Solowave F24920 Installation And Operating Instructions Manual

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M E A D O W B R O O K – F 2 4 9 2 0

INSTALLATION AND OPERATING INSTRUCTIONS

To reduce the risk of serious injury or death, you must read and

WARNING

Manufacturer contact information provided below.

OBSTACLE FREE SAFETY ZONE - 27’5” x 27’ area requires Protective Surfacing. See page 3.

MAXIMUM VERTICAL FALL HEIGHT - 6’9”

CAPACITY - 13 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.

RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day cares or parks.

follow these instructions. Keep and refer to these instructions often and give them to any future owner of this play system.

10-14 Hrs

Two person

assembly

Solowave Design

375 Sligo Rd. West, PO Box 10 Mount Forest, ON Canada N0G 2L0

General Inquiries:

8:00am - 4:30pm EST Toll Free: 1-877-966-3738 support@solowavedesign.com

9404920

Table of Contents

Warnings and Safe Play Instructions. . . . . . . . . . pg. 2

Protective Surfacing Guidelines . . . .. . . . .. . . . . . pg. 3

Instructions for Proper Maintenance . . . . . . . . . pg. 4

About Our Wood – Limited Warranty . .. . . . . . . pg. 5

Keys to Assembly Success .. . . . .. . . . . . . . . . . . . . pg. 6

Metric Conversion Sheets . . . .. . . . .. . . . . . . . . pg. 7,8

Part ID . . . . . . . . . . . . . .. . . . .. . . . . . . . . . . . . . . . .. . . . pg. 9

Step by Step Instruction . . . . . . . . . . . . . . .. . . pg. 17-77

Installation of I.D./Warning Plaque . . .. . . .Final Step

Rev 09/28/2015

Warnings and Safe Play Instructions

CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred

while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system. Go over the warnings and safe play instructions regularly with your children and make certain that they understand and follow them. Remember on-site adult supervision is required for children of all ages.

WARNING

SERIOUS HEAD INJURY HAZARD

Installation over concrete, asphalt, dirt, grass, carpet and other hard surface creates a risk of serious injury or death from falls to the ground. Install and maintain shock absorbing material under and around play-set as recommended on page 3 of these instructions.

COLLISION HAZARD

Place play-set on level ground at least 6 feet from any obstruction such as a garage or house, fences, poles, trees, sidewalks, walls, landscape timbers, rocks, pavement, planters, garden borders, overhanging branches, laundry lines, and electrical wires. (See OBSTACLE FREE SAFETY ZONE on cover)

CHOKING HAZARD/SHARP EDGES & POINTS

Adult assembly required. This product contains small parts and parts with sharp edges and points. Keep parts away from children until fully assembled.

WARNING LABEL

Owners shall be responsible for maintaining the legibility of the warning labels.

STRANGULATION HAZARD

• NEVER allow children to play with ropes, clotheslines,

pet leashes, cables, chains or cord-like items when using this play-set or to attach these items to play-set.

• NEVER allow children to wear loose tting clothing,

ponchos, hoods, scarves, capes, necklaces, items with draw-strings, cords or ties when using this play-set.

• NEVER allow children to wear bike or sport helmets

when using this play-set.

Failure to prohibit these items, even helmets with chin straps, increases the risk of serious injury and death to children from entanglement and strangulation.

TIP OVER HAZARD

Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-ﬁll surfacing materials washing away during heavy rains.

DO NOT allow children to play on the play-set until the assembly is complete and the unit is properly anchored.

WARNING – Safe Play Instructions

Observe capacity limitations of your play-set. See

front cover.

Dress children with well ﬁtting and full foot enclosing

footwear.

Teach children to sit with their full weight in the center

of the swing seat to prevent erratic swing motion or falling off.

Check for splintered, broken or cracked wood; missing,

loose, or sharp edged hardware. Replace, tighten and or sand smooth as required prior to playing.

Verify that suspended climbing ropes, rope ladders, chain

or cable are secured at both ends and cannot be looped back on itself as to create an entanglement hazard.

On sunny and or hot days, check the slide and other

plastic rides to assure that they are not very hot as to cause burns. Cool hot slide and rides with water and wipe dry prior to using.

Do not allow children to wear open toe or heel footwear

like sandals, ﬂip–ﬂops or clogs.

Do not allow children to walk, in front, between, behind

or close to moving rides.

Do not let children twist swing chains or ropes or loop

them over the top support bar. This may reduce the strength of the chain or rope and cause premature failure.

Do not let children get off rides while they are in motion.

Do not permit climbing on equipment when it is wet.

Do not permit rough play or use of equipment in a

manner for which it was not intended. Standing on or jumping from the roof, elevated platforms, swings, climbers, ladders or slide can be dangerous.

Do not allow children to swing empty rides or seats.

Do not allow children to go down slide head ﬁrst or

run up slide.

