Sony DVP-S545D Service Manual

Page 1
DVP-S545D
CD/DVD player
Laser Semiconductor laser Signal format system
NTSC/PAL
Audio characteristics
Frequency response
DVD (PCM 96 kHz): 2 Hz to 44 kHz
(±1 dB)
DVD (PCM 48 kHz): 2 Hz to 22 kHz
(±0.5 dB)
CD: 2 Hz to 20 kHz (±0.5 dB)
Signal-to-noise ratio
More than 1
only)
10 dB (AUDIO OUT connectors
Harmonic distortion
Less than 0.003 %
Dynamic range
More than 100 dB (DVD) More than 97 dB (CD)
Wow and flutter
Less than detected value
(±0.001 % W PEAK)
Outputs
AUDIO OUT (1, 2) (R, L)
DIGITAL OUT (OPTICAL)
DIGITAL OUT (COAXIAL)
VIDEO OUT (1, 2)
S VIDEO OUT (1, 2)
COMPONENT VIDEO OUT (Y, C
B
/B-Y,
C
R
/R-Y)
Jack
type
Phono jacks
Optical output connector
Phono jack
Phono jack
4-pin mini DIN
Phono jacks
Output level
2 Vrms (at 50 kilohms)
–18 dBm
0.5 Vp-p
1.0 Vp-p
Y: 1.0 Vp-p
C: 0.3 Vp-p (PAL) C: 0.286 Vp-p (NTSC)
Y: 1.0 Vp-p
C
B
/B-Y,
C
R
/R-Y:
0.7 Vp-p
Load impedance
Over 10 kilohms
Wave length: 660 nm
75 ohms terminated
75 ohms, sync negative
75 ohms, sync negative 75 ohms terminated
75 ohms, sync negative
75 ohms
RMT-D116P
SERVICE MANUAL
The Service Manual for this set contains only the points which differ is bound together with the following Service Manual and therefore please refer to them.
See page 3 for different parts.
• Main Unit
DVP-S336/S345/S360/S365/ 9-921-755-11
S560D/S570D/S745D Service Manual
Difference Manual
SPECIFICATIONS
Chinese Model
– Continued on next page –
CD/DVD PLAYER
Page 2
Outputs
Jack type
5.1CH OUTPUT
PHONES
Phono jack
Phone jack
General
Power requirements
220 to 240 V AC, 50/60 Hz
Power consumption
16 W
Dimensions (approx.)
430 × 69 × 260 mm
(w/h/d) incl. projecting parts
Mass (approx.)
2.9 kg
Operating temperature
5 °C to 35 °C
Operating humidity
25 % to 80 %
Output level
2 Vrms (at 50 kilohms)
12 mW
Load impedance
Over 10 kilohms
32 ohms
Supplied accessories
Audio/video connecting cord (1)
S video cord (1)
Remote commander (remote) (1)
Size AA (R6) batteries
Design and specifications are subject to change without notice.

Difference T able

Page DVP-S745D: Chinese DVP-S545D: Chinese
(2-4) Model Type
DVP-S545D (Chinese) 1 6
6-2
(2-4) Model Type
Model Type
DVP-S745D (Chinese) 2 6
– 2 –
Model Type
Page 3

DIFFERENT PARTS LIST

8-1. EXPLODED VIEWS

NOTE:
• -XX and -X mean standardized parts, so they may have some difference from the original one.
• Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
• Color Indication of Appearance Parts Example: KNOB, BALANCE (WHITE) . . . (RED)
↑↑
Parts Color Cabinet's Color
8-1-2. CASE ASSEMBLY
• The mechanical parts with no reference number in the exploded views are not supplied.
• Accessories and packing materials are given in the last of the electrical parts list.
