Sony FD Trinitron KV-29CS60B, FD Trinitron KV-29CS60E, FD Trinitron KV-29CS60K Service Manual

- 1 -
SERVICE MANUAL
AE-6B
CHASSIS
MODEL
COMMANDER DEST CHASSIS NO.
KV-29CS60B
KV-29CS60E
RM-947 ESP SCC-R31E-A
MODEL
COMMANDER DEST CHASSIS NO.
KV-29CS60
RM-947
KV-29CS60K
RM-947 OIRT SCC-Q82P-A
- 2 -
TABLE OF CONTENTS
Section Title Page Section Title Page
Caution .................... 3
Specifications .................... 4
Connectors .................... 5
Self Diagnostic Software .................... 6
1. GENERAL
Switching On the TV and
Automatically Tuning .................... 7
Introducing and Using the Menu
System .................... 8
Menu Guide .................... 8
Teletext .................... 10
Fastext .................... 10
Connecting Additional Equipment ............... 10
Specifications .................... 11
Troubleshooting .................... 12
Lifting the TV Set .................... 12
2. DISASSEMBLY
2-1. Rear Cover Removal .................... 13
2-2. Service Position ................ 13
2-3. Chassis Removal and Refitting .................... 13
2-4. G Board Removal .................... 14
2-5. M Board Removal .................... 14
2-6. Service Connector for M Board.................. 14
2-7. Wire Dressing .................... 14
2-8. Picture Tube Removal .................... 15
Bottom Plates .................... 16
3. SET-UP ADJUSTMENTS
3-1. Beam Landing .................... 17
3-2. Convergence .................... 18
3-3. Focus Adjustment .................... 20
3-4. Screen (G2), White Balance .................... 20
4. CIRCUIT ADJUSTMENTS
4-1. Electrical Adjustments .................... 21
4-2. Test Mode 2 .................... 23
5. DIAGRAMS
5-1. Block Diagrams (1) .................... 24
Block Diagrams (2) .................... 25
Block Diagrams (3) .................... 26
5-2. Circuit Board Location .................... 26
5-3. Schematic Diagrams and
Printed Wiring Boards .................... 26
* A Board Schematic .................... 27
* A Board PWB .................... 34
* F5 Board Schematic .................... 37
* F5 Board PWB .................... 38
* H6 Board Schematic .................... 37
* H6 Board PWB .................... 38
* VM Board Schematic .................... 37
* VM Board PWB .................... 36
* G Board Schematic .................... 39
* G Board PWB .................... 38
* D Board Schematic .................... 40
* D Board PWB .................... 41
* C Board Schematic .................... 42
* C Board PWB .................... 43
* M Board Schematic .................... 44
* M Board PWB .................... 43
5-4. Semiconductors .................... 45
5-5. IC Blocks .................... 47
6. EXPLODED VIEWS
6-1. Chassis .................... 49
6-2. Picture Tube .................... 50
7. ELECTRICAL PARTS LIST .................... 51
CAUTION
SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THE ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR THE CARBON PAINTED ON THE CRT, AFTER REMOVAL OF THE ANODE CAP.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY CONNECTED TO THE POWER LINE.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED
ON THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION
APRES AVOIR DECONNECTE LE CAP DE’LANODE, COURT-CIRCUITER L’ANODE DU TUBE CATHODIQUE ET CELUI DE L’ANODE DU CAP AU CHASSIS METALLIQUE DE L’APPAREIL, OU AU COUCHE DE CARBONE PEINTE SUR LE TUBE CATHODIQUE OU AU BLINDAGE DU TUBE CATHODIQUE.
ATTENTION !!
AFIN D’EVITER TOUT RISQUE D’ELECTROCUTION PROVENANT D’UN CHÁSSIS SOUS TENTION, UN TRANSFORMATEUR D’ISOLEMENT DOIT ETRE UTILISÈ LORS DE TOUT DÈPANNAGE LE CHÁSSIS DE CE RÈCEPTEUR EST DIRECTMENT RACCORDÈ Á L’ALIMENTATION SECTEUR.
ATTENTION AUX COMPOSANTS RELATIFS Á
LA SECURITÈ!!
LES COMPOSANTS IDENTIFIÈS PAR UNE TRAME ET PAR UNE MARQUE
SUR LES SCHÈMAS DE PRINCIPE, LES VUES EXPLOSÈES ET LES LISTES DE PIECES SONT D’UNE IMPOR­TANCE CRITIQUE POUR LA SÈCURITÈ DU FONCTIONNEMENT, NE LES REMPLACER QUE PAR DES COMPSANTS SONY DONT LE NUMÈRO DE PIÈCE EST INDIQUÈ DANS LE PRÈSENT MANUEL OU DANS DES SUPPLÈMENTS PUBLIÈS PAR SONY.
- 3 -
CAUTION
Lead Free Soldered Boards
The circuit boards listed below [Table 1] used in these models may have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation e.g. F1, H1 etc [ see examples ]. The servicing of these boards requires special precautions to be taken as outlined below.