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 

Protective Surfacing - Reducing Risk of Serious Head Injury From Falls

One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292. There are different types of surfacing to choose from; whichever product you select, follow these guidelines:

Loose-Fill Materials

• Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered wood fiber (EWF), or shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5 feet high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of surfacing over time. The surfacing will also

compact, displace, and settle, and should be periodically raked and refilled to maintain at least a 9-inch depth.

• Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly, this should be adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.)

NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface

can result in serious injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can reduce their shock absorbing effectiveness. Carpeting and thin mats are not adequate protective surfacing. Ground level equipment -- such as a sandbox, activity wall, playhouse or other equipment that has no elevated play surface -- does not need any protective surfacing.

• Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t forget to

account for water drainage.

• Periodically rake, check and maintain the depth of the loose-fill surfacing material. Marking the correct depth on the play

equipment support posts will help you to see when the material has settled and needs to be raked and or replenished. Be sure to rake and evenly redistribute the surfacing in heavily used areas.

• Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.

Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles

You may be interested in using surfacing other than loose-fill materials - like r ubber tiles or poured-in-place surfaces.

• Installations of these surfaces generally require a professional and are not “do-it yourself ” projects.

• Review surface specifications before purchasing this type of surfacing. Ask the installer/manufacturer for a report showing that

the product has been tested to the following safety standard: ASTM F1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. This report should show the specific height for which the surface is intended

to protect against serious head injury. This height should be equal to or greater than the fall height - vertical distance between a

designated play surface (elevated surface for standing, sitting, or climbing) and the protective surfacing below - of your play equipment.

• Check the protective surfacing frequently for wear.

Placement

Proper placement and maintenance of protective surfacing is essential. Refer to diagram on Fort Guides. Be sure to;

• Extend surfacing at least 6 feet from the equipment in all directions.

• For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height of the top

bar from which the swing is suspended.

• For tire swings, extend surfacing in a circle whose radius is equal to the height of the suspending chain or rope, plus 6 feet in all directions.

6 ft.

Denotes Use Zone with Protective Surfacing

6 ft.

6 ft

6 ft.

Denotes Use Zone with Protective Surfacing

Use Zone for Multi-Axis SwingsUse Zone for Single-Axis Swings

From the CPSC Outdoor Home Playground Safety Handbook. At http://www.playgroundregs.com/resources/CPSC%20324.pdf

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Instructions for Proper Maintenance

Your Big Backyard Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play

Set, it is important that you, the owner, properly maintain it.

Check the following at the beginning of the play season:

HARDWARE:

Check metal parts for rust. If found,

sand and repaint using a non-lead paint

complying with 16 CFR 1303. Inspect and tighten all hardware. On wood assemblies DO NOT OVERTIGHTEN as to cause crushing and

splintering of wood. Check for sharp edges or protruding screw threads, add washers if required.

If Bolt protrudes

beyond T-Nut

Use an extra

flat washer

SHOCK ABSORBING SURFACING:

Check for foreign objects. Rake and check depth of loose

fill protective surfacing materials to prevent compaction and

maintain appropriate depth. Replace as necessary. (See Protective Surfacing, page 3)

GROUND STAKES (ANCHORS):

Check for looseness, damage or deterioration. Should firmly

anchor unit to ground during use. Re-secure and or replace,

if necessary.

SWING HANGERS:

Check that bolts are secure and tight. Quick clips should be

completely closed and threaded clips screwed tight.

If squeaking occurs lubricate bushings with oil or WD-40®.

SWINGS, ROPES AND RIDES:

Reinstall if removed during cold season. Check all moving

parts including swing seats, ropes, chains and attachments

for wear, rust and other deterioration. Replace as needed.

Check that ropes are tight, secure at both ends and cannot

loop back as to create an entrapment.

WOOD PARTS:

Check all wood members for deterioration, structural

damage and splintering. Sand down splinters and replace deteriorated wood members. As with all wood, some checking and small cracks in grain is normal.

Applying a water repellent or stain (water-based) on a yearly

basis is important maintenance to maintain maximum life and performance of the product.

Check twice a month during play season:

HARDWARE:

Inspect for tightness. Must be firmly against, but not

crushing the wood. DO NOT OVER-TIGHTEN.

This will cause splintering of wood.

Check for sharp edges or protruding screw threads.

Add washers if required.

SHOCK ABSORBING SURFACING:

Rake and check depth of loose fill protective surfacing

materials to prevent compaction and maintain appropriate

depth. Replace as necessary. (See Protective Surfacing, page 3)

Check once a month during play season:

SWING HANGERS:

Check that they are secure and orientated correctly. Hook

should rotate freely and perpendicular to support beam.

If squeaking occurs lubricate bushings with oil or WD-40®.

SWINGS AND RIDES:

Check swing seats, all ropes, chains and attachments for

fraying, wear, excessive corrosion or damage.

Replace if structurally damaged or deteriorated.

Check at the end of the play season:

SWINGS AND RIDES:

To prolong their life, remove swings and store inside when

outside temperature is below 32°F/0°C. Below freezing,

plastic parts may become more brittle.

