SONY 36FV300, KV-29FS120, 32FV300, 29FV300 Service Manual

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL

MODEL NAME REMOTE COMMANDER DESTINATION CHASSIS NO.

KV-27FV300 KV-27FV300 KV-29FV300 KV-29FV300 KV-32FV300 KV-32FV300 KV-36FV300 KV-36FV300 KV-36FV300

RM-Y181 US SCC-S65AA

RM-Y181 CND SCC-S64AA

RM-Y181 LATIN NORTH SCC-S62BA

RM-Y181 LATIN SOUTH SCC-S62CA

RM-Y182 US SCC-S65BA

RM-Y182 CND SCC-S64BA

RM-Y182 US SCC-S65CA

RM-Y182 CND SCC-S64CA

RM-Y182 HAWAII SCC-S67AA

BA-5D

CHASSIS

ORIGINAL MANUAL ISSUE DATE: 3/2002

ALL REVISIONS AND UPDATES TO THE ORIGINAL MANUAL ARE APPENDED TO THE END OF THE PDF FILE.

REVISION DATE REVISION TYPE SUBJECT

3/2002 No revisions or updates are applicable at this time. 5/2002 Correction - 1 Critical parts incorrectly indentied in Exploded View, Electrical Parts List, A Board Schematic. 10/2002 Correction - 2 Exploded View PN correction for Door

TRINITRON® COLOR TELEVISION

9-965-924-03

Self Diagnosis

Supported model

SERVICE MANUAL

MODEL NAME REMOTE COMMANDER DESTINATION CHASSIS NO.

KV-27FV300 KV-27FV300 KV-29FV300 KV-29FV300 KV-32FV300 KV-32FV300 KV-36FV300 KV-36FV300 KV-36FV300

RM-Y181 US SCC-S65AA

RM-Y181 CND SCC-S64AA

RM-Y181 LATIN NORTH SCC-S62BA

RM-Y181 LATIN SOUTH SCC-S62CA

RM-Y182 US SCC-S65BA

RM-Y182 CND SCC-S64BA

RM-Y182 US SCC-S65CA

RM-Y182 CND SCC-S64CA

RM-Y182 HAWAII SCC-S67AA

BA-5D

CHASSIS

9-965-924-03

KV-36FV300 RM-Y182

TRINITRON® COLOR TELEVISION

KV-27FV300/29FV300/32FV300/36FV300

SECTION TITLE PAGE

Speciﬁ cations........................................................................................................................................ 4

Warnings and Cautions.........................................................................................................................5

Safety Check-Out ................................................................................................................................. 6

Self-Diagnostic Function.......................................................................................................................7

1. Disassembly

1-1. Rear Cover Removal ................................................................................................................... 10

1-2. Chassis Assembly Removal ........................................................................................................ 10

1-3. Service Position...........................................................................................................................10

1-4. Picture Tube Removal ................................................................................................................. 11

Anode Cap Removal Procedure.................................................................................................. 11

2. Set-up Adjustments

2-1. Beam Landing ............................................................................................................................. 12

2-2. Convergence ............................................................................................................................... 13

2-3. Focus...........................................................................................................................................15

2-4. Screen (G2) ................................................................................................................................. 15

2-5. White Balance Adjustments......................................................................................................... 15

3. Safety Related Adjustments

3-1.

3-2. B+ Voltage Conﬁ rmation and Adjustment.................................................................................... 16

4. Circuit Adjustments

4-1. Setting Service Adjustment Mode................................................................................................17

4-2. Memory Write Conﬁ rmation Method ............................................................................................ 17

4-3. Remote Adjustment Buttons and Indicators ................................................................................ 17

4-4. Service Data Lists........................................................................................................................ 18

4-5. ID Map Table ............................................................................................................................... 26

4-6. Board Adjustments ...................................................................................................................... 26

5. Diagrams

5-1. Circuit Board Location ................................................................................................................. 29

5-2. Printed Wiring Board and Schematic Diagrams Information ....................................................... 29

5-3. Block Diagram and Schematics................................................................................................... 30

A Board Schematic Diagram .......................................................................................................31

BC Board Schematic Diagram .................................................................................................... 39

HU Board Schematic Diagram..................................................................................................... 42

P Board Schematic Diagram .......................................................................................................44

HR Board Schematic Diagram..................................................................................................... 46

T Board Schematic Diagram........................................................................................................ 47

C Board Schematic Diagram ....................................................................................................... 48

V Board Schematic Diagram .......................................................................................................50

GK Board Schematic Diagram..................................................................................................... 52

5-4. Semiconductors...........................................................................................................................54

R530, R531 Conﬁ rmation Method (Hold-Down Conﬁ rmation) and Readjustments ............... 16

6. Exploded Views

6-1. Chassis (KV-27FV300/29FV300 ONLY) ...................................................................................... 55

6-2. Picture Tube (KV-27FV300/29FV300 ONLY) ..............................................................................56

6-3. Chassis (KV-32FV300 ONLY) ..................................................................................................... 57

6-4. Picture Tube (KV-32FV300 ONLY) .............................................................................................. 58

6-5. Chassis (KV-36FV300 ONLY) ..................................................................................................... 59

6-6. Picture Tube (KV-36FV300 ONLY) .............................................................................................. 60

7. Electrical Parts List ..................................................................................................................................... 61

— 3 —

Power Requirements Number of Inputs/Outputs

Speaker Output (W)

Power Consumption (W)

Dimensions (W xHxD)

Mass

Television system

American TV standard, NTSC

Channel coverage

VHF: 2-13/ UHF: 14-69/ CATV: 1-125

Picture tube

FD Trinitron® tube

KV-27FV300/29FV300/32FV300/36FV300

SPECIFICATIONS

KV-27FV300 KV-29FV300

Video

S Video

Y, PB,P

Audio

Audio Out

Monitor Out

In Use (Max) 230 W 230 W

In Standby 1W 1W

mm 898 x 682 x 584 mm 1020 x 760 x 640 mm

784 x 601.5 x 520 mm

in 35

kg 78 kg 102 kg

lbs

220 W

7/8

x23

11/16

x20

48 kg

105 lbs. 13 oz.

1/2

KV-32FV300 KV-36FV300

120V, 60Hz

1 1

7.5Wx2,

15 Wsubwoofer

3/8

7/8

x26

x23in 40

1/4

x30x25

171 lbs. 15 oz. 224 lbs. 14 oz.

1 Vp-p 75 ohms unbalanced, sync negative

Y: 1 Vp-p 75 ohms unbalanced, sync negative

C: 0.286 Vp-p (Burst signal), 75 ohms

Y: 1.0 Vp-p, 75 ohms, sync negative;

PB: 0.7 Vp-p, 75 ohms

PR: Vp-p, 75 ohms

500 mVrms (100% modulation), Impedance: 47 kilohms

)

More than 408 mVrms at the maximum volume setting (variable)

More than 408 mVrms (ﬁ x)

1/4

Visible screen size

27 inch picture measured diagonally (KV-27FV300/29FV300) 32 inch picture measured diagonally (KV-32FV300) 36 inch picture measured diagonally (KV-36FV300)

Actual screen size

29 inch measured diagonally (KV-27FV300/29FV300) 34 inch measured diagonally (KV-32FV300) 38 inch measured diagonally (KV-36FV300)

Antenna

75-ohm external antenna terminal for VHF/UHF

Supplied Accessories

Size AA (R6) batteries (2) Remote Control RM-Y181 (1) (KV-27FV300/29FV300) Remote Control RM-Y182 (1) (KV-32FV300/36FV300) Wireless Headphones (1) (KV-32FV300/36FV300)

Optional Accessories

TV Stand: SU-27HV2 for (KV-27KV300/29FV300) SU-32HV3 for (KV-32KV300) SU-36HV3 for (KV-36KV300)

Design and speciﬁ cations are subject to change without notice.

