Sony BKPF-L752 User Manual

AUDIO D/A CONVERTER BOARD
BKPF-L752
MAINTENANCE MANUAL 1st Edition Serial No. 10001 and Higher
! WARNING
This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt. Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung dazu besitzen.
! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement.
BKPF-L752

Table of Contents

Manual Structure
Purpose of this manual ........................................................................................ 3 (E)
Contents ............................................................................................................... 3 (E)
Related manuals................................................................................................... 3 (E)
1. Service Overview
1-1. Notes on Repair Parts............................................................................1-1 (E)
1-2. IC Link Replacement ............................................................................1-1 (E)
1-3. Name and Function of Switch/Indicator/etc. ........................................1-2 (E)
2. Electrical Alignment
2-1. Electrical Alignment Overview.............................................................2-1 (E)
2-1-1. Required Equipment and Tools............................................2-1 (E)
2-1-2. Connection ...........................................................................2-1 (E)
2-2. Preparation for Adjustment ...................................................................2-2 (E)
2-3. Power Supply Voltage Adjustment .......................................................2-3 (E)
2-4. Input/Output Gain Adjustment..............................................................2-3 (E)
3. Spare Parts
CN-1858/1859 ........................................................................................................3-1
DAC-38 ..................................................................................................................3-1
4. Semiconductor Pin Assignments
5. Block Diagram
OVERALL .............................................................................................................5-1
BKPF-L752
1 (E)
6. Schematic Diagrams
CN-1858/1859 ........................................................................................................ 6-1
DAC-38 ..................................................................................................................6-2
7. Board Layout
DAC-38 ..................................................................................................................7-1
2 (E)
BKPF-L752

Purpose of this manual

Contents

Manual Structure

This manual is the maintenance manual of Audio D/A Converter Board BKPF-L752. This manual is intended for use by trained system and service engineers, and describes the information for periodic maintenance and detailed service.
This manual is organized by following sections.
Section 1 Service Overview
This section explains the notes on repair parts and IC link replacement.
Section 2 Electrical Alignment
This section explains the adjustment after replacing part.
Section 3 Spare Parts
This section describes the spare parts.

Related manuals

Section 4 Semiconductor Pin Assignments
This section describes the pin assignments of semiconductor.
Section 5 Block Diagram
This section describes the overall block diagram.
Section 6 Schematic Diagrams
This section describes the schematic diagrams of the DAC-38 and CN-1858/1859 boards.
Section 7 Board Layout
This section describes the board layout for the DAC-38 board.
The following manual is prepared for this unit.
..
. Installation Manual (Supplied with BKPF-L752)
..
This manual describes the information on BKPF-L752 installing.
BKPF-L752
3 (E)
Section 1

Service Overview

1-1. Notes on Repair Parts

1. Safety Related Components Warning
w
Components marked ! are critical to safe operation. Therefore, specified parts should be used in the case of replacement.
2. Standardization of Parts
Some repair parts supplied by Sony differ from those used for the unit. These are because of parts common­ality and improvement. Parts list has the present standardized repair parts.
3. Stock of Parts
Parts marked with “o” at SP (Supply code) column of the spare parts list may not be stocked. Therefore, the delivery date will be delayed.
4. Units Representation
The following represented units are changed or omitted in writing.

1-2. IC Link Replacement

w
An IC link is critical parts to safe operation. Replace this component with Sony parts whose part numbers appear in this manual published by Sony. If not, this may cause a fire or electric shock. Be sure to use the specified component in this manual.
The IC link is mounted on the DAC-38 board. Be sure to replace with the specified IC link as shown below after removing the foreign substances that may cause the shorts.
DAC-38 Board
Ref No. (Address) Description Part No.
PS1 (H-3) IC link 2 A !1-533-282-21
Units Representation
Capacitance uFuF Inductance uHuH Resistance Z Abbreviation
n
For the replacement of the DAC-38 board, please buy BKPF-L752 because DAC-38 mounted circuit board is not prepared for spare parts.
BKPF-L752
1-1 (E)

1-3. Name and Function of Switch/Indicator/etc.

