MAINTENANCE MANUAL
1st Edition
Serial No. 10001 and Higher
! WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
AC-DN2B
Table of Contents
Manual Structure
Purpose of this manual ........................................................................................ 3 (E)
Related manual .................................................................................................... 3 (E)
This manual is the maintenance manual for AC Adaptor AC-DN2B.
This manual describes the information items on maintenance, and items that premise
the service based on the components parts such as alignment, schematic diagram,
board layout and spare parts list, assuming use of service engineers.
Besides this maintenance manual, the following manual is available for this unit.
..
. Operation Manual (Supplied with this unit)
..
This manual is necessary for application and operation of this unit.
Part number : 3-204-884-0X
The following are summaries of the each section for understanding the manual.
Section 1 Service Overview
Describes information about connector input/output signals, recommended power
cords, and replacement of part.
Section 2 Electrical Alignment
Describes electrical adjustment.
Section 3 Spare Parts
Describes parts list, exploded view, and supplied accessories used in the unit.
Section 4 Diagrams and Board Layouts
Describes block diagram, schematic diagram and board layouts.
AC-DN2B
3 (E)
Section 1
1
2
3
4
5
6
Service Overview
1-1.Connectors and Cable
1-1-1. Recommended DC OUT Cable
When connecting a cable to the DC OUT connector (XLR,
4P), be sure to use the specified connector/complete cable
assemblies.
Connection Connector
. XLR 4P, MALE : 1-508-369-11
Connection Cable
. CORD WITH CONNECTOR : 1-790-446-11
(0.26 m, supplied with the unit)
. CCDD-X2 (2 m, option)
1-1-2. Recommended Power Cords
The following power cords are available separately for this
unit. See the following table to determine the proper
power code for your location.
SONY POWER CORD (2.4 m) DK-2401L (Angle type)
Fig.Power cordRated currentRated voltage
1DK-2401L (UC)7 A125 V
2P/N 1-557-377-1110 A
3P/N 1-782-167-117 A250 V
4P/N 1-782-165-1110 A
5P/N 1-782-168-1110 A250 V
6P/N 1-782-164-11
AC-DN2B
1-1 (E)
1-1. Connectors and Cable
1-2. Operating Environment
1-3. Checking the Fan Operation
1-1-3. Connector Input/Output Signals
AC IN
AC 100 V to 240 V, 200 W
DC OUT (4P FEMALE)
4
3
__
_ EXT VIEW
__
Pin No.SignalSpecifications
1GNDGND for UNREG
2NCNo connection
3NCNo connection
4DC OUT+16.4 to +17.0 V, 9 A MAX
DC OUT (5P FEMALE)
12345
1
2
__
_
__
1-2.Operating Environment
Operating Temperature : 0 dC to +40 dC
Storage Temperature :_5 dC to +45 dC
Humidity :No condensation
1-3.Checking the Fan Operation
The unit is provided with a fan. It is designed to run
automatically when temperature of the heat sink inside the
equipment exceeds over 55dC. If there is any doubt that the
fan or fan motor control circuit fails, check the fan operation as follows.
Equipment Required
. Electric Load
Hewlett-PackardHP6051A + HP60501B
1. Set the electric load to 9 A in the CC (constant current)
mode.
2. Connect the electric load as follows and make sure that
the fan starts up within ten minutes.
__
_ EXT VIEW
__
Pin No.SignalSpecifications
1GNDGND for DC OUT
2NCNo connection
3NC
4NC
5DC OUT+16.4 to +17.0 V, 9 A MAX
__
_
__
DC OUT (3P)
1
2
3
__
_ EXT VIEW
__
Pin No.SignalSpecifications
1BATT (_) OUTGND for DC OUT
2BATT (+) OUT+16.5 to +16.9 V, 2.2 A MAX
3RID INSENS
__
_
__
To
Electric Load
<Connection for 5P terminal>
(_)
(+)
Lower cover
1-2 (E)
AC-DN2B
1-4. Removing the Cabinets
SMP
4 x 8
CN253
CN252
CN1
Earth wire
Main board
SUB 02 board
1-4.Removing the Cabinets
1. Remove the four screws (B3 x 6) securing the BKWL601 and loosen the two screws (PSW3 x 8).
B3 x 6
B3 x 6
BKW-L601
PSW3 x 8
4. Remove the screw securing the earth wire and disconnect the harnesses from the connector (CN1) on the
main board.
