Sony DVPM-35 Service manual

DVP-M35
RMT-D102E
SERVICE MANUAL
SPECIFICATIONS
Chinese Model
Hong Kong Model
Spanish Model
E Model
MICROFILM
CD/DVD PLAYER
WARNING!!
WHEN SERVICING, DO NOT APPROA CH THE LASER EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO CONFIRM LASER BEAM EMISSION, BE SURE TO OBSER VE FR OM A DIST ANCE OF MORE THAN 25 cm FROM THE SURF A CE OF THE OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.

NOTE

There is no screw at three screwing marked “ ” positions on the bottom originally at the factory. But there is no problem when screwing in using the screws 3 mm (dia.) × 10 mm (length).
— Bottom View —
CAUTION:
The use of optical instrument with this product will increase eye hazard.
CAUTION
Use of controls or adjustments or performance procedures other than those specified herein may result in hazardous radiation exposure.
Screwing marks
(Front Side)
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DO TTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer.
1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are "pinched" or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair . Point them out to the customer and recommend their replacement.
4. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replace-ment.
5. Check the B+ voltage to see it is at the values specified.
6. Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270˚C during repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
— 2 —

TABLE OF CONTENTS

SERVICE NOTE
1. DISK REMOVAL PROCEDURE (at POWER OFF) .................... 4
2. NOTE ON MOUNTING SLED MOTOR ................................. 4
3. REPLACING OPTICAL PICK-UP ............................................... 5
3-1. Handling .......................................................................................... 5
4. NOTE ON ASSEMBLING MECHANICAL DECK.................. 6
4-1. Application of Grease ..................................................................... 6
4-2. Cleaning Spindle Motor Turntable................................................. 7
4-3. Aligning Phase of Cam Gear and Drive Gear ................................ 7
4-4. Deformation of Insulator................................................................ 7
4-5. Note on connecting OPT Harness .................................................. 7
4-6. Note on Mounting FG-43 Board .................................................... 8
4-7. Note on Mounting TK-47 Board.................................................... 8
1. GENERAL
Getting Started
Unpacking........................................................................................................... 1-1
Hooking Up the System...................................................................................... 1-1
Necessary Setup Before Using the Player .......................................................... 1-1
Selecting the Language for On-screen Display .................................................. 1-1
Basic Operations
Playing a DVD.................................................................................................... 1-2
Playing a CD/VIDEO CD .................................................................................. 1-3
Playing Discs in Various Modes
Using the On-Screen Display ............................................................................. 1-4
Using the Front Panel Display ............................................................................ 1-4
Playing Repeatedly (Repeat Play) ...................................................................... 1-5
Playing in Random Order (Shuffle Play) ........................................................... 1-5
Creating Your Own Program (Program Play)..................................................... 1-5
Resuming Playback from the Point Where
You Stopped a Disc (Resume Play) ....................................................................1-6
Reducing the Picture Noise
(DNR: Digital Video Noise Reduction) .............................................................. 1-6
Changing the Sounds ..........................................................................................1-6
Displaying the Subtitles...................................................................................... 1-6
Changing the Angles...........................................................................................1-6
Limiting Playback by Children (Parental Control) ............................................ 1-6
Controlling the TV or the amplifier with
the Supplied Remote........................................................................................... 1-7
Settings and Adjustments
Using the Setup Display ..................................................................................... 1-8
Setting the Language for Displaying and Sound (LANGUAGE SETUP) .........1-8
Settings for Display (INITIAL SETUP 1).......................................................... 1-8
Settings for Sound (INITIAL SETUP 2) ............................................................1-8
Additional Information
Precautions ......................................................................................................... 1-9
Notes on Discs ....................................................................................................1-9
Troubleshooting.................................................................................................. 1-9
Self-diagnosis Function ...................................................................................... 1-9
Index to Parts and Controls .............................................................................. 1-10
Setup Display Item List .................................................................................... 1-10
Language Code List.......................................................................................... 1-11
2. DISASSEMBLY
2-1. UPPER CASE ............................................................................. 2-1
2-2. FRONT PANEL BLOCK ASSEMBLY ......................................2-1
2-3. AU-199 BOARD ......................................................................... 2-2
2-4. MB-78 BOARD .......................................................................... 2-2
2-5. TK-47 BOARD, MECHANISM DECK..................................... 2-3
2-6. TRAY .......................................................................................... 2-3
2-7. OPTICAL DEVICE .................................................................... 2-4
2-8. INTERNAL VIEWS ................................................................... 2-4
2-9. CIRCUIT BOARDS LOCATION...............................................2-5
3. BLOCK DIAGRAMS
3-1. OVERALL BLOCK DIAGRAM................................................ 3-1
3-2. RF/SERVO BLOCK DIAGRAM................................................ 3-3
3-3. VIDEO/AUDIO BLOCK DIAGRAM ........................................ 3-5
3-4. SYSTEM CONTROL BLOCK DIAGRAM...............................3-7
3-5. MODE CONTROL BLOCK DIAGRAM...................................3-9
3-6. POWER SUPPLY BLOCK DIAGRAM ...................................3-11
4. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS
4-1. FRAME SCHEMATIC DIAGRAM ........................................... 4-1