TruSurround is a trademark of SRS Labs, Inc. SRS and the SRS symbol are registered trademarks

™

TruSurround

incorporated under license from SRS Labs, Inc. and are protected under United States Patent Nos. 4,748,669 and 4,841,572 with numerous additional issued and pending foreign patents. Purchase of this product does not convey the right to sell recordings made with the TruSurround technology.

by SRS

of SRS Labs, Inc. in the United States and in select foreign coun-

tries. SRS and TruSurround are

(•) SRS (SOUND RETRIEVAL SYSTEM)

The (•) SRS (SOUND RETRIEVAL SYSTEM) is manufactured by Sony Corporation under license from SRS Labs, Inc. It is covered by U.S. Patent No. 4,748,669. Other U.S. and foreign patents pending.

The word ‘SRS’ and the SRS symbol (•) are registered trademarks of SRS Labs, Inc. BBE and BBE symbol are trademarks of BBE Sound, Inc. and are licensed by BBE Sound, Inc. under U.S. Patent No. 4,638,258 and 4,482,866.

— 4 —

KV-27FV300/29FV300/32FV300/36FV300

WARNINGS AND CAUTIONS

CAUTION

Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield, or carbon painted on the CRT, after removing the anode.

WARNING!!

An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.

! SAFETY-RELATED COMPONENT WARNING!!

Components identiﬁ ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identiﬁ ed in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

ATTENTION!!

Apres avoir deconnecte le cap de l’anode, court-circuiter l’anode du tube cathodique et celui de l’anode du cap au chassis metallique de l’appareil, ou la couche de carbone peinte sur le tube cathodique ou au blindage du tube cathodique.

Aﬁ n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.

! ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!

Les composants identiﬁ es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identiﬁ es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.

— 5 —

SAFETY CHECK-OUT

KV-27FV300/29FV300/32FV300/36FV300

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the B+ and HV to see if they are speciﬁ ed values. Make sure your instruments are accurate; be suspicious of your HV meter if sets always have low HV.

8. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

Leakage Test

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instructions.

2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.

If a cold-water pipe is not accessible, connect a 60- to 100-watt troublelight (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

To Exposed Metal Parts on Set

AC Outlet Box

0.15 µF

Figure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.

1.5 kΩ

Earth Ground

AC Voltmeter (0.75 V)

Ohmmeter

Cold-water Pipe

— 6 —

KV-27FV300/29FV300/32FV300/36FV300

SELF-DIAGNOSTIC FUNCTION

Self Diagnosis

Supported model

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER LED will automatically begin to ﬂ ash. The number of times the LED ﬂ ashes translates to a probable source of the problem. A deﬁ nition of the STANDBY/TIMER LED ﬂ ash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.

Diagnostic Test Indicators

When an error occurs, the STANDBY/TIMER LED will ﬂ ash a set number of times to indicate the possible cause of the problem. If there is more than one error, the LED will identify the ﬁ rst of the problem areas.

Results for all of the following diagnostic items are displayed on screen. If the screen displays a “0”, an error has occurred.

Diagnostic Item

Power does not turn on Does not light

+B overcurrent (OCP)* 2 times

+B overvoltage (OVP) 3 times

I-Prot 4 times

IK (AKB) 5 times

Zero Cross 9 times

9V Check 10 times

No. of times

STANDBY / TIMER

lamp flashes

Probable Cause Location Detected Symptoms

• Power cord is not plugged in.

• Fuse is burned out (F601). (GK Board)

• H.OUT (Q502) is shorted. (A Board)

• IC702 is shorted. (C Board)

• IC501 is faulty. (A Board)

• Ifahighissuppliedtopin2ofIC501.

(A Board)

• +12V is not supplied. (A Board)

• IC561 is faulty. (A Board)

• Video OUT (IC561) is faulty. (A Board)

• IC702 is faulty. (C Board)

• Screen (G2) is improperly adjusted. **

• No zero cross pulses on pin 45

IC1001. (A Board)

• Relay failed (RY600) • Power does not come on.

• Power does not come on.

• No power is supplied to the TV.

• AC Power supply is faulty.

• Power does not come on.

• Load on power line shorted.

• Has entered standby mode.

• Has entered standby state after

horizontal raster.

• Vertical deflection pulse is stopped.

• Power line is shorted or power

supply is stopped.

• No raster is generated.

• CRT Cathode current detection

reference pulse output is small.

• Power does not come on.

* If a +B overcurrent is detected, stoppage of the vertical deflection is detected simultaneously. The symptom that is diagnosed first

by the microcontroller is displayed on the screen.

** Refer to Screen (G2) Adjustments in Section 2-4 of this manual

Display of Standby/Timer LED Flash Count

2 times

3 times

4 times

5 times

9 times

10 times

LED ON 0.3 sec.

LED OFF 0.3 sec.

Diagnostic Item Flash Count*

+B Overcurrent 2 times +B Overvoltage 3 times V-STOP 4 times IK (AKB) 5 times Zero Cross 9 times 9V 10 times

Standby/Timer LED

LED OFF

3 sec.

*One ﬂ ash count is not used for self-diagnostic.

— 7 —

KV-27FV300/29FV300/32FV300/36FV300

Stopping the Standby/Timer LED Flash

Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/TIMER LAMP from ﬂ ashing.

Self-Diagnostic Screen Display

For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be conﬁ rmed, it is possible to bring up past occurrences of failure on the screen for conﬁ rmation.

To Bring Up Screen Test

In standby mode, press buttons on the Remote Commander sequentially, in rapid succession, as shown below:

DISPLAY

SELF DIAGNOSIS 2: +B OCP 0

3: +B OVP 0

4: VSTOP 0

5: AKB 1

9: ZCD 0

10: 9VON 0

101: WDT 0

Serial: xxxxxxx

Model: xxxxxxx

Handling of Self-Diagnostic Screen Display

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you have completed the repairs, clear the result display to “0”. Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.

Clearing the Result Display

To clear the result display to “0”, press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below:

Quitting the Self-Diagnostic Screen

To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit.

Numeral “0” means that no fault was detected. Numeral “1” means a fault was detected one time only.

ENTERChannel

Channel 5 Sound volume - Power ON.

Self-Diagnostic Circuit

Y/CHROMA JUNGLE

FROM

C BOARD

IC702 PIN 5

A BOARD

FROM

Q530

A BOARD

IC301

IK-AKBIN

VM-OUT

HP(HLDWN)

SDA

TO V BOARD

Q904

BASE

A BOARD

Q651

A BOARD

IC561

V. OUT

REF

— 8 —

FROM

A BOARD

Q003

COLLECTOR

A BOARD

IC001

SYSTEM

IO-BDAT

I-OCP

O-LED

A BOARD

IC003

MEMORY

BDA

DISPLAY

KV-27FV300/29FV300/32FV300/36FV300

+B overcurrent (OCP)

Occurs when an overcurrent on the +B (135V) line is detected by pin 48 of IC001 (A Board). If the voltage of pin 48 of IC001 (A Board) is less than 1V when V.SYNC is more than seven verticals in a period, the unit will automatically turn off.

+B overvoltage (OVP)

Occurs when a high is felt onpin 2 of IC501 (A Board).

I-PROT

Occurs when an absence of the vertical deﬂ ection pulse is detected by pin 31 of IC301 (A Board). Power supply will shut down when waveform interval exceeds 2 seconds.

IK (AKB)

If the RGB levels* do not balance within 2 seconds after the power is turned on, this error will be detected by IC301 (A Board). TV will stay on, but there will be no picture.

*(Refers to the RGB levels of the AKB detection Ref pulse that detects 1K).

Zero Cross

Check Q691 collector (GK Board) 7.5V STBY goes to 0V when the set is turned on.

9V Check

Check Q691 collector (GK Board) 7.5V STBY goes to 0V when the set is turned on.

