Model Name Using Similar Mechanism MDS-JE520
MD Mechanism TypeMDM-5A
Optical Pick-up TypeKMS-260A/J1N
MICROFILM
— Continued on next page —
MINIDISC DECK
– 1 –
Page 2
SELF-DIAGNOSIS FUNCTION
The self-diagnosis function consists of error codes for customers which are displayed automatically when errors occur, and error codes whic h
show the error history in the test mode during servicing. For details on how to view error codes for the customer, refer to the following box
in the instruction manual. For details on how to check error codes during servicing, refer to the following “Procedure for using the SelfDiagnosis Function (Error History Display Mode)”.
Procedure for using the Self-Diagnosis Function (Error History Display Mode).
Note: Perform the self-diagnosis function in the “error history display mode” in the test mode. The following describes the least required
procedure. Be careful not to enter other modes by mistake. If you set other modes accidentally, press the MENU/NO b utton to e xit
the mode.
1. While pressing the AMS knob and p button, connect the power plug to the outlet, and release the AMS knob and p button.
2. Rotate the AMS knob and when “[Service]” is displayed, press the YES button.
3. Rotate the AMS knob and display “ERR DP MODE”.
4. Pressing the YES button sets the error history mode and displays “total rec”.
5. Select the contents to be displayed or executed using the AMS knob.
6. Pressing the AMS knob will display or execute the contents selected.
7. Pressing the AMS knob another time returns to step 4.
8. Pressing the MENU/NO button displays “ERROR DP MODE” and exits the error history mode.
9. To exit the test mode, press the REPEAT button. The unit sets into the STANDBY state, the disc is ejected, and the test mode ends.
– 2 –
Page 3
ITEMS OF ERROR HISTORY MODE ITEMS AND CONTENTS
Selecting the Test Mode
Display
total rec
total play
retry err
total err
err history
er refresh
Details of History
Displays the recording time.
Displayed as “rππππππh”.
The displayed time is the total time the laser is set to the high power state.
This is about 1/4 of the actual recording time.
The time is displayed in decimal digits from 0h to 65535h.
Displays the play time.
Displayed as “pππππππh”. The time displayed is the total actual play time. Pauses are not counted.
The time is displayed in decimal digits from 0h to 65535h.
Displays the total number of retries during recording and number of retry errors during play.
Displayed as “rππ pππ”.
“r” indicates the retries during recording while “p” indicates the retry errors during play.
The number of retries and retry errors are displayed in hexadecimal digits from 00 to FF.
Displays the total number of errors.
Displayed as “total ππ”.
The number of errors is displayed in hexadecimal digits from 00 to FF.
Displays the 10 latest errors.
Displayed as “0π E@@”.
π indicates the history number. The smaller the number, the more recent is the error. (00 is the latest).
@@ indicates the error code.
Refer to the following table for the details. The error history can be switched by rotating the AMS knob.
Mode which erases the “retry err”, “total err”, and “err history” histories.
When returning the unit to the customer after completing repairs, perform this to erase the past error history,
After pressing the AMS button and “er refresh?” is displayed, press the YES button to erase the history.
“Complete!” will be displayed momentarily.
Be sure to check the following when this mode has been executed.
• The data has been erased.
• The mechanism operates normally when recording and play are performed.
tm refresh
Table of Error Codes
Error Code
E00
E01
E02
E03
E04
No error
Read error. PTOC cannot be read
(DISC ejected)
TOC error. UTOC error
(DISC not ejected)
Loading error
Address cannot be read (Servo has deviated)
Mode which erases the “total rec” and “total play” histories.
These histories serve as approximate indications of when to replace the optical pickup.
If the optical pickup has been replaced, perform this operation and erase the history.
After pressing the AMS button and “tm refresh?” is displayed, press the YES button to erase the history.
“Complete!” will be displayed momentarily.
Be sure to check the following when this mode has been executed.
• The data has been erased.
• The mechanism operates normally when recording and play are performed.
Details of Error
Error Code
E05
E06
E07
E08
E09
E0A
Details of Error
FOK has deviated
Cannot focus (Servo has deviated)
Recording retry
Recording retry error
Playback retry error
(Access error)
Play retry error (C2 error)
– 3 –
Page 4
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by
the equipment manufacturer.
Discard used batteries according to manufacture’s instructions.
ADVARSEL!
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.
Lithiumbatteri - Eksplosionsfare ved fejlagtig håndtering.
Udskiftning må kun ske med batteri af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandøren.
ADVARSEL
Eksplosjonsfare ved feilakting skifte av batteri.
Benytt samme batteritype eller en tilsvarende type anbefalt av
apparatfabrikanten.
Brukte batterier katterier kasseres i henhold til fabrikantens
VARNIG
Explosionsfara vid felaktigt batteribyte.
Använd samma batterityp eller en likvärdig typ som rekommenderas
av apparattillverkaren.
Kassera använt batteri enligt gällande föreakrifter.
VAROITUS
Parist voi räjähtää, jos se on virheellisesti asennettu.
V aihda paristo ainoastaan laite valmistajan suosittelemaan tyyppiin.
Hävitä käytetty paristo valmistajan ohjeiden mukaisesti.
This caution
label is located
inside the unit.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY MARK ! OR DO TTED LINE
WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE ! SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLA CER CES COMPOSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS
SONT DONNÉS DANS CE MANUEL OU DANS LES
SUPPLÉMENTS PUBLIÉS PAR SONY .
– 4 –
Page 5
SAFETY CHECK-OUT
TABLE OF CONTENTS
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for A C leakage. Check leakage as
described below.
LEAKAGE
The AC leakage from any exposed metal part to earth Ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microampers). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a V OM
or battery-operated A C v oltmeter. The “limit” indication is 0.75
V, so analog meters must have an accurate low-voltage scale.
The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2V AC range are suitable. (See Fig. A)
6-11. IC Block Diagrams ........................................................... 52
6-12. IC Pin Functions ............................................................... 55
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
MODEL IDENTIFICATION
— BACK PANEL —
Parts No.
4-216-349-0π US model
4-216-349-1π Canadian model
4-216-349-2π AEP, UK model
4-216-349-3π Australian model
4-216-349-4π Singapore model
4-216-349-5π Hong Kong model
7. EXPLODED VIEWS
7-1. Case and Back Panel Section .............................................. 61
7-2. Front Panel Section ............................................................. 62
7-4. Base Unit Section (MBU-5A)............................................. 64
8. ELECTRICAL PARTS LIST ........................................ 65
– 5 –
Page 6
SECTION 1
3
r
SERVICING NOTE
JIG FOR CHECKING BD BOARD WAVEFORM
The special jig (J-2501-149-A) is useful for checking the waveform of the BD board. The names of terminals and the checking items to be
performed are shown as follows.
GND : Ground
I+3V : For measuring IOP (Check the deterioration of the optical pick-up laser)
IOP : For measuring IOP (Check the deterioration of the optical pick-up laser)
TEO : TRK error signal (Traverse adjustment)
VC : Reference level for checking the signal
RF: RF signal (Check jitter)
Mechanism deck
VC
RF
TEO
IOP
I+3V
GND
RF
VC
TEO
5P Connector
CN110
6P connecto
1
RF
VC
For
TEO
MDM-
IOP
I-3V
5
1
IOP
I+3V
GND
VC
RF
For
TEO
MDM-5
IOP
I+3V
6
GND
– 6 –
Page 7
IOP DATA RECORDING AND DISPLAY WHEN OPTICAL PICK-UP AND NON-VOLATILE MEMORY (IC171 OF
BD BOARD) ARE REPLACED
The IOP value labeled on the optical pick-up can be recorded in the non-volatile memory. By recording the value, it will eliminate the need
to look at the value on the label of the optical pick-up. When replacing the optical pick-up or non-volatile memory (IC171 of BD board),
record the IOP value on the optical pick-up according to the following procedure.
Record Precedure:
1. While pressing the AMS knob and p button, connect the power plug to the outlet, and release the AMS knob and p button.
2. Rotate the AMS knob to display “[Service]”, and press the YES button.
3. Rotate the AMS knob to display “lop.Write”, and press the YES button.
4. The display becomes “Ref=@@@.@” (@ is an arbitrary number) and the numbers which can be changed will blink.
5. Input the IOP value written on the optical pick-up.
To select the number : Rotate the AMS knob.
To select the digit: Press the AMS knob.