4-2. PRINTED WIRING BOARDS AND
SCHEMATIC DIAGRAMS ........................................................ 4-3
• TK-47 (RF, SERVO) PRINTED WIRING BOARD ................ 4-4
• TK-47 (RF, SERVO) SCHEMATIC DIAGRAM ..................... 4-7
• MB-78 (VIDEO, SERVO/SYSTEM CONTROL, AUDIO)
PRINTED WIRING BOARD ...................................... 4-12
• MB-78 (DSP) SCHEMATIC DIAGRAM ..............................4-17
• MB-78 (AV DECODER) SCHEMATIC DIAGRAM ............4-20
• MB-78 (VIDEO ENCODER) SCHEMATIC DIAGRAM .....4-23
• MB-78 (INTERFACE) SCHEMATIC DIAGRAM................ 4-26
• MB-78 (MOTOR DRIVE) SCHEMATIC DIAGRAM .......... 4-29
• MB-78 (POWER SUPPLY) SCHEMATIC DIAGRAM ........ 4-31
• MB-78 (DIGITAL PROCESS 1)
SCHEMATIC DIAGRAM ........................................... 4-33
• MB-78 (DIGITAL PROCESS 2)
SCHEMATIC DIAGRAM ........................................... 4-37
• FG-43 (SLED MOTOR), HP-98 (PHONES) PRINTED WIRING BOARDS AND
SCHEMATIC DIAGRAMS .........................................4-41
• AU-199 (VIDEO/AUDIO INPUT/OUTPUT)
SCHEMATIC DIAGRAM ........................................... 4-44
• AU-199 (VIDEO/AUDIO INPUT/OUTPUT)
PRINTED WIRING BOARD ...................................... 4-47
• FL-90 (DISPLAY, OPERATION SWITCHES),
LE-21 (LED) PRINTED WIRING BOARDS ........................4-49
• FL-90 (DISPLAY, OPERATION SWITCHES),
LE-21 (LED) SCHEMATIC DIAGRAM ............................... 4-51
• POWER BLOCK HS-930SH (SWITCHING REGULATOR)
PRINTED WIRING BOARD ...................................... 4-53
• POWER BLOCK HS-930SH (SWITCHING REGULATOR)
SCHEMATIC DIAGRAM ........................................... 4-55
• POWER BLOCK HS-930SF (SWITCHING REGULATOR)
PRINTED WIRING BOARD ...................................... 4-57
• POWER BLOCK HS-930SF (SWITCHING REGULATOR)
SCHEMATIC DIAGRAM ........................................... 4-59
5. TEST MODE
5-1. How to Enter Test Mode ............................................................. 5-1
5-2. System Control Diagnosis........................................................... 5-1
5-2-1. Selection of Check Items ............................................................ 5-2
5-2-1-1. Testing the Selected Item.......................................................... 5-2
5-2-1-2. Testing All Items....................................................................... 5-3
5-2-2. Error Display ............................................................................... 5-3
5-2-3. Diagnosis Check Item List .......................................................... 5-4
5-2-4. Brief Description of Check Procedures ...................................... 5-5
5-2-5. Diagnosis Error Code Table ......................................................5-17
5-3. Drive Auto Adjustment ............................................................. 5-18
5-3-1. [0] ALL .....................................................................................5-18
5-3-2. [1] DVD Single Layer Disc....................................................... 5-19
5-3-3. [2] CD disc ................................................................................ 5-20
5-3-4. [3] DVD dual layer disc ............................................................ 5-20
5-4. Drive Manual Operation............................................................5-21
5-4-1. Setup Displays In Accordance With
Selected Disc Type .................................................................... 5-21
5-4-2. Manual Control (1).................................................................... 5-22
5-4-3. Manual Control (2).................................................................... 5-22
5-4-4. Manual Control (3).................................................................... 5-23
5-4-5. Manual Adjustment (1) ............................................................. 5-24
5-4-6. Manual Adjustment (2) ............................................................. 5-25
5-4-7. Automatic Adjustment .............................................................. 5-25
5-4-8. Check ........................................................................................5-26
5-5. Mechanism Aging .................................................................... 5-27
5-6. History of Emergencies.............................................................5-27
5-6-1. Hour Meter Display .................................................................. 5-27
5-6-2. History of Emergencies Display ............................................... 5-28
5-6-3. Initialization of Emergency History ..........................................5-28
5-7. Other Checks .............................................................................5-28
5-8. Appendix ................................................................................... 5-29
5-8-1. Emergency Code Ta ble ............................................................. 5-29
5-8-2. Drive Mechanism Mode Table .................................................. 5-30
5-8-3. Disc Status Table....................................................................... 5-30
5-8-4. System Control Microprocessor Operation Mode Table........... 5-30
6. ELECTRICAL ADJUSTMENT
6-1. POWER SUPPLY CHECK (MB-78 board) ............................... 6-1
6-2. SYSTEM CONTROL ADJUSTMENT ...................................... 6-2
1. 27MHz Free Run (MB-78 board) ............................................... 6-2
6-3. VIDEO SYSTEM ADJUSTMENT ............................................ 6-2
1. Video Level Adjustment (AU-199, MB-78 boards) .................... 6-2
2. S-terminal Output Check (AU-199 board).................................. 6-2
3. Checking Composite Video Output Y (AU-199 board) .............. 6-3
4. Checking S Video Output S-C (AU-199 board) .......................... 6-3
5. Checking S Video Output DC Level (AU-199 board)................. 6-3
6-4. ADJUSTMENT RELATED PARTS ARRANGEMENT ...........6-4
7. REPAIR PARTS LIST
7-1. EXPLODED VIEWS
7-1-1. UPPER CASE, FRONT PANEL BLOCK ASSEMBLY ............ 7-1
7-1-2. CHASSIS BLOCK ASSEMBLY ................................................ 7-2
7-1-3. DVD MECHANISM CHASSIS BLOCK ASSEMBLY (1) ....... 7-3
7-1-3. DVD MECHANISM CHASSIS BLOCK ASSEMBLY (2) ....... 7-4
7-2. ELECTRICAL PARTS LIST ...................................................... 7-5
— 3 —
DVP-M35

SERVICE NOTE

1. DISK REMOVAL PROCEDURE (at POWER OFF)

1) Insert a cross-tip screwdriver into a hole at the bottom, and rotate the cam gear 1 in direction A. (See Fig. 1)
Note: To prevent a damage of cam gear, rotate it in direction A by 1/4 turn.
2) Draw out the tray 2 in direction B by hand, and remove a disk. (See Fig. 1)
1
Cam gear
2
Tray
B
A
Screw Driver
Fig. 1

2. NOTE ON MOUNTING SLED MOTOR

1) Push the sled motor assy 1 toward direction A. (See Fig. 2)
2) Tighten two screws 2 (M1.7 × 2.5).
1
Sled motor assy
2
Two screws (M1.7 × 2.5)
Fig. 2
3) Raising the MD block assy 3 90 º with the side down. confirm that the optical pick-up 4 falls by self weight. (See Fig. 3)
4) Further, with the front side of MD block assy 3 up, confirm that the optical pick-up falls by self weight.
Upper
3
MD block assy
Upper
Front side
Lower
Front side
4
Optical pick-up
Fig. 3
— 4 —
Lower