— 9 —

1-1. REAR COVER REMOVAL

4 Screws +BVTP 4 x 16

KV-27FV300/29FV300/32FV300/36FV300

SECTION 1: DISASSEMBLY

4 Screws +BVTP 4 x 16

Rear Cover

4 Screws +BVTP 4 x 16

1-3. SERVICE POSITION

C Board

GK Board

7 Screws +BVTP 4 x 16

1-2. CHASSIS ASSEMBLY REMOVAL

Claw Chassis Assembly

— 10 —

A Board

1-4. PICTURE TUBE REMOVAL

WARNING: BEFORE REMOVING THE ANODE CAP High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove the anode cap. Short between anode and CRT coated earth ground strap.

1. Discharge the anode of the CRT and remove the anode cap.

2. Unplug all interconnecting leads from the deﬂ ection yoke, neck assembly, degaussing coils and CRT grounding strap.

3. Remove the Sub-Woofer Assemblies.

4. Remove the C Board from the CRT.

5. Remove the chassis assembly.

6. Loosen the neck assembly ﬁ xing screw and remove.

7. Loosen the deﬂ ection yoke ﬁ xing screw and remove.

8. Place the set with the CRT face down on a cushion and remove the degaussing coil holders.

9. Remove the degaussing coils.

10. Remove the CRT grounding strap and spring tension devices.

11. Unscrew the four CRT ﬁ xing screws [located on each CRT corner] and remove the CRT [Take care not to handle the CRT by the neck].

KV-27FV300/29FV300/32FV300/36FV300

Coated

Earth

Ground

Strap

ANODE CAP REMOVAL PROCEDURE

WARNING: High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove the anode cap. After removing the anode cap, short circuit to either the metal chassis, CRT shield, or carbon painted on the CRT.

NOTE: After removing the anode cap, short circuit the anode of the picture tube and the anode cap to either the metal chassis, CRT shield or carbon painted on the CRT.

REMOVAL PROCEDURES

Turn up one side of the rubber cap in the direction indicated by arrow a .

HOW TO HANDLE AN ANODE CAP

Use your thumb to pull the rubber cap ﬁ rmly in the direction indicated by arrow b .

Anode Button

When one side of the rubber cap separates from the anode button, the anode cap can be removed by turning the rubber cap and pulling it in the direction of arrow c .

1. Do not use sharp objects which may cause damage to the surface of the anode cap.

2. To avoid damaging the anode cap, do not squeeze the rubber covering too hard. A material ﬁ tting called a shatter-hook terminal is built into the rubber.

3. Do not force turn the foot of the rubber cover. This may cause the shatter-hook terminal to protrude and damage the rubber.

— 11 —

SECTION 2: SET-UP ADJUSTMENTS

KV-27FV300/29FV300/32FV300/36FV300

The following adjustments should be made when a complete realignment is required or a new picture tube is installed. These adjustments should be performed with rated power supply voltage unless otherwise noted.

The controls and switch should be set as follows unless otherwise noted:

PICTURE CONTROL: normal BRIGHTNESS CONTROL: normal

2-1. BEAM LANDING

Preparation:

• Input a white pattern signal.

• Face the picture tube in an East or West direction to reduce the inﬂ uence of geomagnetism.

NOTE: Do not use the hand degausser; it magnetizes the CRT .

1. Input white pattern from pattern generator.

2. Loosen the deﬂ ection yoke mounting screw, and set the purity control to the center as shown below:

Perform the adjustments in order as follows:

1. Beam Landing

2. Convergence

3. Focus

4. Screen (G2)/White Balance

Test Equipment Required:

1. Color Bar Pattern Generator

2. Degausser

3. DC Power Supply

4. Digital Multimeter

5. Oscilloscope

6. CRT Analyzer

5. Move the deﬂ ection yoke forward, and adjust so that the entire screen becomes green.

Purity Control

3. Input green pattern from pattern generator.

4. Move the deﬂ ection yoke backward, and adjust with the purity control so that green is in the center and red and blue are even on both sides.

Blue Red

Green

6. Switch over the raster signal to red and blue and conﬁ rm the condition.

7. When the position of the deﬂ ection yoke is determined, tighten it with the deﬂ ection yoke mounting screw.

8. When landing at the corner is not right, adjust by using the disk magnets.

Purity control

corrects this area

Disk magnets or rotatable disk magnets correct

these areas (a-d)

Deflection yoke positioning

corrects these areas

— 12 —

KV-27FV300/29FV300/32FV300/36FV300

2-2. CONVERGENCE

Preparation:

• Perform FOCUS, V. LIN and V. SIZE adjustments.

• Set BRIGHTNESS control to minimum.

• Input dot pattern.

Center dot

RV701 V.STAT

R G B

V.STAT magnet

OPERATION OF BMC (HEXAPOLE) MAGNET

The respective dot positions resulting from moving each magnet interact, so perform adjustment while tracking.

1 Use the V.STAT tabs to adjust the red, green, and blue dots so they

line up at the center of the screen (move the dots in a horizontal direction).

RG B

RGB RGB

RGB

Y SEPARATION AXIS CORRECTION MAGNET ADJUSTMENT

VERTICAL AND HORIZONTAL STATIC CONVERGENCE

1. Adjust V. STAT magnet to converge red, green and blue dots in the center of the screen (Vertical movement).

Tilt the V. STAT magnet and adjust static convergence to open or

close the V. STAT magnet.

2. When the V. STAT magnet is moved in the direction of arrow a and b, red, green, and blue dots move as shown below:

RG B

1. Input cross-hatch pattern, adjust PICTURE to minimum and BRIGHTNESS to normal.

2. Adjust the deﬂ ection yoke upright so it touches the CRT.

3. Adjust so that the Y separation axis correction magnet on the neck assembly is symmetrical from top to bottom (open state).

V. STAT

BMC MAGNET

PURITY

4. Return the deﬂ ection yoke to its original position.

BG R

— 13 —

KV-27FV300/29FV300/32FV300/36FV300

DYNAMIC CONVERGENCE ADJUSTMENT

Before starting, perform Vertical and Horizontal Static Convergence Adjustment.

1. Slightly loosen deﬂ ection yoke screw.

2. Remove deﬂ ection yoke spacers.

3. Move the deﬂ ection yoke for best convergence as shown below:

BGR

G R

B G R

RGB

BGR RGB

R G B

RGB

BGR

TLH PLATE ADJUSTMENT

Preparation:

• Input crosshatch pattern.

• Adjust Picture Quality to standard, Picture and Brightness to 50%, and Other to standard.

• Adjust the Horizontal Convergence of red and blue dots by tilting the TLH plate on the deﬂ ection yoke.

Y Magnet

WA Board

RV701 V. STAT

XCV

4. Tighten the deﬂ ection yoke screw.

5. Install the deﬂ ection yoke spacers.

SCREEN-CORNER CONVERGENCE

1. Afﬁ x a permalloy assembly corresponding to the misconverged areas:

1. Adjust XCV core to balance X axis.

a-d: screen-corner

misconvergence

2. Adjust YCH VR to balance Y axis.

3. Adjust vertical red and blue convergence with V.TILT (TLV VR.)

4. Adjust Y MAGNET to correct V.BOW Geometry Distortion.

5. Adjust H-TRP to correct H.Trapezoid Geometry Distortion.

After adjusting items 4 and 5, conﬁ rm overall geometry again.

Perform adjustments while tracking items 1 and 2.