6. When the YES button is pressed, the display becomes “Measu=@@@.@” (@ is an arbitrary number).
7. As the adjustment results are recorded for the 6 value. Leave it as it is and press the YES button.
8. “Complete!” will be displayed momentarily. The value will be recorded in the non-volatile memory and the display will become “Iop
Write”.
9. Press the REPEAT button to complete.
Display Precedure:
1. While pressing the AMS knob and p button, connect the power plug to the outlet, and release the AMS knob and p button.
2. Rotate the AMS knob to display “[Service]”, and press the YES button.
3. Rotate the AMS knob to display “lop.Read”.
4. “@@.@/##.#” is displayed and the recorded contents are displayed.
@@.@ : indicates the Iop value labeled on the pick-up.
##.#: indicates the Iop value after adjustment
5. To end, press the AMS button or MENU/NO button to display “Iop Read”. Then press the REPEAT button.
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Page 8
CHECKS PRIOR TO PARTS REPLACEMENT AND ADJUSTMENTS
Before performing repairs, perform the following checks to determine the faulty locations up to a certain extent.
Details of the procedures are described in “5 Electrical Adjustments”.
Laser power check
(5-6-2 : See page 21)
Traverse check
(5-6-3 : See page 21)
Focus bias check
(5-6-4 : See page 22)
C PLAY check
(5-6-5 : See page 22)
Self-recording/playback
check
(REC/PLAY)
(5-6-6 : See page 22)
• Unsatisfactory if displayed as T=@@ (##) [NG]”
NG
(@@, ## are both arbitrary numbers)
Measure if unsatisfactory:
• Clean the optical pick-up
• Adjust again
• Replace the optical pick-up
• Replace the optical pick-up
• Replace the optical pick-up
• Replace the optical pick-up
• Replace the optical pick-up
If always unsatisfactory:
• Replace the overwrite head
• Check for disconnection of the circuits around the
overwrite head
If occasionally unsatisfactory:
• Check if the overwrite head is distorted
• Check the mechanism around the sled
• Check for disconnection of the circuits around D101
(BD board)
• Check the signals around IC101, IC121, CN102,
CN103 (BD board)
Note:
The criteria for determination above is intended merely to determine if satisfactory or not, and does not serve as the specified value for
adjustments.
When performing adjustments, use the specified values for adjustments.
FORCED RESET
The system microprocessor can be reset in the following procedure.
Use these procedure when the unit cannot be operated normally due to the overrunning of the microprocessor, etc.
Procedure :
Remove the short-pin attached to CN406, and then attach it again.
[MAIN BOARD] (Component Side)
CN406
– 8 –
Page 9
RETRY CAUSE DISPLAY MODE
• In this test mode, the causes for retry of the unit during recording can be displayed on the fluorescent indicator tube. During playback, the
“track mode” for obtaining track information will be set.
This is useful for locating the faulty part of the unit.
• The following will be displayed :
During recording and stop : Retry cause, number of retries, and number of retry errors.
During playback: Information such as type of disc played, part played, copyright.
These are displayed in hexadecimal.
Procedure:
1. Procedure 1: Press the p button continuously for about 10 seconds.
Procedure 2: Press the LEVEL/DISPLAY/CHAR button while pressing the p button and MENU/NO button.
2. When the mode is set, “RTs 00c 00e 00” is displayed.
3. Press the r REC button to start recording. Then press the P button and start recording.
4. To check the “track mode”, press the · button to start play.
5. To e xit the test mode, press the 1/u button, and turn OFF the po wer . When “T OC” disappears, disconnect the power plug from the outlet.
If the test mode cannot be exited, refer to “Forced Reset” on page 8.
Fig. 1 Reading the Test Mode Display
(During recording and stop)
RTs@@c##c**
Fluorescent display tube display
@@ : Cause of retry
##: Number of retries
**: Number of retry errors
When track jump (shock) is detected
When ADER was counted more than five times
continuously
When ADIP address is not continuous
When DIN unlock is detected
When not in focus
When ABCD signal level exceeds the specified range
When CLV is unlocked
When access operation is not performed normally
Reading the Display:
Convert the hexadecimal display into binary display. If more than two causes, they will be added.
Example
When 42 is displayed:
Higher bit : 4 = 0100 n b6
Lower bit : 2 = 0010 n b1
In this case, the retry cause is combined of “CLV unlock” and “ader5”.
When A2 is displayed:
Higher bit : A = 1010 n b7+b5
Lower bit : 2 = 0010 n b2
The retry cause in this case is combined of “access fault”, “IVR rec error”, and “ader5”.
– 9 –
Page 10
Reading the Track Mode Display
Higher BitsLower Bits
Hexadecimal
Bit
Binary
Reading the Display:
Convert the hexadecimal display into binary display. If more than two causes, they will be added.
Example When 84 is displayed:
Higher bit : 8 = 1000 n b7
Lower bit : 4 = 0100 n b2
In this case, as b2 and b7 are 1 and others are 0, it can be determined that the retry cause is combined of “emphasis OFF”, “monaural”,
“original”, “copyright exists”, and “write allowed”.
Example When 07 is displayed:
Higher bit : 0 = 1000 n All 0
Lower bit : 7 = 0111 n b0+b1+b2
In this case, as b0, b1, and b2 are 1 and others are 0, it can be determined that the retry cause is combined of “emphasis ON”, “stereo”,
“original”, “copyright exists”, and “write prohibited”.
• AMS is the abbreviation for Automatic Music Sensor.
171819
13141516
– 11 –
Page 12
SECTION 3
DISASSEMBLY
Note: Follow the disassembly procedure in the numerical order given.
3-1. CASE AND FRONT PANEL
2
Two screws (Case)
6
Front panel assembly
3
Case
4
Flat type wire (CN421)
1
Two screws (Case)
3-2. SLIDER (CAM)
2
Bracket (Guide L)
1
Two screws (BTP2.6x6)
3
Leaf spring
6
Slider (Cam)
5
Five screws (BVTP3x8)
• Note for Installation of Slider (Cam)
Set the shaft of Cam gear to
be at the position in the figure.
Set the shaft of Lever (O/C) to
be at the position in the figure.
4
Two screws (BTP2.6x6)
5
Bracket (Guide R)
– 12 –
Page 13
3-3. BASE UNIT (MBU-5A) AND BD BOARD
)
5
Flexible board
(CN104)
6
Flexible board
(CN101)
2
Base unit (MBU-5A)
1
Three screws
(BTP2.6x6)
4
Screw (M1.7x4)
3-4. SW BOARD AND LOADING MOTOR (M103)
3
Two screws
(PWH1.7x3)
7
BD board
2
Gear B
3
1
Screw (PTPWH M2.6x6)
4
Loading motor (M103
Remove the solder (Five portion)
6
SW board
5
Two screws (BTP2.6x6)
– 13 –
Page 14
SECTION 4
TEST MODE
4-1. PRECAUTIONS FOR USE OF TEST MODE
• As loading related operations will be performed regardless of the test mode operations being performed, be sure to check that the disc is
stopped before setting and removing it.
Even if the §EJECT button is pressed while the disc is rotating during continuous playback, continuous recording, etc., the disc will not
stop rotating.
Therefore, it will be ejected while rotating.
Be sure to press the §EJECT button after pressing the MENU/NO button and the rotation of disc is stopped.
4-1-1. Recording laser emission mode and operating buttons
• Continuous recording mode (CREC MODE)
• Laser power check mode (LDPWR CHECK)
• Laser power adjustment mode (LDPWR ADJUST)
• Traverse (MO) check (EF MO CHECK)
• Traverse (MO) adjustment (EF MO ADJUST)
• When pressing the rREC button.
4-2. SETTING THE TEST MODE
The following are two methods of entering the test mode.
Procedure 1:While pressing the AMS knob and p b utton, connect the power plug to an outlet, and release the AMS knob and p button.
When the test mode is set, “[Check]” will be displayed. Rotating the AMS knob switches between the follo wing four groups;
···Nn Check Nn Adjust Nn Service Nn Develop Nn ···.
Procedure 2:While pressing the AMS knob, connect the power plug to the outlet and release the AMS knob.
When the test mode is set, “TEMP CHECK” will be displayed. By setting the test mode using this method, only the “Check”
group of method 1 can be executed.
4-3. EXITING THE TEST MODE
Press the REPEAT button. The disc is ejected when loaded, and “Standby” display blinks, and the STANDBY state is set.