3. REPLACING OPTICAL PICK-UP

r

3-1. Handling

1) A red laser diode for DVD requires more attention to static electricity than general infrared laser diodes for CD. Because its durability to static electricity is far weaker than that of infrared laser diodes, always use an earth band when handling the optical pick-up block as service parts.
2) As for the flexible board KHS-180A (RP) packed as service parts, the short lands have been soldered to protect from static electricity. Accordingly , remov e solders when replacing optical pick-up. (See Fig. 4)
DVD short land
3) In handling the KHS-180A (RP), do not touch inhibited parts shown in Fig. 5, but grip the slide base bearing and U-shaped guide.
Laser holder
Slide base bearing
Skew sensor
Lens actuator covers
Objective lenses
U-shaped guide
CD short land
Fig. 4 Flexible board
OEIC
Touch inhibited parts
• Objective lens
• Skew sensor
• Laser holder
• Laser coupler
• Flexible board
• OEIC
• Lens actuator covers
Flexible board
Connecto
Laser coupler
Fig. 5 KHS-180A (RP)
— 5 —

4. NOTE ON ASSEMBLING MECHANICAL DECK

4-1. Application of Grease

1) Grease must be applied if the following parts were replaced. (See Fig. 6)
Note 1: Recommended grease is Foil KG-70MP. Note 2: In applying grease, take care not to allow grease to stick to other parts (particularly, rubber belt, spindle motor, and optical pick-up)
Base unit holder 2 bosses
Skew cam
Slide base
Tray 3 grooves NOTE:Add grease if tray moves slowly.
Cam gear
Loading pulley shaft NOTE:Add grease if tray generates noise periodically.
Fig. 6
— 6 —

4-2. Cleaning Spindle Motor Turntable

1) Remove the tray. (Refer to 2-6)
2) Clean the spindle motor turntable if disc antiskid rubber (black) is dirty. (See Fig.7)
Spindle motor Turntable

4-4. Deformation of Insulator

1) Assemble the spindle base into the base unit.
2) Lock with 4 shoulder screws. (See Fig. 9)
3) Check if 4 insulators deformed. (See Fig. 9)
Four step screws
Two insulators
Fig. 7

4-3. Aligning Phase of Cam Gear and Drive Gear

1) Align triangle marks when assembling the cam gear and dr iv e gear. (See Fig. 8)
Drive gear
Align triangle marks.
Cam gear
Fig. 8
Good
Insulator
NG
Two insulators
Fig. 9

4-5. Note on connecting OPT Harness

1) The optical pick-up could be destro yed unless the OPT harness is connected normally to the connector. (See Fig. 10)
OPT harness
Good
Connector
NG
— 7 —
Fig. 10

4-6. Note on Mounting FG-43 Board

1) Align two bosses. (See Fig.11)
2) Fix the board securely with screws (PTPWH 2 × 5). (The sensor
will not function normally if the board floats up.)
Screw (PTPWH2
FG-43 board
×
5)
Two bosses
Fig. 11

4-7. Note on Mounting TK-47 Board

1) Align two bosses. (See Fig.12)
2) Align four tabs. (See Fig.12)
3) Fix the board securely with 3 scre ws (BV 3 × 10). (The sensor
will not function normally if the board floats up.)
Three screws (BV3
TK-47 board
Two claws
× 10
)
Boss
Boss
Two claws
Fig.12
— 8 —
SECTION 1

GENERAL

DVP-M35
This section is extracted from instruction manual.
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11E
SECTION 2
)

DISASSEMBLY

NOTE: Follow the disassembly procedure in the numerical order given.

2-1. UPPER CASE

2
Upper case
1
Screws(case 3 TP2)
DVP-M35
Upper case
Remove it up vertically
Front panel
1
Screws(case 3 TP2)

2-2. FRONT PANEL BLOCK ASSEMBLY

1
Screws(case 3 TP2
5
Front panel block assembly
2
Tray ornament
assembly
1
Pull out tray
(Refer to the item 2-6.)
4
Screws
3
Connector
(From CN205 on AU-199 board)
3
Flat cable (From CN601 on MB-78 board)
2-1

2-3. AU-199 BOARD

0
5
(From CN201 on AU-199 board)
1
(From CN606 on AU-199 board)
Flat cable
1
Connector (From CN604 on AU-199 board)
Connector
2
Screws
7
AU-199 board
1
Connector
(From CN205 on AU-199 board)
6
+BVTP3 ×10
3
+BVTP3 ×1
4
Rear Panel
5
Flat cable
(From CN203 on AU-199 board)

2-4. MB-78 BOARD

1
(From CN001 on MB-78 board)
1
Flat cable
(From CN601 on MB-78 board)
2
Screws
1
Connector (From CN002 on MB-78 board)
Connector
8
MB-78 board
3
Shield plate
2
Screws
6
Screws
7
1
(From CN361 on MB-78 board)
Lock hinge
Connector
1
Flat cable
(From CN301 on MB-78 board)
5
Flat cable (From CN101, 252, 302, 452 on MB-78 board)
2-2
4
Open MB-78 board up

2-5. TK-47 BOARD, MECHANISM DECK

)
n
1
Screws
4
Screws
3
Connector (From CN201 on TK-47 board)
2
MD holder assembly
4
Screws
MECHANISM DECK
5
Flexible board
(From CN001 on TK-47 board)
5
Flexible board
(From CN002 on TK-47 board
7
TK-47 board

2-6. TRAY

6
+BVTP3 ×10
5
Connector (From CN004 on TK-47 board)
1
Screws
2
Press pulley bracket
4
5
Tray
Release the stopper of tray by pushing hook.
2-3
A
3
Turn cam gear in the arrow A directio

2-7. OPTICAL DEVICE

)
y
2
Screws (PTTWH2×5)
3
Main shaft
4
Optical device
1
OP-15 flexible board (CN001