— 14 —

KV-27FV300/29FV300/32FV300/36FV300

2-3. FOCUS

1. Input monoscope signal.

2. Set user controls to normal.

3. Set video mode to STANDARD.

4. Set the PICTURE to maximum.

5. Adjust at 325 Mark for best center/corner focus balance.

6. Receive an entire white signal. Make sure Magenta Ring is at an acceptable level.

Focus

Screen (G2)

325 MARK

35 MARK

CENTER

CIRCLE

325

2-5. WHITE BALANCE ADJUSTMENTS

Adj. NO. Disp. Item All Models

VID_ADJ 0 RDRV Red Drive 41 VID_ADJ 1 GDRV Green Drive 32 VID_ADJ 2 BDRV Blue Drive 29 VID_ADJ 3 RCUT Red Cut-off 31 VID_ADJ 4 GCUT Green Cut-off 14 VID_ADJ 5 BCUT Blue Cut-off 17

VP2 4 SBRT Sub Bright 16

1. Set program palette to STANDARD and push RESET.

2. Input an entire white signal.

3. Set to Service Adjustment Mode.

4. Set the PICTURE and BRIGHT to minimum.

5. Adjust with SBRT if necessary.

6. Set RCUT to “14”.

7. Select GCUT and BCUT with

8. Adjust by pressing

and

9. Set the PICTURE and BRIGHT to maximum.

10. Select GDRV and BDRV with and .

11. Adjust with 3 and 6 for the best white balance.

12. Write into the memory by pressing

13. Repeat steps 1-12 for GDR4, BDR4, GCU4 and BCU4 using Video 4 input.

and 5 .

for the best white balance.

then

2-4. SCREEN (G2)

1. Input dot pattern from the pattern generator.

2. Set the user controls to NORMAL.

3. Attach the G2-Jig to the C Board.

4. Adjust RCUT, GCUT, BCUT, and SBRT in service mode with an oscilloscope so that voltages on the red, green, and blue cathodes are 170 ± 2.0Vdc.

5. Observe the screen and adjust SCREEN (G2) VR to obtain the faintly visible background of dot signal.

6. Push the TEST + JUMP (+ Channel) to cut off the signal. The screen should be bright or dark. Brightness of raster must be increased when adjusting.

7. Adjust screen VR until the screen is slightly cut off, or scarcely lights up. A signal cannot be seen when the brightness of the raster is high.

8. Push the JUMP again to release the cut off.

* Use values from Sub Contrast Adjustments

White balance should be adjusted after Sub Contrast because RDRV is also used in Sub Contrast Adjustment. (See page 22).

170 + 2.0 Vdc

GND

170Vdc

pedestal

— 15 —

SECTION 3: SAFETY RELATED ADJUSTMENTS

KV-27FV300/29FV300/32FV300/36FV300

3-1. X R530, R531 CONFIRMATION METHOD

(HOLD-DOWN CONFIRMATION) AND READJUSTMENTS

Always perform the following adjustments when replacing the following components marked with a

mark on the schematic diagram:

Part Replaced () Adjustment ()

A BOARD: HV HOLD DOWN

R550, T503, T504, D519,

R530, R531 IC501, R533, D521, R532, D520, C531, R529, R530, R531, C532

PREPARATION BEFORE CONFIRMATION

1. Using a Variac, apply AC input voltage: 120+2.0 VAC.

2. Turn the POWER switch ON.

3. Input a white signal and set the PICTURE and BRIGHT controls to maximum.

4. Conﬁ rm that the voltage of more than 23.0 VDC appears between TP85 and ground on the A Board.

HOLD-DOWN READJUSTMENT

If the setting indicated in Step 2 of Hold-Down Operation Conﬁ rmation cannot be met, readjustment should be performed by altering the resistance value of R530, R531 component marked with

digital multimeter

T503

FBT

R531

R530

TP85

ammeter 3mA DC range

DC Power Supply

Figure 1

HOLD-DOWN OPERATION CONFIRMATION

1. Connect the current meter between Pin 11 of the FBT (T503) and the PWB land where Pin 11 would normally attach. (See Figure 1).

2. Input a dot signal and set PICTURE and BRIGHTNESS to minimum: IABL = 2175 + 100/ -325 µA.

3. Conﬁ rm the voltage of A Board TP91 is 135 ± 1.5 VDC.

4. Connect the digital voltmeter and the DC power supply to TP85 and ground. (See Figure 1 above).

5. Increase the DC power voltage gradually until the picture blanks out.

6. Turn DC power source off immediately.

7. Read the digital voltmeter indication (standard = 27.24 + 0.0/ - 0.1 VDC).

8. Input a white signal and set PICTURE and BRIGHTNESS to maximum: IABL = 2175 + 100/ -325 µA.

9. Repeat steps 4 to 7.

3-2. B+ VOLTAGE CONFIRMATION AND

ADJUSTMENT

Always perform the following adjustments when replacing the following components, which are marked with the GK Board:

GK BOARD: IC600, PH602

1. Using a Variac, apply AC input voltage: 130 + 2.0/-0.0 VAC

2. Input a monoscope signal.

3. Set the PICTURE control and the BRIGHT control to minimum.

4. Conﬁ rm the voltage on A Board between TP23 and ground is less than 136.5 VDC.

5. If step 4 is not satisﬁ ed, replace R530 and R531 on A Board and repeat the above steps.

on the schematic diagram on

— 16 —

SECTION 4: CIRCUIT ADJUSTMENTS

ELECTRICAL ADJUSTMENTS BY REMOTE COMMANDER

Use the Remote Commander (RM-Y181, RM-Y182) to perform the circuit adjustments in this section.

Test Equipment Required: 1. Pattern generator 2. Frequency counter 3. Digital multimeter 4. Audio oscillator

KV-27FV300/29FV300/32FV300/36FV300

4-1. SETTING SERVICE ADJUSTMENT MODE

1. Standby mode (Power off).

2. Press the following buttons on the remote commander within a second of each other:

DISPLAY

Channel 5 Sound Volume

Power

SERVICE ADJUSTMENT MODE IN

3. The CRT displays the item being adjusted.

4. Press

5. Press

or 2 on the Remote Commander to select the item.

or 6 on the Remote Commander to change the data.

6. Press MUTING then ENTER to write into memory.

SERVICE ADJUSTMENT MODE MEMORY

Item order

Item data

SERVICE

Green

Red

Disp. (Item)

VP HSIZ

4-2. MEMORY WRITE CONFIRMATION

METHOD

1. After adjustment, pull out the plug from the AC outlet, then replace the plug in the AC outlet again.

2. Turn the power switch ON and set to Service Mode.

3. Call the adjusted items again to conﬁ rm they were adjusted.

4-3. REMOTE ADJUSTMENT BUTTONS AND

INDICATORS

MUTING

(Enter into memory)

Disp. (Item up)

(Device Item Up)

Disp. (Item down)

(Initialize)

POWER

(Service Mode)

DISPLAY

(Service Mode)

3 Item (Data up)

6 Item

(Data down)

5 (Device item

down)

ENTER

(Enter into memory)

(Remove from memory)

7. Press then on the Remote Commander to initialize.

Item order

Item data

WRITE

Disp. (Item)

VP HSIZ

8. DO NOT turn off set until SERVICE appears.

VOLUME (+)

(Service Mode)

RM-Y182

— 17 —

SERVICE DATA LISTS4-4.

Non-Volatile Memory (NVM) Reference for BA5D Service List

KV-27FV300/29FV300/32FV300/36FV300

Service

VERSION 0 VER 11111111 = = 0

Service

No. Name Bit Mask

Group

Microprocessor version information

Name

Fix /

Var

Vertical Count Down Mode Switching (for TV)

Vertical Count Down Mode Switching (for Video)

No.