Table 1
example 1
example 2
It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints. Lead Free Solder is available under the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
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- 5 -
Connected Not Connected (open) * at 20Hz - 20kHz
Pin No 1 2 4 Signal Signal level
1 Audio output B
(right)
Standard level : 0.5V rms Output impedence : Less than 1kohm*
2
Audio input B (right)
Standard level : 0.5V rms Output impedence : More than 10kohm*
3
Audio output A (left)
Standard level : 0.5V rms Output impedence : Less than 1kohm*
4 Ground (audio)
5 Ground (blue)
6 Audio input A
(left)
Standard level : 0.5V rms Output impedence : More than 10kohm*
7 Blue input 0.7 +/- 3dB, 75 ohms positive
8 Function select
(AV control)
High state (9.5-12V) : Part mode Low state (0-2V) : TV mode Input impedence : More than 10K ohms Input capacitance : Less than 2nF
9 Ground (green)
10 Open
11 Green Green signal : 0.7 +/- 3dB, 75 ohms,
positive
12 Open
13 Ground (red)
14 Ground (blanking)
15
_ _ Red input 0.7 +/- 3dB, 75 ohms, positive
_ (S signal Chroma
input)
0.3 +/- 3dB, 75 ohms, positive
16 Blanking input
(Ys signal)
High state (1-3V) Low state (0-0.4V) Input impedence : 75 ohms
17 Ground (video
output)
18 Ground (video
input)
19 Video output 1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
20
_ _ Video input 1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
_ Video input
Y (S signal)
1V +/- 3dB, 75ohms, positive sync 0.3V (-3+10dB)
21 Common ground
(plug, shield)
21 pin connector
19
17
15
13
11
9
7
5
3
1
20
18
16
14
12
10
8
6
4
2
21
Rear Connection Panel Side Connection Panel
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- 6 -
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AE-6B SELF DIAGNOSTIC SOFTWARE
The identification of errors within the AE-6B chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flashing LED) and then communicate with each device in turn to establish if a device is faulty. If a device is found to be faulty the relevant device number will be displayed through the LED (Series of flashes which must be counted) See table 1, non fatal errors are reported using this method. Each time the software detects an error it is stored within the NVM. See Table 2.
Table 1
How to enter into Table 2
Table 2
Note: To clear the error count data press ‘80’ on the Remote commander.
Flash Timing Example : e.g. error number 3
StBy LED
ON ON ON
OFF
OFF
‘TT—’ will appear in the upper right corner of the screen. Other status information will also be displayed.
3. Press ‘MENU’ on the remote commander to obtain the Service menu on the screen.
4. Using the Remote Commander, Scroll to the ‘Error Menu’
item using the down arrow key, then press the right arrow key.
5. The following table will be displayed indicating the error
count.
i+
5
+
(ON SCREEN (DIGIT 5) (VOLUME +) (TV) DISPLAY)
1. Turn on the main power switch and enter into the stand-by mode.
2. Press the following sequence of buttons on the Remote Commander.
UNEMRORRE
20E 30E 40E 50E 60E 70E 80E 90E 01E 11E 21E 31E 41E 51E 61E
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0 0 0 0 0 0 0 0 0 0 0 0 1 0 0
11
3
- 7 -
The operating instructions mentioned here are partial abstracts from the ‘Operating
Instruction Manual’. The page numbers of the ‘Operating Instruction Manual’ remain
as in the manual.
SECTION 1 GENERAL
Switching on the TV and Automatically Tuning
The first time you switch on your TV, a sequence of menu screens appear on the TV enabling you to:
1) choose the language of the menu screen, 2) choose the country in which you wish to operate the TV,
3) adjust the picture slant 4) search for and store all available channels (TV Broadcasts) and 5) change
the order in which the channels (TV Broadcasts) appear on the screen.
However, if you need to change any of these settings at a later date, you can do that by selecting the
appropriate option in the (Set Up menu) or by pressing the Auto Start Up Button on the TV set. 1Connect the TV plug to the mains socket (220-240V AC, 50Hz).
The first time that the TV set is connected, it is usually turned on.
If the TV is off, press the on/off button on the TV set to turn on
the TV.
The first time you switch on the TV, a Language menu appears
automatically on the TV screen.
2
Press the v or V
button on the remote control to select the
language, then press the OK button to confirm your selection.
From now on all the menus will appear in the selected language.
3
The Country menu appears automatically on the TV screen. Press
the v or V
button to select the country in which you will operate the
TV set, then press the OK button to confirm your selection.
If the country in which you want to use the TV set does not
appear in the list, select “-” instead of a country.
In order to avoid wrong teletext characters for Cyrillic
languages we recommend you select Russia as the country
if your own country does not appear in the list.
4
Because of the earths magnetism, the picture might slant. The
Picture Rotation menu allows you to correct the picture slant if it
is necessary.
a)
If it is not necessary, press the v or V button to select Not
necessary and press OK.
b)
If it is necessary, press the v or V button to select Adjust now,
then press OK and correct any slant of the picture between –5
and +5 by pressing the v or V button. Finally press OK to store.
Language
Select Language:
ivSvenska
Norsk
English
Nederlands
Français
Italiano
i
V
OK
Country
Select country:
ivSverige
Norge-Italia
Deutschland
Österreich
i
V
OK
If picture slants, please
adjust picture rotation
Not necessary
Adjust now
OK
continued...
Switching on the TV and Automatically Tuning
5
The Auto Tuning menu appears on the screen. Press the OK
button to select Yes.
6
The TV starts to automatically search and store all available
broadcast channels for you.
This procedure could take some minutes. Please be patient
and do not press any buttons, otherwise the automatic tuning
will not be completed.
If no channels were found during the auto tuning process then
a new menu appears automatically on the screen asking you
to connect the aerial. Please connect the aerial (see page 6)
and press OK. The auto tuning process starts again.