2-8. INTERNAL VIEWS

Optical device (KHS-180A/J1N) 8-820-005-02
Skew motor assembly X-3947-138-1
Sled motor assembl X-3947-137-1
Sled motor assembly X-3947-137-1
Optical device (KHS-180A/J1N) 8-820-005-02
DC motor (SPINDLE) 1-698-944-11
KU160 (SKEW DET) 8-749-013-33
DC motor (SPINDLE) 1-698-944-11
Motor (LOADING) 1-698-942-21
2-4

2-9. CIRCUIT BOARDS LOCATION

K
MB-78 VIDEO, SERVO/SYSTEM CONTROL, AUDIO
FL-90 DISPLAY, OPERATION SWITCHES
AU-199 (VIDEO, AUDIO INPUT/OUTPUT)
POWER BLOC
LE-21 (LED)
FG-43
(SLED MOTOR) TK-47 (RF, SERVO)
HP-98 (PHONES)
2-5E

3-1. OVERALL BLOCK DIAGRAM

SECTION 3
DVP-M35

BLOCK DIAGRAMS

OPTICAL DEVICE
KHS-180A/JIN
A B C
DVD
PD IC
D
RFP
LD
DVD LD
PD
MODULE
IN
SKEW
OUT
SENSOR
CD E CD F PD1
CD
LASER
PD2
COUPLER
LD PD
FCS+
DVD
FCS-
FOCUS
TRK+
TRACKING
COIL
TRK-
FCS+ FCS-
CD
FOCUS
TRK+
TRACKING
COIL
TRK-
U 1,2 V 1,2 W 1,2
M901
SPINDLE MOTOR
SP VH+,-
M
U,V,W
(SEE PAGE 4-7)
TK-47 BOARD
DVD RF
FE
TE
IC006
DVD
DIGITAL
SERVO
PI
TIE
IC005
CD
APC RF
IC001
SSSD
SCKG3
CD RF FE TE CD RF DC
TE ATT
MB-78 BOARD
SW
IC363
FOCUS
TRACKING
COIL
DRIVE
IC303
SPINDLE
MOTOR
DRIVE
(SEE PAGE 4-17, 20, 23, 26, 29, 31, 33, 37)
IC503
IC503
IC452
SEL
IC508 IC501
IC501
IC455
IC503
IC301
ERROR
AMP
SP CTL0,1
SP GC1,2
TRINT
DFCTA
F OUT
TOUT
RF1 RF2
FE
IC506
TE
DSP
8
A1
SPD IF
CD DATA
IC806
CD BCK
CD LRCK
ARP
SD0-7 8
ID0-7
8
86
IA0-7
IC810
4M
DRAM
33M
27M DSP
XRST
SPD IF CD DATA CD BCK
IC203
CD LRCK
MPEG2 A/V
DOLBY
DIGITAL
DECODER
MRST
27M
DNR
8
8
6
SDRAM
IC201 IC202
IC811
DECRYRT
8
ID0-7
IA0-7
DCR SD0-7
IC205
27M DSP
SDP RST
ACK
IC206
IC205
16M
X2
DOUTCTL
IC208
DAC DATA
DAC BCK
DAC LRCK
ACLK
27M VE
R/G/B
R/G/B
SO SCLK
13.5M
8YC0-7
IC251
DNR
MRST
13.5M
OH SYNC
H SYNC V SYNC
SCKG3
SOG3
27M DNR
H SYNC V SYNC
VSI SOG2 AVCK
8Y0-7
8C0-7
IC204 IC206
IC206
H SYNC
IC207
V SYNC
OSD
M RST
IC252
VIDEO
ENCODER
SCKG3 SOG3
DAC RST
Y
C
V
IC209
PLL
IC205
AU-199 BOARD
SCKG3 SOG3 DAC DATA DAC BCK DAC LRCK MRST 384FS 2H
(SEE PAGE 4-44)
IC351
VIDEO
AMP
IC215
AUDIO
D/A
IC352
OPTICAL
DIGITAL
OUT
Y
C
V
J354
VIDEO
OUT
L
AUDIO
OUT
R
IC206 IC207
L
R
IC214
IC001
HP-98
BOARD
(SEE PAGE 4-42)
J001
HEADPHONE
IC204
FAN
(SEE PAGE 4-44)
AU-199 BOARD
Q641-643
BUFFER
AMP
M903
LOADING
MOTOR
IC201
IC202
FAN DET
M
M902
TILT
M
MOTOR
HA+,-
HALL
HB+,-
IC
VH+,-
M501
SLED
MOTOR
SLD MT+,-
M
FG-43 BOARD
(SEE PAGE 4-41)
IC361
LOADING
TILT
OPN/CLS
MOTOR
DRIVE
IC101
DISPLAY
DRIVE
S101-104 S106-109
FUNCTION
KEY
FUNCTION
KEY
IC102
REMOTE
CONTROL
RECEIVER
(SEE PAGE 4-51)
ND101
FLUORESCENT
INDICATOR
TUBE
(SEE PAGE 4-51)
LE-21
BOARD
BOARD
D401-403
SW
BLOCK
HY CNTR,SLD FS
IC302
SLED
MOTOR
IC502
DRIVE
16
IC502
HYS DET
SL +,-
IFSI
SPCTL0.1
OPN/CLS
IFSO
SSSD
SPGC1,2
IC801
EEPROM
27M GA
DOUTCTL
M RST
13.5M
SCKG3
SOG3
IC804
L G/A
8 22
AVCK
H SYNC
VSI
CH SYNC
SCKG2
8 16
8
SRST
IC802
1M
SRAM
SIG1 SIG2
V SYNC
16
IC803
8M
FLASH
1917
ACK
SYSTEM uCOM
HD0-15
HA0-7,19,20,21
SDP RST
XRST
IC805
M RST
SOG2
SCKG1
DAC RST
27M GA
XRST
8 9
IA0-8
ID0-7
89
IC807
S G/A
V SYNC
SI SCLK
SI
SO
SCLK
SCLK
SCKG1
SRST IFSO IFSI
IC604
INTERFACE
uCOM
AD3,4,6
IR
A8-18
IC605
RESET
IC601
LATCH
AD0-7
A0-7
A0-18
IC603
4M PROM
FL-90 BOARD
S111,112,115,116
AD4,6
S110,113,114
AD3
IR
3-1 3-2
DVP-M35