5. Disconnect the harness from the connectors (CN252,
CN253) on the SUB02 board.
2. Remove the four screws (PSW3 x 8) and remove the
upper case.
3.
Remove the two screws (B3 x 6) securing the shield plate.
PSW3 x 8
Upper case
B3 x 6
PSW3 x 8
Shield plate
6. Assemble the parts in reverse order of the disassembling procedure.
AC-DN2B
1-3 (E)
1-5. Replacing the Fuse
1-6. Replacing the Fan
1-5.Replacing the Fuse
w
The fuse is critical to safe operation. For replacement, be
sure to use the specified part.
Sony P/N : ! 9-885-009-465 A 250 V
1. Remove the cabinets while referring to Section 1-4.
2. Remove the three spacer 1s and the one spacer 2.
Spacer 1
Spacer 1
Spacer 2
1-6.Replacing the Fan
Fan used in the unit is a periodic replacement part. For
replacement, be sure to use the specified part.
Sony P/N : 1-763-098-11
Recommended Replacement Period : Every five years
1. Remove the cabinets while referring to Section 1-4.
2. Pull the fan socket out of the upper case.
Upper case
Spacer 1
3. Raise the switching regulator and remove the two solderings as shown in the figure. Then, replace the fuse.
Switching
regulator
Fuse
Remove the
solderings.
Fan socket
4. Assemble the unit in the reverse order of removal.
Spacer 1/Spacer 2 tightening torque : 4 N.m (40 kgf.cm)
1-4 (E)
AC-DN2B
1-6. Replacing the Fan
1-8. Printing of the Reference Numbers on Printed Boards
1-7. Notes on Repair Parts
1-9. Optional Fixture
3. Remove the two screws and remove the fan.
PTP3 x 8
4. Install a new fan in the reverse order of removal.
Note at installation
Install the fan to the fan socket with care so that air flows
in the direction of the arrow.
1-7.Notes on Repair Parts
1. Safety Related Components Warning
w
Components marked ! are critical to safe operation.
Therefore, specified parts should be used in the case of
replacement.
2. Standardization of Parts
Some repair parts supplied by Sony differ from those
used for the unit. These are because of parts commonality and improvement.
Parts list has the present standardized repair parts.
3. Stock of Parts
Parts marked with “o” at SP (Supply Code) column of
the spare parts list may not be stocked. Therefore, the
delivery date will be delayed.
4. Harness
Harnesses with no part number are not registered as
spare parts.
In need of repair, get components shown in the list and
repair using them.
PTP3 x 8
Air flows
1-8.Printing of the Reference Numbers
on Printed Boards
Only the lower two digits of the reference numbers of the
SUB01 board and SUB02 board are shown respectively on
the printed board. Note that these indications differ from
those on the schematic diagram, block diagram and
electrical parts list.
(example)
BoardIndication on theRef.No.
printed boardin the manual
SUB01CN01CN101
SUB02VR51VR251
1-9.Optional Fixture
The following special driver is separately available as a
fixture to remove the screws securing the V shoe to the
unit.
DescriptionSony Part No.
5-wing screwdriver DF-018 (for M3)J-6530-180-A
AC-DN2B
1-5 (E)
Section 2
Electrical Alignment
2-1.Preparations
Equipment Required
. Electric Load
Hewlett-PackardHP6051A + HP60501B
. DC Voltmeter
Connection
<Connection for 5P terminal>
To
Electric Load
(_)
(+)
Lower cover
To
DC Voltmeter
2-2.Output Voltage Adjustment
Preparation
. Set the electric load to 9 A in the CC (constant current)
mode.
