Sony CDPS-3 Service manual
CDP-S3
SERVICE MANUAL
Ver 1.0 2001.04
CDP-S3 is the CD player section
in MHC-S7AV or MHC-S3.
AEP Model
UK Model
E Model
Australian Model
Model Name Using Similar Mechanism NEW
CD Mechanism Type CDM63B-30BD60
Base Unit Name BU-30BD60
Optical Pick-up Name OP Assy (A-MAX.3)
SPECIFICATIONS
System Compact disc and digital
Laser Semiconductor laser
Frequency response 2 Hz – 20 kHz (±0.5 dB)
Signal-to-noise ratio More than 90 dB
Dynamic range More than 90 dB
OPTICAL OUT
(Square optical connector jack, rear panel)
Dimensions (w/h/d)
Mass Approx. 2.7 kg
Design and specifications are subject to change
without notice.
audio system
(λ=780 nm)
Emission duration:
continuous
Approx. 280 x 108 x 330 mm
9-873-831-11 Sony Corporation
2001D0500-1 Home Audio Company
C 2001.4 Shinagawa Tec Service Manual Production Group
COMPACT DISC PLAYER
CDP-S3
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objectiv e lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the “S curve check” in “CD section adjustment” and
check that the S curve waveforms is output three times.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
This appliance is classified as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
The following caution label is located inside the unit.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board. (within 3 times)
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED
LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2
TABLE OF CONTENTS
1. SERVICING NOTES............................................... 4
2. GENERAL ................................................................... 5
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 6
3-2. Cover ............................................................................... 7
3-3. CD Mechanism Deck (CDM63B-30BD60) ................... 7
3-4. MAIN Board ................................................................... 8
3-5. Front Panel Section ......................................................... 8
3-6. PANEL (L) Board, PANEL (R) Board ........................... 9
3-7. Lid (CD) .......................................................................... 9
4. TEST MODE.............................................................. 10
5. ELECTRICAL ADJUSTMENTS......................... 11
6. DIAGRAMS
6-1. Note for Printed Wiring Boards
and Schematic Diagrams ................................................ 12
6-2. Printed Wiring Board – BD Section – ........................... 14
6-3. Schematic Diagram –BD Section – ............................... 15
6-4. Printed Wiring Boards – CD CHANGER Section – ..... 16
6-5. Schematic Diagram – CD CHANGER Section – ......... 17
6-6. Printed Wiring Board – MAIN Section – ...................... 18
6-7. Schematic Diagram – MAIN Section –......................... 19
6-8. Printed Wiring Boards – PANEL Section – .................. 20
6-9. Schematic Diagram – PANEL Section – ....................... 21
6-10. IC Pin Function Description ........................................... 24
CDP-S3
7. EXPLODED VIEWS
7-1. General Section ............................................................... 26
7-2. CD Mechanism Deck Section-1
(CDM63B-30BD60) ....................................................... 27
7-3. CD Mechanism Deck Section-2
(CDM63B-30BD60) ....................................................... 28
7-4. Base Unit Section (BU-30BD60) ................................... 29
8. ELECTRICAL PARTS LIST ............................... 30
3
CDP-S3
SECTION 1
SERVICING NOTES
This set is a component of the MHC-S7AV or MHC-S3.
The MHC-S7AV or MHC-S3 system configuration is as shown
below, and therefore it does not operate normally unless all four
components are connected.
In performing the repair, connect all components with the system
cables.
Note: The precaution to the users is described on the label stuck on
the back panel (CD player) and in the troubleshooting section in
the Operation Manual.
System Configuration:
AC IN
TA
POWER SUPPLY
ST
SYSTEM & CD µcon
DISPLAY
CDP
TC
TC µcon
CD-TEXT TEST DISC
This unit is able to display the test data (character information)
written in the CD on its fluorescent indicator tube.
The CD-TEXT TEST DISC (TGCS-313:4-989-366-01) is used
for checking the display.
To check, perform the following procedure.
Checking Method:
1. Press the I/1 button to turn the power on, set the disc to the
disc table with the “test disc” label facing up, and chuck the
disc.
