DVP-S525D
/
S725D
RMT-D108P/D111P
SERVICE MANUAL
Photo: DVP-S725D
SPECIFICATIONS
CD/DVD player
Laser Semiconductor laser
Signal format system PAL/(NTSC)
Audio characteristics
Frequency response DVD (PCM 96 kHz): 2 Hz to 44 kHz
(±1 dB)* (S525D)
DVD (PCM 96 kHz): 2 Hz to 44 kHz
(±0.5 dB)* (S725D)
DVD (PCM 48 kHz): 2 Hz to 22 kHz
(±0.5 dB)
CD: 2 Hz to 20 kHz (±0.5 dB)
Signal-to-noise ratio More than 110 dB (LINE OUT (AUDIO)
connectors only) (S525D)
More than 110 dB (AUDIO OUT
connector only) (S725D)
Harmonic distortion Less than 0.0025%
Dynamic range More than 100 dB (DVD)
More than 98 dB (CD)
Wow and flutter Less than detected value
(±0.001% W PEAK)
Outputs and inputs
Jack Output Load impedance
type level
LINE OUT Phono 2 Vrms Over 10 kilohms
(AUDIO) jacks (at 50 kilohms)
(S525D)
AUIO OUT Phono 2 Vrms Over 10 kilohms
(S725D) jacks (at 50 kilohms)
DIGITAL OUT Optical –18 dBm Wave length: 660 nm
(OPTICAL) output
connector
DIGITAL OUT Phono 0.5 Vp-p 75 ohms terminated
(COAXIAL) jack
LINE OUT Phono 1.0 Vp-p 75 ohms,
(VIDEO) jacks sync negative
(S525D)
South African Model
Middle and Near East Model
VIDEO OUT Phono 1.0 Vp-p 75 ohms,
(1, 2) (S725D) jacks sync negative
S VIDEO OUT 4-pin Y: 1.0 Vp-p 75 ohms,
(S525D) mini DIN sync negative
S VIDEO OUT C: 0.3 Vp-p 75 ohms terminated
(1, 2) (S725D) (PAL)
C: 0.286 Vp-p
(NTSC)
COMPONENT phono Y: 1.0 Vp-p 75 ohms,
VIDEO OUT jacks sync negative
(Y, CB/B-Y, CB/B-Y,
CR/R-Y) CR/R-Y:
(S725D) 0.7 Vp-p 75 ohms
PHONES Phone 12 mW 32 ohms
jack
5.1CH Phono 2 Vrms Over 10 kilohms
OUTPUT jacks (at 50 kilohms)
General
Power requirements 220 – 240 V AC, 50/60 Hz
Power consumption 17 W (S525D)
22 W (S725D)
Dimensions (approx.) 430 × 95 × 305 mm (w/h/d)
incl. projecting parts
Mass (approx.) 3.4 kg (S525D)
4.0 kg (S725D)
Operating temperature 5°C to 35°C
Operating humidity 5% to 90%
– Continued on next page –
MICROFILM
CD/DVD PLAYER
Supplied accessories
• Audio/Video connecting cord (1)
• S video cable (1)
• Remote commander (remote) RMT-D108P (1)
(S525D)
• Remote commander (remote) RMT -D111P (1)
(S725D)
• Size AA (R6) batteries (2)
DVP-S525D:
* The signals from LINE OUT (AUDIO) connectors and 5.1 ch L, R
connectors are measured. When you play the PCM sound tracks with
96 kHz sampling frequency, the output signals from the DIGITAL OUT
(OPTICAL, COAXIAL) are converted to 48 kHz (sampling frequency).
DVP-S725D:
* The signals from AUDIO OUT connectors and 5.1 ch L, R connectors
are measured. When you play the PCM sound tracks with 96 kHz
sampling frequency, the output signals from the DIGITAL OUT
(OPTICAL, COAXIAL) are converted to 48 kHz (sampling frequency).
Design and specifications are subject to change without notice.
WARNING!!
WHEN SERVICING, DO NO T APPR O A CH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSERVE FROM A DISTANCE OF
MORE THAN 25 cm FROM THE SURFACE OF THE
OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly-sol-
dered connections. Check the entire board surface for solder
splashes and bridges.
2. Check the interboard wiring to ensure that no wires are
“pinched” or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transis-
tors, that were installed during a previous repair. Point them
out to the customer and recommend their replacement.
CLASS 3B LASER
LUOKAN 3B LASER
LASERKLASS 3B
4. Look for parts which, though functioning, show obvious signs
of deterioration. Point them out to the customer and recommend their replacement.