Group

VP1 0 HSIZ Var H SIZE (11/ 2-7) 11111100 A4 A8 A4 B4

1 HPOS Var HPOS (12 / 2-7) 11111100 A4 A9 A4 B5

2 VBOW Var AFC BOW (16 / 4-7) 11110000 A4 AE A4 BA

3 VANG Var AFC ANGLE (16 / 0-3) 00001111 A4 AE A4 BA

4 VTRP Var TRAPEZIUM (20 / 3-7) 11111000 A4 AF A4 BB

5 HTRP Var H. TRAPEZOID (15 / 4-7) 11110000 A4 AD A4 B9

6 TROT Fix TILT ROTATION (0-63) 11111100 A4 A4 A4 B0

7 PAMP Var PIN AMP (13 / 2-7) 11111100 A4 AA A4 B6

8 UPIN Var UP-CPIN (14 / 2-7) 11111100 A4 AB A4 B7

9 LPIN Var LO-CPIN (1C / 2-7) 11111100 A4 AC A4 B8

10 VSIZ Var V SIZE (0E / 2-7) 11111100 A4 A5 A4 B1

11 VPOS Var V POSITION (0E / 2-7) 11111100 A4 A6 A4 B2

12 VLIN Var V LINEARITY (10 / 0-3) 00001111 A4 A7 A4 B3

13 SCOR Var S CORRECTION (10 / 4-7) 11110000 A4 A7 A4 B3

14 VZOM Fix 16:9 CRT Z Mode on/off 10000000 A4 85

15 EHT Fix Vertical High-Voltage Compensation 00001111 A4 80

16 ASP Fix Aspect Ratio control (4:3 Mode) 11111100 A4 FB 47

17 ASP1 Fix Aspect Ratio control (16:9 Mode) 11111100 A4 FC 47

18 SCRL Fix 16:9 CRT Z Mode Trans. Scroll 00111111 A4 86

19 HBLK Fix Horizontal Blanking on/off 00010000 A4 85

20 LBLK Fix Left Blanking Adjustment 11110000 A4 80

21 RBLK Fix Rigth Blanking Adjustment 00001111 A4 81

22 HDW Fix Horizontal Drive Pulse Width 00001000 A4 85

23 EWDC Fix "Parabola" EW, D.C. Adjustment 00000100 A4 88

24 LVLN Fix Lower Screen BTM Vertical Line Adj. 11110000 A4 81

25 UVLN Fix Uppe Screen BTM Vertical Line Adj. 00001111 A4 82

26 INTL Fix INTERLACE 00110000 A4 84

27 HOSC Fix Horizontal VCO Oscillation Freq. 11110000 A4 82

28 VSS Fix Vertical Sync Slice Level 11000000 A4 84

29 HSS Fix Horizontal Sync Slice Level 00001000 A4 88

30 HMSK Fix For Macro Vision 00010000 A4 88

31 VTMS Fix Select Signal VTIM Pin 01100000 A4 85

32 TCMD Fix

33 VCMD Fix

34 AFC Fix AFC Loop Gain Switching 11000000 A4 86

35 FIFR Fix Field Frequency 11000000 A4 87

36 VBLK Fix VBLKW 00000011 A4 88

37 HTSW Fix H-Trap Switch : NEW 00100000 A4 88

Description

Description Bit Mask

00000011 A4 8C

00000011 A4 8D

Common

Slave Sub Init

Addr Addr Data

Slave Sub Fix Var Slave Sub Slave Sub

Addr Addr Data Data Addr Addr Data Addr Addr Data

PAL-NNTSC / PAL-MCommon

— 18 —

SERVICE DATA LISTS

KV-27FV300/29FV300/32FV300/36FV300

Service

No. Name

Group

VP2 0 REFP Fix REFP 01000000 A4 88 0

1 JPSW Fix Jump SW 00000001 = =

2 SHUE Var Sub HUE adjustment 11110000 A4 8C

3 SCOL Var Sub COLOR adjustment 00001111 A4 8E A4 90 7 A4 92

4 SBRT Var Sub BRIGHTNESS adjustment 00011111 A4 87

5 AXPL Fix Axis PAL 00000001 A4 89 0

6 AXNT Fix Axis NTSC 00000010 A4 89 1

7 CBPF Fix Chroma BPF on/off 00000100 A4 89 1

8 CTRP Fix Y TRAP FILTER on/off 00000001 = =

9 COFF Fix Color On/off 00000010 = =

10 KOFF Fix Set Color Killer 00100000 A4 89 0

11 SSHP Fix Sub SHARPNESS 11110000 A4 83

12 TSPF Fix SHARPNESS Circuit Fo (for TV) 00001100 A4 8C

13 VSPF Fix SHARPNESS Circuit Fo (for Video) 00001100 A4 8D

14 PREL Fix Pre-Shoot/ Over-Shoot 01000000 A4 89 1

15 ABLM Fix ABL Mode Switch 10000000 A4 89 1

16 VTH Fix ABL CD VHT Switching 00000001 = =

17 YDEL Fix Y Delay Time Control 00001111 A4 84

18 NCOL Fix No Color ID 00000001 A4 85

19 FSC Fix FSC Out on/off 00000010 A4 85 1

20 KID Fix Killer ID Control on/off 00000100 A4 85 0

Service

No. Name

Group

VID_ADJ 0 RDRV var R DRIVE (0A / 7-2) 11111100 A4 9E 41

1 GDRV Var G DRIVE (0B / 7-2) 11111100 A4 9F

2 BDRV Var B DRIVE (0C / 7-2) 11111100 A4 A0

3 RCUT Var R CUT OFF ( 07 / 7-2) 11111100 A4 A1 31

4 GCUT Var G CUT OFF (08 / 7-2) 11111100 A4 A2

5 BCUT Var B CUT OFF (09 / 7-2) 11111100 A4 A3

6 SCON Var Sub Contrast adjusment 00001111 A4 8A

7 CHUE Var Sub HUE adjustment for TV 00011111 A4 94 16

8 CCOL Var Sub COLOR adjustment for TV 00011111 A4 8F 18 A4 91 18 A4 93 23

9 UOFS Var YUV U offset 00001111 A4 8B

10 VOFS Var YUV V offset 11110000 A4 8B

11 RON Fix R ON (01 / 3) 00001000 = =

12 GON Fix G ON (01 / 2) 00000100 = =

13 BON Fix B ON (01 / 1) 00000010 = =

14 HUEV Var Sub HUE adjustment for Video 11110000 A4 8D

15 COLV Var Sub COLOR adjustment for Video 11110000 A4 8E A4 90 A4 92

Fix /

Var

Fix /

Var

Description Bit Mask

Slave Sub Fix Var Slave Sub Slave Sub Slave Sub

Addr Addr Data Data Addr Addr Data Addr Addr Data Addr Addr Data

Slave Sub Fix Var Slave Sub Slave Sub Slave Sub

Addr Addr Data Data Addr Addr Data Addr Addr Data Addr Addr Data

PAL-NCommon NTSC PAL-M

NTSC PAL-M PAL-NCommon

— 19 —

SERVICE DATA LISTS

KV-27FV300/29FV300/32FV300/36FV300

Service

No. Name

Group

COL_TMP 0 GDOF Fix G DRIVE Offset 11111000 A4 9A 4

Service

Group

PIC_IMP 0 BLAD Fix Black area detect (01 / 6-7) 11000000 A4 09 0

1 BDOF Fix B DRIVE Offset 11111000 A4 9B 15

2 GCOF Fix G CUT Offset 11111000 A4 9C 7

3 BCOF Fix B CUT Offset 11111000 A4 9D 14

4 DCOL Fix Dinamic Color 00000010 = =

No. Name

1 SRTS Fix SRT level (01 / 4-5) 00110000 A4 09 3

2 YNR Fix YNR(01 / 2) 00000100 A4 09 1

3 GIRE Fix Gamma correction(01 / 0-1) 00000011 A4 09 3

4 DAC1 Fix DAC1(02 / 7) 10000000 A4 0A 0

5 DAC2 Fix DAC2(02 / 6) 01000000 A4 0A 0

6 VMGA Fix VM on 1226 (02/5-4) 00110000 A4 0A 0

7 GCUR Fix Gamma curve(02 / 2) 00000100 A4 0A 1

8 BLKC Fix Black Compensation (02 / 1) 00000010 A4 0A 1

9 TEST Fix TEST(03 / 6-7) 11000000 A4 0B 3

10 RS Fix RS (03 / 3-5) 00111000 A4 0B 0

11 RTC Fix RTC(03 / 0-2) 00000111 A4 0B 2

12 APAC Fix APAC 10000000 A4 0B 0

13 SRTH Fix SRT bit for Dynablack = High 10000000 A4 5C 1

14 SRTL Fix SRT bit for Dynablack = Low 10000000 A4 5D 1

15 SRTO Fix SRT bit for Dynablack = Off 10000000 A4 5E 0

16 SHPH Fix Sharpness level for Dynablack = High 01111111 A4 5C 54

17 SHPL Fix Sharpness level for Dynablack = Low 01111111 A4 5D 43

18 SHPO Fix Sharpness level for Dynablack = Off 01111111 A4 5E 0

Fix /

Var

Fix /

Var

Description Bit Mask

Common

Slave Sub Fix

Addr Addr Data

Common

Slave Sub Fix

Addr Addr Data

Service

No. Name

Group

PALETTE 0 VPIC Fix User picture setting 0:min, 63: max 11111100 A4 5F 63 A4 65 50 A4 6B 38 A4 71 63