2. Press the [CD] button to set CD function, and press the
n N button to playback the disc.
3. The following will be displayed on the liquid crystal display.
Display : 1KHZ/0DB/L R
4. Pressing the [-- ] or [ +] button, select the track. The te xt
data of each track will be displayed.
For details of the displayed contents for each track, refer to “Table
1 : CD-TEXT TEST DISC TEXT Data Contents”.
Restrictions in CD-TEXT Display
In this unit, some special characters will not be displayed properly. These will be displayed as a space or a character resembling
it.
Table 1 : CD-TEXT TEST DISC TEXT Data Contents
(TRACKS No. 1 to 20:Normal Characters)
TRACK
No.
1 1kHz/0dB/L&R
2 20Hz/0dB/L&R
3 40Hz/0dB/L&R
4 100Hz/0dB/L&R
5 200Hz/0dB/L&R
6 500Hz/0dB/L&R
7 1kHz/0dB/L&R
8 5kHz/0dB/L&R
9 7kHz/0dB/L&R
10 10kHz/0dB/L&R
11 16kHz/0dB/L&R
12 18kHz/0dB/L&R
13 20kHz/0dB/L&R
14 1kHz/0dB/L&R
15 1kHz/–1dB/L&R
16 1kHz/–3dB/L&R
17 1kHz/–6dB/L&R
18 1kHz/–10dB/L&R
19 1kHz/–20dB/L&R
20 1kHz/–60dB/L&R
Note: Track No. 21 to 99 are not displayed.
.>
Displayed Contents
4
Parts Identification
x
hH
H
hH
O
o
Pp
Mm
X
>
.
123
wg
qh
qa
wk
wj
wh
wa
4
5
6
7
qs
qf
qd
qg
8
9
q;
qk
ql
w;
qj
wd
ws
wf
es
ea
e;
wl
CD H es (14, 15)
CHECK 5 (15)
CLEAR 6 (15)
CLOCK/TIMER SELECT qj
(30)
CLOCK/TIMER SET qk (13, 21,
29)
DBFB qg (23)
DISPLAY ws (13, 16, 18, 29, 35)
D.SKIP 4 (14)
ENTER wg (10, 12, 13, 15, 17,
18, 21, 22, 26–30)
EQ qd (27)
EQ ON/OFF qf (10, 28)
FUNCTION wf (10, 14, 15, 20,
21, 31)
GROOVE wa (23)
SET UP qs (10, 12, 26, 28, 29)
SLEEP 7 (29)
SUR wd (25)
TAPE A hH ea (19, 35)
TAPE B hH e; (19, 20, 35)
TUNER/BAND wl (17)
TUNING + 9 (17)
TUNING – wh (17)
TV CH +/– ql
TV VOL +/– w;
TV @/1 2
TV/VIDEO 1
VOL +/– qh
BUTTON DESCRIPTIONS
@/1 (power) 3
X (pause) q;
x (stop) 8
. (go back) wk
> (go forward) wj
m (rewind) wh
M (fast forward) 9
O/o/P/p qa
Remote Control
The items are arranged in alphabetical order.
Refer to the pages indicated in parentheses ( ) for details.
Main unit
SECTION 2
GENERAL
CDP-S3
This section is extracted from
instruction manual.
wj wkwl e;
1 2 3
ek
DISC 1–3 ek (14, 15, 21)
DISC 1–3 indicators ej
DISC 1–3 Z (eject) wl (14)
PLAY MODE wj (14, 15, 21)
REPEAT wk (14)
N (play) eh (14, 15)
X (pause) eg (14)
x (stop) ef (14, 20)
. (go back) ed (14, 15, 21)
> (go forward) es (14, 15, 21)
m (rewind) e; (14)
M (fast forward) ea (14)
ea
mM
>
.
HS x
efegehej
es
ed
5
CDP-S3
• This set can be disassembled in the order shown below.