3-2. RF/SERVO BLOCK DIAGRAM

OPTICAL DEVICE
KHS-180A/JIN
9
M
M
10 14 13
6
18
5 3
4
2
41
SKEW OUT
42 42
38
27 20 28 29 19
23
26 25
DVD FCS+
34 35
DVD TRK+
36 37
30 31 33 32
10
9 8 7 6 5
11 12
13 14 15
1
DVD
PD IC
DVD LD
MODULE
SKEW
SENSOR
CD
LAZER
COUPLER
DVD
FOCUS
TRACKING
COIL
CD
FOCUS
TRACKING
COIL
SPINDLE
M901
SPINDLE
MOTOR
M903
LOADING
MOTOR
(SEE PAGE 4-44)
AU-199 BOARD
FAN
Q641-643
CN606 CN604
BUFFER
32
AMP
16
RFP RFM
A B C D
VR
DVD LD
DVD PD
VLD
SKEW IN
LED
CD E CD F PD1 PD2
AL
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MON
VR
DVD FCS-
DVD TRK-
CD FCS+ CD FCS­CD TRK+ CD TRK-
U IN1 U IN2 V IN1
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SP VH+ SP VH-
U OUT V OUT W OUT
LD MT+
LD MT-
TK- 47 BOARD
CN001
9 10 14 13
6 18
5
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3
4
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2
41
38
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27 20 28 29 19
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23
26 25
34 35 36 37
30 31 33 32
CN002
10
9
8
7
6
5 11
12 13
14 15
CN004
1
22
CN201
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2
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BUFFER
Q004
Q005
Q001 TILT
Q007
IC202
(SEE PAGE 4-7)
IC004
3167
63 64 10
18
17
20
D004
IC201
FAN DET
2 1
IC006
DVD DIGITALSERVO
SIGO
RFP
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SCLK
A
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B
9 8
C
7
D
1
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2
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3
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4
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PD
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IC005
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5
E
6
F
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3
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9
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LD
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2
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A +5V
CN451 1 CD
IC452
14 11
15 10
4 9
IC363
COIL DRIVER
DF+ DF­DT+ DT-
CF+
MUTE1
CF­CT+
MUTE2
CT-
IC303
SPINDLE
MOTOR DRIVER
HFG
U1
NS+
U2 V1
SPCTL0
V2
SPCTL1
W1
SPGC1
W2
SPGC2
VH+ VH-
U OUT V OUT W OUT
IN1+
OUT2+
IN2-
OUT2-
MUTE1 MUTE2
OUT1+
OUT1-
HA+ HA­HB+ HB-
CTRL
VH+
TKC
VH­MTR+
CA+
MTR-
(SEE PAGE 4-17, 29, 33)
0.5V/div
0.1µsec/div
52 46 48
13
TO/FROM
SYSCON
BLOCK
27
(SEE PAGE 3-7)
28
2 3
Q452
BUFFER
IN4
26
IN3
23
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3
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6
9
20
27
7 9
8
11 10
VC
13
21 17
2
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IC302
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DVI
12
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11 25 18
IC502
12 14
17
57
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67
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HFG IC805 NST IC804
SPCTL0 IC804 SPCTL1 IC804
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OPN/CLS IC804 S12V OFF IC804
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141
142
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13
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(SEE PAGE 3-7)
21
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DFCTA
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GIO14
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49
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122
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5
7
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98
100
4
3
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216
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ACK IC805 SDP RST IC805
ARP
D0 D7
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101
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104
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124
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109
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106
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107
LRCK
108
XWR XRD
DFCT MUTE
110
MD2
112
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XCS XWAT LOCK
156 159 161 164
MD0
MD15
166 169 171 174
137 139 142
MA0
143
MA8
145 147
XMWR
150
XCAS
151
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153
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77 58
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TO/FROM
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BLOCK
14
(SEE PAGE 3-7, 8)
1
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ERROR IC203 AVALID IC203 AREQ IC203 TOS IC203
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DCK IC203 33M IC205
SPDIF IC203 CD DATA IC203 CD BCK IC203 CD LRCK IC203
DCR INT IC804 DCR CS IC804 DCR WT IC804
IWR IC804 IRD IC804
MRST IC805 XRST IC805
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11
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6
28 11
102 101
98 99
63 62 64
57 56
54 98
106 105 104 103 102
60 59 61 16
SYSCON
BLOCK
(SEE PAGE 3-8)
TO/FROM
VIDEO
BLOCK
(SEE PAGE 3-5)
TO/FROM
SYSCON
BLOCK
(SEE PAGE 3-7, 8)
IC807
.
12
10 11
25
22
23
16
13
15
14
27
19 26 24
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JIT PWM CD RF DVD RF+
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SELECTOR
13 12
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3 5
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CN303
FOR
CHECK
26 16
19 18 17
3
6
5 21 12
23 15
20 13
22 14
1
9
2
4 10 11
CHECK
DVD RF+
CD RF
SSSD
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SDEN
TILT/H
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TRAY
DVD LDON
CD LD ON
DVD PI
CD RFDC
DPD
CD TE
DVD FE
CD FE
MIRR
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CN451
FOR
CN451 3 DVD
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S001 TRAY
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4
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14
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57
44 43 45
16
37
38
39
30
47 33
19 26 23
Q008
SWITCH
S5V
IC011
5 3 9
IC011
13 12 11
CN005
IC455
19
22 21 25
32 13 15 12
MOTOR
CN008
CN501 CN301
HALL
IC
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M
22 20 18 16
23 21 19 17
10
11 12 13
14
15
8
7
6
5
4
3
9
7
8
5
4
6
3
1
2
DVD FCS+
DVD FCS-
DVD TRK+
DVD TRK-
CD FCS+
CD FCS-
CD TRK+
CD TRK-
W IN1 W IN2
SP VH+
SP VH-
U OUT V OUT
W OUT
LD MT+
LD MT-
M902
TILT
MOTOR
SLD MT+
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U IN1 U IN2 V IN1 V IN2
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6
8 10 12
5
7
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20 21 22 23 24 25
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14
13
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2
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1
4
5
3
6
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CN302
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15 16 17 18
14 13 12 11
30 31 32 33 34
1
29 28
23 22 19
3
9
6
5
34 33 30 29
23 22
2
5
FG-43 BOARD
(SEE PAGE 4-41)
3-3 3-4