If you dispose of your play set: Please disassemble and dispose of your unit so that it does not create any unreasonable

hazards at the time it is discarded. Be sure to follow your local waste ordinances.

SHOCK ABSORBING SURFACING:

Rake and check depth of loose fill protective surfacing

materials to prevent compaction and maintain appropriate

depth. Replace as necessary.

(See Protective Surfacing, page 3)

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About Our Wood

Solowave Design™ uses only premium playset lumber, ensuring the safest product for your children’s use. Although great care has been taken in selecting the best quality lumber available, wood is a product of nature and susceptible to weathering (changes in the aesthetics of the wood). A light sanding may be required to remove minor splinters. For your information, we have described some changes that

may occur as a result of weathering:

1. Checking

2. Warping Warping refers to any distortion (twisting, cupping) from the true plane that may take place during weathering.

3. Fading Wood exposed to sunlight, will over time, turn a grey color.

What causes weathering?

One of the main reasons for weathering is the effects of water (moisture); the moisture content of the wood at the surface is different than the interior of the wood. As the moisture moves in or out of the wood (result of climate changes), the different moisture content causes tension

in the wood, which can result in checking and or warping.

How can I reduce the amount of weathering to my Play System?

At the factory we have added water repellent to the stain. This water repellent decreases the amount of water absorption during rain or snow thus decreasing the tension in the wood. Sunlight will break down the water repellent, applying a water repellent or stain on a yearly basis is

important maintenance. (see your local stain and paint supplier for a recommended product) Also if storing the product before installation,

make sure you store out of direct sunlight in a cool dry place.

Will weathering affect the strength of my Play System?

Most weathering is just the normal result of nature and will not affect safe play and enjoyment for your child. However if you are concerned that a part has experienced a severe weathering problem please call our consumer relations department for further assistance.

Complete and mail registration card to receive important product notications and assure prompt

warranty service.

Checks are surface cracks in the wood along the grain. 4” x 4” material will experience more checking than 2”, 1-1/4” or 1”

material be cause the surface and interior moisture content will vary more widely than in thinner wood.

Note: The above changes will not affect the strength of the product.

5 Year Limited Warranty

Solowave Design warrants that this product is free from defect in materials and workmanship for a period of one year from the original date of purchase. In addition, lumber is warranted for 5 years against structural failure due to rot and insect damage. All other parts, such as hardware, swings, rides, accessories, and slides carry a one-year warranty only. This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is required to assure the integrity of your Play System. Failure by the owner to maintain the product according to the maintenance requirements may void this warranty. This warranty does not cover any inspection cost.

This Limited Warranty does not cover:

• Labor for replacement of any defective item(s);

• Incidental or consequential damages;

• Cosmetic defects which do not affect performance or integrity;

• Vandalism; improper use or installation; acts of nature;

• Minor twisting, warping, checking, or any other natural occurring properties of wood that do not affect

performance or integrity.

Solowave Design products have been designed for safety and quality. Any modications made to the original

product could damage the structural integrity of the unit leading to failure and possible injury. Solowave Design

Inc. cannot assume any responsibility for modied products. Furthermore, modication voids any and all

warranties.

This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Solowave Design Play System be used in public settings such as schools, churches, playgrounds, parks, day cares and the like. Such use may lead to product failure and potential injury. Any and all public use will void this warranty. Solowave Design disclaims all other representations and warranties of any kind, express or implied.

This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state or

province to province. This warranty excludes all consequential damages, however, some states do not allow the limitation or exclusion of consequential damages, and therefore this limitation may not apply to you.

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Tools Required

Keys to Assembly Success

• Tape Measure

• Carpenters Level

• Carpenters Square

• Claw Hammer

• Standard or Cordless Drill

Part Identification Key

On each page, you will find the parts and quantities required to complete the assembly step illustrated on that page. Here is a sample.

• #1, #3 Phillips or Robertson

bit or Screwdriver

• Ratchet(1/2” & 7/16”

sockets)

• Open End Wrench (1/2” & 7/16”)

• Adjustable Wrench

• 1/8” & 3/16” Drill Bits

2X 1234 Post 2 x 4 x 83”

Quantity Key Number

Part Description, Part Size

• 3/16” Hex Key

• 8’ Step Ladder

• Safety Glasses

• Adult Helpers

• Pencil

Symbols

Throughout these instructions symbols are provided as important reminders for proper and safe assembly.

This identifies information that requires special attention. Improper assembly could lead to an unsafe or dangerous condition.

Use

Help

Measure Distance

Use

Help

Check that assembly is square before tightening bolts.

Use a measuring tape to assure proper location.

Where this is shown, 2 or 3 people are required to safely complete the step. To avoid injury or damage to the assembly make sure to get help!

Square

Assembly

Check that set or assembly is properly level before proceeding.

Pre-drill 1/8” & 3/16” Bit

Pre-drill a pilot hole before fastening screw or lag to prevent splitting of wood.

This indicates time to tighten bolts, but not too tight! Do not crush the wood. This may create splinters and cause structural damage.