3-1. DISASSEMBLY FLOW
SET
3-2. COVER
(Page 7)
SECTION 3
DISASSEMBLY
3-3. CD MECHANISM DECK
(CDM63B-30BD60)
(Page 7)
3-4. MAIN BOARD
(Page 8)
3-5. FRONT PANEL SECTION
(Page 8)
3-6. PANEL (L) BOARD,
PANEL (R) BOARD
(Page 9)
3-7. LID (CD)
(Page 9)
6
Note: Follow the disassembly procedure in the numerical order given.
)
r
3-2. COVER
3
cover
1
two screws
(case 3 TP2)
2
screw
(BVTT3 × 6)
CDP-S3
3-3. CD MECHANISM DECK (CDM63B-30BD60)
4
CD mechanism deck (CDM63B-30BD60)
1
two screws
(case 3 TP2
2
connecto
(CN701)
3
four screws
(BVTP3
1
wire (flat type) (21 core)
(CN301)
×
8)
7
CDP-S3
)
3-4. MAIN BOARD
1
wire (flat type) (21 core)
(CN301)
2
connector
(CN401)
2
two connectors
(CN101, 102)
5
3
screw
(BVTP3 × 8)
MAIN board
3
two screws
(BVTP3 × 8
3-5. FRONT PANEL SECTION
3
4
front panel section
claw
2
connector
(CN701)
3
1
connector
(CN401)
4
lug
screw
(BVTP3 × 8)
3
two claws
2
three screws
(BVTP3
×
8)
8
3-6. PANEL (L) BOARD, PANEL (R) BOARD
d
)
4
6
PANEL (R) board
5
two claws
four screws
(BVTP2.6
CDP-S3
×
8)
1
five screws
(BVTP2.6
3
×
8)
PANEL (L) boar
3-7. LID (CD)
4
spring (CD)
2
two claws
2
bracket (LID) assy
1
screw
(BVTP2.6 × 8
3
lid (CD)
9
CDP-S3
SECTION 4
TEST MODE
Note: Use flowing buttons in the test mode.
no mark: Button of CD unit (CDP-S3)
*1 : Button of amplifier unit (TA-S7AV or TA-S3)
*2 : Button of tuner unit (ST-S5 or ST-S3)
[CD Delivery Mode]
• This mode moves the optical pick-up to the position durable to
vibration. Use this mode when returning the set to the customer
after repair.
Procedure:
1. Press the I/1 *1 button to turn the power on.
2. Turn the [FILE SELECT] *1 knob to set the CD function.
3. While pressing the [EQ ON/OFF] *1 button, press the I/1 *
button.
4. The message “LOCK” is displayed on the fluorescent indica-
tor tube of tuner unit and turn the power off automatically , and
the CD delivery mode is set.
[GC Test Mode]
Enter the GC Test Mode
Procedure 1:
1. Press the I/1 *1 button to turn the power on.
2. While pressing the both [PLAY MODE] and [ ] b uttons, press
Z
the [ ] (DISC 1) button.
x
3. LEDs and fluorescent indicator tube are all turned on of all
units.
Procedure 2:
1. Press the I/1 *1 button to turn the power on.
2. While pressing the both [STEREO/MONO] *2 and
[CINEMA STUDIO C] *
1
buttons, press the [CLOCK/TIMER]
*2 button.
3. LEDs and fluorescent indicator tube are all turned on of all
units.
[CD Service Mode]
• This mode can run the CD sled motor optionally. Use this mode,
for instance, when cleaning the optical pick-up.
Procedure:
1. Press the I/1 *1 button to turn the power on.
2. Turn the [FILE SELECT] *1 knob to set the CD function.
3. While pressing the both [PLAY MODE] and [ ] b uttons, press
.
the [ ] button.
x
4. Set to the CD service mode.
5. With the CD in stop status, press the [ ] button to move the
M
optical pick-up to outside track, or press the [ ] button to
1
inside track.
6. To release from this mode, perform as follows.
1) Move the optical pick-up to the most inside track.
2) Disconnect the power cord.
Notes: • Always move the optical pick-up to most inside track when
releasing from this mode. Otherwise, a disc will not be unloaded.
• Do not run the sled motor excessively, otherwise the gear can
be chipped.
[CD Cancellation Mode of Repeat Limitation]
• This mode can cancel the CD repeat limitation (5 times).