5. Check the B+ voltage to see it is at the values specified.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED
LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
– 2 –
TABLE OF CONTENTS
Section Title Page Section Title Page
Service Note ............................................................................ 4
1. GENERAL
Getting Started .............................................................. 1-1
Playing Discs................................................................. 1-4
Using Various Functions with the Control Menu........... 1-6
Settings and Adjustments ............................................. 1-12
2. DISASSEMBLY
2-1. Case Removal ............................................................... 2-1
2-2. MB-85 Board Removal.................................................. 2-1
2-3. Power Block Removal ................................................... 2-1
2-4. ER-4/5 Board Removal ................................................. 2-1
2-5. AU-209 Board Removal (S525D) ................................. 2-2
2-6. AU-211 Board Removal (S725D) .................................. 2-2
2-7. Tray Cover Removal ..................................................... 2-2
2-8. Front Panel Removal .................................................... 2-2
2-9. Mechanism Deck Removal ........................................... 2-3
2-10. Tray Removal ................................................................ 2 -3
2-11. Optical Pick-up Removal ............................................... 2-3
2-12. Belt, Loading Motor (M001),
MS-29/TK-54 Board Removal....................................... 2-3
2-13. Internal View.................................................................. 2-4
2-14. Circuit Boards Location................................................. 2-5
3. BLOCK DIAGRAMS
3-1. Overall Block Diagram .................................................. 3-1
3-2. RF/Servo Block Diagram .............................................. 3-3
3-3. Signal Process Block Diagram ..................................... 3-5
3-4. Video Block Diagram..................................................... 3-7
3-5. System Control Block Diagram ..................................... 3-9
3-6. Audio (1) Block Diagram ............................................... 3-11
3-7. Audio (2) Block Diagram ............................................... 3-13
3-8. Audio (3) Block Diagram ............................................... 3-15
3-9. Interface Control Block Diagram................................... 3-17
3-10. Power Block Diagram.................................................... 3-19
4. PRINTED WIRING BOARDS AND SCHEMATIC
DIAGRAMS
4-1. Frame Schematic Diagrams.......................................... 4-3
FRAME (1) Schematic Diagram.................................... 4-3
FRAME (2) Schematic Diagram.................................... 4-5
FRAME (3) Schematic Diagram.................................... 4-7
4-2. Printed Wiring Boards and Schematic Diagrams ......... 4-9
TK-54 Printed Wiring Board .......................................... 4-9
TK-54 Schematic Diagram ............................................ 4-13
MS-29 Printed Wiring Board and
Schematic Diagram ....................................................... 4-15
MB-85 Printed Wiring Board ......................................... 4-17
MB-85 (AV DECODER) Schematic Diagram................ 4-21
MB-85 (SDRAM) Schematic Diagram .......................... 4-23
MB-85 (SERVO DSP) Schematic Diagram .................. 4-25
MB-85 (DRIVE) Schematic Diagram ............................ 4-27
MB-85 (ARP) Schematic Diagram ................................ 4-29
MB-85 (SYSTEM CONTROL)
Schematic Diagram ....................................................... 4-31
MB-85 (HGA) Schematic Diagram................................ 4-33
MB-85 (CLOCK GENERATOR, AUDIO DSP,
V EQ/NR) Schematic Diagram...................................... 4-35
MB-85 (DAC) Schematic Diagram ................................ 4-37
MB-85 (BIAS) Schematic Diagram ............................... 4-39
AU-211 Printed Wiring Board........................................ 4-41
AU-211 (AUDIO) Schematic Diagram........................... 4-45
AU-211 (VIDEO BUFFER) Schematic Diagram ........... 4-47
AU-209 Printed Wiring Board ....................................... 4-49
AU-209 (AUDIO) Schematic Diagram .......................... 4-51
AU-209 (VIDEO BUFFER) Schematic Diagram........... 4-53
ER-4 Printed Wiring Board............................................ 4-55
ER-4 (EURO AV1) Schematic Diagram ........................ 4-57
ER-4 (EURO AV2) Schematic Diagram ........................ 4-59
ER-5 Printed Wiring Board............................................ 4-61
ER-5 (EURO AV1) Schematic Diagram ........................ 4-65
ER-5 (EURO AV2) Schematic Diagram ........................ 4-67
FL-100 Printed Wiring Board ........................................ 4-69