3-3. VIDEO/AUDIO BLOCK DIAGRAM

DVP-M35
MB-78 BOARD
TO/FROM
SYSCON
BLOCK
(SEE PAGE 3-7, 8)
IC804
IC807 IC807 IC807
IC805 IC804 IC804 IC805
IC804 IC804
IC804 IC805 IC804 IC804 IC804
IC807
IC804 IC804 IC804
IC805
118
140 127
115
(SEE PAGE 4-20, 23)
13.5M
SO
55
SCLK
56
CGCSO
57
MRST
54
OH SYNC
H SYNC V SYNC
68
DCS
49
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37
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110
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114
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152
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61
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50
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53
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15
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18
CS (IC201)
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CS (IC202)
TO
RF/SERVO
BLOCK
(SEE PAGE 3-4)
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(SEE PAGE 3-9)
8
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BLOCK
IC252 DVD
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IC251
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50
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67
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18
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51
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98
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97
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29
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30
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IC604
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IC605
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44
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D103
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CP OUT
DOUT CTL
IC804
158
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FL207 FL209
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71
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IC807
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ERROR AVALI D
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CD DATA
CD BCK
CD LRCK
AVWT
AV CS
AVDRQ
AV INT
TOS
DCK
IWR
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8ID0-7
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2
TO/FROM
(SEE PAGE 3-7, 8)
(SEE PAGE 3-4)
IC207
8
DOCKI
25
SIN
24
SCLK
26
CS
12
H SYNC
13
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RESET
5
IC207 DVD
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5
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IC209
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10
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BLOCK
TO/FROM
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BLOCK
TO/FROM
SYSCON
BLOCK
(SEE PAGE 3-7, 8)
11
19 18 20 17
IC207 !™ DVD
30Hz
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IC206 IC204
98 176
23
IC206
56
12 11
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IC205
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56
20
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IC203
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DECODER
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39 34
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58 59
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CD ASDATA CD BLK CD LRCK
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EXT OSD1 EXT OSD2 EXT OSD3 EXT OSD 4
SYS CLK
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RESET B
SPDIF OUT
SBA11
AS DATA
27M DNR IC811 27M DSP IC506
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8
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C OUT
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64
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CN252
CN101
CN252
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12
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3 5 4
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DAC DATA
DAC LRCK
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SPDIF
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VS
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MRST
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SOG3 D2LT
AMUTE
21
16
14
12
19
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23 21 22
18
25
7
10
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CN201
IC252 DVD
IC252 !∞ DVD
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27MHz
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H
60Hz
H
2 3 1
22
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27 26 28
IC215
AUDUO D/A
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RST B
XTI
MC MD ML
(SEE PAGE 4-44)
IC351
VIDEO AMP
4
7
2
1
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CONT
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C
CN205
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GND
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OUT
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Y
C
VIDEO
OUT
L
AUDIO
OUT
R
HP-98 BOARD
(SEE PAGE 4-42)
IC001
CN001
RV001
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31
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MUTE
HP L
2
5
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4
3
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HEADPHONE
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IC804
64
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IC804
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3-5 3-6
DVP-M35

3-4. SYSTEM CONTROL BLOCK DIAGRAM

FOR
CHECK
MB-78 BOARD
CN801
TXD
1
RXD
2
DIAGN
3
CTS
5
(SEE PAGE 3-5)
(SEE PAGE 4-33, 37)
TO/FROM
RF/SERVO
(SEE PAGE 3-3, 4)
TO/FROM
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BLOCK
TO
POWER
BLOCK
CN252 CN252 16
19
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IC452
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CN452 CN452
CN452 CN452 CN452 CN452 CN452
IC503
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IC361 IC361 IC361
IC806 IC806 IC806
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IC806 IC806 57IC811 44
IC806
IC208
IC207
IC209 IC209 IC209
9
98
100
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25 22 23
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50 110 112
55
46
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80
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AV WTIC203
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H SYNCIC252
13.5MIC252 DCSIC251
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AVCKIC252
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SCKG3
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IC807
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28
DIR
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IC804
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CTS
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ERROR
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SDSPWR
52
SSSD
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SCKG3
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SDEN
13
TILT/H
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ATRAY
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DVD LD ON
3
CD LD ON
141
TOFC1
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4
CD/DVD
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NST
9
SP CTL0
8
SP CTL1
22
SP GC1
10
SP GC2
5
OPN/CLS
19
S12V OFF
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TRAYFREE
106
NORF
105
DFCT
104
MUTE
103
MD2
102
FWON
63
DCR INT
62
DCR CS
64
DCR WT
57
IWR
56
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60
ARP INT
59
ARP CS
61
ARP WT
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LOCK
158
DOUT CTL
66
AV WT
65
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140
OH SYNC
127
H SYNC
118
PD CLK
49
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115
27M VE
VSIIC252
VSCN252
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114
AVCK
36
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152
VS
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MLT
HD0 HD7
HA0 HA7
XWR XRD
CPCK
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XCS6
XIRQ7 XIRQ3
SIG1 SIG2
IF SI
IF SO XIF BSY XSH INT
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92
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76HA20
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44 109 132 133
IC802
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15
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SYSTEM uCOM
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RES
57
WR
59
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71
CK
56
WAIT
55
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2
IRQ7
69
IRQ3
107
RXD0
109
RXD1
108
TXD0
ID0 ID7
IA0 IA8
SDO
SCLK
CG CS0
SCKI
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AV INT
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.
8
36 33
53
.
52
.
9
9
50 44
CK
61 55
56 57
SDI
25 24
CSI
23
IC805 DVD/CD
20MHz
74
X801
20MHz
73
97
1
63 54 98
67 66
68
53
110
111
5.4Vp-p
ID0-7
IA0-8
ID0-7
IA0-8
8
9
8
9
63 56
IC506 IC806 IC811
IC806 IC811
IC203
IC203
27M GA IC206 SO IC207
SCLK IC207 CGCS0 IC207
SI IC604 SCLK IC604 CG CS IC604
HFG IC303 ACK IC506
SDP RST IC506 MRST IC811 XRST IC806
MRST
AV DRQ IC203 58 AV INT IC203
V SYNC IC207
DAC RST IC209 SOG2 IC252
V SYNC IC604 53 SCKG1 IC604
SRST IC604 IF SI IC604 19
IF SO IC604 XIF BSY IC604 XSH INT IC604
59 62 41 34
70 73 31 26
54 47
45 43
IC203 IC251
.
64 67
.
75 78
.
39 34
TO/FROM RF/SERVO
BLOCK
(SEE PAGE 3-4)
TO/FROM
VIDEO
BLOCK
(SEE PAGE 3-5)
3
25 24 26
22
FROM
I/F
24
BLOCK
28
(SEE PAGE 3-9)
27
3
TO/FROM
84
RF/SERVO
BLOCK
54
(SEE PAGE 3-4)
84
57
,IC207 5
93 ,IC252110 ,CN101 8
59
13
,IC252
97
,IC251
10 47
20
TO/FROM
I/F
31
BLOCK
(SEE PAGE 3-9)
18 16 54
15
(SEE PAGE 3-5)
TO VIDEO BLOCK
SK
4
DI
IC801
EEPROM
16
5 6DO 1R/B 8WC 3CS
53
EESI
55
EBSY
54
EWC
51
ECS
A MUTE
64
117D2LT
A MUTE D102 D2LT CN252
8
18
(SEE PAGE 3-5)
FROM AUDIO BLOCK
3-7 3-8