1 VBRT Fix User brightness setting 0:min, 63: max 11111100 A4 60 31 A4 66 31 A4 6C 31 A4 72 31

2 VCOL Fix User color setting 0:min, 63: max 11111100 A4 61 35 A4 67 31 A4 6D 31 A4 73 40

3 VSHP Fix User sharpness setting 0:min, 63: max 11111100 A4 62 31 A4 68 31 A4 6E 34 A4 74 31

4 VVM Fix 0: OFF, 1: Low, 2: High, 3: N/A 00000011 A4 5F 2 A4 65 1 A4 6B 0 A4 71 2

5 VTRI Fix 0: Cool, 1: Nutral, 2: Warm, 3: N/A 00000011 A4 60 0 A4 66 1 A4 6C 2 A4 72 0

6 VGMA Fix 0: OFF, 1: Low, 2: Mid, 3: Max 00000011 A4 63 2 A4 69 2 A4 6F 2 A4 75 2

7 VNRM Fix 0: 3D, 1: 2D 00000010 A4 61 0 A4 67 0 A4 6D 0 A4 73 0

8 VYDC Fix

9 VVEN Fix Vertoca; Enhancement 00011100 A4 63 5 A4 69 3 A4 6F 3 A4 75 5

10 VHK0 Fix Horizontal Peaking 0:On, 1:Off 00000001 A4 61 0 A4 67 0 A4 6D 0 A4 73 0

11 VDBK Fix

12 VYPL Fix Y-Peaking Limit 00000011 A4 64 1 A4 6A 0 A4 70 0 A4 76 1

Fix /

Var

DC Transmission Ratio 0,1: 100%, 2: 92%, 3: 85

User Dynablack 0: OFF, 1: Low, 2: High, 3: N/A

Description Bit Mask

00000011 A4 62 3 A4 68 3 A4 6E 2 A4 74 3

01100000 A4 63 2 A4 69 1 A4 6F 1 A4 75 1

Palette = VIVID

Slave Sub Fix Slave Sub Fix Slave Sub Fix Slave Sub Fix

Addr Addr Data Addr Addr Data Addr Addr Data Addr Addr Data

Palette = SPORTSPalette = STANDARD Palette = MOVIE

— 20 —

SERVICE DATA LISTS

KV-27FV300/29FV300/32FV300/36FV300

Service

3L_COMB 0 FUNN Fix Function (0 / 7-6) for NTSC 11000000 A4 3C 3

Service

3D_COMB 0 COUT Fix COUTS(00 / 2-3) 00001100 A4 21 3

Group

No. Name

1 FUNP Fix Function (0 / 7-6) for PAL-N, PAL-M 00110000 A5 3C 3

2 DRNG Fix DRANG (0 / 2) 00000100 A4 3C 0

3 YCSM Fix Y/C Sep Mode (0 / 1-0) 00000011 A4 3C 0

4 CNRK Fix CNRK (1 / 7-6) 11000000 A4 3D 1

5 CNRL Fix CNR Lim (1 / 5-4) 00110000 A4 3D 1

6 CLPF Fix C-LPF(1 / 3) 00001000 A4 3D 1

7 SLPF Fix SelC-LPF(1 / 2) 00000100 A4 3D 0

8 MODE Fix Mode1 (1 / 1) 00000010 A4 3D 0

9 YPG Fix Y - Peaking Gain (2 / 7-6) 11000000 A4 3E 3

10 PDSC Fix Pds. Clip (2 / 3) 00001000 A4 3E 0

11 YLPF Fix Y-LPF(2 / 2) 00000100 A4 3E 1

12 VENL Fix V-Emph N.L (3 / 4-2) 00011100 A4 3F 4

13 VEC Fix V - Emph Core (3 / 1-0) 00000011 A4 3F 3

No. Name

1 YAPS Fix YAPS(00 / 0-1) 00000011 A4 21 1

2 NSDS Fix NSDS(01 / 4-5) 00110000 A4 22 0

3 MSS Fix MSS(01 / 2-3) 00001100 A4 22 0

4 KILS Fix KILS (01 / 1-0) 00000011 A4 22 1

5 DYC Fix DYCOS ( 02 / 7-6) 11000000 A4 23 2

6 EXAD Fix EXADINS(02 / 5) 00100000 A4 23 0

7 EXCS Fix EXCSS(02 / 1- 0) 00000011 A4 23 1

8 CPP Fix CPP(03 / 6) 01000000 A4 24 0

9 HDP Fix HDP(03 / 3-5) 00111000 A4 24 6

10 CDL Fix CDL(03 / 0-2) 00000111 A4 24 6

11 DYCO Fix DYCOR(04 / 4-7) 11110000 A4 25 2

12 DYGA Fix DYGAIN(04 / 0-3) 00001111 A4 25 10

13 DCCO Fix DCCOR(05 / 4-7) 11110000 A4 26 2

14 DCGA Fix DCGAIN(05 / 0-3) 00001111 A4 26 9

15 YNRL Fix YNRLIM(06 / 4-5) 00110000 A4 27 1

16 CNRL Fix CNRLIM(06 / 0-1) 00000011 A4 27 1

17 ID1O Fix ID1ON(07 / 7) 10000000 A4 28 0

18 ID1W Fix ID1W0A1(07 / 6) 01000000 A4 28 0

19 ID1N Fix ID1W0A2(07 / 5) 00100000 A4 28 0

20 WSC Fix WSC(08 / 6-7) 11000000 A4 29 1

21 VTRH Fix VTRH(08 / 4-5) 00110000 A4 29 1

22 VTRR Fix VTRR(08 / 2-3) 00001100 A4 29 1

23 LDSR Fix LDSR(08 / 0-1) 00000011 A4 29 2

24 WSS Fix WSS(09/7) 10000000 A4 2A 0

25 ID1E Fix ID1ECON ( 09/6) 01000000 A4 2A 1

26 TT Fix TT ( 09 / 4 -5) 00110000 A4 2A 0

27 FELC Fix FELCHK ( 09/3) 00001000 A4 2A 1

28 TH Fix TH ( 09 / 1 -2) 00000110 A4 2A 0

29 VAPG Fix VAPGAIN(0A / 5-7) 11100000 A4 2B 3

30 VAPI Fix VAPINV(0A / 0-4) 00011111 A4 2B 25

Fix /

Var

Fix /

Var

Description Bit Mask

Common

Slave Sub Fix

Addr Addr Data

Common

Slave Sub Fix

Addr Addr Data

— 21 —

SERVICE DATA LISTS

KV-27FV300/29FV300/32FV300/36FV300

Service

3D_COMB 31 YPFT Fix YPFT(0B / 4-5) 00110000 A4 2C 3

Group

No. Name

32 YPFG Fix YPFG(0B / 0-3) 00001111 A4 2C 8

33 V1PS Fix V1PS(0C / 6-7) 11000000 A4 2D 3

34 VEGS Fix VEGS(0C / 4-5) 00110000 A4 2D 2

35 CC3N Fix CC3N(0C / 3) 00001000 A4 2D 0

36 C0HS Fix C0HS(0C / 2) 00000100 A4 2D 0

37 SEL2 Fix SELD2FH(0C / 0) 00000001 A4 2D 1

38 SEL1 Fix SELD1FL(0D / 5) 00100000 A4 2E 1

39 YHCO Fix YHCOR(10 / 6-7) 11000000 A4 31 0

40 YHCG Fix YHCGAIN(10 / 5) 00100000 A4 31 1

41 OVST Fix +OVST(10 / 3) 00001000 A4 31 0

42 CSHD Fix CSHDT(10 / 2) 00000100 A4 31 0

43 KCTT Fix KCTT(10 / 0-1) 00000011 A4 31 0

44 SHT Fix SHT(11 / 7-6 ) 11000000 A4 32 0

45 VCT Fix VCT(11/ 5) 00100000 A4 32 0

46 CGAT Fix CLKGAT ( 11 / 4) 00010000 A4 32 0

47 CG2D Fix CLK2D ( 11 / 3) 00001000 A4 32 1

48 CGGT Fix CLKGGT ( 11 / 2) 00000100 A4 32 0

49 CGEB Fix CLKGEB ( 11 / 1) 00000010 A4 32 0

50 CGT Fix CLKGT ( 11 / 0) 00000001 A4 32 0

51 HPLL Fix HPLLFS(12 / 7) 10000000 A4 33 1

52 BPLL Fix BPLLFS (12 / 6) 01000000 A4 33 0

53 FSCF Fix FSCFG(12 /5) 00100000 A4 33 0

54 PLLF Fix PLLFG(12 / 4) 00010000 A4 33 1

55 KILR Fix KILR(12 / 0-3) 00001111 A4 33 3