7
After all available channels are captured and stored, the
Programme Sorting menu appears automatically on the
screen enabling you to change the order in which the
channels appear on the screen.
a)
If you wish to keep the broadcast channels in their tuned order,
go to step 7.b)If you wish to store the channels in a different order:
1 Press the v or V button to select the programme number that
has the channel (TV Broadcast) you wish to rearrange, then
press the b
button.
2 Press the v or V button to to select the new programme
number position for your selected channel (TV Broadcast),
then press B.
3 Repeat steps b)1 and b)2 if you wish to change the order of
the other channels.
8
Press the MENU button to remove the menu from the screen.
Your TV is now ready for use.
No channel found
Please connect aerial
Confirm
OK
Programme: 01
System: B/G
Channel: C21
Auto Tuning
Searching...
Programme Sorting
Select channel:
Exit:
MENU
Programme:
01 TVE
02 TVE2
03 TV3
04 C33
05 C27
06 C58
OK
Programme Sorting
Select new position:
Exit:
MENU
Programme:
01 TVE
02 TVE2
03 TV3
04 C33
05 C27
06 C58 05 C27
OK
MENU
Do you want to start
automatic tuning?
Yes
No
OK
- 8 -
Introducing and Using the Menu System
Your TV uses an on-screen menu system to guide you through the operations. Use the following
buttons on the Remote Control to operate the menu system:1Press the MENU button to switch the first level menu on.
2
To highlight the desired menu or option, press v or V button.• To enter to the selected menu or option, press
b.
To return to the last menu or option, press B
.
To alter the settings of your selected option, press
v/V/B or b.
To confirm and store your selection, press the OK button.
3
Press the MENU button to remove the menu from the screen.
Menu Guide
Level 1 Level 2 Level 3 / Function
PICTURE ADJUSTMENT
The Picture Adjustment menu allows you to alter
the picture adjustments.
To do this:
After selecting the item you want to alter press the b
button, then repeatedly press the v/V/B or b buttons
to make any adjustments and finally press the OK
button to store.
This menu also allows you to customise the picture
mode based on the programme you are watching:
v Personal (for individual settings).
v Live (for live broadcast programmes, DVD and
Digital Set Top Box receivers).
v Movie (for films).
Brightness, Colour and Sharpness can only be altered if “Personal” mode is selected.
Hue is only available for NTSC colour signal (e.g: USA video tapes).
Select Reset and press the OK button to return the picture settings to their factory preset levels.
Picture Adjustment
Mode: Personal
Contrast
Brightness
Colour
Sharpness
Hue
Reset
OK
Picture Adjustment
Mode: Personal
Contrast
Brightness
Colour
Sharpness
Hue
Reset
OK
continued...
MENU
MENU
Introducing and Using the Menu System
Level 1 Level 2 Level 3 / Function
SOUND ADJUSTMENT
The Sound Adjustment menu allows you to alter the
sound settings.
To do this:
After selecting the item you want to alter press the b
button, then repeatedly press the v/V/B or b buttons
to make any adjustments and finally press the OK
button to store.
Effect bvNatural: Enhances clarity, detail and presence of sound by using the “BBE
High Definition Sound system*.
v Dynamic: BBE High Definition Sound system* intensifies clarity and presence
of sound for better intelligibility and musical realism.
v Dolby**Virtual: Simulates the sound effect of Dolby Surround Pro Logic”.
v Off: Flat response.
Treble bBLess b More
Bass bBLess b More
Balance bBLeft b Right
Reset Resets the sound to the factory preset levels.
Dual Sound b For a stereo broadcast:
v Mono.
v Stereo.
For a bilingual broadcast:
v Mono (for mono channel if available).
v A (for channel 1).
v B (for channel 2).
Auto VolumebvOff: volume level changes according to the broadcast signal.
v On: volume level of the channels will stay the same, independent of the broadcast
signal (e.g. in the case of advertisements).
If you are listening to the TV through headphones, the “Effect” option is automatically switched to “Off”.
If you select Dolby Virtual in the Effect option, the Auto Volume option is automatically switched to
Off and vice versa.
*The “BBE High Definition Sound system” is manufactured by Sony Corporation under license from
BBE Sound, Inc. It is covered by U.S. Patent No. 4,638,258 and No. 4,482,866. The word “BBE” and
BBE Symbol are trademarks of BBE Sound, Inc.
**This TV has been designed to create the Dolby Surround sound effect by simulating the sound of
four speakers with only two speakers, when the broadcast audio signal is Dolby Surround encoded.
The sound effect can also be improved by connecting a suitable external amplifier (for details refer
to Connecting to external audio Equipment on page 19).
**Manufactured under license from Dolby Laboratories. “Dolby”, “Pro Logic” and the double-D symbol
are trademarks of Dolby Laboratories.
K
Picture Adjustment
Mode: Personal
Contrast
Brightness
Colour
Sharpness
Hue
Reset
OK
Sound Adjustment
Effect: Natural
Treble
Bass
Balance
Reset
Dual Sound: Mono
Auto volume: On
OK
Sound Adjustment
Effect: Natural
Treble
Bass
Balance
Reset
Dual Sound: Mono
Auto volume: On
OK
continued...
- 9 -
Introducing and Using the Menu System
Level 1 Level 2 Level 3 / Function
SLEEP TIMER
The Sleep Timer option in the Timer menu allows
you to select a time period for the TV to automatically
switch itself into the standby mode.
To do this:
After selecting the option, press the
b button then
press the v or V button to set the time period delay
(max. of 4 hours) and finally press the OK button to
store.
While watching the TV, you can press the
button on the remote control to display the time
remaining.