3-5. MODE CONTROL BLOCK DIAGRAM

DVP-M35
MB-78 BOARD
TO/FROM
RF/SERVO
BLOCK
(SEE PAGE 3-8)
TO
VIDEO
BLOCK
(SEE PAGE 3-6)
TO
AUDIO
BLOCK
(SEE PAGE 3-6)
TO POWER BLOCK
(SEE PAGE 4-26)
IC802
30
IC807 25 IC807 IC807
IC805 IC805
,IC805
IC807 IC804
IC804 IC804 IC804
CN252
D101
D103
EVER 5V
CN001
24 23
V SYNC
68
111
79 59
44
109
XIF BSY
132
XSH INT
133
V MUTE
8
AUDIO MUTE
P MUTE
1
SCLK
CGCS
SCKG1
SRST
IF SI
IF SO
P CONT
SI
IC605
1 3
RESET
X601
4MHz
22
SO
24
SCLK
28
CGCS
53
REFV
20
SCK
31
RESET
19
TX
18
RX
16
INTMS
54
IFCS
25
VIDEO MUTE
26
AUDIO MUTE
77
RESET
33
P CONT
83
XIN
82
XOUT
IC604
INTERFACE uCOM
FLCS
AD4 AD6 AD3
CCW
AD0 AD7
ALE
A8
A18
A19
CW
FL-90 BOARD
CN601
SI
10
SCLK
11
FLCS
AD4
AD6
AD3
CW
CCW
12
16 17 15
5 6
IR
8
30
43 45 41
57 58 59IR
CN102
SI
10
SCLK
11
FLCS
12
AD4
16
(SEE PAGE 4-51)
IC101
DISPLAYDRIVER
6
SI
8
SCLK
9
FLS
S1
S19
G2 G8
VFD
DVD VCD
JOG
ND101
FLUORESCENT
INDICATORTUBE
F+
15 32
.
35 43
38
34
47 48
CD
49
D106
50
+5V
F-
DC-DC CONV.
LE-21 BOARD
(SEE PAGE 4-51)
CN101
DVD
11
VCD
2
CD
3
CN401
2 3
+5V
(DVD)
(VIDEO CD)
D403
D402
D401
(CD)
IC606
8
13
8
S115
IC603
4M PROM
21 23
D0
AD0-7
IC601
LATCH
13
.
14
.
17
.
18
. 3
. 4
. 7
. 8
C
119
12
.
15
.
A0-A7
16
.
8
19
.
2
.
5
11
.
6
.
9
.
8
25
D7
29
20
A0
13
A7
. 3
. 2
19
.
31
. 1
.
A8
12
.
A18
4
. 5
.
11
.
10
. 6
. 7
OE32
17
15
5 6
8
AD6
AD3
CW CCW
IR
POWER
S116
REPEAT
S110
STOP
1
55STBY CONT
85 92
93
100
.
1
OE
10
IC602
1
4
7
2
30
CE
IC102
REMOTE CONTROL RECEIVER
S111
OPEN/
CLOSE
S109
CLEAR
S113
PAUSE
REG 5V
3
S1108
PLAY
S107
PROGRAM
Q105
LED
DRIVE
AMS PREV
SHUFFLE
S114
JOG
EVER 5V
S106
S112
S104
AMS NEXT
D107
RED GREEN
S103
TILTLE
S102
DVD
MENU
S101
RETURN
CN103
LEFT
RIGHT
DOWN
ENTER
CW
CCW
9 6
UP
8 4 7
2 1
SW
BLOCK
16
3-9 3-10
DVP-M35