1-3. Name and Function of Switch/Indicator/etc.
8
1 2 3
4 5 6 7
Switches/gain adjusting VRs (Factory default settings are indicated by a
No. Ref. No. Name Function
8 S3 Setting switch
S3-1 TEST 1 ON: Test mode (Factory use)
S3-2 TEST 2 ON: Test mode (Factory use)
S3-3 AES/EBU 1 DE-EMPHASIS ON: When the de-emphasis is on for the signals input to the AES/EBU IN 1
S3-4 AES/EBU 2 DE-EMPHASIS ON: When the de-emphasis is on for the signals input to the AES/EBU IN 2
4 RV405 CH1 GAIN Adjusts the audio output level of the each channel within the range between _14 dB 5 RV406 CH2 GAIN (_10 dBm output) and +4 dB (+8 dBm output) at _20 dB FS input. 6 RV407 CH3 GAIN n 7 RV408 CH4 GAIN At the factory-out, they were adjusted so as to convert a digital audio signal _20 dB
D3 D814
D815 RV101
RV201 RV301 RV401
Main Board (DAC-38 Board: Side A)
\ OFF: Normal mode
\ OFF: Normal mode
connector
\ OFF: When the de-emphasis is off for ones
connector
\ OFF: When the de-emphasis is off for ones
FS into an analog audio signal +4 dBm.
ON
1234
S3
\\
\ mark)
\\
Indicators
No. Ref. No. Name Color Function
1 D3 POWER (±12 V) Green/red Green: A power of ±12 V is normal
Red: A power of ±12 V is abnormal
2 D814 AES/EBU 1 IN Green/red Green: When a digital audio signal is input to the AES/EBU IN 1 connector
Red: When no signal is normally input to the AES/EBU IN 1 connector
(including the case where no signal is input)
3 D815 AES/EBU 2 IN Green/red Green: When a digital audio signal is input to the AES/EBU IN 2 connector
Red: When no signal is normally input to the AES/EBU IN 2 connector
(including the case where no signal is input)
1-2 (E)
BKPF-L752
Section 2

Electrical Alignment

2-1. Electrical Alignment Overview

2-1-1. Required Equipment and Tools

Use the equipment listed below or the equivalent.
Item Model Remarks
Extension board EX-668 (Part No. A-8318-552-A) For PFV-L1
EX-731 (Part No. A-8322-598-A) For PFV-L10 Analog audio signal generator * SG505 (Option 02) Audio level meter * — Interface unit Sony PFV-L1 or PFV-L10 Audio A/D converter board * Sony BKPF-L751 Factory default condition Digital voltmetor * — Adjustment screwdriver Insulation type Resister (600 Z , within 1 %) with lead
*: Use the equipment after calibration has been completed.

2-1-2. Connection

BKPF-L752
Analog audio signal generator
Audio level mater
DAC-38 board
Digital voltmeter
+ _
Input
COM
+ _
+
Output
_
600 Z
Extension board EX-668/731
BKPF-L751
AUDIO
IN
+
+
_
_
1
3
G
G
+
+
_
_
2
4
G
G
REF VIDEO
/WORD CLOCK
IN (OUT)
AES/EBU
*1 *2
OUT
L751
PFV-L1/L10 (Rear)PFV-L1/L10 (Side)
BKPF-L752
AES/EBU IN
12
AUDIO OUT
+ _
1
G
+ _
2
G
+ _
3
G
+ _
4
G
L752
BKPF-L752
2-1 (E)
2-2. Preparation for Adjustment 2-3. Power Supply Voltage Adjustment

2-2. Preparation for Adjustment

1. Extend the DAC-38 board with a extension board.
2. Write down the customer settings of the switch (S3) on the DAC-38 board in following table.
3. Set the switch S3 as follows:
Ref. No. (Address) Setting at adj. Customer setting
S3 (F-1) No. 1: OFF OFF
No. 2: OFF OFF No. 3: OFF No. 4: OFF
4. Install the main board (ADC-40 board) of the audio A/D converter board (BKPF-L751’s audio input/ output gain in a factory default condition) to the interface unit. Factory default condition (RV405, 406, 407, 408/ ADC-40 board): Each VR was completed the adjustment so as to convert a +4.0 dBm to _20 dB FS.
5. Install the connector panel of the audio A/D converter board (BKPF-L751) to the interface unit after setting the LOOP/WORD switch to WORD CLK OUT (upper position).
6. Turn on the power of equipment, and warm up them for about ten minutes.
E6
1
D3 D814
D815 RV101
RV201 RV301 RV401
E3
RV3
ON
1234
S3
1
RV2
E4
E7
1
RV1
TP4 TP3
E2
E1
TP1TP2
E8