4-4. BASIC OPERATIONS OF THE TEST MODE
All operations are performed using the AMS knob, YES button, and MENU/NO button.
The functions of these buttons are as follows.
Function name
AMS knob
YES button
MENU/NO button
Changes parameters and modes
Proceeds onto the next step. Finalizes input.
Returns to previous step. Stops operations.
Function
– 14 –
Page 15
4-5. SELECTING THE TEST MODE
There are 24 types of test modes as shown below. The groups can be switched by rotating the AMS knob. After selecting the group to be
used, press the YES button. After setting a certain group, rotating the AMS knob switches between these modes.
Refer to “Group” in the table for details selected.
All items used for servicing can be treated using group S. So be carefully not to enter other groups by mistake.
Display
TEMP CHECK
LDPWR CHECK
EF MO CHECK
EF CD CHECK
FBIAS CHECK
S curve CHECK
VERIFY MODE
DETRK CHECK
TEMP ADJUST
LDPWR ADJUST
EF MO ADJUST
EF CD ADJUST
FBIAS ADJUST
EEP MODE
Impossible
ERR DP MODE
ADJ CLEAR
AG Set (MO)
AG Set (CD)
Iop Read
Iop Write
S40 @@.@@
CPLAY MODE
CREC MODE
Contents
Temperature compensation offset check
Laser power check
Traverse (MO) check
Traverse (CD) check
Focus bias check
S letter check
Non-volatile memory check
Detrack check
Temperature compensation offset adjustment
Laser power adjustment
Traverse (MO) adjustment
Traverse (CD) adjustment
Focus bias adjustment
Non-volatile memory control
No function
Error history display, clear
Initialization of non-volatile memory of adjustment value
Auto gain output level adjustment (MO)
Auto gain output level adjustment (CD)
IOP data display
IOP data write
Microprocessing version display
Continuous play mode
Continuous recording mode
Mark
(X)
(X)
(X)
(X) (!)
(X)
Group (*)
CS
CS
CS
CS
CS
C
C
C
AS
AS
AS
AS
AS
D
D
S
AS
AS
AS
CS
AS
CS
CASD
CASD
Group (*)
C: Check
S: Service
A: Adjust
D: Develop
• For details of each adjustment mode, refer to “5. Electrical Adjustments”.
For details of “ERR DP MODE”, refer to “Self-Diagnosis Function” on page 2.
• If a different mode has been selected by mistake, press the MENU/NO button to exit that mode.
• Modes with (X) in the Mark column are not used for servicing and therefore are not described in detail. If these modes are set accidentally,
press the MENU/NO button to exit the mode immediately. Be especially careful not to set the modes with (!) as they will overwrite the
non-volatile memory and reset it, and as a result, the unit will not operate normally.
– 15 –
Page 16
4-5-1. Operating the Continuous Playback Mode
1. Entering the continuous playback mode
1 Set the disc in the unit. (Whichever recordable discs or discs for playback only are available.)
2 Rotate the AMS knob and display “CPLAY MODE”.
3 Press the YES button to change the display to “CPLAY MID”.
4 When access completes, the display changes to “C = AD = ”.
Note : The numbers “ ” displayed show you error rates and ADER.
2. Changing the parts to be played back
1 Press the YES button during continuous playback to change the display as below.
“CPLAY MID” n “CPLAY OUT” n “CPLAY IN”
When pressed another time, the parts to be played back can be moved.
2 When access completes, the display changes to “C = AD = ”.Note : The numbers “ ” displayed show you error rates and ADER.
3. Ending the continuous playback mode
1 Press the MENU/NO button. The display will change to “CPLAY MODE”.
2 Press the §EJECT button to remove the disc.
Note : The playback start addresses for IN, MID, and OUT are as follows.
IN40h cluster
MID 300h cluster
OUT 700h cluster
4-5-2. Operating the Continuous Recording Mode (Use only when performing self-recording/palyback check.)
1. Entering the continuous recording mode
1 Set a recordable disc in the unit.
2 Rotate the AMS knob and display “CREC MODE”.
3 Press the YES button to change the display to “CREC MID”.
4 When access completes, the display changes to “CREC ()” and REC lights up.
Note : The numbers “ ” displayed shows you the recording position addresses.
2. Changing the parts to be recorded
1 When the YES button is pressed during continuous recording, the display changes as below.
“CPLAY MID” n “CPLAY OUT” n “CPLAY IN”
When pressed another time, the parts to be recorded can be changed. REC goes off.
2 When access completes, the display changes to “CREC ()” and REC lights up.Note : The numbers “ ” displayed shows you the recording position addresses.
3. Ending the continuous recording mode
1 Press the MENU/NO button. The display changes to “CREC MODE” and REC goes off.
2 Press the § button to remove the disc.
Note 1 : The recording start addresses for IN, MID, and OUT are as follows.
IN40h cluster
MID300h cluster
OUT 700h cluster
Note 2 :The MENU/NO button can be used to stop recording anytime.
Note 3 :Do not perform continuous recording for long periods of time above 5 minutes.
Note 4 :During continuous recording, be careful not to apply vibration.
4-5-3. Non-Volatile Memory Mode (EEP MODE)
This mode reads and writes the contents of the non-volatile memory.
It is not used in servicing. If set accidentally, press the MENU/NO button immediately to exit it.
– 16 –
Page 17
4-6. FUNCTIONS OF OTHER BUTTONS
Mode display
Error rate display
Address display
Auto gain display (Not used in servicing)
Detrack check display (Not used in servicing)
IVR display (Not used in servicing)
¢
p
)
0
PLAY MODE n LEVEL/DISPLAY/CHAR (*)
PLAY MODE n PLAY MODE (*)
LEVEL/DISPLAY/CHAR
§
REPEAT
Function
Sets continuous playback when pressed in the STOP state. When pressed during continuous
playback, the tracking servo turns ON/OFF.
Stops continuous playback and continuous recording.
The sled moves to the outer circumference only when this is pressed.
The sled moves to the inner circumference only when this is pressed.
Switches between the pit and groove modes when pressed.
Switches the spindle servo mode (CLV S ˜ CLV A).
Switches the displayed contents each time the button is pressed
Ejects the disc
Exits the test mode
Contents
(*)When displayed as “PLAY MODEnPLAY MODE”, it means to press the PLAY MODE button, and then press it again. When pressed
the first time, the fluorescent display tube displays “PROGRAM”.
4-7. TEST MODE DISPLAYS
Each time the LEVEL/DISPLAY/CHAR button is pressed, the display changes in the following order.
1. Mode display
Displays “TEMP ADJUST”, “CPLAYMODE”, etc.
2. Error rate display
Displays the error rate in the following way.
C1 =
AD =
C1 = Indicates the C1 error.
AD = Indicates ADER.
3. Address display
The address is displayed as follows. (MO:recordable disc, CD:playback only disc)
If the LEVEL/DISPLAY/CHAR button is pressed after pressing the
PROGRAM button, the display switches from groove to pit or vice versa.
h = s = (MO pit and CD)
h = a = (MO groove)
h = Indicates the header address.
s = Indicates the SUBQ address.
a = Indicates the ADIP address.
Note: “–” is displayed when servo is not imposed.
4. Auto gain display (Not used in servicing)
The auto gain is displayed as follows.
AG = / [ ]
5. Detrack check display (Not used in servicing)
The detrack is displayed as follows.
ADR =
6. IVR display (Not used in servicing)
The IVR is displayed as follows.
[ ][ ][
– 17 –
Page 18
MEANINGS OF OTHER DISPLAYS
Display
¢
P
REC
SYNC
L.SYNC
OVER
B
ATRACK
DISC
SLEEP
MONO
PROGRAM
During continuous playback (CLV: ON)
Tracking servo OFF
Recording mode ON
CLV low speed mode
ABCD adjustment completed
Tracking offset cancel ON
Tracking auto gain OK
Focus auto gain OK
Pit
High reflection
CLV S
CLV LOCK
When the PLAY MODE button is pressed
When Lit
Contents
When Off
STOP (CLV: OFF)
Tracking servo ON
Recording mode OFF
CLV normal mode
Tracking offset cancel OFF
Groove
Low reflection
CL V A
CLV UNLOCK
– 18 –
Page 19
SECTION 5
ELECTRICAL ADJUSTMENTS
5-1. PARTS REPLACEMENT AND ADJUSTMENT
• Check and adjust the MDM and MBU as follows.