Procedure:
1. Press the I/1 *1 button to turn the power on.
2. Turn the [FILE SELECT] *1 knob to set the CD function.
3. While pressing the both [PLAY MODE] and [ ] b uttons, press
x
the [REPEAT] button.
4. CD repeat limitation is canceled.
5. To release this mode, disconnect the power cord.
m
Version Display Mode
Procedure:
1. Enter the GC test mode.
2. Each time the
[DISC 1] or [TUNER MEMORY] *
2
button is
pressed, microcomputer or mechanism deck version is displayed of each unit.
3. Press the [DISC 3] or [TUNING +] *2 button to detail is displayed the version.
Key Check Mode
Procedure:
1. Enter the GC test mode.
2. Press the [DISC 2] or [TUNING --] *2 button to set the key
check mode, and displays “K 0 J 0 V 0” on the fluorescent
indicator tube of tuner unit.
3. All buttons are pressed of CD unit, all LEDs are blinking of
CD unit. (not change the display of fluorescent indicator tube)
Releasing the GC Test Mode
T o release from this mode, press three buttons in the same manner
as entering this mode or disconnect the power cord.
10
SECTION 5
p
e
)
ELECTRICAL ADJUSTMENTS
CDP-S3
Note :
1. CD Block is basically designed to operate without adjustment.
Therefore, check each item in order given.
2. Use LUV-P01 (4-999-032-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10MΩ impedance.
4. Clean the object lens by an applicator with neutral detergent
when the signal level is low than specified value with the
following checks.
S-Curve Check
Oscilloscope
BD board
TP(FEO)
TP(DVC)
Procedure :
1. Connect an oscilloscope to TP (FEO).
2. Connect between TP (FEI) and TP (DVC) ( 1.65 V) by lead
wire.
3. Turn Power switch on.
4. Load a disc (LUV-P01) and actuate the focus search. (In
consequence of open and close the disc tray, actuate the focus
search)
5. Confirm that the oscilloscope waveform (S-curve) is
symmetrical between A and B. And confirm peak to peak level
within 2 ± 0.5 Vp-p.
S-curve waveform
symmetry
E-F Balance (1 Track jump) Check
oscilloscop
BD board
TP(TEO)
TP(DVC)
Procedure :
1. Connect an oscilloscope to TP (TEO) and TP (DVC).
2. Turn Power switch on.
3. Load a disc (LUV -P01) and playback the number nine track.
4. Press the N button. (Becomes the 1 track jump mode.)
5. Confirm that the level B and A (DC voltage) on the oscilloscope
waveform.
1 track jump waveform
DVC
level=1.0 ±0.5Vp-p
B
symmetry
center of
waveform
A (DC voltage
6. Adjust RV101 on the BD board so that the center of wa veform
becomes the same voltage of DVC. (i.e. A=0V)
Adjustment Location:
A
±
within 2
B
0.5Vp-
6. After check, remove the lead wire connected in step 2.
Note : • Try to measure several times to make sure than the ratio
of A : B or B : A is more than 10 : 7.
• Take sweep time as long as possible and light up the
brightness to obtain best waveform.
RF Level Check
BD board
TP(RFDC)
TP(RFAC)
TP(DVC)
oscilloscope
Procedure :
1. Connect an oscilloscope CH1 to TP (RFDC) and CH2 to TP
(RFAC).
2. Turn Power switch on.
3. Load a disc (LUV-P01) and playback.
4. Confirm that oscilloscope waveform is clear and check if RF
signal level is correct or not.
Note : Clear RF signal waveform means that the shape “ ◊ ” can be clearly
distinguished at the center of the waveform.
RF signal waveform
VOLT/DIV : 200mV
TIME/DIV : 500ns
[BD BOARD] (Conductor Side)
TP (DVC)
TP
15
IC103
16
1
30
TP
(RFDC)
40
41
IC101
60
(RFAC)
TP
(FEI)
RV101
TP (FEO)
TP (TEO)
2021
1
80
61
±
level : 0.65
0.15Vp-p (RFDC)
1.1
±
0.4Vp-p (RFAC)
11
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