2-3. Power Supply Voltage Adjustment

Measuring equipment: Digital voltmeter
1. Set the digital voltmeter as follows: Range: AUTO Mode: DC V
++
+5 V adjustment for Analog line
++
2. Connect the probe of the digital voltmeter as follows:
+: TP1/DAC-38 (G-2) _: E7/DAC-38 (C-2)
3. Adjust the voltage on the digital voltmeter. Adjustment point: 1RV1/DAC-38 (G-2) Specification: 4.75 ±0.05 V dc
++
+5 V adjustment for Digital line
++
4. Connect the probe of the digital voltmeter as follows:
+: TP2/DAC-38 (F-2) _: E2/DAC-38 (F-2)
5. Adjust the voltage. Adjustment point: 1RV2/DAC-38 (F-2) Specification: 4.75 ±0.05 V dc
±12 V adjustment
6. Connect the probe of the digital voltmeter as follows:
+: TP3/DAC-38 (D-3) _: TP4/DAC-38 (D-3)
7. Adjust the voltage. Adjustment point: 1RV3/DAC-38 (E-2) Specification: +25.10 ±0.05 V dc
8. Connect the probe of the digital voltmeter as follows:
+: TP3/DAC-38 (D-3) _: E7/DAC-38 (C-2)
9. Check the voltage. Specification: +12.55 ±0.15 V dc
10. Connect the probe of the digital voltmeter as follows:
+: E7/DAC-38 (C-2) _: TP4/DAC-38 (D-3)
11. Check the voltage. Specification: _12.55 ±0.15 V dc
n
After adjusting the power supply voltage, be sure to perform “2-4. Input/Output Gain Adjustment”.
2-2 (E)
DAC-38 Board (Side A)
BKPF-L752
2-4. Input/Output Gain Adjustment
The specification value described for this input/output gain adjustment is set when the gain is 0 dB (during factory setting). If the customized gain is other than 0 dB, increase or decrease the specification value proportionally to the difference of the gain.
Measuring equipment: Audio level meter
1. Set the output of the audio signal generator to +4.0 dBm, 1 kHz.

2-4. Input/Output Gain Adjustment

CH1 adjustment
2. Connect the generator to the CH1 input of AUIDO IN connector of the audio A/D converter board (BKPF­L751).
3. Connect the AES/EBU OUT1 connector of the audio A/D converter board (BKPF-L751) to the AES/EBU IN1 connector.
4. Connect the audio level meter to the CH1 output of AUDIO OUT connector.
5. Adjust the CH1 output level on the audio level meter. Adjustment point: 1RV101/DAC-38 (A-1) Specification: 4.0 ±0.1 dBm (at 600 Z load)
CH2 adjustment
6. Connect the generator to the CH2 input of AUDIO IN connector of the audio A/D convertor board (BKPF­L751).
7. Connect the audio level meter to the CH2 output of AUDIO OUT connector.
8. Adjust the CH2 output level on the audio level meter. Adjustment point: 1RV201/DAC-38 (A-2) Specification: 4.0 ±0.1 dBm (at 600 Z load)
CH3 adjustment
9. Connect the generator to the CH3 input of AUDIO IN connector of the audio A/D converter board (BKPF­L751).
10. Connect the AES/EBU OUT2 connector of the audio A/D converter board (BKPF-L751) to the AES/EBU IN2 connector.
11. Connect the audio level meter to the CH3 output of AUDIO OUT connector.
12. Adjust the CH3 output level on the audio level meter. Adjustment point: 1RV301/DAC-38 (A-2) Specification: 4.0 ±0.1 dBm (at 600 Z load)
CH4 adjustment
13. Connect the generator to the CH4 input of AUDIO IN connector of the audio A/D converter board (BKPF­L751).
14. Connect the audio level meter to the CH4 output of AUDIO OUT connector.
15. Adjust the CH4 output level on the audio level meter. Adjustment point: 1RV401/DAC-38 (A-3) Specification: 4.0 ±0.1 dBm (at 600 Z load)
BKPF-L752
16. After turning off the power, reset the switch (S3) on the DAC-38 board to the customer settings.
n 0 dBm = 0.775 V rms
2-3 (E)
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