Sony Xperia M, Xperia M Dual, C1904, C1905, C2004 Working Instructions
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TM
TM
Working Instructions
- mechanical -
Xperia
M, Xperia
C1904, C1905, C2004, C2005
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
M Dual
Working Instructions (mech)
CONTENTS
1 Exterior Views ................................................................................. 4
1.1 C1904, C1905, C2004, C2005 ............................................................... 4
2 Tools ................................................................................................ 5
3 Disassembly.................................................................................... 6
3.1 Battery Cover Assy .............................................................................. 6
3.2 Battery ................................................................................................... 7
3.3 Rear Cover Assy .................................................................................. 7
3.4 Main PBA ............................................................................................ 10
3.5 ANT Board .......................................................................................... 12
4 Replacement ................................................................................. 14
4.1 Battery Cover Assy ............................................................................ 14
4.2 ANT Board .......................................................................................... 15
4.3 Ant Speaker Gasket ........................................................................... 16
4.4 Camera Key ........................................................................................ 17
4.5 Coaxial Cable ...................................................................................... 19
4.6 Diffusion Film ..................................................................................... 21
4.7 Display ................................................................................................ 22
4.8 Earspeaker& EarSpeaker Adhesive .................................................. 26
4.9 Flash LED Gasket ............................................................................... 28
4.10 Front Cover Assy ............................................................................... 29
4.11 Kapton Tape TP connector ................................................................ 30
4.12 Label ................................................................................................... 31
4.13 Light Bar Gasket ................................................................................ 32
4.14 Light Pipe Sensor & Rubber Sensor ................................................. 33
4.15 Link FPC & Link FPC Gasket ............................................................. 35
4.16 Link FPC Gasket B ............................................................................. 38
4.17 Loudspeaker & Speaker Gasket ........................................................ 39
4.18 Main Camera 5M&Camera Connector Mylar Tape&Camera Gasket41
4.19 Microphone Rubber & Microphone Mesh ......................................... 43
4.20 2
nd
Microphone Rubber ...................................................................... 45
4.21 Rear Cover .......................................................................................... 46
4.22 Reflective Sheet ................................................................................. 47
4.23 RF Port Rubber ................................................................................... 48
4.24 SIM Board & SIM Board Adhesive ..................................................... 49
4.25 Speaker Mesh ..................................................................................... 51
4.26 Speaker Mesh on Rear Cover ............................................................ 52
4.27 Speaker Sponge ................................................................................. 53
4.28 Touch Panel & Touch Panel Adhesive ............................................. 54
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Working Instructions (mech)
4.29 Water Indicator ................................................................................... 61
4.30 Volume Key ........................................................................................ 63
4.31 Board Swap - Replacement ............................................................... 65
4.32 Board Swap – Change Label ............................................................. 65
4.33 Board Swap – Customize of Software .............................................. 65
5 Reassembly................................................................................... 66
5.1 Front Cover Assy& ANT Board ......................................................... 66
5.2 Main PBA ............................................................................................ 68
5.3 Rear Cover Assy ................................................................................ 69
5.4 Battery ................................................................................................. 70
5.5 Battery Cover Assy ............................................................................ 70
6 Revision History ........................................................................... 72
For general information about mechanical repair related issues, refer to
1220-1333: Generic Repair Manual - mechanical
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3(72)
1 Exterior Views
1.1 C1904, C1905, C2004, C2005
Working Instructions (mech)
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2 Tools
SPECIAL TOOLS
1. Torque Screwdriver
2. Front Opening Tool
3. Bits (T5)
4. Bits (JCIS No 0)
5. Flex Film Assembly Tool
6. Guitar Pick
For part no’s on the tools above, refer to the ‘Tools Catalogue/Matrix’!
Working Instructions (mech)
SPECIAL TOOLS
7. Press Tool
8. Press Fixture
STANDARD TOOLS
1. Tweezers
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3 Disassembly
The disassembly is done in the following order:
1. Battery Cover Assy
2. Battery
3. Rear Cover Assy
4. Main PBA
5. ANT Board
6. Front Cover Assy
Working Instructions (mech)
3.1 Battery Cover Assy
Insert finger into the USB Port as shown.
Pull upwards to release the hooks of Battery Cover Assy.
Remove Battery Cover Assy.
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Disassembly
3.2 Battery
Raise the bottom of the Battery to release it.
Working Instructions (mech)
Remove the Battery.
3.3 Rear Cover Assy
Remove the six screws M1.6*4.0 by using a screwdriver with
Bits (T5).
Remove the Screw M1.6*3.0 by using a screwdriver with
Bits (T5).