One minute before the TV switches itself into
standby mode, the time remaining is displayed on
the TV screen automatically.
LANGUAGE / COUNTRY
The Language/Country option in the Set Up menu
allows you to select the language in which the menus
are displayed. It also allows you to select the country
in which you wish to operate the TV set.
To do this:
After selecting the option, press the
b button then
proceed in the same way as in the steps 2 and 3 of
the section Switching On the TV and Automatically
Tuning on page 7.
AUTO TUNING
The Auto Tuning option in the Set Up menu allows
you to automatically search for and store all available
TV channels.
To do this:
After selecting the option, press the
b button then
proceed in the same way as in TV steps 5 and 6 of
the section Switching On the TV and Automatically
Tuning on page 8.
Picture Adjustment
Mode: Personal
Contrast
Brightness
Colour
Sharpness
Hue
Reset
OK
Timer
Sleep Timer: Off
OK
Timer
Sleep Timer: Off
OK
Picture Adjustment
Mode: Personal
Contrast
Brightness
Colour
Sharpness
Hue
Reset
OK
Set Up
Language/Country
Auto Tuning
Programme Sorting
Progamme Labels
AV Preset
Manual Programme Preset
Detail Set Up
OK
Set Up
Language/Country
Auto Tuning
Programme Sorting
Progamme Labels
AV Preset
Manual Programme Preset
Detail Set Up
OK
Picture Adjustment
Mode: Personal
Contrast
Brightness
Colour
Sharpness
Hue
Reset
OK
Set Up
Language/Country
Auto Tuning
Programme Sorting
Progamme Labels
AV Preset
Manual Programme Preset
Detail Set Up
OK
Set Up
Language/Country
Auto Tuning
Programme Sorting
Progamme Labels
AV Preset
Manual Programme Preset
Detail Set Up
OK
continued...
Introducing and Using the Menu System
Level 1 Level 2 Level 3 / Function
RGB CENTRING
When connecting an RGB source, such as a
PlayStation, you may need to readjust the
horizontal position of the picture. In that case, you
can readjust it using the RGB Centring option in the
Detail Set Up.
To do this:
While watching an RGB source select the “RGB
Centring option and press the b button. Then press
the v or
V buttons to adjust the centre of the picture
between –10 and +10. Finally press the OK button to
confirm and store.
PICTURE ROTATION
Because of the earths magnetism, the picture might
slant. If this is the case, you can correct the pictures
slant by using the option Picture Rotation in the
Detail Set Up menu.
To do this:
After selecting the option, press the b button. Then
press the v or
V buttons to correct any slant of the
picture between -5 and +5 and finally press the OK
button to store.
Picture Adjustment
Mode: Personal
Contrast
Brightness
Colour
Sharpness
Hue
Reset
OK
Set Up
Language/Country
Auto Tuning
Programme Sorting
Progamme Labels
AV Preset
Manual Programme Preset
Detail Set Up
OK
Detail Set Up
Noise Reduction:
AV2 output:
TV speakers:
RGB Centring:
Picture Rotation
AutoTVOn00
OK
Picture Adjustment
Mode: Personal
Contrast
Brightness
Colour
Sharpness
Hue
Reset
OK
Set Up
Language/Country
Auto Tuning
Programme Sorting
Progamme Labels
AV Preset
Manual Programme Preset
Detail Set Up
OK
Detail Set Up
Noise Reduction:
AV2 output:
TV speakers:
RGB Centring:
Picture Rotation
AutoTVOn00
OK
- 10 -
Teletext
TELETEXT
Index
Programme
News
Sport
Weather
25
153
101
98
TELETEXT
Index
Programme
News
Sport
Weather
25
153
101
98
TELETEXT
Index
Programme
News
Sport
Weather
25
153
101
98
TELETEXT
Index
Programme
News
Sport
Weather
25
153
101
98
TELETEXT
Index
Programme
News
Sport
Weather
25
153
101
98
TELETEXT
Index
Programme
News
Sport
Weather
25
153
101
98
TELETEXT
Index
Programme
News
Sport
Weather
25
153
101
98
TELETEXT
Index
Programme
News
Sport
Weather
25
153
101
98
Teletext is an information service transmitted by most TV stations. The index page of the teletext service
(usually page 100) gives you information on how to use the service. To operate teletext, use the remote
control buttons as indicated below.
Teletext errors may occur if you use a channel (TV Broadcast) with a weak signal.
To Switch on Teletext:
After selecting the TV channel which carries the teletext service you wish
to view, press the button.
To Select a Teletext page:
Input the 3 digits of the page number, using the numbered buttons.
If you have made a mistake, retype the correct page number.
If the counter on the screen continues searching, it is because the page is not
available.
In that case, input another page number.
To access the next or preceding page:
Press PROG + () or PROG - ( ) buttons.
To superimpose teletext onto the TV:
Whilst you are viewing teletext, press the button. Press again to cancel teletext mode.
To freeze a teletext page:
Press the /
button. Press again to cancel freeze.
To reveal concealed information (e.g: answer to a quiz):
Press the /
button. Press again to conceal the information.
To select a sub page:
A teletext page may consist of several sub pages. In this case the page number that appears on the upper left
corner changes colour from yellow to green, and one or more arrows will appear next to the page number.
Repeatedly press the B or b buttons on the remote control to watch the desired sub page.
To Switch Off Teletext:
Press button.
Fastext
The Fastext service lets you access pages with one button push.