Use

Level

Tighten

Bolts

CAUTION – Protrusion Hazard

Once the assembly is tightened, watch for exposed threads. If a thread protrudes from the T-Nut, remove the bolt and add washers to eliminate this condition. Extra washers have been provided for this purpose.

Proper Hardware Assembly

Lag screws require drilling pilot holes to avoid splitting wood. Only a flat washer is required. For ease of installation liquid soap can be used on all lag-type screws.

For bolts, tap T-Nut into hole with hammer. Insert the hex bolt through lock washer first then flat washer then hole. Because the assemblies need to be squared do not completely tighten until instructed. Pay close attention to diameter of the bolts. 5/16” is slightly larger than 1/4”.

Note: Wafer head bolts with blue lock tight or a bolt with a Ny-Lok nut do NOT require a lock washer.

Lag Screw

Hex Bolt

Lock Washer

Flat Washer

No Yes

If Bolt protrudes beyond T-Nut

Use an extra flat washer

Lag Assembly

Before mounting Lag Screw, use factory drilled holes as guides to drill 1/8” pilot holes

Flat Washer

Bolt Assembly

T-Nut (Hammer into place) Do not crush wood!

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3/8"(.38) = 9.5mm Lag Screw

5/16"(.31) = 8mm Lag Screw

1/4"(0.25) = 6mm Lag Screw

1/4"(0.25) = 6mm Hex Bolt

5/16"(.31) = 8mm Hex Bolt

5/16" (8mm) Lock Washer

1/4" (6mm) Flat Washer

1/4" (6mm)

Lock Washer

1/4" (6mm)

Flat Washer

SOLO)WAVE DESIGN HARDWARE

5/16" (8mm)

4.5 inches x

25.4mm

= 114mm long

BOLT LENGTH 4½ (4.5) inches long

5/16" (8mm)

1/4" (6mm)

5/16" (8mm)

3/8" (9.5mm)

Flat Washer

For example:

Flat Washer

For example:

BOLT DIAMETER 5/16 (0.31) inches

0.31 inches

T-Nut

inches vs millimetres

1 inch = 25.4mm

DIAMETER CONVERSION

3/4 19

1/2 12.7

7/8 22

1 25.4

1/8

1¼ 32

1½ 38

2 51

2½ 64

3 76

3½ 89

4 102

4½

5 127

5½ 140

LENGTH CONVERSION

HARDWARE LENGTH CHART

6 152

x 25.4mm = 8mm

114

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3 1/2"

88.9

25.4

SOLO)WAVE DESIGN WOOD PROFILES

25.4

5/4 x 6

5/4 x 5

4 x 4

3 1/2"

88.9

1 1/2"

38.1

Dimensions in brackets

[mm] represent millimetres.

2 x 6

5 3/8"

136.5

2 x 4

5 1/2"

139.7

1 3/8"

34.9

3 3/8"

2 x 3

85.7

4 1/2"

114.3

1 3/8"

34.9

2 1/2"

63.5

5/4 x 4

3 1/2"

88.9

1 1/2"

38.1

x 2

5/4 x 3

2 1/2"

63.5

For example:

BOARD LENGTH 59¼ (59.25) inches

59.25 inches

x 25.4mm =

1 inch = 25.4mm

LENGTH CONVERSION

15.9

5/8"

5 3/8"

136.5

15.9

5/8"

4 1/2"

114.3

1 1/2"

38.1

11.1

15.9

5/8" 3 3/8"

85.7

15.9

5/8"

2 3/8"

60.3

5/8"

15.9

1 3/8"

34.9

.44

3 1/4"

82.6

1505mm

1 x 6

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1 x 5

1 x 4

1 x 3

1 x 2

1/2 x 4

Part Identification (Reduced Part Size) Box 1,2 of 6

1pc.

2648 -

8pc. 2609

2pc. -2605 -

2pc. -2603 -

2pc. -2606 -

1pc. -2611 -

1 x 4 x 40-5/8" - Floor Board

- 1 x 5 x 40-5/8" - Floor Board

1 x 6 x 19-3/4" - Access Board

3632605

1 x 6 x 19-3/4" - Rock Board A

3632603

5/4 x 4 x 14¼" - SW Ground

3632606

5/4 x 5 x 39-5/8" - Table Top

- Box 2 - 3632648

- Box 2 - 3632609

- Box 2 2pc.

- Box 2 3pc. -2604 -

- Box 2

- Box 2 - 3632611

2717 -

1 x 6 x 19-3/4" - Rock Board B

1pc. -2658 -

Clock Block 3/4 x 1-3/4 x 9-3/4"

Box 2 - 3632717

3632604

2-13/32 x 6-3/4 x 34" - Folding Bench

Box 2 - 37632658

Nominal Size Actual Size

5/4 x 5 15/16 x 4-1/4 5/4 x 6 15/16 x 5-1/4

2 x 2 1-1/2 x 1-1/2 1 x 4 5/8 x 3-3/8 1 x 6 5/8 x 5-3/8

1-1/4 x 2-1/4 1-1/4 x 2-1/4

1-1/4 x 3 1-1/4 x 3

4 x 4 3 x 3 4 x 6 3 x 5-1/4

- Box 2

1pc. -2612 -

2pc.

