Sony DVPS-3000 Service manual

DVP-S3000

RMT-D100E/D100U

SERVICE MANUAL

SPECIFICATIONS

US Model

Canadian Model

Chinese Model

Hong Kong Model

Singapore Model

• Audio/video/S-link connecting cord (1) (US, Canadian)

• Audio/Video connecting cord (1)
(Chinese, Hong Kong, Singapore)

• S video cable (1)

• Remote commander (remote) RMT -D100U (1) (US, Canadian)

• Remote commander (remote) RMT-D100E
(Chinese, Hong Kong, Singapore)

• sony R6 (size AA) batteries (2)

Design and specifications are subject to change without notice.

CD/DVD PLAYER

MICROFILM

SAFETY CHECK-OUT

After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly-sol­dered connections. Check the entire board surface for solder
splashes and bridges.

2. Check the interboard wiring to ensure that no wires are
“pinched” or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly transis­tors, that were installed during a previous repair. Point them
out to the customer and recommend their replacement.

4. Look for parts which, though functioning, show obvious signs
of deterioration. Point them out to the customer and recom­mend their replacement.

5. Check the line cord for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.

6. Check the B+ voltage to see it is at the values specified.

7. Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakag e. Check
leakage as described below.

To Exposed Metal
Parts on Set

LEAKAGE TEST

The A C leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part having
a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA

WT -540A. Follo w the manufacturers' instructions to use these
instruments.

2. A battery-operated A C milliammeter. The Data Precision 245

digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a

VOM or battery-operated AC voltmeter. The “limit” indica­tion is 0.75V, so analog meters must have an accurate low­voltage scale. The Simpson 250 and Sanwa SH-63T rd are e x­amples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2V AC range are suit­able. (See Fig. A)

0.15 µF

1.5 k

Ω

Earth Ground

AC
Voltmeter
(0.75 V)

Fig. A Using AC voltmeter to check AC leakage

WARNING!!

WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSER VE FROM A DISTANCE OF MORE
THAN 25 cm FROM THE SURFACE OF THE OBJEC­TIVE LENS ON THE OPTICAL PICK-UP BLOCK.

CAUTION:

The use of optical instrument with this product will increase eye
hazard.

CAUTION

Use of controls or adjustments or performance procedures other
than those specified herein may result in hazardous radiation
exposure.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE
WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PAR TS WHOSE
P AR T NUMBERS APPEAR AS SHO WN IN THIS MANU AL OR
IN SUPPLEMENTS PUBLISHED BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ!

LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE ! SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU D ANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.

– 2 –

TABLE OF CONTENTS

Section Title Page

Service Note .............................................................................4

1. GENERAL

This Player Can Play the Following Discs.......................1-1

Getting Started ...............................................................1-1

Basic Operations ............................................................1-2

Playing Discs in Various Modes ......................................1-8

Setting and Adjustments .................................................1-10

Additional Information .....................................................1-12

2. DISASSEMBLY

2-1. Top Case Removal..........................................................2-1

2-2. Front Panel Removal ......................................................2-1

2-3. AU-201, 203 Board Removal ..........................................2-1

2-4. MB-80 Board Removal....................................................2-1

2-5. MD Block Ass’y Removal................................................2-2

2-6. Try Removal....................................................................2-2

2-7. Optical Pick-up Removal.................................................2-2

2-8. TT-40 Board Removal .....................................................2-2

2-9. Internal Views .................................................................2-3

2-10. Circuit Boards .................................................................2-4

3. BLOCK DIAGRAMS

3-1. Overall Block Diagram 1 (RF, Servo, Audio Power) ........ 3-1

3-2. Overall Block Diagram 2 (Signal Process)......................3-6

3-3. RF/Servo Block Diagram ................................................3-11

3-4. Data Process Block Diagram ..........................................3-14

3-5. Video Block Diagram ......................................................3-16

3-6. System Control Block Diagram .......................................3-21

3-7. Audio Block Diagram ......................................................3-24

3-8. Mode Control Block Diagram ..........................................3-27

3-9. Power Supply Block Diagram..........................................3-30

4. PRINTED WIRING BOARDS AND SCHEMATIC
DIAGRAMS

4-1. Frame Schematic Diagram .............................................4-1

4-2. Printed Wiring Boards and Schematic Diagrams............4-5

TT-40, LM-56 Printed Wiring Boards...............................4-5

TT-40, LM-56 Schematic Diagram ..................................4-7

MB-80 Printed Wiring Board ...........................................4-12

MB-80 (Interface) Schematic Diagram............................4-17

MB-80 (CPU) Schematic Diagram ..................................4-21

MB-80 (Drive Control) Schematic Diagram.....................4-25

MB-80 (DVD Data Process) Schematic Diagram............4-28

MB-80 (CD ROM Decode) Schematic Diagram..............4-31

MB-80 (MPEG Video Decode) Schematic Diagram........4-35

MB-80 (Video EQ, Letter Box, Sub Picture)