While you are in Teletext mode and providing Fastext is broadcast, a colour coded menu appears at the
bottom of the teletext page. Press one of the coloured buttons (red, green, yellow or blue) to access the
corresponding page.
Connecting Additional Equipment
MANUFACTURED UNDER LICENCE
FROM DOLBY LABORATORIES
"DOLBY" AND THE DOUBLE - D
SYMBOL ARE TRADEMARKS OF
DOLBY LABORATORIES
(SMARTLINK)
(SMARTLINK)
F
ED
Using the following instructions you can connect a wide range of optional equipment to your TV set.
(Connecting cables are not supplied).
continued...
To avoid picture distortion, do not connect external equipment to connectors A and B at the same
time.
Do not connect a Decoder to the Scart connector E.
Games that use a gun attachment to point at the screen do not work correctly due to the 100Hz
technology used in this television
Connecting a VCR:
To connect a VCR, please refer to the section Connecting the aerial and VCR of this instruction manual. We
recommend you connect your VCR using a Scart lead. If you do not have a Scart lead, tune in the VCR test
signal to the TV programme number “0” by using the Manual Programme Preset option. (for details of how
to manually programme these presets, see page 13, step a).
Refer to your VCR instruction manual to find out the output channel of your VCR.
Connecting a VCR that supports Smartlink:
Smartlink is a direct link between the TV set and the VCR. For more information on Smartlink, please
refer to the instruction manual of your VCR.
If you use a VCR that supports Smartlink, please connect the VCR by using a Scart lead to the Scart
socket 2/ 2 F.
If you have connected a decoder to the Scart 2
/
2
F or through a VCR connected to
this Scart:
Select the Manual Programme Preset option in the Set Up menu and after selecting the “Decoder
**
option,
select On (by using
the v or V button). Repeat this procedure for each scrambled signal.
**
The availability of this option depends on the country you have selected in the Language/Country menu.
*
“PlayStation” is a product of Sony
Computer Entertainment, Inc.
*
“PlayStation is a trademark of Sony
Computer Entertainment, Inc.
When you connect the headphones,
the TV speakers will automatically be
muted.
Hi-Fi
DVD
Decoder
PlayStation
*
VCR
3
3
o3
B
C
A
S VHS/Hi8/
DVC
camcorder
8mm/Hi8/
DVC
camcorder
- 11 -
Connecting Additional Equipment
Connecting to external Audio Equipment:
Plug in your Hi-Fi equipment to the audio output sockets D if you wish to amplify the audio output from your
TV. Next, using the menu system, select the Set Up” menu. Enter the “Detail Set Up” menu and set “TV
Speakers to Off”.
The audio level of the external speakers can be modified by pressing the volume buttons on the remote
control. Also, treble and bass settings can be modified through the Sound Adjustment menu.
To enjoy Dolby Virtual sound effect through your Hi-Fi equipment:
Place the speakers of your equipment in front of your sitting position
and besides the TV set, but keeping a distance of 50 cm from each
speaker to the TV set.
Then, using the menu system, select the menu Sound Adjustment”,
and select Dolby Virtual on the “Effect” option.
Using optional Equipment
1
Connect your equipment to the designated TV socket, as indicated in the previous page.2Switch on the connected equipment.3To watch the picture from the connected equipment, press the button repeatedly until the correct
input symbol appears on the screen.
Symbol
1
1
2
2
3
3
Input Signals
Audio / video input signal through the Scart connector E.
RGB input signal through the Scart connector E. This symbol appears only if a RGB
source has been connected.
Audio/video input signal through the Scart connector F.
RGB input signal through the Scart connector F. This symbol appears only if a RGB
source has been connected.
Video input signal through the phono socket B and Audio input signal through phono
socket C.
S Video Input signal through the front S Video input jack A and Audio signal through
phono socket C. This symbol appears only if a S Video source has been connected.
4
Press button on the remote control to return to the normal TV picture.
For Mono Equipment
Connect the phono plug to the L/G/S/I socket on the side of the TV and select 3 or 3 input signal using
the instructions above. Finally, refer to the Sound Adjustment section of this manual and select “Dual
Sound” “A” on the sound menu screen.
S
S
Left Hi-Fi
speaker
Right Hi-Fi
speaker
Your sitting position
50cm 50cm
Specifications
TV system Depending on your country selection B/G/H, D/K, L , I
Colour System PAL, SECAM
NTSC 3.58, 4.43 (Video In only)
Channel Coverage VHF: E2-E12
UHF: E21-E69
CATV: S1-S20
HYPER: S21-S41
D/K: R1-R12, R21-R69
Picture Tube Flat display FD Trinitron 29 (Approx. 73 cm measured diagonally)
Rear Terminals 1/ 1 21-pin Scart connector (CENELEC standard) including audio/
video input, RGB input, TV audio/video output
2/ 2 21-pin Scart connector (CENELEC standard) including audio/
(SMARTLINK)
video input, RGB input, selectable audio/video output and
Smartlink interface
Audio outputs (Left/Right) - phono jacks
Side terminals 3 S Video input - 4 pin DIN
3 Video input - phono jack
3 Audio input - phono jacks
i Headphones jack
Sound Output 2 x 20W (Music Power), 2 x 10W (RMS)
Power Consumption 113W
Standby Power
Consumption
0.3W
Dimensions (WxHxD) Approx. 807mm x 603mm x 543mm
Weight Approx. 45Kg
Accessories Supplied 1 Remote Control (RM-947), 2 batteries (IEC designated)
Other Features 100Hz picture
Teletext, Fastext, TOPtext (250 page TEXT memory)
Sleep Timer
Smartlink (direct link between your TV set and a compatible VCR. For more
information on Smartlink, please refer to the Instruction Manual of your VCR)
TV system Autodetection
Dolby Virtual
BBE
S
Design and specifications are subject to change without notice.