The procedure changes according to the part replaced
• Temperature compensation offset check
• Laser power check
• Traverse check
• Focus bias check
• C PLAY check
• Self-recording/playback check
• Abbreviation
OP : Optical pick-up
OWH: Overwrite head
OK
NG
Parts Replacement and Repair
Has the OWH been replaced?
NO
Has OP, IC171, IC101, or
IC121 been replaced?
YES
Initial setting of the adjustment value
Has OP or IC171 been replaced?
Check the sleding and spindle
mechanisms.
Other causes can be suspected.
YES
NO
NO
YES
IOP information recording
(IOP value labeled on OP)
Has IC171 or D101
been replaced?
YES
Temperature compensation offset adjustment
• Laser power adjustment
• Traverse adjustment
• Focus bias adjustment
• Error rate adjustment
• Focus bias check
• Auto gain adjustment
– 19 –
NO
Page 20
5-2. PRECA UTIONS FOR CHECKING LASER DIODE
EMISSINON
T o check the emission of the laser diode dur ing adjustments, ne ver
view directly from the top as this may lose your eye-sight.
5-3. PRECAUTIONS FOR USE OF OPTICAL PICK-
UP (KMS-260A)
As the laser diode in the optical pick-up is easily damaged by static
electricity, solder the laser tap of the flexible board when using it.
Before disconnecting the connector, desolder fi rst. Before connecting the connector, be careful not to remove the solder. Also take
adequate measures to prevent damage by static electricity. Handle
the flexible board with care as it breaks easily.
pick-up
laser tap
flexible board
Optical pick-up flexible board
5-4. PRECAUTIONS FOR ADJUSTMENTS
1) When replacing the following parts, perform the adjustments
and checks with ¬ in the order shown in the following table.
4) Use the following tools and measuring devices.
• Check Disc (MD) TDYS-1
(Parts No. 4-963-646-01)
• Test Disk (MDW-74/AU-1) (Parts No. 8-892-341-41)
• Laser power meter LPM-8001 (Parts No. J-2501-046-A)
or
MD Laser power meter 8010S (Parts No. J-2501-145-A)
• Oscilloscope (Measure after performing CAL of prove.)
5) When observing several signals on the oscilloscope, etc.,
make sure that VC and ground do not connect inside the oscilloscope.
(VC and ground will become short-circuited.)
6) Using the above jig enables the waveform to be checked without
the need to solder.
(Refer to Servicing Note on page 6.)
7) As the disc used will affect the adjustment results, make sure
that no dusts nor fingerprints are attached to it.
5-5. CREATING CONTINUOUSL Y RECORDED DISC
* This disc is used in focus bias adjustment and error rate check.
The following describes how to create a continuous recording disc.
1. Insert a disc (blank disc) commercially available.
2. Rotate the AMS knob and display “CREC MODE”.
3. Press the YES button again to display “CREC MID”.
Display “CREC (0300)” and start to recording.
4. Complete recording within 5 minutes.
5. Press the MENU/NO button and stop recording .
6. Press the §EJECT button and remove the disc.
D101
BD Board
IC101, IC121
1. Initial setting of
adjustment value
2.Recording of IOP
information
(Value written in
the pick-up)
3.Temperature
compensation
offset adjustment
4.Laser power
adjustment
5.Traverse
adjustment
6.Focus bias
adjustment
7.Error rate check
8. Auto gain output
level adjustment
Optical
Pick-up
IC171
¬G¬¬
¬G¬GG
¬¬GGG
¬G¬¬¬
¬G¬¬G
¬G¬¬G
¬G¬¬G
¬G¬¬G
2) Set the test mode when performing adjustments.
After completing the adjustments, exit the test mode.
Perform the adjustments and checks in “group S” of the test mode.
3) Perform the adjustments to be needed in the order shown.
IC192
G
The above has been how to create a continuous recorded data for
the focus bias adjustment and error rate check.
Note :
• Be careful not to apply vibration during continuous recording.
– 20 –
Page 21
5-6. CHECKS PRIOR TO REPAIRS
r
e
VC
A
B
Specified value : Below 10% offset value
Offset value (%) = X 100
I
A – B
I
2 (A + B)
VC
A
B
Specified value : Below 10% offset value
Offset value (%) = X 100
I
A – B
I
2 (A + B)
These checks are performed before replacing parts according to
“approximate specifications” to determine the faulty locations. For
details, refer to “Checks Prior to Parts Replacement and
Adjustments” (See page 8).
5-6-1. Temperature Compensation Offset Check
When performing adjustments, set the internal temperature and room
temperature to 22 to 28ºC.
Note 1: After step 4, each time the YES button is pressed, the
display will be switched between “ 0.7 mW *** $ ”, “
6.2 mW *** $ ”, and “ Wp *** $ ”. Nothing
needs to be performed here.
5-6-3. T raverse Check
Connection :
Oscilloscope
Checking Procedure:
1. Rotate the AMS knob to display “TEMP CHECK”.
2. Press the YES button.
3. “T=@@(##) [OK]” should be displayed. If “T=@@ (##) [NG]”
is displayed, it means that the results are bad.
(@@ indicates the current value set, and ## indicates the value
written in the non-volatile memory.)
5-6-2. Laser Power Check
Before checking, check the IOP value of the optical pick-up.
(Refer to 5-8. Recording and Displaying IOP Information.)
Connection :
Laser power
meter
Optical pick-up
objective lens
Digital volt mete
BD board
5
CN110 pin
CN110 pin
(I+3V)
4
(IOP)
BD board
CN110 pin
CN110 pin
3
1
(TE)
(VC)
V : 0.5 V/div
H : 10 ms/div
Input : DC mod
Checking Procedure:
1. Connect an oscilloscope to CN110 pin 3 (TE) and CN110 pin
1 (VC) of the BD board.
2. Load a disc (any available on the market). (Refer to Note 1.)
3. Press the ) button and move the optical pick-up outside the
pit.
4. Rotate the AMS knob and display “EF MO CHECK”.
5. Press the YES button and display “EFB =
MO-R”.
(Laser power READ power/Focus serv o ON/tracking servo OFF/
spindle (S) servo ON)
6. Observe the waveform of the oscilloscope, and check that the
specified value is satisfied. Do not rotate the AMS knob.
(Read power traverse checking)
(T r averse W av ef orm)
Checking Procedure:
1. Set the laser power meter on the objective lens of the optical
pick-up. (When it cannot be set properly, press the 0 button
or ) button to move the optical pick-up.)
Connect the digital volt meter to CN110 pin 5 (I+3V) and
CN110 pin 4 (IOP).
2. Then, rotate the AMS knob and display “LDPWR CHECK”.
3. Press the YES button once and display “ 0.9 mW *** $ ”.
Check that the reading of the laser power meter become 0.84 to
0.92 mW. (*** means IOP value)
4. Press the YES button once more and display “ 7.0 mW *** $
”. Check that the reading the laser power meter and digital
volt meter satisfy the specified value.
Specified Value :
Laser power meter reading : 7.0 ± 0.2 mW
Digital voltmeter reading : Optical pick-up displayed value ± 10%
(Optical pick-up label)
KMS
260A
27X40
B0825
N
Iop = 82.5 mA in this case
Iop (mA) = Digital voltmeter reading (mV)/1 (Ω)
5. Press the MENU/NO button and display “LDPWR CHECK”
and stop the laser emission.
(The MENU/NO button is effectiv e at all times to stop the laser
(For details of the method for checking
this value, refer to “5-8. Recording and
Displaying IOP Information”.)
emission.)
7. Press the YES button and display “EFB = MO-W”.
8. Observe the waveform of the oscilloscope, and check that the
specified value is satisfied. Do not rotate the AMS knob.
(Write power traverse checking)
(T r averse W av ef orm)
9. Press the YES button display “EFB =
MO-P”.
Then, the optical pick-up moves to the pit area automatically
and servo is imposed.
– 21 –
Page 22
10. Observe the waveform of the oscilloscope, and check that the
e
specified value is satisfied. Do not rotate the AMS knob.
(Traverse Wav ef orm)
A
VC
B
Specified value : Below 10% offset value
I
A – B
Offset value (%) = X 100
I
2 (A + B)
11. Press the YES button display “EF MO CHECK”
The disc stops rotating automatically.
12. Press the § button and remove the disc.
13. Load the check disc (MD) TDYS-1.
14. Roteto the AMS knob and display “EF CD CHECK” (C04).
15. Press the YES button and display “EFB = CD”. Servo is
imposed automatically.