64
55
62
53
54
63
60
not supplied
60
60
59
58
57
51
51 X-3950-416-1 PANEL ASSY, FRONT 52 3-059-349-11 CUSHION, FOOT 53 4-963-404-41 EMBLEM (5-A), SONY 54 3-975-726-81 EMBLEM, DVD 55 3-059-377-21 COVER, TRAY
56 3-059-322-21 STICK, CURSOR 57 1-771-913-11 SWITCH, TACTILE
56
52
Ref. No. Part No. Description RemarkRef. No. Part No. Description Remark
58 3-970-608-51 SUMITITE (B3), +BV 59 3-059-389-01 CUSHION (REAR), FOOT 60 3-710-901-61 SCREW, TAPPING 62 1-418-991-21 COMMANDER, STANDARD (RMT-D116P) 63 3-053-633-01 COVER, BATTERY (for RMT-D116P)
64 3-062-941-11 CASE
– 3 –
Page 4
8-1-3. CHASSIS ASSEMBLY
(See Service Manual Page 8-5.)
DVP-S745D: Chinese DVP-S545D: Chinese
* 104 A-6065-470-A HP-127 BOARD, COMPLETE
111 3-059-327-01 PILLAR, MULTI
* 112 A-6065-481-A MB-86 BOARD, COMPLETE
113 4-966-267-11 BUSHING (FBS001), CORD
* 115 A-6065-482-A AI-17 BOARD, COMPLETE
Ref. No. Part No. Description RemarkRef. No. Part No. Description Remark * 104 A-6065-541-A HP-127 BOARD, COMPLETE
111 3-059-388-11 PILLAR, MULTI
* 112 A-6065-543-A MB-86 BOARD, COMPLETE
113 4-966-267-12 BUSHING (FBS001), CORD
* 115 A-6065-542-A AI-17 BOARD, COMPLETE
120 3-059-326-61 PANEL, REAR
120 3-059-390-61 PANEL, REAR

8-2. ELECTRICAL PARTS LIST

NOTE:
• Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
Page DVP-S745D: Chinese DVP-S545D: Chinese
Ref. No. Part No. Description RemarkRef. No. Part No. Description Remark
* A-6065-482-A AI-17 BOARD, COMPLETE
C205 1-106-343-00 MYLAR 1000PF 5% 200V C206 1-106-343-00 MYLAR 1000PF 5% 200V C212 1-130-472-00 MYLAR 0.0012uF 5% 50V C213 Not used
8-7
C214 Not used
C215 1-128-200-11 ELECT 47uF 20% 63V C216 1-128-200-11 ELECT 47uF 20% 63V C217 1-106-351-00 MYLAR 2200PF 5% 200V C218 1-106-351-00 MYLAR 2200PF 5% 200V C221 1-126-052-11 ELECT 100uF 20% 16V
C222 1-126-052-11 ELECT 100uF 20% 16V
C230 1-128-200-11 ELECT 47uF 20% 63V C231 Not used C232 Not used C233 Not used C238 1-128-202-11 ELECT 220uF 20% 63V
* A-6065-542-A AI-17 BOARD, COMPLETE
C205 Not used C206 Not used C212 Not used C213 1-104-664-11 ELECT 47uF 20% 16V C214 1-104-664-11 ELECT 47uF 20% 16V
C215 Not used C216 Not used C217 1-106-353-00 MYLAR 0.0039uF 5% 50V C218 1-106-353-00 MYLAR 0.0039uF 5% 50V C221 1-126-933-11 ELECT 100uF 20% 16V
C222 1-126-933-11 ELECT 100uF 20% 16V
C230 1-124-584-00 ELECT 100uF 20% 10V C231 1-163-021-91 CERAMIC CHIP 0.01uF 10% 50V C232 1-163-021-91 CERAMIC CHIP 0.01uF 10% 50V C233 1-104-665-11 ELECT 100uF 20% 10V C238 Not used
8-8
8-9
C242 1-130-472-00 MYLAR 0.0012uF 5% 50V C247 1-130-467-00 MYLAR 470PF 5% 50V C248 1-130-467-00 MYLAR 470PF 5% 50V C252 1-136-850-11 MYLAR 0.1uF 5% 63V C258 1-136-850-11 MYLAR 0.1uF 5% 63V