4pc. -2617 -

2pc. -0349 -

1pc. -2616 -

2pc.

2 x 2 x 39-5/8" - Table Support

2610 -

2 x 2 x 40-1/4" - Side Joist

1-1/4 x 2-1/4 x 37-1/2" - Roof Support

Rock Rail 2 x 3 x 51"

5/4 x 4 x 46-1/2" - SW Support

2646 -

1-1/4 x 3 x 10" - Roof End

Box 2 - 3632646

2pc. -2607 -

1pc. -2602 -

1pc. -2601 -

1pc. -2608 -

2pc. -2613 -

1pc. -2615

1pc. -2614 -

- Cafe Canopy Set (3754900)

1-1/4 x 3 x 22" - Diagonal

Upper Jamb 1¼ x 3 x 35-15/16"

Lower Jamb 1¼ x 3 x 41-15/16"

1-1/4 x 3 x 40-3/4" - Floor Joist

2 x 3 x 86-11/16" - Heavy SW Post

- 4 x 4 x 50-15/16" - SW Upright

4 x 6 x 88" - Engineered Beam

1x -

Frame (9200193)

(9754900)

- Canopy

- Box 2 - 3632612

- Box 2 - 3632610

- Box 2 - 3632617

- Box 1 - 3640349

-Box 1 - 3632616

2pc. -2647 -

- Box 2 - 3632607

- Box 2 - 3632602

- Box 2 - 3632601

- Box 2 - 3632608

- Box 1 - 3632613

- Box 1 - 3632615

- Box 1 - 3632614

- Big Backyard ID Plaque

(3320356)

1-1/4 x 3 x 10" - Roof End Left

Box 2 - 3632647

- Long Belt Swing (3724939)

Yellow

- Bracket Set (3206303)

- Jamb Mount (4 Pk) (3206302)

1x -

(9320124)

- Rocks (5pk) (3320386)

- Rebar Ground Stake (6 Pk)

(3200318)

- Sky Gable (3320212)

Clock

Base

1x -

- Narrow Angle

Bracket (3 Pk)

(3200640)

Clock Subset

(3320329)

- Glider Hanger (2pk) (3200105)

- Big Backyard Plaque (3320351)

- L Beam Brkt.

- Space Glider Body

(3320268) Yellow

- Space Glider Handle (3320177) Green

(3200145) (2pk)

- Beam Brkt. Left/Right

(3200143) (2pk)

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- Swing Hanger (4 Pk) (3200106)

- Glider Rope & Chain (4Pk) (3533862)

Part Identification (Reduced Part Size)

2618 Front Back

2pc.

Panel 1¼ x 42 x 87"

Box 2 - 37632618

1pc. -2627

SW Wall Panel 1¼ x 42 x 87"

Box 2 - 37632627

1pc. -2639

Back Roof Panel 1¼ x 36¾ x 44"

Box 2 - 37632639

1pc. -2644

Front Roof Panel 1¼ x 37 x 44"

Box 2 - 37632644

2pc.

2655

Upper Window Insert

1.27 x 18.8 x 35.86" Box 2 - 37632655

MOD 3 Pane Transom (2Pk)

Half Wall Insert - 1.4 x 20¼ x 38.8"

1pc.

Box 1 - 3320138

649A 2pc.

Short Half Wall - 1.27 x 18.8 x 20-15/16"

Box 2 - 37632649A

1pc. -2665

Box 2 - 37632665

1pc. -2622

End Panel Assembly 1¼ x 42 x 87"

Box 2 - 37632622

2649

1pc.

Lower Window Insert

1.27 x 18.8 x 41.91" Box 2 - 37632649

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5pc. BN1

- 1/4" Barrel Nut

(54803200)

12pc.

FW1

- 1/4" Flat Washer - (51103200)

29pc.

LN2

- 5/16" Lock Nut

(54303300)

69pc.

- Truss Screw

#8 x 7/8"

- (52933505)

5pc.

LW2

- 5/16" Lock Washer - (51303300)

12pc.

- Wood Screw

#8 x 3"

- (52043530)

13pc.

- Pan Screw

#12 x 2"

- (52433620)

14pc.

- Wood Screw

#8 x 2-1/2"

- (52043522)

8pc.

TN2

- 5/16" T- Nut

(54503300)

2pc.

- Pan Screw

#12 x 1"

- (52433610)

Hardware Identification (Actual Size)

5pc. FW0

- 3/16" Flat Washer - (51103100)

5pc.

S10

- Pan Screw

#8 x 1"

- (52433510)

10pc.

TN1

- 1/4" T - Nut

(54503200)

66pc.

FW2

- 5/16" Flat Washer - (51103300)

15pc.