FL-98 Printed Wiring Board .......................................... 4-73
FL-98/100 (FUNCTION SWITCH)
Schematic Diagram....................................................... 4-75
FL-98/100 (IF CON) Schematic Diagram ..................... 4-77
SW-314/316 Printed Wiring Boards.............................. 4-79
FR-147/149 Printed Wiring Boards............................... 4-80
SW-314/316, FR-147/149 Schematic Diagram............ 4-81
HP-108/110 Printed Wiring Boards and
Schematic Diagram....................................................... 4-83
RY-12 Printed Wiring Board and
Schematic Diagram....................................................... 4-85
HS-030SH Printed Wiring Board .................................. 4-87
HS-030SH Schematic Diagram .................................... 4-89
5. IC PIN FUNCTION DESCRIPTION
5-1. System Control Pin Function
(MB-85 Board IC202) .................................................... 5-1
6. TEST MODE
6-1. General Description ...................................................... 6-1
6-2. Starting Test Mode ........................................................ 6-1
6-3. Syscon Diagnosis.......................................................... 6-1
6-4. Drive Auto Adjustment .................................................. 6-5
6-5. Drive Manual Operation ................................................ 6-7
6-6. Mecha Aging ................................................................. 6-9
6-7. Emergency History ........................................................ 6-9
6-8. Version Information ....................................................... 6-10
6-9. Video Level Adjustment ................................................ 6-10
6-10. If Con Self Diagnostic Function .................................... 6-11
7. ELECTRICAL ADJUSTMENT
7-1. Power Supply Adjustment ............................................. 7-1
1. HS030SH Board............................................................ 7-1
7-2. Adjustment of Video System......................................... 7-2
1. Video Level Adjustment................................................. 7-2
2. S-terminal Output Check............................................... 7-2
3. Checking Component Video Output B-Y...................... 7-2
4. Checking Component Video Output R-Y...................... 7-2
5. Checking Component Video Output Y.......................... 7-3
6. Checking RGB Output R ............................................... 7-3
7. Checking RGB Output G............................................... 7-3
8. Checking RGB Output B ............................................... 7-3
9. Checking S Video output S-C ....................................... 7-4
7-3. Adjustment Related Parts Arrangement ....................... 7-6
8. REPAIR PARTS LIST
8-1. Exploded Views............................................................. 8-1
8-1-1. Case Assembly (S525D).......................................... 8-1
8-1-2. Case Assembly (S725D).......................................... 8-2
8-1-3. Front Panel Assembly .............................................. 8-3
8-1-4. Chassis Assembly .................................................... 8-4
8-1-5. Mechanism Deck Assembly..................................... 8-6
8-2. Electrical Parts List........................................................ 8-7
– 3 –
3-1. OVERALL BLOCK DIAGRAM
DVP-S525D/S725D
SECTION 3
BLOCK DIAGRAMS
BASE UNIT
KHM-220AAA
OPTICAL DEVICE
DVD/CD
FOCUS
TRACKING
TILT
MOTOR
PDIC
COIL
COIL
MB-85 BOARD
(SEE PAGE 4-21 to 39)
IC304
16M DRAM
TK-54 BOARD
(SEE PAGE 4-13)
SD 0-7
RF
IC001
DVD/CD RF AMP
DIGITAL SERVO
IC801
FOCUS COIL/
TRACKING COIL/
TILT MOTOR
DRIVE
M
DVD RF,
CD RF
IC303
ARP2
IC701
SERVO DSP
CDDOUT, CDDATA,
CDBCK, CDLRCK
IC601
HGA
IC402, 403
16M SDRAM
S725D
IC401
AV DECODER
IC202
SYSTEM CONTROL
V EQ/NR
PDO 0-7
IC502
Parallel BUS
PDI 0-7
SPDIF, ACH12,
ACH34, ACH56,
BCK, LRCK
IC204
1M SRAM
IC201
4K EEP ROM
IC501
AUDIO DSP
IC206
16M FLASH
VIDEO Y,
VIDEO B-Y,
VIDEO R-Y
VIDEO V,
VIDEO Y,
VIDEO C
VIDEO R,
VIDEO G,
VIDEO B
SPDIF
IC902
AUDIO 2CH DAC
AU-209/211 BOARD
(SEE PAGE 4-45, 47, 51, 53)
VIDEO
BUFFER
VIDEO
BUFFER
ER-4/5 BOARD
(SEE PAGE 4-57, 59, 65, 67)
AUDIO LT,
AUDIO RT
LPF,
GAIN CONTROL
IC901-903
RY901-903
SW, BUFFER
RY904, 905
SW
COMPONENT
VIDEO
VIDEO
S VIDEO
EURO AV1
(RGB)-TV
EURO AV2
DIGITAL
OUT
AUDIO
OUT
SPINDLE
MOTOR
SLED
MOTOR
M001
LOADING
MOTOR
MS-29 BOARD
(SEE PAGE 4-16)
05
IC201
IF CON
Serial BUS
SWITCH
FR-147/149 BOARD
(SEE PAGE 4-81)
–12V
EVER5V
JOG UNIT
IC905-907
AUDIO 5.1CH DAC
+3.3V
+5V
A+12V
M+12V
AUDIO L, R
AUDIO LS, RS
AUDIO C, LFE
+3.3V
+5V
+12V
–12V
EVER5V
HS-030SH BOARD
(SEE PAGE 4-89)
HEADPHONE
AMP
LPF
S725D
HP-108/110
BOARD
(SEE PAGE 4-84)
RY-12 BOARD
(SEE PAGE 4-86)
SW REG
PHONES
5.1CH OUTPUT
AC10V
T901
M
M
IC802
SPINDLE/SLED/
LOADING
MOTOR DRIVE
S725D
IC602
16M NAND-F
M
ND201
FL-98/100 BOARD
(SEE PAGE 4-75, 77)
SWITCH SWITCH
SW-314/316 BOARD
(SEE PAGE 4-81)
3-1 3-2