C260 1-128-200-11 ELECT 47uF 20% 63V C261 1-136-850-11 MYLAR 0.1uF 5% 63V C262 1-136-850-11 MYLAR 0.1uF 5% 63V C263 1-136-850-11 MYLAR 0.1uF 5% 63V C264 1-136-850-11 MYLAR 0.1uF 5% 63V
C304 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V C305 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V C306 1-126-960-11 ELECT 1uF 20% 50V
C330 1-128-198-11 ELECT 22uF 20% 50V C331 1-128-198-11 ELECT 22uF 20% 50V C334 1-128-198-11 ELECT 22uF 20% 50V C348 1-128-200-11 ELECT 47uF 20% 63V C352 1-136-850-11 MYLAR 0.1uF 5% 63V
C353 1-128-200-11 ELECT 47uF 20% 63V C354 1-128-197-11 ELECT 10uF 20% 50V C356 1-128-197-11 ELECT 10uF 20% 50V C357 1-128-200-11 ELECT 47uF 20% 63V C366 Not used
C242 Not used C247 Not used C248 Not used C252 Not used C258 Not used
C260 Not used C261 Not used C262 Not used C263 Not used C264 Not used
C304 Not used C305 Not used C306 Not used
C330 1-126-965-11 ELECT 22uF 20% 50V C331 1-126-965-11 ELECT 22uF 20% 50V C334 1-126-965-11 ELECT 22uF 20% 50V C348 1-104-664-11 ELECT 47uF 20% 16V C352 Not used
C353 1-126-935-11 ELECT 470uF 20% 6.3V C354 Not used C356 Not used C357 1-126-964-11 ELECT 10uF 20% 50V C366 1-163-275-11 CERAMIC CHIP 0.001uF 5% 50V
– 4 –
Page 5
Page DVP-S745D: Chinese DVP-S545D: Chinese
Ref. No. Part No. Description RemarkRef. No. Part No. Description Remark
8-9
C368 Not used C381 1-128-200-11 ELECT 47uF 20% 63V C382 Not used C383 1-136-850-11 MYLAR 0.1uF 5% 63V C384 1-136-850-11 MYLAR 0.1uF 5% 63V
C390 1-136-850-11 MYLAR 0.1uF 5% 63V C391 1-136-850-11 MYLAR 0.1uF 5% 63V C404 Not used C407 Not used C408 1-163-021-91 CERAMIC CHIP 0.01uF 10% 50V
C368 1-126-964-11 ELECT 10uF 20% 50V C381 1-104-664-11 ELECT 47uF 20% 16V C382 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V C383 Not used C384 Not used
C390 Not used C391 Not used C404 1-104-664-11 ELECT 47uF 20% 16V C407 1-104-664-11 ELECT 47uF 20% 16V C408 Not used
8-10
8-11
8-12
C409 1-163-021-91 CERAMIC CHIP 0.01uF 10% 50V
C450 1-128-201-11 ELECT 100uF 20% 63V C493 1-128-201-11 ELECT 100uF 20% 63V
CN405 1-793-481-11 CONNECTOR, FFC/FPC 9P
D406 8-719-056-06 DIODE SLR-342DCT32 (JOG)
IC203 8-759-587-83 IC OPA2134UA/2K5
IC208 8-759-587-83 IC OPA2134UA/2K5 IC301 8-759-052-52 IC L78M05TLL-SONY-TL IC303 8-759-587-83 IC OPA2134UA/2K5 IC305 8-759-587-83 IC OPA2134UA/2K5
J101 1-793-445-21 JACK, PIN 3P (COMPONENT VIDEO OUT) J102 1-793-475-11 JACK, PIN 2P (VIDEO OUT) J103 1-694-484-11 TERMINAL, S (2P.V) (S VIDEO OUT) J201 1-793-526-11 JACK, PIN 4P (AUDIO OUT) J301 1-785-489-11 JACK, PIN 6P (5.1CH OUTPUT)
J303 1-784-432-11 JACK, PIN 1P (COAXIAL)
ND401 1-517-971-11 INDICATOR TUBE, FLUORESCENT