16. Observe the waveform of the oscilloscope, and check that the
specified value is satisfied. Do not rotate the AMS knob.
(Traverse Wav ef orm)
A
VC
B
5-6-4. Focus Bias Check
Change the focus bias and check the focus tolerance amount.
Checking Procedure :
1. Load a test disk (MDW-74/AU-1).
2. Rotate the AMS knob and display “CPLAY MODE”.
3. Press the YES button twice and display “CPLAY MID”.
4. Press the MENU/NO button when “C = AD = ” is
displayed.
5. Rotate the AMS knob and display “FBIAS CHECK”.
6. Press the YES button and display “ / c = ”.
The first four digits indicate the C1 error rate, the two digits
after [/] indicate ADER, and the 2 digits after [c =] indicate the
focus bias value.
Check that the C1 error is below 220 and ADER is below 2.
7. Press the YES button and display “ / b = ”.
Check that the C1 error is below 220 and ADER is below 2.
8. Press the YES button and display “ / a = ”.
Check that the C1 error is below 220 and ADER is below 2.
9. Press the MENU/NO button, next press the § button, and
remove the test disc.
5-6-5. C PLAY Checking
MO Error Rate Check
Checking Procedure :
1. Load a test disk (MDW-74/AU-1).
2. Rotate the AMS knob and display “CPLAY MODE”.
3. Press the YES button and display “CPLAY MID”.
4. The display changes to “C1 =
AD = ”.
5. If the C1 error rate is below 80, check that ADER is below 2.
6. Press the MENU/NO button, stop playback, press the § but-
ton, and test disc.
Specified value : Below 10% offset value
I
A – B
Offset value (%) = X 100
I
2 (A + B)
17. Press the YES button and display “EF CD CHECK”.
18. Press the § button and remove the check disc (MD) TDYS-1.
Note 1 : MO reading data will be erased during if a recorded disc is
used in this adjustment.
Note 2 : If the traverse waveform is not clear, connect the oscillo-
scope as shown in the following figure so that it can be
seen more clearly.
Oscilloscop
330 k
CN110 pin
CN110 pin
BD board
3
(TE)
1
(VC)
Ω
10pF
CD Error Rate Check
Checking Procedure :
1. Load a check disc (MD) TDYS-1.
2. Rotate the AMS knob and display “CPLAY MODE”.
3. Press the YES button twice and display “CPLAY MID”.
4. The display changes to “C1 = AD = ”.
5. Check that the C1 error rate is below 50.
6. Press the MENU/NO button, stop playback, press the § but-
ton, and the test disc.
5-6-6. Self-Recording/playback Check
Prepare a continuous recording disc using the unit to be repaired
and check the error rate.
Checking Procedure :
1. Insert a recordable disc (blank disc) into the unit.
2. Rotate the AMS knob to display “CREC MODE”.
3. Press the YES button to display the “CREC MID”.
4. When recording starts, “ REC ” is displayed, this becomes
“CREC (@@@@)" (@@@@ is the address), and recording
starts.
5. About 1 minute later, press the MENU/NO button to stop
continuous recording.
6. Rotate the AMS knob to display “C PLAY MODE”.
7. Press the YES button to display “C PLAY MID”.
8. “C1 = AD = ” will be displayed.
9. Check that the C1 error becomes below 80 and the AD error
below 2.
10. Press the MENU/NO button to stop playback, and press the
§ button and remove the disc.
– 22 –
Page 23
5-7. INITIAL SETTING OF ADJUSTMENT VALUE
r
Note:
Mode which sets the adjustment results recorded in the non-volatile
memory to the initial setting value. However the results of the
temperature compensation offset adjustment will not change to the
initial setting value.
If initial setting is performed, perform all adjustments again
excluding the temperature compensation offset adjustment.
For details of the initial setting, refer to “5-4. Precautions on
Adjustments” and execute the initial setting before the adjustment
as required.
Setting Procedure :
1. Rotate the AMS knob to display “ADJ CLEAR”.
2. Press the YES button. “Complete!” will be displayed
momentarily and initial setting will be executed, after which “ ADJ
CLEAR” will be displayed.
5-8. RECORDING AND DISPLAYING THE IOP
INFORMATION
The IOP data can be recorded in the non-volatile memory . The IOP
value on the label of the optical pickup and the IOP value after the
adjustment will be recorded. Recording these data eliminates the
need to read the label on the optical pick-up.
Recording Procedure :
1. While pressing the AMS knob and p button, connect the
power plug to the outlet, and release the AMS knob and p
button.
2. Rotate the AMS knob to display “[Service]”, and press the
YES button.
3. Rotate the AMS knob to display “Iop.Write”, and press the
YES button.
4. The display becomes Ref=@@@.@ (@ is an arbitrary number)
and the numbers which can be changed will blink.
5. Input the IOP value written on the optical pick-up.
To select the number : Rotate the AMS knob.
To select the digit : Press the AMS knob
6. When the YES button is pressed, the display becomes
“Measu=@@@.@” (@ is an arbitrary number).
7. As the adjustment results are recorded for the 6 value. Leave it
as it is and press the YES button.
8. “Complete!” will be displayed momentarily. The value will be
recorded in the non-volatile memory and the display will become
“Iop Write”.
Display Procedure :
1. Rotate the AMS knob to display “Iop.Read”.
2. “@@.@/##.#” is displayed and the recorded contents are
displayed.
@@.@ indicates the Iop value labeled on the pick-up.
##.# indicates the Iop value after adjustment
3. To end , press the AMS button or MENU/NO b utton to display
“Iop Read”.
5-9. TEMPERATURE COMPENSATION OFFSET
ADJUTMENT
Save the temperature data at that time in the non-volatile memory
as 25 ˚C reference data.
Note :
1. Usually, do not perform this adjustment.
2. Perform this adjustment in an ambient temperature of 22 ˚C to
28 ˚C. Perform it immediately after the power is turned on when
the internal temperature of the unit is the same as the ambient
temperature of 22 ˚C to 28 ˚C.
3. When D101 has been replaced, perform this adjustment after
the temperature of this part has become the ambient temperature.
Adjusting Procedure :
1. Rotate the AMS knob and display “TEMP ADJUST”.
2. Press the YES button and select the “TEMP ADJUST” mode.
3. “TEMP = [OK]” and the current temperature data will be
displayed.
4. To save the data, press the YES button.
When not saving the data, press the MENU/NO button.
5. When the YES button is pressed, “TEMP = SAVE” will be
displayed and turned back to “TEMP ADJUST” display then.
When the MENU/NO button is pressed, “TEMP ADJUST”
will be displayed immediatelly.
Specified Value :
The “TEMP = ” should be within “E0 - EF”, “F0 - FF”, “00 0F”, “10 - 1F” and “20 - 2F”.
5-10. LASER POWER ADJUSTMENT
Check the IOP value of the optical pick-up before adjustments.
(Refer to 5-8. Recording and Displaying IOP Information.)
Connection :
Optical pick-up
objective lens
CN110 pin
CN110 pin
BD board
5
(I+3V)
4
(IOP)
Laser power
meter
Digital volt mete
Adjusting Procedure :
1. Set the laser power meter on the objective lens of the optical
pick-up. (When it cannot be set properly, press the 0 button
or ) button to move the optical pick-up.)
Connect the digital volt meter to CN110 pin 5 (I+3V) and
CN110 pin 4 (IOP).
2. Rotate the AMS knob and display “LDPWR ADJUST”.
(Laser power : For adjustment)
3. Press the YES button once and display “LD 0.9 mW $ ”.
4. Rotate the AMS knob so that the reading of the laser power
meter becomes 0.85 to 0.91 mW. Press the YES button after
setting the range knob of the laser power meter, and save the
adjustment results. (“LD SAVE $ ” will be displayed for a
moment.)
5. Then “LD 7.0 mW $ ” will be displayed.
6. Rotate the AMS knob so that the reading of the laser power
meter becomes 6.9 to 7.1 mW , pr ess the YES button and save
it.
Note : Do not perform the emission with 7.0 mW more than 15
seconds continuously.
– 23 –
Page 24
7. Then, rotate the AMS knob and display “LDPWR CHECK”.
e
8. Press the YES button once and display “0.9 mW *** $ ”.
Check that the reading of the laser power meter become 0.85 to
0.91 mW. (*** means IOP value)
9. Press the YES button once more and display “7.0 mW *** $
”. Check that the reading the laser power meter and digital
volt meter satisfy the specified value.