Test Points :Pins (+), (_)/5P terminal
Adj. Point :1VR251 (SUB02 board)
Specifications : 16.7 ± 0.3 V
VR251
1
SUB02 board (B side)
2-3.Note after Adjustment
After adjustment has been completed, be sure to lock
1VR251 with paint.
AC-DN2B
2-1 (E)
3-1.Exploded Views
AC Adaptor
Section 3
Spare Parts
B3 x 6
Precision
P 2.6 x 6
SMP
4 x 8
b
c
*1
B3 x 6
c
NUT4,
1
HEXAGON CAP
a
*2
B3 x 6
6
8
PTP2.6 x 6
14
*1
B3 x 6
b
7
10
PSW
3 x 8
8
a
P2 x 4
11
15
*2
413
5
No.Part No.SP Description
11-509-185-31 s CONNECTOR (RECEPTACLE) 4P
21-763-098-11 s FAN, DC (40 SQUARE)
32-378-311-01 o NUT(XLR), PLATE
43-193-925-01 o SHOE (AC), V
53-193-926-01 o SCREW (M3X7), 5LR PLATE SMALL
63-692-186-01 s HOLDER,CABLE
73-724-723-01 s RUBBER (BATT), DROP PROTECTION
89-885-004-70 o HARNESS ASSY, INLET(WITH SW)
99-885-009-68 o CASE, UPPER
109-885-009-69 o HARNESS ASSY, OUTPUT
AC-DN2B
12
2
PTP3 x 8
3
No.Part No.SP Description
119-885-009-71 o LENS, LED
129-885-009-72 o SOCKET, FAN
139-885-009-73 o CASE, LOWER
149-885-009-74 o CONNECTOR ASSY, BATTERY
159-885-009-75 o HARNESS ASSY, XLR
7-627-553-47 s SCREW PRECISION +P2X4
7-627-556-77 s SCREW PRECISION +P2.6X6 TYPE1
7-682-547-09 s SCREW +B3X6
7-684-221-00 s NUT 4, HEXAGON CAP
7-685-752-09 s SCREW +PTT3X8
7-685-792-09 s SCREW +PTP2.6X6
3-1
Battery Adaptor
101
105
102
P2.6 x 4
P2.6 x 4
PSW3 x 8
110
P2 x 3
108
B3 x 5
106
112
113
109
103
B3 x 5
114
107
111
P2 x 3
P2 x 3
104
P2.6 x 4
P2.6 x 4
P2.6 x 4
No. Part No. SP Description
101 A-8278-025-C s MOUNT, V ASSY
102 1-766-377-12 s CONNECTOR, BATTERY
103 3-606-344-01 o PLATE (ID)
104 3-606-345-01 o SEAL
105 3-606-346-02 o SEAL (FRONT)
106 3-669-596-00 s WASHER (2.3), STOPPER
107 3-679-648-02 o SPRING, COMPRESSION
108 3-679-688-02 o LEVER, RELEASE
109 3-679-690-02 o MOUNT, V
110 3-680-952-01 o KNOB, RELEASE LEVER
No. Part No. SP Description
111 3-680-996-02 o PLATE
112 3-680-997-02 o INSULATOR
113 3-680-998-02 o PLATE (+)
114 3-680-999-02 o PLATE (-)
7-627-553-38 s SCREW, PRECISION +P 2X3
7-627-556-38 s SCREW +P 2.6X4.0
7-682-546-09 s SCREW +B 3X5
7-682-948-01 s SCREW +PSW 3X8
3-2
AC-DN2B
3-2.Electrical Parts List
---------MAIN BOARD
----------
(MAIN BOARD)
Ref.No.