- 12 -
Troubleshooting
Here are some simple solutions to problems which may affect the picture and sound.
Problem Suggested Remedy
No picture (screen is dark), and no sound. • Check the aerial connection.
• Plug the TV in and press the button on the front of
the TV.
• If the standby indicator is on press the button
or a numbered button on the remote control.
Poor or no picture (screen is dark), but good
sound.
• Using the MENU system, select the “Picture
Adjustment“ display and select “RESET“ to return to
the factory settings.
No picture or menu information from equipment
connected to the Scart socket.
• Check that the optional equipment is on, and press
the button of the remote control repeatedly until
the correct input symbol is displayed on screen.
Good picture, no sound. • Press the button on the remote control.
• Check that “TV Speakers” is “On” in the “Detail Set
Up” menu.
• Check the Headphones are not connected.
No colour on colour programmes. • Using the MENU system, select the “Picture
Adjustment“ and select “RESET“ to return to the
factory settings.
Distorted picture when changing programmes or
selecting Teletext.
• Turn off any equipment connected to the scart
connectors on the rear of the TV.
Wrong characters appear when viewing teletext. • Using the menu system, display the “Language/
Country” menu and select the country in which you
are operating the TV set.
For Cyrillic languages, we recommend you select
Russian as the country if your own country does not
appear in the list.
Picture slanted. • Using the menu system, select the “Picture Rotation”
option in the “Detail Set Up” menu to correct the
picture slant.
Snowy picture when viewing a TV channel. • Using the menu system, select the “Manual
Programme Preset” menu and adjust Fine Tuning
(AFT) to obtain better picture reception.
• Using the menu system, select the “Noise Reduction”
option in the “Detail Set Up” menu and select “Auto”
to reduce the noise in the picture.
No unscrambled picture whilst viewing un
unscrambled channel with a decoder connected
through the scart connector 2/ 2.
• Using the menu system, display the “Set Up” menu.
Then select the “Detail Set Up” option and set “AV2
Output” to “TV”.
• Check that the decoder is not connected to the 1/
1 scart socket.
Remote control does not function. • Replace the batteries.
The standby indicator on the TV flashes. • Contact your nearest Sony service centre.
• If you continue to have problems, have your TV serviced by qualified personnel.
• NEVER open the casing yourself.
Lifting the TV Set
- 13 -
=>
=>
=>
=>
=>
=>
=>
=>
=>
=>
SECTION 2 DISASSEMBLY
2-1. Rear Cover Removal
To remove lift the main bracket rear slightly and slide the chassis away from the beznet. Ensure that the interconnecting leads are released from their purse locks to prevent damage being caused.
When refitting the chassis ensure that the main bracket is located in the beznet guide slots before sliding the chassis forwards. Refit the inter-connecting leads in their respective purse locks.
2-3. Chassis Removal and Refitting
2-2. Service Position
Remove the rear cover fixing screws indicated and pull the rear cover backwards away from the set.
Position the chassis as indicated to access the solder side of the PWB’s. To gain access to the underside of the boards follow the instructions on page 16. [Removal and Replacement of the main bracket bottom plates].
- 14 -
To remove the G Board remove the screw from the middle
of the board, release the clips circled and then ease the
board gently away from the support bracket. Removal of the D board follows the same procedure.
Clips
If the M Board needs to be removed for testing when the chassis is placed in its service position, it would be necessary to use an extender board and extension cable as indicated above. The Extender board and extension cable are available as a service part by ordering the part number as indicated.
2-6. Service Connector for M Board
To A Board
From M Board
Extender Board Assembly A-1642-293-A
2-7. Wire Dressing
Ensure that wires do not touch heatsinks and high temperature hotspots. All wires must be kept at a minimum distance of 20mm away from the EHT lead
20mm
20mm
To remove the M Board gently release the two clips with a screwdriver and remove the board from its socket vertically.
2-4. G Board Removal 2-5. M Board Removal
- 15 -
How to handle the Anode-Cap
1. To prevent damaging the surface of the anode-cap do not use sharp materials.
2. Do not apply too great a pressure on the rubber, as this may cause damage to the anode connector.
3. A metal fitting called a shatter hook terminal is fitted inside the rubber cap.
4. Do not turn the rubber foot over excessively, this may cause damage if the shatter hook sticks out.
Removal of the Anode-Cap
2-8. Picture Tube Removal
WARNING:
BEFORE REMOVING
THE ANODE CAP
High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove the anode cap. Short between anode and CRT coated earth ground strap.
Coated Earth Ground Strap
1. Discharge the anode of the CRT and remove the anode cap.
2. Unplug all interconnecting leads from the Deflection yoke, neck assy, degaussing coils and CRT grounding strap.
3. Remove the C Board from the CRT.
4. Remove the chassis assembly.
5. Loosen the Neck assembly fixing screw and remove.
6. Loosen the Deflection yoke fixing screw and remove.
7. Place the set with the CRT face down on a cushion and remove the Degaussing Coil holders.
8. Remove the Degaussing Coils.
9. Remove the CRT grounding strap and spring tensioners.
10. Unscrew the four CRT fixing screws [ located on each CRT corner ] and remove the CRT. [Take care not to handle the CRT by the neck.]