LW1

- 1/4" Lock Washer - (51303200)

77pc.

- Wood Screw

#8 x 1-1/2"

- (52043512)

1pc.

- 2 x 2 Robertson Driver Bit

(9200014)

8pc.

FW3

- #8 Flat Washer - (51003500)

28pc.

S11

- Wood Screw

#8 x 2"

- (52043520)

20pc.

- Pan Screw

#8 x 1/2"

- (52433502)

5pc.

PB2

- Pan Bolt

1/4 x 1-1/4"

- (53433212)

4pc.

S18

- Wood Screw

#6 x 1"

- (52013910)

11 support@solowavedesign.com

2pc. LS3

- Lag Screw

1/4 x 3"

- (52213230)

Hardware Identification

(Actual Size) Box 1,2 of 6

4pc. G8

Hex Bolt 5/16 x 2"

- (53703320)

3pc.

Hex Bolt 5/16 x 4"

- (53703340)

14pc.

Hex Bolt 5/16 x 5-1/2"

- (53703352)

4pc.

Hex Bolt 1/4 x 1-1/2"

- (53703212)

2pc. H10

Hex Bolt 1/4 x 2-1/4"

- (53703221)

4pc.

H11

Hex Bolt 1/4 x 2-3/4"

- (53703223)

2pc.

G25

Hex Bolt 5/16 x 7-1/4"

- (53703371)

16pc. WL5

- Wafer Lag

1/4 x 2-1/2"

- (52613222)

7pc.

G21

Hex Bolt 5/16 x 3-3/4"

- (53703333)

3pc.

WB7

Wafer Bolt 5/16 x 3"

- (53613330)

12 support@solowavedesign.com

Part Identification (Reduced Part Size) Box 3 of 6

0353

578

858

0369

1367

1564

(1) MK Ground 1 x 4 x 55-1/4"

3640353 Box 1

(3) Tennon Dowel 1 1/8" x 15 7/8"

3681578 Box 1

(1) Tennon Dowel 1 1/8" x 18 5/8"

3681858 Box 1

(2) Lower Diagonal 2 x 3 x 37"

3640369 Box 1

(2) Post MK 2 x 3 x 70"

3641367 Box 1

(2) MK Rail Long 2 x 4 x 52"

3641564 Box 1

(1) Monkey Bracket Set

3201306

(2) Monkey Bracket

9200300

(1) Rebar Ground Stake

Nominal Size

2" x 6" 2" x 4" 2" x 3"

2" x 2" 5/4" x 4" 5/4" x 5" 5/4" x 6"

1" x 6"

1" x 5"

1" x 4"

Actual Size

1½" x 5

" x 3⅜"

⅜

" x 2½"

⅜

1½" x 1½"

1" x 3½" 1" x 4½" 1" x 5½"

⅝" x 5 ⅝" x 4½" ⅝" x 3

(2) MB Mount Strap

Green 9200140

9290318

⅜

Hardware Identification (Actual Part Size) Box 3 of 6

LW2

(2) 5/16" Lock Washer

(51303300)

LW1

(2) Lag Screw 1/4 x 2-1/2" -1/4" Flat Washer (52213222)

H12

G10

LS3

(2) Hex Bolt 1/4 x 2" (

1/4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut

(2) Hex Bolt 1/4 x 3" 1/4" Flat Washer,

1/4" Lock Washer, 1/4" T- Nut (

(2) Hex Bolt 5/16 x 3" (

5/16" Lock Washer - 5/16" Flat Washer - 5/16" T-Nut

(2) Lag Screw 1/4 x 3" -1/4" Flat Washer (52213230)

53703220)

53703230)

53703330)

(2) Flat Head Screw #8 x 1 1/2" (52043512)

LS2

FW2

TN1

(4) 1/4" T-Nut

(54503200)

TN2

(2) 5/16" T-Nut

(54503300)

(4) 1/4" Lock Washer

(51303200)

FW1

(6) Flat Head Screw #8 x 2 1/2" (52043522)

(12) Pan Screw #12 x 1" (52433610)

13 support@solowavedesign.com

(2) 5/16" Flat Washer

(51103300)

(1) Pan Screw #12 x 2" (52433620)

(8) 1/4" Flat Washer

(51103200)

(1) Door Stop 5/4 x 3 x 10"

3632715

2715

1.27 x 18.8 x 41.9"

37632649

(1) Lower Window Insert

2649

(1) Lower Jamb 1¼ x 3 x 41-15/16"

2601

3632601

1¼ x 15¾ x 40¾"

37602709B

(1) Door Window Panel

2709

1x Magnetic Catch 1x Catch Plate

Door Handle

9207713

Door Hinge

2x 9201713

Door Catch

2x 9207711

1x - Door Hardware (3201710)

(1) Jamb Mount -2 PK (3206301)

4pc. S18

- Wood Screw

#6 x 1"

- (52013910)

16pc.

S13

- Pan Screw

#6 x 5/8"

- (52413908)

3pc.