Schematic Diagram ........................................................4-39

MB-80 (Audio Decode) Schematic Diagram ...................4-42

MB-80 (Video) Schematic Diagram ................................4-45

MB-80 (Digital Servo) Schematic Diagram .....................4-51

MB-80 (RF Block) Schematic Diagram ...........................4-55

MB-80 (Drive) Schematic Diagram .................................4-59

FP-611/619, PW-116/117 Printed Wiring Boards............4-63

FP-611/619, PW-116/117 Schematic Diagram................4-65

AU-201/203, PS-408/413 Schematic Diagram ...............4-67

AU-201/203, PS-408/413 Printed Wiring Boards............4-71

SR-740, SUB Printed Wiring Boards and

Schematic Diagram.........................................................4-74

SR-745, SUB Printed Wiring Boards and

Schematic Diagram.........................................................4-77

Section Title Page

5. IC PIN FUNCTION DESCRIPTION

5-1. Interface Control Pin Function (MB-75 Board IC021) .....5-1

5-2. Drive Control Pin Function (MB-75 Board IC136)...........5-2

5-3. Extended Output Port 0 (MB-75 Board IC147) ...............5-3

5-4. Extended Output Port 1 (MB-75 Board IC148) ...............5-3

5-5. Extended Output Port 2 (MB-75 Board IC149) ...............5-3

5-6. Extended Output Port 3 (MB-75 Board IC150) ...............5-3

5-7 D/A Converter (MB-75 Board IC722)..............................5-3

5-8 System Control Pin Function (MB-75 Board IC090) .......5-4

6. TEST MODE

6-1. Starting up Test Mode .....................................................6-1

6-2. Syscon Diagnosis ...........................................................6-1

6-3. Drive Auto Adjustment ....................................................6-10

6-4. Drive Manual Operation ..................................................6-13

6-4-1. Drive Manual Operation wnu creen ...........................6-13

6-4-2. Disc Type ...................................................................6-13

6-4-3. Manual Control 1 .......................................................6-13

6-4-4. Manual Control 2 .......................................................6-14

6-4-5. Manual Control 3 .......................................................6-14

6-4-6. Manual Adjust 1 .........................................................6-15

6-4-7. Manual Adjust 2 .........................................................6-15

6-4-8. Auto Adjust ................................................................6-15

6-4-9. Check.........................................................................6-16

6-5. Emergency History .........................................................6-18

6-6. Other Checks ..................................................................6-18

7. ELECTRICAL ADJUSTMENT

7-1. Power Supply Check.......................................................7-1

1. PS-408/413 Board ..........................................................7-1

2. MB-80 Board...................................................................7-1

7-2. +5.2 V Adjustment...........................................................7-1

7-3. Adjustment of System Control ........................................7-2

1. 27 MHz Free Run............................................................7-2

2. 22 MHz Adjustment ........................................................7-2

3. 33 MHz Check ................................................................7-2

4. 33 MHz Lock Check........................................................7-2

5. 24 MHz Adjustment ........................................................7-3

6. 36 MHz Check ................................................................7-3

7. 36 MHz Lock Check........................................................7-3

8. 16 MHz Check ................................................................7-3

7-4. Adjustment of Video System

1. Video Level Adjustment ..................................................7-4

2. S-Terminal Output Check................................................7-4

3. Checking Composite Video Output B-Y..........................7-4

4. Checking Composite Video Output R-Y..........................7-5

5. Checking Composite Video Output Y ..............................7-5

6. Checking S Video Output S-C ........................................7-5

7. Checking S Video Output DC Level ................................7-5

7-5. Adjustment Related Parts Arrangement .........................7-6

8. REPAIR PARTS LIST

8-1. Exploded Views ..............................................................8-1

8-1-1. Case Assembly ..........................................................8-1

8-1-2. Front Panel Assembly ................................................8-2

8-1-3. Chassis Assembly .....................................................8-3

8-1-4. DVD Mechanism Chassis Assembly (1) ....................8-4

8-1-5. DVD Mechanism Chassis Assembly (2) ....................8-5

8-2. Electrical Parts List .........................................................8-6

– 3 –

SER VICE NOTE

1. DISK REMOVAL PROCEDURE
(at POWER OFF)

1) Insert a cross-tip screwdriver into a hole at the bottom, and

rotate the cam gear 1 in direction A. (See Fig. 1)
Note: To prevent a damege of cam gear, rotate it in direction

A by 1/4 turn.