3-6. POWER SUPPLY BLOCK DIAGRAM

TO/FROM
PS BLOCK
CN001
7
REG +5.2V
. 8
EVER +5.3V
3
REG +3.3V
5
1
KHS-180A/JIN
CN002 M +12V
2
AU +12V
7
AU -12V
5
REG -10V
4
16
MB-78 BOARD
P CONT
OPTICAL
DEVICE
SWITCH
Q001
ON/OFF SWITCH
Q002
F005
F006
(SEE PAGE 4-17, 20, 23, 26, 29, 31, 33, 37)
22 21
8
.
4
FL006
L002
L006
L007
L001
L005
L004
CN001
VCC
SVC
CN002
DET LED
F001
F002
F003
F004
FL003
FL007
FL008
FL008
FL005
FL001
FL002
FL006
TK-47 BOARD
MTR1 +12V
MTR2 +12V
SPDL +12V
SLD +12V
S12V OFF
D+5V
S+5V
DP+5V
A+5V
AU+5V
EVER+5.3V
D002
EVER+5V
D+3V
(SEE PAGE 4-7)
IC006
DVD
DIGITAL
SERVO
VPA
58
VPB
29
VC
28
IC005
CD
APC RF
VCC
20
VC
16
PH001
CHUCK
SENSOR
IC4001
SW VCC
16
CN008
24
S+5V
.
25
SVC
1 27
3
.
4
CN302
IC455
TI ERROR AMP
8
V+
IC301
SP ERROR AMP
8
VCC
IC452
SEL
16
VDD
IC501
AMP
8
V+
IC502
AMP
4
V+
3
IC503
AMP
4
V+
IC508
AMP
8
V+
CN801
D+5V
IC806
ARP
FL804
115
VCC
123
IC812
REG
1 5
FL805
IC506
DSP
FL501
FL502
IC507
VR DET
8
V+
317
1
FOCUS/TRACKING
IC363
COIL DRIVER
10
PVCC
19
PVCC
28
PRE VCC
IC361
LOADING/TILT
MOTOR DRIVER
4
PVCC
10
PVCC
11
PRE VCC
IC303
SPINDLE
MOTOR DRIVER
16
VCC2
15
VCC1
IC302
SLED
MOTOR DRIVER
24
VCC1
1
VCC2
16
DVCC
55
DVCO
67
DVCO
83
DVCC
97
DVCC
27
AVCC
30
AVCC
39
AVCC
48
AVCC
52
AVCC
51
VRB0
44
VRB1
43
VRB2
36
VRB3
50
VRT0
45
VRT1
42
VRT2
37
VRT3
28
VRT5
FL801
FL807
FL601
4
FL806
IC810
4M DRAM
1
VCC
6
VCC
22
VCC
FL803
IC801
EEPROM
2
VCC
IC803
8M FLASH
23
VCC
IC802
1M SRAM
32
VCC
FL802
IC601
LATCH
20
VCC
IC602
BUFFER
9
VCC
VCC
18
VDD2
20
VCCA2(A3.3V)
26
VCCA3
39
VCCA4
5
VCCC(D3.3V)
44
LVCC
58
LVCC
79
LVCC
85
LVCC
95
LVCC
105
LVCC
130
LVCC
140
LVCC
148
LVCC
155
LVCC
165
LVCC
IC811
DECRYRT
13
VCC
33
VCC
53
VCC
73
VCC
IC804
LG/A
1
VDD
20
VDD
40
VDD
81
VDD
100
VDD
120
VDD
19
S12V OFF
IC805
SYSTEM uCOM
15
VCC
43
VCC
70
VCC
77
VCC(VPP)
83
VCC
84
VCC
85
AVCC
86
AVREF
99
VCC
IC807
S G/A
9
VDD 13
21
VDD 13
26
VDD 13
31
VDD 13
43
VDD 13
58
VDD 13
62
VDD 13
IC604
INTERFACE uCOM 23
EVER 5V
34
EVER 5V
35
EVER 5V
84
EVER 5V
33
P CONT
IC603
4M PROM
8
VCC
FL202
FL201
FL211
FL212
FL208
FL251
FL252
FL254
6 25 40 42 61 71 79
93 104 118 127 135 143 151 156 159
IC201
16M SDRAM
1
7 13 25 38 44
3 13 22
22 27
14
14
44 28 37 59 68 99
7 12 42 81 96
57 65 73
IC203
AV DEC
VDD VDD VDD VDD VDD VDD VDD VDD VDD VDD VDD VDD VDD VDD PLL VDD VDD
IC208
BUFFER
5
VCC
VCC VCC VCC VCC VCC VCC
IC209
PLL
VCP VCA VDD
IC207
OSD
VCC AVCC
IC204
INV
8
VCC
IC205
CLOCK
VCC
IC206
CLOCK
VCC
IC251
DNR
ADVD VDD0 VDD1 VDD2 VDD3 VDD5
IC252
VIDEO
ENCODER
XVRST VDD VDD VDD VDD
AVDD1 AVDD2 AVDD3
IC202
D+5V A+5V
AU+5V
AU+12V
AU-12V
D+5V EVER+5V REG-10V
CN252
CN601
FOR
6
CHECK
3
3
3
16
Q214
REG
IC352
2
VCC
IC351
VIDEO AMP
+5V
LINE AMP
8 4
Q641-643 BUFFER
AMP
OPTICAL
DIGITAL
OUT
IC217
3 1
REF.
IC206
V+ V-
AU-199 BOARD
AUDIO D/A
20 15
9 8
IC207
LINE AMP 8
V+
4
V-
(SEE PAGE 4-44)
IC215
VCC VCC VCC VDD
IC214
HPAMP
8
V+
4
V-
CN205
(SEE PAGE 4-42)
HP-98 BOARD
IC001
HPAMP
CN001
AU+9V
6
1
AU-9V
2
5
A+5V
1
1
8
V+
4
V-
IC201
FAN DET
1
+VS
IC202
CN201CN604
AMP
8
V+
22
17
1
5
3
CN201
D+5V
A+5V
AU+5V
AU+12V
AU-12V
L351
IC202
1
IC201
2
IC601
1
+8V
REG
-9V
REG
REG
TK-47 BOARD
2
CN102
REG+5V
FL-90 BOARD
D106
JOG
(SEE PAGE 4-51)
FL101
IC101
DISPLAY
DRIVE
14 33 45
VCC VCC VCC
CN401CN101
+5V
5
5
(VIDEO CD)
LE-21 BOARD
(SEE PAGE 4-51)
D107
EVER+5V
1
-10V
4
4
9 25 21 23
2
1
4
Q105
LED
DRIVE
L101
T101,Q106,107
DC-DC CONV.
F+ F-
IC102
REMOTE
CONTROL
3
RECEIVER
ND101
FLUORESCENT
INDICATOR
TUBE
D401 (CD)
D402
D403
(DVD)
(SEE PAGE 4-7)
3-11 3-12E
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