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Disassembly
Remove the Screw M1.4*2.4 by using a screwdriver with
Bits (JCIS No 0).
Working Instructions (mech)
There are eleven hooks secure the Rear Cover as shown.
Insert the Front Opening Tool and pull upwards to release
the right bottom corner as shown
Release the two hooks on the bottom side.
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Disassembly
Release the left side as shown.
Working Instructions (mech)
Release the right side as shown.
Raise the bottom side at approximately 30o.
Pull upwards to release the top side as shown.
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Disassembly
Remove the Rear Cover.
Working Instructions (mech)
3.4 Main PBA
There are four snap hooks secure the Main PBA.
Insert the Front Opening Tool underneath the Camera and
pull upwards to detach it from the adhesive.
Release the hook on the top side of Main PBA by using
Front Opening Tool.
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Disassembly
Raise the top side of the Main PBA approximately 30o to
release the other hooks.
Working Instructions (mech)
Unsnap the two BtB connectors carefully by using the Front
Opening Tool as shown.
Unsnap the coax connector by using Front Opening Tool.
Remove the Main PBA.
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Disassembly
3.5 ANT Board
There are two hooks snap the ANT Board.
Working Instructions (mech)
Release the coax connector by using the Front Opening
Tool gently.
Release the hook on the bottom side.
Raise the bottom side of the ANT Board approximately 30o.
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Disassembly
Unlock the ZIF connector.
Working Instructions (mech)
Remove the ANT Board.
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4 Replacement
4.1 Battery Cover Assy
Follow the 3.1 Disassembly instructions!
Prepare the new Battery Cover Assy.
Follow the 5.5 Reassembly instructions!
Working Instructions (mech)
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Replacement
4.2 ANT Board
Follow the 3.1 – 3.3 Disassembly instructions!
Prepare the new ANT Board.
Follow the 4.3, 4.27, 4.29 Installation Instructions!
Follow the 5.3 – 5.5 Reassembly instructions!
Working Instructions (mech)
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Replacement
4.3 Ant Speaker Gasket
Follow the 3.1 – 3.3 Disassembly instructions!
Carry out the Removal as described below!
Prepare the new Ant Speaker Gasket
Carry out the Installation as described below!
Follow the 5.3 – 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Peel off to remove Ant Speaker Gasket by using Flex Film
Assembly Tool as shown.
INSTALLATION
Place the new Ant Speaker Gasket in the golden area and
press to make it securely attached.
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Replacement
4.4 Camera Key
Follow the 3.1 Disassembly instructions!
Carry out the Removal as described below!
Prepare the new Camera Key.
Carry out the Installation as described below!
Follow the 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Push with the tweezers on the Camera Key from outside
until the key becomes released.
Remove it.
INSTALLATION
Place the Camera Key into proper place.
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Replacement: Camera Key
Press along the surface until its properly installed as shown
from the inside.
Working Instructions (mech)
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Replacement
4.5 Coaxial Cable
Follow the 3.1 – 3.4 Disassembly instructions!
Carry out the Removal as described below!
Prepare the new Coaxial Cable.
Carry out the Installation as described below!
Follow the 5.2 – 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Release the coax connector on the ANT Board side by using
the Front Opening Tool.
Pull the Coaxial Cable to release it from Main PBA side.
INSTALLATION
Place the Coaxial Cable in place.
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Replacement:Coaxial Cable
Put the Coaxial Cable into the cavity and press as shown
place to fix the Coaxial Cable.
Working Instructions (mech)
Press along the Coaxial Cable to secure the place.
Connect the coax connector on the ANT Board side as
shown.
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Replacement
4.6 Diffusion Film
Follow the 3.1 – 3.3, 3.5 Disassembly instructions!
Follow the 4.13, 4.22 Removal instructions!
Carry out the Removal as described below!
Prepare the new Diffusion Film.
Carry out the Installation as described below!
Follow the 4.13, 4.22 Installation instructions!
Follow the 5.1, 5.3 – 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Detach to remove it from Front Cover Assy.
INSTALLATION
Place the Diffusion Film into the cavity.
Press long to secure its attached firmly.
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Replacement
4.7 Display
Follow the 3.1 – 3.4 Disassembly instructions!
Follow the 4.28 Removal instructions!
Carry out the Removal as described below!
Prepare the new Display.
Carry out the Installation as described below!
Follow the 4.28 Installation instructions!
Follow the 5.2 – 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Insert the Guitar Pick as shown in picture and gently slide
around the FPC to release the FPC from Front Cover Assy.
Raise the FPC gently to release it.
Turn the Unit over to the opposite side and Insert the Guitar
Pick as shown in picture and gently slide back and forth to
release this side of the Display.
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