Note down the digital voltmeter reading value.
Specified Value :
Laser power meter reading : 7.0 ± 0.1 mW
Digital voltmeter reading : Optical pick-up displayed value ± 10%
(Optical pick-up label)
KMS
260A
27X40
B0825
N
Iop = 82.5 mA in this case
Iop (mA) = Digital voltmeter reading (mV)/1 (Ω)
(For details of the method for checking
this value, refer to “5-8. Recording and
Displaying IOP Information”.)
10. Press the MENU/NO button and display “LDPWR CHECK”
and stop the laser emission.
(The MENU/NO button is effective at all times to stop the
laser emission.)
11. Rotate the AMS knob to display “Iop.Write”.
12. Press the YES button. When the display becomes
Ref=@@@.@ (@ is an arbitrary number), press the YES button
to display “Measu=@@@.@” (@ is an arbitrary number).
13. The numbers which can be changed will blink. Input the Iop
value noted down at step 9.
To select the number : Rotate the AMS knob.
To select the digit : Press the AMS knob
14. When the YES b utton is pressed, “Complete!” will be displayed
momentarily. The value will be recorded in the non-volatile
memory and the display will become “Iop Write”.
5-11. TRA VERSE ADJUSTMENT
Connection :
BD board
CN110 pin
CN110 pin
3
1
(TE)
(VC)
Adjusting Procedure :
1. Connect an oscilloscope to CN110 pin 3 (TE) and CN110 pin
1 (VC) of the BD board.
2. Load a disc (any available on the market). (Refer to Note 1.)
3. Press the ) button and move the optical pick-up outside the
pit.
4. Rotate the AMS knob and display “EF MO ADJUST”.
5. Press the YES button and display “EFB =
(Laser power READ power/Focus serv o ON/tracking servo OFF/
spindle (S) servo ON)
6. Rotate the AMS knob so that the wa vefor m of the oscilloscope
becomes the specified value.
(When the AMS knob is rotated, the of “EFB= ” changes
and the waveform changes.) In this adjustment, waveform varies at intervals of approx. 2%. Adjust the waveform so that the
specified value is satisfied as much as possible.
(Read power traverse adjustment)
(Traverse Wav ef orm)
VC
Oscilloscope
V : 0.5 V/div
H : 10 ms/div
Input : DC mod
MO-R”.
A
B
Note 1: After step 4, each time the YES button is pressed, the
display will be switched between “0.7 mW *** $ ”, “6.2
mW *** $ ”, and “Wp *** $ ”. Nothing
needs to be performed here.
Specification A = B
7. Press the YES button and save the result of adjustment to the
non-volatile memory (“EFB = SAVE” will be displayed for a
moment. Then “EFB = MO-W” will be displayed).
8. Rotate the AMS knob so that the wa vefor m of the oscilloscope
becomes the specified value.
(When the AMS knob is rotated, the of “EFB- ” changes
and the waveform changes.) In this adjustment, waveform varies at intervals of approx. 2%. Adjust the waveform so that the
specified value is satisfied as much as possible.
(Write power traverse adjustment)
(Traverse Wav ef orm)
A
VC
B
Specification A = B
9. Press the YES button, and save the adjustment results in the
non-volatile memory. (“EFB =
SAVE” will be displayed for
a moment.)
10. “EFB = MO-P”. will be displayed.
The optical pick-up moves to the pit area automatically and servo
is imposed.
– 24 –
Page 25
11. Rotate the AMS knob until the waveform of the oscilloscope
e
moves closer to the specified value.
In this adjustment, waveform varies at intervals of a pprox. 2%.
Adjust the waveform so that the specified value is satisfied as
much as possible.
(Traverse Wav ef orm)
A
VC
B
Specification A = B
12. Press the YES button, and save the adjustment results in the
non-volatile memory . (“EFB =
SAVE” will be displayed for
a moment.)
Next “EF MO ADJUST” is displayed. The disc stops rotating
automatically.
13. Press the § button and remove the disc.
14. Load the check disc (MD) TDYS-1.
15. Roteto AMS knob and display “EF CD ADJUST”.
16. Press the YES button and display “EFB = CD”. Servo is
imposed automatically.
17. Rotate the AMS knob so that the wa veform of the oscilloscope
moves closer to the specified value.
In this adjustment, waveform varies at intervals of a pprox. 2%.
Adjust the waveform so that the specified value is satisfied as
much as possible.
(Traverse Wav ef orm)
5-12. FOCUS BIAS ADJUSTMENT
Adjusting Procedure :
1. Load a test disk (MDW-74/AU-1).
2. Rotate the AMS knob and display “CPLAY MODE”.
3. Press the YES button and display “CPLAY MID”.
4. Press the MENU/NO button when “C1 = AD = ” is
displayed.
5. Rotate the AMS knob and display “FBIAS ADJUST”.
6. Press the YES button and display “ / a = ”.
The first four digits indicate the C1 error rate, the two digits
after [/] indicate ADER, and the 2 digits after [a =] indicate the
focus bias value.
7. Rotate the AMS knob in the clockwise direction and find the
focus bias value at which the C1 error rate becomes 220 (Refer
to Note 2).
8. Press the YES button and display “ / b = ”.
9. Rotate the AMS knob in the counterclockwise direction and
find the focus bias value at which the C1 error rate becomes
220.
10. Press the YES button and display “ / c = ”.
11. Check that the C1 error rate is below 50 and ADER is 00. Then
press the YES button.
12. If the “( ” in “ - - ( ” is above 20, press the YES
button.
If below 20, press the MENU/NO button and repeat the
adjustment from step 2.
13. Press the § button to remove the test disc.
Note 1 : The relation between the C1 error and focus bias is as
shown in the following figure. Find points a and b in the
following figure using the above adjustment. The focal
point position C is automatically calculated from points a
and b.
Note 2 : As the C1 error rate changes, perform the adjustment us-
ing the average vale.
A
VC
B
Specification A = B
18. Press the YES button, display “EFB =
SAVE” for a moment and save the adjustment results in the non-volatile memory .
Next “EF CD ADJUST” will be displayed.
19. Press the § button and remove the check disc (MD) TDYS-1.
Note 1 : MO reading data will be erased during if a recorded disc is
used in this adjustment.
Note 2 : If the traverse waveform is not clear, connect the oscillo-
scope as shown in the following figure so that it can be
seen more clearly.
Oscilloscop
330 k
CN110 pin
CN110 pin
BD board
3
(TE)
1
(VC)
Ω
10pF
220
C1 error
b
caFocus bias value
(F. BIAS)
– 25 –
Page 26
5-13. ERROR RATE CHECK
5-13-1. CD Error Rate Check
5-15. AUTO GAIN CONTROL OUTPUT LEVEL
ADJUSTMENT
Checking Procedure :
1. Load a check disc (MD) TDYS-1.
2. Rotate the AMS knob and display “CPLAY MODE”.
3. Press the YES button twice and display “CPLAY MID”.
4. The display changes to “C1 = AD = ”.
5. Check that the C1 error rate is below 20.
6. Press the MENU/NO button, stop playback, press the § button, and remove the test disc.
5-13-2. MO Error Rate Check
Checking Procedure :
1. Load a test disc (MDW-74/AU-1).
2. Rotate the AMS knob and display “CPLAY MODE”.
3. Press the YES button and display “CPLAY MID”.
4. The display changes to “C1 = AD = ”.
5. If the C1 error rate is below 50, check that ADER is 00.
6. Press the MENU/NO button, stop playback, press the § button, and remove the test disc.
5-14. FOCUS BIAS CHECK
Change the focus bias and check the focus tolerance amount.
Checking Procedure :
1. Load a test disc (MDW-74/AU-1).
2. Rotate the AMS knob and display “CPLAY MODE”.
3. Press the YES button twice and display “CPLAY MID”.
4. Press the MENU/NO button when “C1 = AD = ” is
displayed.
5. Rotate the AMS knob and display “FBIAS CHECK”.
6. Press the YES button and display “ / c = ”.
The first four digits indicate the C1 error rate, the two digits
after [/] indicate ADER, and the 2 digits after [c =] indicate the
focus bias value.
Check that the C1 error is below 50 and ADER is below 2.
7. Press the YES button and display “ / b = ”.
Check that the C1 error is below 220 and ADER is below 2.
8. Press the YES button and display “ / a = ”.
Check that the C1 error is below 220 and ADER is below 2
9. Press the MENU/NO button, next press the § button, and
remove the continuously recorded disc.