56 HSSL Fix HSSL(13 / 4-7) 11110000 A4 34 12

57 VSSL Fix VSSL(13 / 0-3) 00001111 A4 34 8

58 BGPS Fix BGPS(14 / 4-7) 11110000 A4 35 4

59 BGPW Fix BGPW(14 / 0-3) 00001111 A4 35 10

60 ADCL Fix ADCLKS(15 / 6-7) 11000000 A4 36 3

61 NSDW Fix NSDSW(15 / 4) 00010000 A4 36 1

62 HIZE Fix HIZEN ( 16 / 4) 00010000 A4 37 0

63 HCNT Fix HCNTFSYN ( 17 / 6) 01000000 A4 38 0

Fix /

Var

Description Bit Mask

Common

Slave Sub Fix

Addr Addr Data

— 22 —

SERVICE DATA LISTS

KV-27FV300/29FV300/32FV300/36FV300

Service

No. Name

Group

PIP 0 PFRN Fix VCXO oscilation 00000010 A4 40 0

1 PRVS Fix

2 PCON Fix PIP sub contrast control 01111111 A4 41 97

3 PUCO Fix PIP U level control 01111111 A4 42 5

4 PVCO Fix PIP V level control 01111111 A4 43 17

5 PHUE Fix PIP sub hue control 00111111 A4 57 12

6 PKIL Fix Color killer 10000000 A4 42 0

7 PSEP Fix C-sync sep input selection 11000000 A4 44 1

8 PDCN Fix Sub pic sync sep. Thereshold setting 00110000 A4 44 3

9 PBGS Fix bgp position setting 00111111 A4 45 15

10 PDL0 Fix Y/C delay adjust (for video) 00001111 A4 46 11

11 PDL1 Fix Y/C delay adjust (for yuv) 11110000 A4 46 13

12 PBRT Fix Y bryghtness control 00011111 A4 48 25

13 PVP1 Fix V pedestal level for YUV 11110000 A4 49 0

14 PUP1 Fix U pedestal level for YUV 00001111 A4 49 0

15 PVP2 Fix V pedestal level for main w/ burst 11110000 A4 4A 0

16 PUP2 Fix U pedestal level for main w/ burst 00001111 A4 4A 0

17 PVP3 Fix V pedestal level for main w/o burst 11110000 A4 4B 0

18 PUP3 Fix U pedestal level for main w/o burst 00001111 A4 4B 0

19 PACS Fix 0D, 0Eh setting mode 01000000 A4 4C 1

20 PSYS Fix Color system 00110000 = =

21 PSDL Fix Sync delay control 00000011 A4 4C 0

22 PCCL Fix YUV color level 11110000 A4 4D 11

23 PCGA Fix Croma gain 00001000 A4 4D 0

24 PAAF Fix Auto AFC 00000100 A4 4D 1

Fix /

Var

HD/VD input synchronous mode selection

Description Bit Mask

00000001 A4 40 1

Common

Slave Sub Fix

Addr Addr Data

— 23 —

SERVICE DATA LISTS

KV-27FV300/29FV300/32FV300/36FV300

Service

No. Name

Group

PIP 25 PSU2 Fix For test 00000010 A4 4D 0

26 PCVF Fix Internal 1H comb filter 00000001 A4 4D 0

27 PBIT Fix Y clamp time constant 10000000 A4 4E 0

28 PAFC Fix AFC time constant 01000000 A4 4E 0

29 PACC Fix Color decoder amplitude 00111111 A4 4E 21

30 PSDT Fix System automatic judgment 10000000 = =

31 PBUR Fix VCXO mode selection 01000000 A4 4F 0

32 PEVE Fix Main picture PAL-N 00100000 A4 4F 0

33 PINW Fix Invert sub picture field definition 00010000 A4 4F 0

34 PINR Fix Invert main picture field definition 00001000 A4 4F 0

35 PVMD Fix Vertical display mode when pal-n 00000100 = =

36 PREF Fix Main picture field fix 00000010 A4 4F 0

37 PARE Fix Automatic 50/60 Hz judgement 00000001 A4 4F 0

38 PBWD Fix BW det. Treshold setting 00110000 A4 50 1

39 PFRA Fix Freq. Adjustment for free run mode 00001111 A4 51 0

40 PPAL Fix Parameter setting for PAL-M judgment 11111111 A4 52 52

41 PHPO Fix Sub picture h position 00111111 A4 58 3

42 PVPO Fix Sub picture v position 00111111 A4 59 22

43 PHTI Fix Display timing adjust 00001111 A4 44 3

44 PHAJ Fix Main/Sub switch delay control 11110000 A4 47 2

45 PBGY Fix Back ground Y level setting 00001111 A4 53 0

46 PCRO Fix Sub picture read mode 10000000 A4 54 0

47 PPAR Fix

48 PHPF Fix Y output HPF 00010000 A4 51 0

49 PFSC Fix FSC output 10000000 A4 43 0

50 PVCH Fix 15h,16h,17h, setting mode 00000100 A4 4C 0

51 PVON Fix V-chip decode mode 10000000 A4 53 1

52 PVLN Fix V-chip data slicer line selection 00011111 A4 54 17

53 PVSB Fix

54 PVLV Fix V-chip data slicer slice parameter 11111111 A4 56 130

55 SUSW Fix Sub-Unlock bit position switch 01000000 A4 59 0

Fix /

Var

Thereshold contol for ident judgement of sub

V-chip data slicer start bit detection parameter

Description Bit Mask

00001111 A4 50 1

11111111 A4 55 64

Common

Slave Sub Fix

Addr Addr Data

— 24 —

SERVICE DATA LISTS

KV-27FV300/29FV300/32FV300/36FV300

Service

No. Name

Group

AP 0 SBAL Fix Sub Balance 00000111 A8 41 4 A8 41 4

1 SBAS Fix Sub Bass 00000111 A8 43 4 A8 43 4

2 STRE Fix Sub Treble 00000111 A8 42 0 A8 42 0

3 SRL Fix Surround level 00000001 A8 44 0 A8 44 0

4 BBOH Fix Surround Off - BBE high 11110000 A8 45 10 A8 45 10

5 BBOL Fix Surround Off - BBE low 00001111 A8 45 5 A8 45 5

6 BBSH Fix Simulated - BBE high 11110000 A8 46 0 A8 46 0

7 BBSL Fix Simulated - BBE low 00001111 A8 46 0 A8 46 0

8 BBMH Fix Surround - BBE high 11110000 A8 47 0 A8 47 0

9 BBML Fix Surround - BBE low 00001111 A8 47 0 A8 47 0

10 BBGH Fix WOW - BBE high 11110000 A8 48 6 A8 48 6

11 BBGL Fix WOW - BBE low 00001111 A8 48 9 A8 48 9

12 BBTH Fix Trusurround - BBE high 11110000 A8 49 7 A8 49 7

13 BBTL Fix Trusurround - BBE low 00001111 A8 49 8 A8 49 8

14 VFIX Fix Audio output fix data 11111111 A8 4A 244 A8 4A 244