Anode button
a
REMOVAL PROCEDURE.
Turn up one side of the rubber cap in the direction indicated by the arrow a
1
2 Using a thumb pull up the rubber cap firmly in the direction indicated by the arrow b
3 When one side of the rubber cap is separated from the anode button, the anode-cap can be removed by turning up the rubber cap and pulling it up in the direction of the arrow c
b
b
c
2
4
6
8
10
5
9
3
7
1
- 16 -
For safety reasons, on no account should the plates be removed
and not refitted after servicing.
REMOVAL AND REPLACEMENT OF THE MAIN-BRACKET
BOTTOM PLATES.
(1) REMOVING THE PLATES
In the event of servicing being required to the solder side of the printed wiring boards, the
bottom plates fitted to the main chassis bracket require to be removed. This is performed by
cutting the gates with a sharp wire cutter at the locations indicated by the arrows.
Note : There are 2 plates fitted to the main bracket. Only remove the necessary plate to gain
access to the printed wiring board.
(2) REFITTING THE PLATES
Because the plates differ in size it is important that the correct plates are refitted in their original
location.
Please note that the plates need to be rotated 180 degrees from their cut position to allow the
tabs to be fitted into their catch positions.
Ta b
Catch
- 17 -
When complete readjustment is necessary or a new picture tube is installed, carry out the following adjustments.
Unless there are specific instructions to the contrary, carry out these adjustments with the rated power supply.
Unless there are specific instructions to the contrary, set the controls and switches to the following settings :
Contrast .................................. normal
Brightness .................................. normal
Preparation :
1. In order to reduce the influence of geomagnetism on the set’s picture tube, face it in an easterly or westerly direction.
2. Switch on the TV set’s power and degauss with a degausser.
(1) Adjustment of Correction Magnet for Y-Splitting Axis.
1. Input a crosshatch signal from the pattern generator.
2. Set the Picture control to minimum and confirm that the Brightness control is set to normal.
3. Position the neck assembly as indicated in Fig.3-2.
4. Loosen the deflection yoke fixing screw.
5. Move the deflection yoke as far forward as is possible.
6. Adjust the upper and lower pin symmetrically by opening or closing the Y-splitting axis correction magnets located on the neck assembly. [See Fig 3-3]
7. Return the deflection yoke to its original position and re-tighten its fixing screw.
Carry out the adjustments in the following order :
3-1. Beam Landing. 3-2. Convergence. 3-3. Focus. 3-4. White Balance.
Note : Test equipment required.
1. Color bar/pattern generator.
2. Degausser.
3. Oscilloscope.
4. Digital multimeter.
Fig.3-1
(2) Landing
Note : Before carrying out the following adjustments adjust the
magnets as indicated [See Fig.3-4].
1. Input a crosshatch signal from the signal generator.
2. Rough-adjust the focus and horizontal convergence.
3. Switch from the crosshatch pattern to an all-red pattern.
4. Move the deflection yoke backwards and adjust with the purity magnet so that the red is at the centre and it aligns symmetrically [See Fig.3-5].
5. Move the deflection yoke forward to the point where the entire screen just becomes red [Mark its position].
6. Move the deflection yoke further forward until the screen just changes colour at the edges. [Mark its position]
7. Position the deflection yoke between the two marks indicated above.
8. Input a crosshatch pattern from the pattern generator and rotate the deflection yoke so that the horizontal lines are parallel with the top and bottom of the screen.
9. When the position of the deflection yoke has been determined, fasten it with its fixing screw.
10. Switch the pattern generator to green then blue and confirm the purity.
11. If the beam does not land correctly in all the corners of the screen, use disk magnets to correct it. [Confirm the corner landing forgreen and blue]
Caution :
High voltages are present on the Deflection yoke terminals - take care when handling the Deflection yoke whilst carrying out adjustments.
Y-splitting axis correction magnet
Fig.3-3
Fig.3-2
Neck assy
Align the edge of the neck assy with the edge of the G2 grid on the G3 side.
G2
G1
G3
+
SECTION 3 SET-UP ADJUSTMENTS
3-1. Beam Landing
- 18 -
GREEN
BLUE
RED
(1) Screen centre convergence [Static convergence]
1. Input a dot pattern signal from the pattern generator.
2. Normalize the picture setting.
3. [Moving vertically], adjust the V.STAT magnet so that the vertical red, green and blue dots coincide at the centre of the screen.
3-2. Convergence
By opening or closing the V.STAT magnet, the red green and blue dots move in the direction indicated below.
Note: Do not adjust the H.STAT by rotating the V.STAT
magnets as this can affect the focus setting.
B
G
R
B
G
R
Fig.3-5
Purity magnets
Align pips on each magnet
Fig.3-4
Align both Purity magnets to the vertical position
Purity control corrects this area
Disk magnets or rotatable disk magnets correct these areas (a-d)
Deflection yoke positioning corrects these areas
a
cd
b
Disk Magnets
Center dot
R
G
B
R
G
B
C Board
RV7375 (H STAT) H STAT Convergence (on mount side)
H STAT
convergence
control
V.STAT Vertical Static Magnet
Purity control magnets
- 19 -
4. Correction for HMC [Horizontal mis-convergence] and VMC [Vertical mis-convergence] by using the BMC [Hexapole] magnet.
a). HMC correction by BMC [Hexapole] magnet and movement of
the electron beam.
b). VMC correction by BMC [Hexapole] magnet and movement of
the electron beam.
Adjust the HAMP using HAMPL and HAMPR registers in the Dynamic Convergence section of the service menu.