Q201 8-729-046-97 TRANSISTOR 2SD1938(F)-T(TX).SO Q202 8-729-046-97 TRANSISTOR 2SD1938(F)-T(TX).SO Q210 8-729-424-18 TRANSISTOR UN2113-TX Q312 8-729-230-49 TRANSISTOR 2SC2712-YG-TE85L Q314 8-729-216-22 TRANSISTOR 2SA1162-YG-TE85L
C409 Not used
C450 Not used C493 Not used
CN405 1-785-694-11 CONNECTOR, FFC/FPC 7P
D406 Not used
IC203 Not used
IC208 8-759-909-71 IC BA4558F-E2 IC301 Not used IC303 8-759-909-71 IC BA4558F-E2 IC305 8-759-909-71 IC BA4558F-E2
J101 1-793-445-11 JACK, PIN 3P (COMPONENT VIDEO OUT) J102 1-793-475-21 JACK, PIN 2P (VIDEO OUT) J103 1-694-484-21 TERMINAL, S (2P.V) (S VIDEO OUT) J201 1-793-526-21 JACK, PIN 4P (AUDIO OUT) J301 1-785-536-11 JACK, PIN (6P) (5.1CH OUTPUT)
J303 1-793-446-21 JACK, PIN 1P (COAXIAL)
ND401 1-517-972-11 INDICATOR TUBE, FLUORESCENT
Q201 Not used Q202 Not used Q210 Not used Q312 Not used Q314 Not used
8-13
8-14
8-15
R212 1-216-041-00 METAL CHIP 470 5% 1/10W R239 1-216-055-00 METAL CHIP 1.8K 5% 1/10W R240 1-216-055-00 METAL CHIP 1.8K 5% 1/10W R241 1-216-055-00 METAL CHIP 1.8K 5% 1/10W R242 1-216-055-00 METAL CHIP 1.8K 5% 1/10W
R279 1-216-295-91 SHORT 0 R301 Not used
R321 Not used R387 1-216-081-00 METAL CHIP 22K 5% 1/10W
R388 1-216-073-00 METAL CHIP 10K 5% 1/10W R389 1-216-049-91 RES, CHIP 1K 5% 1/10W R393 1-216-021-00 METAL CHIP 68 5% 1/10W R394 Not used R408 1-216-081-00 METAL CHIP 22K 5% 1/10W
R422 1-216-073-00 METAL CHIP 10K 5% 1/10W R423 1-216-073-00 METAL CHIP 10K 5% 1/10W R428 1-216-025-91 RES, CHIP 100 5% 1/10W R429 1-216-025-91 RES, CHIP 100 5% 1/10W R443 1-216-027-00 METAL CHIP 120 5% 1/10W
R476 1-216-295-91 SHORT 0 R478 1-216-073-00 METAL CHIP 10K 5% 1/10W
– 5 –
R212 Not used R239 Not used R240 Not used R241 Not used R242 Not used
R279 1-216-009-91 RES-CHIP 22 5% 1/10W R301 1-216-049-91 RES-CHIP 1K 5% 1/10W
R321 1-216-295-91 SHORT 0 R387 Not used
R388 Not used R389 Not used R393 Not used R394 1-216-033-00 RES-CHIP 220 5% 1/10W R408 Not used
R422 Not used R423 Not used R428 Not used R429 Not used R443 Not used
R476 Not used R478 Not used
Page 6
DVP-S545D
Page DVP-S745D: Chinese DVP-S545D: Chinese
Ref. No. Part No. Description RemarkRef. No. Part No. Description Remark
8-15
R479 Not used R484 1-216-073-00 METAL CHIP 10K 5% 1/10W
R479 1-216-073-00 RES-CHIP 10K 5% 1/10W R484 Not used
8-16
8-17
R571 1-216-097-91 RES, CHIP 100K 5% 1/10W R612 Not used R613 1-216-295-91 SHORT 0 R614 Not used
S402 1-771-574-21 SWITCH, TACTILE (JOG) S404 Not used S407 Not used S416 Not used S417 1-771-574-21 SWITCH, TACTILE (OPEN/CLOSE A)
S418 1-771-574-21 SWITCH, TACTILE (PREV .) S419 1-771-574-21 SWITCH, TACTILE (NEXT >)
* A-6065-470-A HP-127 BOARD, COMPLETE