2) Draw out the tray 2 in direction B by hand, and remove a

disk. (See Fig. 1)

1

Cam gear

B

2 Tr a y

Hole

A

Fig. 1

2. HOW T O SER VICE AU-201, 203 AND MB­80 BOARDS

1) Remove the top case from the set. (Refer to 2-1)

2) Remove the AU-201, 203 board. (Refer to 2-3)

Note: Do not disconnect wiring.

3) Remove the MB-80 board. (Refer to 2-4)

Note: Do not disconnect wiring.

4) Erect MB-80 board on three circuit board holders. (See. Fig. 2)

5) Erect AU-201, 203 board on two claws. (See Fig. 2)

AU-201 board
(US, Canadian model)
AU-203 board

MB-80 board

(Chinese, Hong Kong, Singapore model)

3. HOW T O SERVICE THE MD BLOCK ASS’Y

1) Remove the top case from the main unit. (Refer to 2-1)

2) Remove the front panel. (Refer to 2-2)

Note: Do not disconnect wiring.

3) Remove the MD block ass’y. (Refer to 2-5)

4) Remove the MD upper cover, and mount as shown in Fig. 3.

Claws

MD upper cover

Front panel

Fig. 3

5) Install the MD block ass’y as shown in Fig. 4.

Note: Place a cushion at the position A.

6) Connect three flexible flat cables.

MD block ass’y

MD upper
cover

Three circuit board
holders

Fig. 2

MD block ass’y

Three flexible
flat cable

Two claws

A

Fig. 4

– 4 –

4. NOTE ON MOUNTEING SLED MOTOR

1) Push the sled motor assy 1 toward direction A. (See Fig.5)

2) Tighten two screws 2 (M1.7 × 2.5).

1 Sled motor ass’y

A

2 Two screws (M1.7 × 2.5)

Fig. 5

3) Raising the MD block assy 3 90 º with the side down.
confirm that the optical pick-up 4 falls by self weight.
(See Fig. 6)

4) Further, with the front side of MD block assy 3 up, confirm
that the optical pick-up falls by self weight.

Lower

Upper

Front side

3 MD block ass’y

4 Optical pick-up

Upper

Lower

Front side

Fig. 6

– 5 –

5. REPLACING OPTICAL PICK-UP

5-1. Handling

1) A red laser diode for DVD requires more attention to static
electricity than general infrared laser diodes for CD.
Because its durability to static electricity is far weaker than
that of infrared laser diodes, always use an earth band when
handling the optical pick-up block as service parts.

2) As for the flexible board KHS-180A (RP) packed as service
parts, the short lands have been soldered to protect from static
electricity. Accordingly, remove solders when replacing opti­cal pick-up. (See Fig. 7)

DVD short land

3) In handling the KHS-180A (RP), do not touch inhibited parts
shown in Fig. 8, but grip the slide base bearing and U-shaped
guide.

Slide base bearing

Skew sensor

Lens actuator
covers

Objective lenses

Laser holder

U-shaped guide

OEIC

CD short land

Fig. 7 Flexible board

Touch inhibited parts

• Objective lens

• Skew sensor

• Laser holder

• Laser coupler

• Flexible board

• OEIC

• Lens actuator covers

Flexible board

Connector

– 6 –

Laser coupler

Fig. 8 KHS-180A (RP)

6. NOTE ON ASSEMBLING MECHANICAL DECK

6-1. Application of Grease

1) Grease must be applied if the following parts were replaced.
(See Fig. 9)

NOTE 1: Recommended grease is Foil KG-70MP.
NOTE 2: In applying grease, take care not to allow grease to

stick to other parts (particularly, r ubber belt, spindle
motor, and optical pick-up)

Base unit holder
2 bosses

Slide base

Skew cam

Tray 3 grooves
NOTE: Add grease if tray

moves slowly.

Cam gear

Loading pulley shaft
NOTE: Add grease if tray

generates noise
periodically.

Fig. 9

– 7 –

6-2. Cleaning Spindle Motor Turntable

1) Remove the tray. (Refer to 2-6)

2) Clean the spindle motor turntable if disc antiskid rubber
(black) is dirty. (See Fig.10)

Spindle motor
Turntable

6-4. Deformation of Insulator

1) Assemble the spindle base into the base unit.

2) Lock with 4 shoulder screws. (See Fig.12)

3) Check if 4 insulators deformed. (See Fig.12)

Four step screws

Two insulators

Insulator

Two insulators

Good NG

Fig. 10

6-3. Aligning Phase of Cam Gear and

Drive Gear

1) Align triangle marks when assembling the cam gear and
drive gear. (See Fig.11)

Drive gear Cam gear

Fig. 12

6-5. Note on connecting OPT Harness

1) The optical pick-up could be destroyed unless the OPT
harness is connected normally to the connector. (See Fig.13)

OPT harness

Good

Connector

NG

Align triangle marks.