HTIL correction can be performed by adding a THL correction assembly to the Deflection yoke.
C < D
C = D C > D C = D
R G
B
C
D
C
D
R
G
B
R
G B
R G
B
VMC correction(A) VMC correction(B)
THL Correction assy
HAMP Adjustment
HTIL Adjustment
YCH Adjustment
HMC correction(A) HMC correction(B)
A < B
A = B
RG B
RG B
A > B
A = B
RGB
RG B
TLV Adjustment
H-TRAP Adjustment
The H-TRAP should not be adjusted unless absolutely necessary as it affects the TLV settings.
+
+
+
YCH VR
Deflection Yoke
+
+
+
TLV VR
Deflection Yoke
HTRAP VR
+
+
+
Deflection Yoke
- 20 -
3-3. Focus Adjustment
1. Receive a television broadcast signal.
2. Normalize the picture setting.
3. Adjust the focus control located on the flyback transformer to obtain the best focus at the centre of the screen. Bring only the centre area of the screen into focus, the magenta­ring appears on the screen. In this case, adjust the focus to optimize the screen uniformly.
3-4. Screen (G2), White Balance
[Adjustment in the service mode using the remote commander]
G2 adjustment
1. Input a dot signal from the pattern generator.
2. Set the Picture, Brightness and Colour to minimum.
3. Apply 165V DC from an external power supply to the R, G and B cathodes of the CRT.
4. Whilst watching the picture, adjust the G2 control [SCREEN] located on the flyback transformer to the point just before the flyback return lines disappear.
Layout of each control
Note : If you are unable to adjust the corner convergence properly,
this can be corrected with the use of permalloy magnets.
1. Input an all-white signal from the pattern generator.
2. Set the TV set or operation in Service Mode. [ See Page 21 ].
3. Select ‘Service’ from the on screen menu display and press ‘Right Arrow’.
4. The ‘Service’ menu will appear on the screen.[See Page 22]
5. Set the ‘Contrast’ to MAX.
6. Set the ‘R-Drive’ to 50.
7. Adjust the ‘G-Drive’ and the ‘B-Drive’ so that the white balance becomes optimum.
8. Press the ‘OK’ button to write the data for each item.
9. Set the ‘Contrast’ to MIN.
10. Set the ‘R-Cutoff’ to 29.
11. Adjust the ‘G-Cutoff’, and the ‘B-Cutoff’ with the left and right buttons on the remote commander so that the white balance becomes optimum.
12. Press the ‘OK’ button to write the data for each item.
White balance adjustment for TV mode
Y-splitting axis correction magnet
V STAT convergence magnet
BMC (Hexaploe) magnet
Purity magnet
a-d: screen-corner convergence defect
a
b
c
d
a
b
d
Permalloy Assy X-4387-214-1
c
Install the permalloy assembly for the area that needs correcting.
Convergence adjustment with permalloy
Focus
Screen
- 21 -
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4-1. Electrical Adjustments
Service adjustments to this model can be performed using the supplied remote Commander RM-947.
SECTION 4 CIRCUIT ADJUSTMENTS
YRTEMOEG
HTLBA
EDOMLBA
LBAP
EZISV
NOITISOPV
PMOCV
NILV
NOITCERROCS
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‘TT—’ will appear in the upper right corner of the screen. Other status information will also be displayed.
3. Press ‘MENU’ on the remote commander to obtain the following menu on the screen.
4. Move to the corresponding adjustment item using the up or down arrow buttons on the Remote Commander.
5. Press the right arrow button to enter into the required menu item.
6. Press the ‘Menu’ button on the Remote Commander to quit the Service Mode when all adjustments have been completed.
Note :
After carrying out the service adjustments, to prevent the customer accessing the ‘Service Menu’ switch the TV set
OFF and then ON.
i+
5
+
(ON SCREEN (DIGIT 5) (VOLUME +) (TV) DISPLAY)
How to enter into the Service Mode
1. Turn on the main power switch and enter into the stand-by mode.
2. Press the following sequence of buttons on the Remote Commander.
- 22 -
1. Input a video signal that contains a small 100% white area on a black background.
2. Connect an digital voltmeter to Pin 10 of J7375 [C Board].
3. Set the TV set or operation in Service Mode.
[ See Page 21 ].
4. Select ‘Service’ from the on screen menu display and press
‘Right Arrow’.
5. The ‘Service’ menu will appear on the screen.
6. Adjust the Sub-Contrast to obtain a voltage of 105 +/- 5V.
Sub Colour Adjustment
1. Receive a PAL colour bar signal.
2. Connect an oscilloscope to Pin 6 of CN7001 [A Board].
3. Set the TV set or operation in Service Mode.
[ See Page 21 ].
4. Select ‘Service’ from the on screen menu display and press
‘Right Arrow’.
5. The ‘Service’ menu will appear on the screen.
6. Adjust the ‘Sub Colour’ sothat the Cyan, Magenta and Blue
colour bars are of equal levels as indicated below.
Same Level
B-Out Waveform
1. Input a Monoscope pattern.
2. Set the TV set or operation in Service Mode.
[ See Page 21 ].
3. Select ‘Service’ from the on screen menu display and press
‘Right Arrow’.
4. The ‘Service’ menu will appear on the screen.
5. Adjust the ‘Sub-Brightness’ data so that there is barely a
difference between the 0 IRE and 10 IRE signal levels.
Sub Contrast Adjustment
Sub Brightness Adjustment
UNEMRORRE
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