Be sure to perform this adjustment when the pickup is replaced.
If the adjustment results becomes “ Adjust NG!”, the pickup may be
faulty or the servo system circuits may be abnormal.
5-15-1. CD Auto Gain Control Output Level Adjustment
Adjusting Procedure :
1. Insert the check disc (MD) TDYS-1.
2. Rotate the AMS knob to display “AG Set (CD)”.
3. When the YES button is pressed, the adjustment will be
performed automatically.
“Complete!!” will then be displayed momentarily when the value
is recorded in the non-volatile memory, after which the display
changes to “AG Set (CD)”.
4. Press the § button to remove the disc.
5-15-2. MO Auto Gain Control Output Level Adjustment
Adjusting Procedure :
1. Insert the reference disc (MDW-74/AU-1) for recording.
2. Rotate the AMS knob to display “AG Set (MO)”.
3. When the YES button is pressed, the adjustment will be
performed automatically.
“Complete!!” will then be displayed momentarily when the value
is recorded in the non-volatile memory, after which the display
changes to “AG Set (MO)”.
4. Press the § button to remove the disc.
Note 1 : If the C1 error and ADER are above other than the specif ied
value at points a (step 8. in the above) or b (step 7. in the
above), the focus bias adjustment may not have been car ried out properly. Adjust perform the beginning again.
– 26 –
Page 27
5-15. ADJUSTING POINTS AND CONNECTING POINTS
[BD BOARD] (SIDE A)
CN101
D101
NOTE
IC171
GND
I+3V
IOP
TE
RF
VC
CN110
[BD BOARD] (SIDE B)
IC101
IC121
IC192
NOTE:It is useful to use the jig. for checking the waveform. (Refer
to Servicing Note on page 6.)
– 27 –
Page 28
6-1. CIRCUIT BOARDS LOCATION
SECTION 6
DIAGRAMS
BD board
DISPLAY board
SW board
VOL SEL board (SP)
MAIN board
KEY SW board
– 28 –
Page 29
6-2. BLOCK DIAGRAMS
– BD SECTION –
OVER WRITE HEAD DRIVE
IC181
DIGITAL SERVO SIGNAL PROCESSOR, DIGITAL SIGNAL PROCESSOR
THIS NOTE IS COMMON FOR PRINTED WIRING
BOARDS AND SCHEMATIC DIAGRAMS.
(In addition to this, the necessary note is printed
in each block.)
For schematic diagrams.
Note:
• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and 1/
specified.
¢
•
• C : panel designation.
• U : B+ Line.
• V : B– Line.
• H : adjustment for repair.
• no mark : STOP
• V oltages are taken with a VOM (Input impedance 10 MΩ).
• Waveforms are taken with a oscilloscope.
• Circled numbers refer to waveforms.
• Signal path.
• Abbreviation
: internal component.
Note:
The components identified by mark ! or dotted
line with mark ! are critical for safety.
Replace only with part
number specified.
() : Play the test disc (TDYS-1)
<> : REC
Voltage variations may be noted due to normal production tolerances.
Voltage variations may be noted due to normal production tolerances.
E: PB
j: REC
a : PB (DIGITAL OUT)
l : REC (DIGITAL IN)
CND : Canadian model.
SP: Singapore model.
: Can not be measured.
∗
4
W or less unless otherwise
Note:
Les composants identifiés par
une marque ! sont critiques
pour la sécurité.
Ne les remplacer que par une
piéce portant le numéro
spécifié.
For printed wiring boards.
Note:
• X : parts extracted from the component side.
• Y : parts extracted from the conductor side.
®
•
• b : Pattern from the side which enables seeing.
(The other layers' patterns are not indicated.)
: Through hole.
WAVEFORMS
– BD (1/2) SECTION –
1
IC101 1, 2 (I, J) (PLAY mode)
2
IC101 4 (A) (PLAY mode)
3
IC101 8, 9 (E, F) (PLAY mode)
– BD (2/2) SECTION –
4
IC121 !§ (OSCI)
5
IC121 @¶ (LRCK)
6
2.822MHz
IC121 @• (XBCK)
7
0.06Vp-p
3.8Vp-p
– MAIN SECTION –
1
3.2Vp-p
10MHz
IC501 !£ (XOUT)
2
3.8Vp-p
44.1kHz
IC301 !¢ (L3CLK)
3
3.4Vp-p
2.822MHz
IC301 !§ (BCK)
4
3.0Vp-p
22.581MHz
IC301 !™ (SYSCLK)
Caution:
Pattern face side: Parts on the pattern face side seen from the
(Side B)pattern face are indicated.
Parts face side: Parts on the parts face side seen from the
(Side A)parts face are indicated.
Reference voltage output for the temperature sensor
I
Serial data input from the CXD2650R or CXD2652AR
I
Serial clock input from the CXD2650R or CXD2652AR
I
Latch signal input from the CXD2650R or CXD2652AR “L”: Latch
I
Stand by signal input “L”: Stand by
Center frequency control voltage input of BPF22, BPF3T, EQ from the CXD2650R or
I
CXD2652AR
O
Reference voltage output (Not used)
I/O
Center frequency setting pin for the internal circuit EQ
I/O
Center frequency setting pin for the internal circuit BPF3T
—
+3V power supply
I/O
Center frequency setting pin for the internal circuit BPF22
O
Tracking error signal output to the CXD2650R or CXD2652AR
—
External capacitor connection pin for the sled error signal LPF
O
Sled error signal output to the CXD2650R or CXD2652AR
O
FM signal output of ADIP
I
ADIP signal comparator input ADFM is connected with AC coupling
—
External capacitor connection pin for AGC of ADIP
O
ADIP duplex signal output to the CXD2650R or CXD2652AR
I
3 signal/temperature signal output to the CXD2650R or CXD2652AR
O
(Switching with a serial command)
O
Focus error signal output to the CXD2650R or CXD2652AR
O
Light amount signal output to the CXD2650R or CXD2652AR
O
RF/ABCD bottom hold signal output to the CXD2650R or CXD2652AR
O
RF/ABCD peak hold signal output to the CXD2650R or CXD2652AR
O
RF equalizer output to the CXD2650R or CXD2652AR
—
External capacitor connection pin for the RF AGC circuit
I
Input to the RF AGC circuit The RF amplifier output is input with AC coupling
O
User comparator output (Not used)
I
User comparator input (Fixed at “L”)
I/O
External capacitor pin for cutting the low band of the ADIP amplifier
O
User operation amplifier output (Not used)
I
User operation amplifier inversion input (Fixed at “L”)
O
RF amplifier output
I
Groove RF signal is input with AC coupling
O
Groove RF signal output
• Abbreviation
APC: Auto Power Control
AGC: Auto Gain Control
– 55 –
Page 44
• IC121 Digital Signal Processor, Digital Servo Signal Processor, EFM/ACIRC Encoder/Decoder,
Shock-proof Memory Controller, ATRAC Encoder/Decoder, 2M Bit DRAM (CXD2654R) (BD board)
D1
D0
D2, D3
MVCI
ASYO
ASYI
AVDD
BIAS
RFI
AVSS
PCO
FILI
FILO
CLTV
PEAK
BOTM
ABCD
FE
AUX1
VC
ADIO
AVDD
ADRT
ADRB
AVSS
SE
TE
DCHG
APC
ADFG
F0CNT
XLRF
CKRF
DTRF
APCREF
TEST0
TRDR