Fig. 11 Fig. 13

– 8 –

6-6. Note on Mounting LM-51 Board

1) Align two bosses. (See Fig.14)

2) Fix the board securely with screws (PTPWH 2 × 5). (The

sensor will not function normally if the board floats up.)

Screw
(PTPWH2 × 5)

LM-56 board

Two bosses

Fig.14

6-7. Note on Mounting TT-701 Board

1) Align two bosses. (See Fig.15)

2) Align four tabs. (See Fig.15)

3) Fix the board securely with 3 screws (BV 3 × 10). (The

sensor will not function normally if the board floats up.)

TT-40 board

Two claws

Three screws
(BV3 × 10)

Boss

Boss

Two claws

Fig.15

– 9 –

DVP-S3000

SECTION 1

GENERAL

This section is extracted from
US model instruction manual.

1-1

1-2

1-3

1-4

1-5

1-6

1-7

1-8

1-9

1-10

1-11

1-12

1-12 E

DVP-S3000

SECTION 2

DISASSEMBLY

Note: Follow the disassembly procedure in the numerical order given.

2-1. TOP CASE REMOVAL 2-3. AU-201, 203 BOARD REMOVAL

8 AU-201 board

1 Two tapping screws

2 Three tapping screws

(US, Canadian model)
AU-203 board
(Chinese, Hong Kong, Singapore
model)

2 Connector (CN954)

1 Flexible flat

cable (FAM-5)
(CN381)

7 Screw (BV3 × 10)

6 Two tapping screws

4 Top case

2-2. FRONT PANEL REMOVAL

2 Three bosses

1 Two screws

(BV3 × 10)

3 Two claws

3 Two tapping screws

3 Connector

(CN011)

5 Connector

(CN382)

2-4. MB-80 BOARD REMOVAL

1 Three flexible flat

cables (FTM-3)
(CN885/886/980)

4 Screw

(BV3 × 10)

2 Connector

(CN001)

5 Two screws

4 Flexible flat

cable (FAM-6)
(CN005)

(BV3 × 10)

7 MB-80 board

5 claw

6 Front panel

4 Two claws

7 Flexible flat

cable (FTT-4)
(CN101)

6 Three screws

(BV3 × 10)

3 Flexible flat

cable (FTT-4)
(CN009)

2-1

2-5. MD BLOCK ASS’Y REMOVAL 2-7. OPTICAL PICK-UP REMOVAL

2 Three screws

(BV3 × 10)

3 MD block ass’y

1 Three flexible flat

cables (FTM-3)
(CN005/006/007)

3 Main shaft

2 screw (PTTWH2 × 5)

4 Optical pick-up

1 OP-15 flexible board

(CN001)

2-6. TRAY REMOVAL

3 MD upper cover

4 Two screws

(BV3 × 10)

5 Press pully bracket

7 Pull the tray to direction

of the arrow B.

9 Remove

the tray

B

8 claw

1 Two screws (BV3 × 10)

2 claw

A

6 Rotate the cam gear to

direction of the arrow A .

2-8. TT-40 BOARD REMOVAL

2 Flat cable

(spindle motor)
(CN002)

1 Connector

(CN004)

5 Four screws

(BV3 × 10)

7 TT-40 board

3 LT-31 flexible

board
(CN003)

4 OP-15 flexible

board
(CN001)

6 Two claws

2-2

2-9. INTERNAL VIEWS

Optical pick-up (KHS-180A/J1N)
8-820-005-02

Skew motor ass’y
X-3947-138-1

Sled motor ass’y
X-3947-137-1

Sled motor ass’y
X-3947-137-1

Optical pick-up (KHS-180A/J1N)
8-820-005-02

DC motor (spindle)
1-698-944-11

KU160 (CD sensor)
8-749-013-33

DC motor (spindle)
1-698-944-11

Motor (loading)
1-698-942-21

2-3

2-10. CIRCUIT BOARD LOCATION

SR-740
(US, Canadian model)
SR-745
(Chinese, Hong Kong, Singapore model)



SWITCHING



REGULATOR

TT-40
(RF/SERVO)

PW-116
(US, Canadian model)
PW-117
(Chinese, Hong Kong, Singapore model)
(IR/POWER SWITCH)




LM-56
(SLED)

PS-408
(US, Canadian model)
PS-413
(Chinese, Hong Kong, Singapore model)
(POWER)

AU-201
(US, Canadian model)
AU-203
(Chinese, Hong Kong, Singapore model)
(AUDIO)

DC MOTOR
(SPINDLE)

FP-611
(US, Canadian model)
FP-619
(Chinese, Hong Kong, Singapore model)
(FL DRIVER/FUNCTION SWITCH)

MB-80
(SIGNAL PROCESS/SERVO)

2-4

2-4 E