or Q’tyPart No.SP Description
C1! 9-885-009-14 s CAPACITOR 1uF/AC250
C2! 9-885-009-15 s CAPACITOR 0.22uF/AC250
C3! 9-885-009-16 s CAPACITOR 1500PF/AC250
C4! 9-885-009-16 s CAPACITOR 1500PF/AC250
C59-885-009-17 s CAPACITOR 470PF/AC250
C69-885-009-18 s CAPACITOR 0.47uF/450V
C79-885-009-18 s CAPACITOR 0.47uF/450V
C89-885-009-19 s CAPACITOR 270uF/450V
C99-885-009-20 s CAPACITOR 47uF/50V
C109-885-009-21 s CAPACITOR 100uF/50V
C119-885-009-22 s CAPACITOR 47uF/50V
C129-885-009-23 s CAPACITOR 220uF/25V
C139-885-009-24 s CAPACITOR 15000PF/630V
C149-885-009-25 s CAPACITOR 1000PF/630V
C159-885-009-25 s CAPACITOR 1000PF/630V
C179-885-009-26 s CAPACITOR 0.22uF/25V
C189-885-009-27 s CAPACITOR 4700PF/50V
C199-885-009-28 s CAPACITOR 0.1uF/50V
C209-885-009-29 s CAPACITOR 0.1uF/50V
C219-885-009-30 s CAPACITOR 10000PF/50V
C229-885-009-31 s CAPACITOR 470PF/630V
C239-885-009-31 s CAPACITOR 470PF/630V
C249-885-009-31 s CAPACITOR 470PF/630V
C259-885-009-31 s CAPACITOR 470PF/630V
C269-885-009-32 s CAPACITOR 0.22uF/25V
C279-885-009-32 s CAPACITOR 0.22uF/25V
C289-885-009-33 s CAPACITOR 10000PF/50V
C299-885-009-34 s CAPACITOR 470PF/50V
C309-885-009-35 s CAPACITOR 10000PF/50V
C319-885-009-36 s CAPACITOR 4700PF/50V
Ref.No.
or Q’tyPart No.SP Description
D529-885-009-11 s DIODE FCH30A06
F1! 9-885-009-46 s FUSE 215005ME600
IC19-885-008-98 s IC TA78M18S
IC29-885-008-97 s IC IR2101
IC39-885-008-99 s IC MC34262D
IC49-885-009-00 s IC NJM431U-TE1
L1! 9-885-009-76 s COIL
L29-885-009-77 s COIL
L39-885-009-78 s COIL
L519-885-009-79 s COIL
Q19-885-009-01 s FET 2SK2837
Q29-885-009-02 s FET 2SK2842
Q39-885-009-02 s FET 2SK2842
Q49-885-009-03 s TRANSISTOR 2SA1298-TE85L
Q59-885-009-04 s TRANSISTOR RN2404
RY1! 9-885-009-80 s RELAY
SW519-885-009-47 s SWITCH OHD5R-60B
T1! 9-885-009-44 s TRANSFORMER
T29-885-009-45 s TRANSFORMER
TH51! 9-885-009-13 s THERMISTOR
ZD19-885-009-12 s DIODE 02CZ20
ZD29-885-009-12 s DIODE 02CZ20
C329-885-009-37 s CAPACITOR 10000PF/630V
C339-885-009-37 s CAPACITOR 10000PF/630V
C349-885-009-37 s CAPACITOR 10000PF/630V
C519-885-009-38 s CAPACITOR 680uF/25V
C529-885-009-38 s CAPACITOR 680uF/25V
C539-885-009-38 s CAPACITOR 680uF/25V
C549-885-009-39 s CAPACITOR 100uF/25V
C559-885-009-40 s CAPACITOR 10000PF/AC250
C569-885-009-41 s CAPACITOR 470PF/630V
C579-885-009-41 s CAPACITOR 470PF/630V
C589-885-009-42 s CAPACITOR 0.1uF/50V
C599-885-009-43 s CAPACITOR 1uF/25V
C609-885-009-43 s CAPACITOR 1uF/25V
D19-885-009-05 s DIODE D5SB60
D29-885-009-06 s DIODE SF10L60U
D39-885-009-07 s DIODE U1DL44A-TE12L
D49-885-009-07 s DIODE U1DL44A-TE12L
D59-885-009-08 s DIODE U1JU44-TE12L
D69-885-009-09 s DIODE 1SS184-TE85L
D79-885-009-09 s DIODE 1SS184-TE85L
D89-885-009-09 s DIODE 1SS184-TE85L
D99-885-009-09 s DIODE 1SS184-TE85L
D109-885-009-09 s DIODE 1SS184-TE85L
D119-885-009-09 s DIODE 1SS184-TE85L
D129-885-009-09 s DIODE 1SS184-TE85L
D139-885-009-09 s DIODE 1SS184-TE85L
D149-885-009-10 s DIODE U2JC44
D519-885-009-11 s DIODE FCH30A06
AC-DN2B
3-3
----------SUB01 BOARD
-----------
Ref.No.
