TRAPEZIUM
UP CORNER PIN
AFC ANGLE
LO CORNER PIN
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Test Mode 2 is a vailable by rogramming the Remote Commander for operation in Service Mode [ As sho wn on P age 20 ] then pressing the ‘VIDEO’ button twice, OSD ‘TT’ appears. The functions described below are available by selecting the two numbers. T o release the ‘T est mode 2’, press 00, 10, 20 ... twice or switch the TV set into Stand-by mode. In ‘TT Menu’ mode, it is possible to remove the Menu from the screen by pressing the Speaker Off button once. Pressing the Speaker OFF button a second time will cause the Menu to reappear . The function is kept even when the menu is not displayed on screen !!.
4-3. TEST MODE 2:
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