15 AGCL Fix AGC Level 00000110 A8 44 2 A8 44 2

No. Name

Group

CCD 0 DUM0 Fix Only for testing 11111111 = =

1 VOSD Fix Only for testing 00000001 = =

No. Name

Group

OP 0 DISP Fix OSD Display position 00111111 A4 06 28

1 RAMW Fix 00000001 = =

2 ICMP Fix

3 IPOR Fix 0:Even, 1: Odd, Other: do not change 00000011 A4 3A 1

4 FAWD Fix 1: Forced to auto wide mode, 0:normal 00000100 A0 5D 0

5 HCLW Fix H-Count Lower limit 11111111 A4 02 67

6 HCHG Fix H-Count Higher limit 11111111 A4 03 254

7 9VTM Fix Delay for 9V check subsystem 11111111 A4 04 55

8 ZDET Fix Zero detect relay delay 11111111 A4 05 123

Fix /

Var

Fix /

Var

Fix /

Var

Comparison data to determine Noninterlace signal for OSD

Description Bit Mask

00011111 A4 39 4

KV-27FV300/29FV300 KV-32FV300/36FV300

Slave Sub Fix Var Slave Sub Fix Var

Addr Addr Data Data Addr Addr Data Data

Common

Slave Sub Fix

Addr Addr Data

Common

Slave Sub Fix

Addr Addr Data

Service

No. Name

Group

ID 0 ID0 Fix Model variation ID0 11111111 A4 78

1 ID1 Fix Model variation ID1 11111111 A4 79

2 ID2 Fix Model variation ID2 11111111 A4 7A

3 ID3 Fix Model variation ID3 11111111 A4 7B

4 ID4 Fix Model variation ID4 11111111 A4 7C

5 ID5 Fix Model variation ID5 11111111 A4 7D

6 ID6 Fix Model variation ID6 11111111 A4 7E

7 ID7 Fix Model variation ID7 11111111 A4 7F

Fix /

Var

To determine ID's value, ID map must be refered

Description Bit Mask Var Data

Slave

Addr

— 25 —

Sub

Addr

SEE ID MAP

KV-27FV300/29FV300/32FV300/36FV300

4-5. ID MAP TABLE

Model Destination ID-O ID-1 ID-2 ID-3 ID-4 ID-5 ID-6 ID-7

KV-27FV300 US 89 63 237 98 78 128 6 16

KV-27FV300 CND 89 63 237 82 78 128 6 16

KV-29FV300 E 81 63 237 194 110 128 6 80

KV-32FV300 US 89 63 237 98 78 128 6 24

KV-32FV300 CND 89 63 237 82 78 128 6 24

KV-36FV300 US/HAW 89 63 237 98 78 128 6 24

KV-36FV300 CND 89 63 237 82 78 128 6 24

4-6. A BOARD ADJUSTMENTS

H. FREQUENCY (FREE RUN) CHECK

1. Input a TV mode (RF) with no signal.

2. Connect a frequency counter to base of Q501 (TP-25 H. DRIVE) on the A Board.

3. Check H. Frequency for 15734 ± 400/-200 Hz.

V. FREQUENCY (FREE RUN) CHECK

1. Select video 1 with no signal input.

2. Set the conditions for a standard setting.

3. Connect the frequency counter to TP-27 (V OUT) or CN501 pin

(V DY+) and ground on the A Board .

4. Check that V. Frequency shows 60 ± 5 Hz.

SUBCONTRAST ADJUSTMENT (RDRV)

1. Input a color-bar signal and set the level to 75%.

2. Set in Standard mode.

3. Activate the Service Adjustment Mode. Set color min pic max.

4. Set GON and BON items. Using values. Leave RON set to “1”.

and 6 set each to the following

7. Adjust the value of SCON with

and 6 for

1.90 ± 0.05Vpp for 27/29/32/34”, or 1.95 ± 0.05Vpp for 36/38”.

8. Reset AALS, ABLS, GON and BON values to “1”.

R ON: ON (1)

G ON: ON (1)

B ON: ON (1)

9. Press

MUTING

then

ENTER

to save into the memory.

DISPLAY POSITION ADJUSTMENT (DISP)

1. Input a color-bar signal.

2. Set to Service Adjustment Mode.

3. Select DISP with

4. Adjust values of DISP with center.

5. Write to memory by pressing

6. Check to see if the text is displayed on the screen.

Signal Type

and 4 .

and 6 to adjust characters to the

MUTING

Mode

5-3. BLOCK DIAGRAM AND SCHEMATICS

KV-27FV300/29FV300/32FV300/36FV300

Tuner FRONT

Tuner

P board

Sub det-Out

MOUT

R L

Mircoprocessor

M306V5ME

I.R.

Det. out

REAR

V1 LR

Audio Processor NJW1134

I2C Bus

Iprot

(For FV only)

BC board

Y/C

Video processor CXA2154/5AS

YUV

SRT

TA1226N

5V Reg.

Yout

Yin

3D comb MN82832.

9V Reg.

PinP Proc. M65665FP.

P board

SRT

L.E.D.

Energy Star

G board

Menu CTRL

5VDC TV-8

DEC

5V STBY

V2 LR

B+ Rect.

3 RGB

TV-8

Y/C

3L comb TC90A69.

For FS only

135V

REAR

V3 LR

CVBS,FSC

V-Out

AN5522 (24-27”)

STV9379(32-36”)

E/W

Pin Out 2SC4159

YUV AUDIOYUV

Y UV

RGB Driver TDA6108

Audio Amplifier TDA8580J 10W&15W

IR modulator BA3308

T board

H.Drive

H-Out

2SD2634(27”) 2SD2645(32-36”)

AUDIO OUT

3RGB

Emiter

Vert.

Horiz.

To DY

Speakers

Sub woofer

(for FV only)

IR Head phones

L.F.T

AC Line

Rect.

Relay

THP

D.G.C.

Power Mosfet 2SK2876

Power Supply

Low B Rect.

Audio Rect.

12.5V

24V

— 30 —

OCP

200v Rect.

+13v Rect.

-13v Rect.

FBT

Focus

To CRT

FBT

27”-NX4521 32-36”-NX4600

+ 175 hidden pages

SONY 36FV300, KV-29FS120, 32FV300, 29FV300 Service Manual

TABLE OF CONTENTS

SPECIFICATIONS

WARNINGS AND CAUTIONS

SAFETY CHECK-OUT

SELF-DIAGNOSTIC FUNCTION

1-1. REAR COVER REMOVAL

1-3. SERVICE POSITION

1-2. CHASSIS ASSEMBLY REMOVAL

1-4. PICTURE TUBE REMOVAL

ANODE CAP REMOVAL PROCEDURE

2-1. BEAM LANDING

2-2. CONVERGENCE

2-3. FOCUS

2-5. WHITE BALANCE ADJUSTMENTS

2-4. SCREEN (G2)

4-1. SETTING SERVICE ADJUSTMENT MODE

4-5. ID MAP TABLE

5-3. BLOCK DIAGRAM AND SCHEMATICS