or Q’tyPart No.SP Description
IC1019-885-009-48 s IC MC34067P
Q1019-885-009-49 s TRANSISTOR 2SC2712-TE85L
Q1029-885-009-49 s TRANSISTOR 2SC2712-TE85L
Q1039-885-009-50 s TRANSISTOR 2SA1162-TE85L
Q1049-885-009-51 s TRANSISTOR DTC114EKA-T146
ZD1019-885-009-52 s DIODE 02CZ6.8Y
----------SUB02 BOARD
-----------
Ref.No.
or Q’tyPart No.SP Description
D2519-885-009-62 s DIODE FCH30A06
D2529-885-009-63 s DIODE 1SS184-TE85L
D2539-885-009-64 s DIODE 1SS181-TE85L
IC2519-885-009-53 s IC NJM2903M-TE2
IC2529-885-009-54 s IC NJM2904M-TE2
IC2539-885-009-55 s IC NJM431U-TE1
3-3.Supplied Accessory
Ref.No.
or Q’tyPart No.SP Description
1pc1-790-446-11 s CORD, CONNECTION (XLR TYPE 4P)
3-4.Optional Fixture
Part No. SP Description
J-6530-180-A o SCREW DRIVER, 5-WING (FOR M3)
PC201 ! 9-885-009-56 s PHOTO COUPLER TLP621D4-GB-LF2
PC202 ! 9-885-009-56 s PHOTO COUPLER TLP621D4-GB-LF2
PC203 ! 9-885-009-56 s PHOTO COUPLER TLP621D4-GB-LF2
Q2519-885-009-57 s FET 2SJ334
Q2529-885-009-58 s TRANSISTOR 2SC2655 TPE6
Q2539-885-009-59 s TRANSISTOR DTC114EKA-T146
Q2549-885-009-60 s TRANSISTOR 2SC2712-TE85L
Q2559-885-009-61 s TRANSISTOR 2SA1162-TE85L
Q2569-885-009-61 s TRANSISTOR 2SA1162-TE85L
ZD2519-885-009-65 s DIODE HZM5.1N B2-TL
ZD2529-885-009-66 s DIODE HZM18N B2-TL
ZD2539-885-009-65 s DIODE HZM5.1N B2-TL
----------SUB03 BOARD
-----------
Ref.No.
or Q’tyPart No.SP Description
D3019-885-009-67 s DIODE TLG223
----FRAME
-----
Ref.No.
or Q’tyPart No.SP Description
HN0019-885-009-69 o HARNESS ASSY, OUTPUT
HN002 ! 9-885-009-70 o HARNESS ASSY, INLET (WITH SW)
HN0039-885-009-74 o CONNECTOR ASSY, BATTERY
HN0049-885-009-75 o HARNESS ASSY, XLR
3-4
AC-DN2B
AC-DN2B (SY) : S/N 10001 and Higher
OverallOverall
Section 4
Diagrams and Board Layouts
!
!
!
!
!
4
1
3
!
2
AC-DN2B
4-1
!
!
MAIN
Overall
LOT NO. 085-
4-1
MAINMAIN
AC-DN2B (SY) : S/N 10001 and Higher
MAIN -A SIDE-MAIN -B SIDE-
4-2
4-2
AC-DN2B
SUB01, SUB02SUB01, SUB02
AC-DN2B (SY) : S/N 10001 and Higher
SUB01 -A SIDE-SUB01 -B SIDE-
AC-DN2B
AC-DN2B (SY) : S/N 10001 and Higher
SUB02 -A SIDE-SUB02 -B SIDE-
4-3
4-3
FrameFrame
AC-DN2B (SY) : S/N 10001 and Higher
1
!!