Function
I/O
Data input/output for DRAM
I/O
I/O
Clock input from an external VCO (Fixed at “L”)
I (S)
Playback EFM duplex signal output
O
Playback EFM comparator slice level input
I (A)
+3V power supply (Analog)
—
Playback EFM comparator bias current input
I (A)
Playback EFM RF signal input
I (A)
Ground (Analog)
—
Phase comparison output for the recording/playback EFM master PLL
O (3)
Filter input for the recording/playback EFM master PLL
I (A)
Filter output for the recording/playback EFM master PLL
O (A)
Internal VCO control v oltage input for the recording/playback EFM master PLL
I (A)
Light amount signal peak hold input from the CXA2523R
I (A)
Light amount signal bottom hold input from the CXA2523R
I (A)
Light amount signal input from the CXA2523R
I (A)
Focus error signal input from the CXA2523R
I (A)
Auxiliary A/D input
I (A)
Middle point voltage (+1.5V) input from the CXA2523R
I (A)
Monitor output of the A/D converter input signal (Not used)
O (A)
+3V power supply (Analog)
—
A/D converter operational range upper limit voltage input (Fixed at “H”)
I (A)
A/D converter operational range lower limit voltage input (Fixed at “L”)
I (A)
Ground (Analog)
—
Sled error signal input from the CXA2523R
I (A)
Tracking error signal input from the CXA2523R
I (A)
Connected to +3V power supply
I (A)
Error signal input for the laser digital APC (Fixed at “L”)
I (A)
ADIP duplex FM signal input from the CXA2523R (22.05 ± 1 kHz)
I (S)
Filter f
O
O
O
O
O
O
O
0 control output to the CXA2523R
Control latch output to the CXA2523R
Control clock output to the CXA2523R
Control data output to the CXA2523R
Reference PWM output for the laser APC
PWM output for the laser digital APC (Not used)
Tracking servo drive PWM output (–)
• Abbreviation
EFM: Eight to Fourteen Modulation
PLL : Phase Locked Loop
VCO: Voltage Controlled Oscillator
! 41-696-586-21 CORD, POWER (UK,HK)
! 41-696-846-21 CORD, POWER (AUS)
! 41-751-275-11 CORD, POWER (AEP,SP)
! 41-783-531-31 CORD, POWER (US,CND)
51-569-008-21 ADAPTOR, CONVERSION 2P (SP)
* 63-703-244-00 BUSHING (2104), CORD
* 74-216-349-02 PANEL, BACK (US)
* 74-216-349-12 PANEL, BACK (CND)
* 74-216-349-22 PANEL, BACK (AEP,UK)
* 74-216-349-32 PANEL, BACK (AUS)
* 74-216-349-42 PANEL, BACK (SP)
* 74-216-349-52 PANEL, BACK (HK)
#1
16
8
15
12
not
supplied
13
Ref. No.Part No.DescriptionRemark
81-790-509-11 WIRE (FLAT TYPE) (17 CORE)
* 9A-4724-608-A MAIN BOARD, COMPLETE (US,CND)
* 9A-4724-611-A MAIN BOARD, COMPLETE (AEP,UK,HK,AUS)
* 9A-4724-614-A MAIN BOARD, COMPLETE (SP)
* 104-954-051-51 HOLDER, PC BOARD
2164-996-229-01 SPRING (HEAD LEVER), TORSION
2174-996-212-01 LEVER (LIMITTER)
2184-996-213-01 SPRING (LIMITTER), TORSION
2194-996-214-01 SPRING (SLIDER), TENSION
2204-966-216-01 SPRING (HOLDER), TENSION
IC1018-752-080-95 IC CXA2523AR
IC1038-729-903-10 IC TRANSISTOR FMW1
IC1218-752-389-44 IC CXD2654R
IC1238-759-096-87 IC TC7WU04FU(TE12R)
IC1248-759-498-44 IC MSM51V4400-70TS-K
IC1528-759-430-25 IC BH6511FS-E2
IC1718-759-487-04 IC BR24C02F-E2
IC1818-759-481-17 IC MC74ACT08DTR2
IC1928-759-460-72 IC BA033FP-E2
R1511-216-073-00 METAL CHIP10K5%1/10W
R1521-216-073-00 METAL CHIP10K5%1/10W
R1581-216-097-91 RES,CHIP100K5%1/10W
R1591-216-097-91 RES,CHIP100K5%1/10W
R1601-216-295-91 SHORT0
R1611-216-057-00 METAL CHIP2.2K5%1/10W
R1621-216-057-00 METAL CHIP2.2K5%1/10W
R1631-216-057-00 METAL CHIP2.2K5%1/10W
R1641-216-045-00 METAL CHIP6805%1/10W
R1031-216-049-91 RES,CHIP1K5%1/10W
R1041-216-073-00 METAL CHIP10K5%1/10W
R1051-216-065-91 RES,CHIP4.7K5%1/10W
R1061-216-133-00 METAL CHIP3.3M5%1/10W
R1071-216-113-00 METAL CHIP470K5%1/10W
R1321-216-097-91 RES,CHIP100K5%1/10W
R1331-216-117-00 METAL CHIP680K5%1/10W
R1341-216-049-91 RES,CHIP1K5%1/10W
R1351-216-061-00 METAL CHIP3.3K5%1/10W
R1361-216-049-91 RES,CHIP1K5%1/10W
R1651-216-097-91 RES,CHIP100K5%1/10W
R1661-220-149-11 REGISTER2.210%1/2W
R1671-216-065-91 RES,CHIP4.7K5%1/10W
R1691-219-724-11 METAL CHIP11%1/4W
R1701-216-073-00 METAL CHIP10K5%1/10W
R1711-216-073-00 METAL CHIP10K5%1/10W
R1731-216-121-91 RES,CHIP1M5%1/10W
R1751-216-065-91 RES,CHIP4.7K5%1/10W
R1771-216-061-00 METAL CHIP3.3K5%1/10W
R1791-216-085-00 METAL CHIP33K5%1/10W
R1801-216-073-00 METAL CHIP10K5%1/10W
R1821-216-089-91 RES,CHIP47K5%1/10W
R1831-216-089-91 RES,CHIP47K5%1/10W
R1841-216-073-00 METAL CHIP10K5%1/10W
R1851-216-081-00 METAL CHIP22K5%1/10W
R1861-216-089-91 RES,CHIP47K5%1/10W
R1881-216-073-00 METAL CHIP10K5%1/10W
R1891-216-073-00 METAL CHIP10K5%1/10W
R1901-216-073-00 METAL CHIP10K5%1/10W
R1951-216-073-00 METAL CHIP10K5%1/10W
R1371-216-295-91 SHORT0
R1401-216-029-00 METAL CHIP1505%1/10W
R1421-216-073-00 METAL CHIP10K5%1/10W
R1431-216-073-00 METAL CHIP10K5%1/10W
R1441-216-025-91 RES,CHIP1005%1/10W
R1451-216-073-00 METAL CHIP10K5%1/10W
R1461-216-037-00 METAL CHIP3305%1/10W
R1471-216-025-91 RES,CHIP1005%1/10W
R1481-216-045-00 METAL CHIP6805%1/10W
R1491-216-073-00 METAL CHIP10K5%1/10W
IC3018-759-553-65 IC UDA1341TS/N2
IC3518-759-917-18 IC SN74HCU04AN
IC3818-759-634-50 IC M5218AL
IC3868-759-634-50 IC M5218AL
IC4018-759-445-59 IC BA033T
IC4068-759-481-02 IC M62016L
IC4118-759-231-53 IC TA7805S
IC4218-759-633-42 IC M5293L
IC4418-759-822-09 IC LB1641
IC5018-759-577-40 IC M30620MC-400FP
IC6018-759-917-18 IC SN74HCU04AN
IC6118-749-012-70 IC GP1F38R (DIGITAL OPTICAL IN)
R1861-249-417-11 CARBON1K5%1/4W F
R1871-249-437-11 CARBON47K5%1/4W
R1881-249-415-11 CARBON6805%1/4W F
R1891-249-411-11 CARBON3305%1/4W
R2011-249-417-11 CARBON1K5%1/4W F
R2841-247-864-11 CARBON24K5%1/4W
R2851-249-417-11 CARBON1K5%1/4W F
R2861-249-417-11 CARBON1K5%1/4W F
R2871-249-437-11 CARBON47K5%1/4W
R2881-249-415-11 CARBON6805%1/4W F
R2891-249-411-11 CARBON3305%1/4W
R3511-247-903-00 CARBON1M5%1/4W
R3521-249-413-11 CARBON4705%1/4W F
R3551-249-407-11 CARBON1505%1/4W F
R3911-249-441-11 CARBON100K5%1/4W
R9111-249-425-11 CARBON4.7K5%1/4W F
R9121-249-437-11 CARBON47K5%1/4W
< RELAY >
RY911 1-755-324-11 RELAY
< TRANSFORMER >
TR9011-433-702-11 TRANSFORMER, POWER (SUB)(US,CND)
TR9011-433-703-11 TRANSFORMER, POWER (SUB)(AEP,UK,HK,AUS)
TR9011-433-704-11 TRANSFORMER, POWER (SUB)(SP)
! TR911 1-433-693-11 TRANSFORMER, POWER (US,CND)
! TR911 1-433-694-11 TRANSFORMER, POWER (AEP,UK,HK,AUS)