S11

- Wood Screw

#8 x 2"

- (52043520)

17pc.

- Truss Screw

#8 x 7/8"

- (52933505)

Part Identification

(Reduced Part Size) Box 4 of 6

Hardware Identification

(Actual Part Size) Box 4 of 6

14 support@solowavedesign.com

Part Identification

2pc. -5536

1pc. -2686

2pc.

1pc.

- 5/8 x 2 x 6-3/4" - Counter Side

- 5/8 x 2-3/4 x 40-5/8" - Counter Front

2716

- 1 x 4 x 17-5/8" - Counter Mid Top

2687

- 1 x 4 x 40-5/8" - Counter Back

(Reduced Size) Box 5 of 6

- 38045536

- 3632686

- 3632716

- 3632687

- Deluxe Kitchen Set (3320969)

Nominal Size Actual Size

2 x 2 1-1/2 x 1-1/2 1 x 2 1 x 2 1 x 5 5/8 x 4-1/2 1 x 6 5/8 x 5-3/8

1-1/4 x 3 1-1/4 x 3 1-1/4 x 2-1/4 1-1/4 x 2-1/4 1-1/4 x 4-7/8 1-1/4 x 4-7/8

1pc. -2685

5pc. -2609

2pc.

6136

2pc. -2683 -

2pc. -2682 -

2pc.

2680 -

1pc. -2688 -

1pc. -2608 -

1pc.

2681 -

- 1 x 4 x 40-5/8" - Counter Top

- 1 x 5 x 40-5/8" - Floor Board

- 1 x 2 x 12-9/16" - Counter Brace

38046136

5/4 x 3 x 62-5/8" - Wall Tie

2 x 2 x 22-1/8" - Short Side Joist

1-1/4 x 2-1/4 x 34.10" - Roof Support

Dormer Cleat 1¼ x 3 x 12¾"

1-1/4 x 3 x 40-3/4" - Floor Joist

1-1/4 x 3 x 62-5/8" - Long Floor Joist

- 3632685

- 3632609

3632683

- 3632688

- 3632608

4pc.

- 3632682

- 3632680

- 3632681

5736

- 1 x 2 x 8 1/4" - Counter Joist

38045736

- Sky Chalk Wall (3320217)

- Flag and Pole (2pk) (3320632)

2684 -

2pc.

Gable Dormer Lt 1¼ x 14.6 x 22"

Back Small Roof 1¼ x 22-9/16 x 33-3/8"

1-1/4 x 4-7/8 x 7" - Mid Roof End

1pc.

2689

37632689

1pc.

37632671

2671

Gable Dormer Rt 1¼ x 14.6 x 22"

- 3632684

2699

1pc.

37632699

2649

1pc.

Lower Window Insert

1.27 x 18.8 x 41.91" 37632649

- Sky Gable

(3320212)

- Flat Panel Bracket (4 Pk)

Front Small Roof 1¼ x 22-9/16 x 33-5/8"

649A

2pc.

Short Half Wall

1.27 x 18.8 x 20-15/16" 37632649A

2pc. -2677

Narrow Panel 1¼ x 22 x 87"

- ADD ON C Bracket Set (3204910)

(3200641)

1pc.

37632677

2672

37632672

- Narrow Angle

Bracket (3 Pk)

(3200640)

15 support@solowavedesign.com

Hardware Identification

H11

2pc.

Hex Bolt 1/4 x 2-3/4" - (53703223)

FW1

2pc.

- 1/4" Flat Washer - (51103200)

(Actual Part Size) Box 5 of 6

2pc. LW1

- 1/4" Lock Washer - (51303200)

2pc.

TN1

- 1/4" T - Nut

(54503200)

20pc.

21pc.

9pc.

6pc.

16pc.

- Trim Screw

- Truss Screw

S10

- Pan Screw

#6 x 30mm - (52953911)

#8 x 7/8"

#8 x 1"

- (52433510)

#8 x 1/2" - (52433502)

#12 x 3/4"

- (52433603)

Part Identification

- (52933505)

44pc. S2

30pc. S11

12pc. S3

1pc.

- Wood Screw

#8 x 1-1/2" - (52043512)

#8 x 2" - (52043520)

#8 x 2-1/2"

#8 x 3" - (52043530)

(Reduced Part Size) Box 6 of 6

- (52043522)

1pc.

- 48" High Rail Slide (7310149)

16 support@solowavedesign.com

Step 1: Inventory Parts - Read This Before Starting Assembly

STOP STOPSTOP STOP

A. This is the time for you to inventory all your hardware, wood and accessories,

referencing the parts identication sheets. This will assist you with your assembly.

• The wood pieces will have the four digit key number stamped on the ends of the

boards. The wood pieces are referenced throughout the instructions with this number.

• Please refer to Page 6 for proper hardware assembly.

• Each step indicates which bolts and/or screws you will need for assembly, as well as any at washers, lock washers, t-nuts or lock nuts.