CN1
SW1
AC(H)IN
GND
AC(C)IN
HN002
2
F1
!
C1
R9
R8
R10
R11
!
C4
!!
C2C3
L1
!
!
RY1
D13
R45R46
C102
C101
R110
C110
16 15 14 13 12 11 10 9
IC101
R103
R101C103
R102
C34 C33 C32
89
C109
C107
87654321
C105
C106R106
D5
IC2
C26
8
1
7
2
6
3
54
R40
R122C108R108
R109
5
R112
4
R111
R113
10
7
11
R107R104
R38
ZD02
D12
C12
6
R37
ZD01
R39
D9 C29 R44 C30
C27
Q3
321
C22
Q2
C23
S
C24
S
C25
T2
D11D10
C13
!
T1
C56
C28
IC1
C11
R43
R42
D4
R41
C57
SUB01
3
R105C104
R47
R114R115
ZD101Q101
C115C114C111R117
C55
Q102
C112R119
R121C113
R120
IC3
1
2
3
R7R6D14
L3
52
9
D3
C9
R3R35R16
R18
8
7
6
R19
54
C19
Q1
R17
D2
R31
IC4
D8
R36
C8
R26
R21
R27
R22
R28
R23
R29
R24
R25
R4
S
R20
C14
C15
Q5
C17R32
D6
D7
R5
Q4
D1
4
C5
C10
C20
R34
C31 R15 C21
L2
R12
R13
R14
R1C7C6
R2
C18
Q103
Q104
R118
31 2
C16R30
SW51
R54
D51
6
7
8
R51
5
R52
TH51
C58ZD252
!
1
2
3
9
FAN
R252
Q252
13
12
11
10
PC202
(2/2)
!
Q254
C260
R286
Q256Q255
R281
R280C256
R287C257
R288
R289
C202
L51
R56
R55
C54C53C52C51
4
R271
R293
R282
C261
VR251
R272
PC203
(1/2)
C254
R275
C253
!
PC203
(2/2)
R292
ZD253
R277
R276C255
2
3
PC201
(2/2)
C259R291
R264
R290
C258
R263
IC253
R262
R285D253
R284
R202
ZD251
1
R278
!
R265
R266
R267
R257
R258
D252
7
C60C59
R279
D251D52
R251
R253
R254
R255
C252R260
5
6
IC252IC252
(2/2)(1/2)
R259
R269
R270
5
7
6
IC251
(2/2)
2
1
3
IC251
(1/2)
R268
R256
R261
Q253
Q251
S
C251
CN52HN004
2
+
1
GND
CN51
4
3
2
1
CN252
5
4
3
2
1
+
+
GND
GND
+
+
SENS
GND
GND
HN003
HN001
DC OUT
4
NC
3
NC
2
GND
1
5
DC OUT
4
NC
3
NC
2
NC
1
GND
3
RID IN
2
BATT(+)OUT
1
BATT(-)OUT
4
1
3
2
!
PC202
(1/2)
!
R201
C201
PC201
(1/2)
!
SUB02
5
MAIN
Frame
4-4
4-4
ABCDEFGH
AC-DN2B
For the U.S.A. and Canada
SAFETY CHECK-OUT
After correcting the original service problem,
perform the following safety checks before
releasing the set to the customer :
Check the metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC
leakage. Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to
earth ground and from all exposed metal parts to
any exposed metal part having a return to
chassis, must not exceed 0.5 mA. Leakage
current can be measured by any one of three
methods.
1. A commercial leakage tester, such as the
Simpson 229 or RCA WT-540A. Follow the
manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The
Data Precision 245 digital multimeter is
suitable for this job.
3. Measuring the voltage drop across a resistor
by means of a VOM or battery-operated AC
voltmeter. The “limit” indication is 0.75 V, so
analog meters must have an accurate lowvoltage scale. The Simpson 250 and Sanwa
SH-63Trd are examples of a passive VOM
that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range
are suitable. (See Fig. A)