D503 8-719-056-06 DIODE SLR-342DCT32 (HP-V)
J501 1-785-505-41 JACK, LARGE TYPE (PHONES)
R503 1-216-037-00 METAL CHIP 330 5% 1/10W
S501 1-771-574-21 SWITCH, TACTILE (HP-V)
* A-6065-481-A MB-86 BOARD, COMPLETE
C801 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V C802 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V C803 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V C804 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V C805 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V
R571 Not used R612 1-216-295-91 SHORT 0 R613 Not used R614 1-216-295-91 SHORT 0
S402 Not used S404 1-771-574-21 SWITCH, TACTILE (PREV .) S407 1-771-574-21 SWITCH, TACTILE (NEXT >) S416 1-771-574-21 SWITCH, TACTILE (OPEN/CLOSE A) S417 Not used
S418 Not used S419 Not used
* A-6065-541-A HP-127 BOARD, COMPLETE
D503 Not used
J501 1-785-505-31 JACK, LARGE TYPE (PHONES)
R503 Not used
S501 Not used
* A-6065-543-A MB-86 BOARD, COMPLETE
C801 Not used C802 Not used C803 Not used C804 Not used C805 Not used
8-19
8-20
8-22
8-24
C806 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V
FB117 1-414-226-21 INDUCTOR CHIP 0uH FB508 1-216-797-11 METAL CHIP 10 5% 1/16W
FL801 1-234-177-21 FILTER, CHIP EMI
IC101 8-759-668-01 IC BR9040F-D-E2 IC801 8-759-670-52 IC CXD9547Q-TE-B IC802 8-759-641-58 IC KM29W16000AT-T
R126 1-216-105-91 RES, CHIP 220K 5% 1/10W
R801 1-216-833-91 RES, CHIP 10K 5% 1/16W R808 1-216-809-11 METAL CHIP 100 5% 1/16W
MISCELLANEOUS
**************
58 1-418-097-11 ENCODER, ROTARY
Not used
ACCESSSORIES & PACKING MATERIALS
*********************************
1-418-989-11 COMMANDER, STANDARD (RMT-D120A) 1-575-334-41 CORD, CONNECTION
(STEREO AV CABLE 1.5m)
1-776-078-31 CORD, CONNECTION
(S-VIDEO CABLE 1.5m)
C806 Not used
FB117 Not used FB508 1-414-226-21 INDUCTOR CHIP 0uH
FL801 Not used
IC101 8-759-667-21 IC BR9160F-E2 IC801 Not used IC802 Not used
R126 1-216-089-91 RES-CHIP 47K 5% 1/10W
R801 Not used R808 Not used
MISCELLANEOUS
**************
Not used
57 1-771-913-11 SWITCH, TACTILE
ACCESSSORIES & PACKING MATERIALS
*********************************
1-418-991-21 COMMANDER, STANDARD (RMT-D116P) 1-575-334-11 CORD, CONNECTION
(STEREO AV CABLE 1.5m)
1-777-360-21 CORD, CONNECTION
(S-VIDEO CABLE 1.5m)
8-25
9-921-767-11
3-061-776-11 MANUAL, INSTRUCTION (ENGLISH) 3-061-776-21 MANUAL, INSTRUCTION
(SIMPLIFIED CHINESE)
Sony Corporation
Network Entertainment Group
– 6 –
3-062-929-11 MANUAL, INSTRUCTION (ENGLISH) 3-062-929-21 MANUAL, INSTRUCTION
(SIMPLIFIED CHINESE)
2000H0530046-1
Printed in Japan © 2000. 8
Published by Quality Assurance Dept.
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