B. If there are any missing or damaged pieces or you need assistance with

assembly please contact the Consumer Relations Department directly. Call us before going back to the store.

1-877-966-3738

support@solowavedesign.com

C. Read the assembly manual completely, paying special attention to ANSI warnings;

notes; and safety/maintenance information on pages 1 - 6.

D. Before you discard your cartons ll out the form below.

• The carton I.D. stamp is located on the end of each carton. The tracking number is

located on the Big Backyard ID Plaque (3320356).

• Please retain this information for future reference. You will need this information if you contact the Consumer Relations Department.

MODEL NUMBER: F24920

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 1)

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 4)

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 2)

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 3)

TRACKING NUMBER (from ID Plaque):

17 support@solowavedesign.com

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 5)

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 6)

Step 2: Frame Assembly Part 1

It is important to assemble the frame on a at, smooth surface.

A: Place (2627) SW Wall Panel between 2 (2618) Front Back Panels noticing the panel orientations. The tops

and bottoms of the panels should be ush. Make sure the panels are square then using the pilot holes as a

guide pre-drill with a 3/16” drill bit and fasten the front (2618) Front Back Panel to (2627) SW Wall Panel and

(2627) SW Wall Panel to the back (2618) Front Back Panel with 4 (WL5) 1/4 x 2-1/2” Wafer Lags per side. (g.

2.1, 2.2 and 2.3)

Fig. 2.3

Fig. 2.1

Top View

2618

Front

Notice front (2618) Front Back Panel overlaps (2627) SW Wall Panel

WL5

Fig. 2.2

Flush

Swing Side

2618

2627

Front

2618

Back

Notice (2627) SW Wall Panel overlaps back (2618) Front Back Panel

Flush

WL5

x 4 per side

Notice grooves face inwards

2627

Swing Side

Wood Parts

2618

2 x Front Back Panel 1-1/4 x 42 x 87”

2627

1 x SW Wall Panel 1-1/4 x 42 x 87”

18 support@solowavedesign.com

Notice counter sunk holes on the outside

Flush

Hardware

WL5

8 x 1/4 x 2-1/2” Wafer Lag

Back

2618

Step 2: Frame Assembly Part 2

B: Place (2622) End Panel Assembly between 2 (2677) Narrow Panels noticing the panel orientations. The

tops and bottoms of the panels should be ush. Make sure the panels are square then using the pilot holes as a guide pre-drill with a 3/16” drill bit and fasten the back (2677) Narrow Panel to (2622) End Panel Assembly and (2622) End Panel Assembly to the front (2677) Narrow Panel with 4 (WL5) 1/4 x 2-1/2” Wafer Lags per side. (g.

2.4, 2.5 and 2.6)

WL5

2677

Fig. 2.4

Top View

Flush

Notice back (2677) Narrow Panel overlaps (2622) End Panel Assembly

2622

Left Side

Notice (2622) End Panel Assembly overlaps front (2677) Narrow Panel

2677

FrontBack

Flush

WL5

Fig. 2.5

WL5

x 4 per side

Fig. 2.6

Flush

2622

Back

Left Side

Wood Parts

2622

1 x End Panel Assembly 1-1/4 x 42 x 87”

2677

2 x Narrow Panel 1-1/4 x 22 x 87”

2677

Flush

Hardware

WL5

8 x 1/4 x 2-1/2” Wafer Lag

Front

2677

19 support@solowavedesign.com

Step 3: Join Frame Assemblies Part 1

A: With at least two helpers lift the two wall assemblies so the (2618) Front Back Panels meet and are tight to

the (2677) Narrow Panels as shown in g. 3.1.

B: Make sure the assembly is square then on the inside of the assembly, tight to (2622) End Panel Assembly and ush to the bottom of the panels attach 1 (2608) Floor Joist to (2677) Narrow Panel and (2618) End Panel Assembly on the front and back walls with 4 (S11) #8 x 2” Wood Screws per board. (g. 3.1 and 3.2)

Back

Fig. 3.1

2622

2677

Tight

(both sides)

Front

2677

2608

2618

Flush

S11

Fig. 3.2

2608

x 4 per board

2618

Wood Parts Hardware

2608

2 x Floor Joist 1-1/4 x 3 x 40-3/4”

20 support@solowavedesign.com

S11

8 x #8 x2” Wood Screw

Step 3: Join Frame Assemblies Part 2

C: On the Back Wall, from inside the

assembly, tight to (2622) End Panel

Assembly, halfway up the assembly attach

1 (2610) Side Joist to (2677) Narrow Panel

and (2618) Front Back Panel with 2 (H11)

1/4 x 2-3/4” Hex Bolts (with lock washer, at

washer and t-nut). Bolts are installed from inside the assembly. Make sure (2610) Side

Joist is level then attach with 4 (S3) #8 x 2-1/2” Wood Screws. (g. 3.3 and 3.4)

D: Tight to (2610) Side Joist attach (2682) Short Side Joist to (2618) End Panel

Assembly with 1 (H11) 1/4 x 2-3/4” Hex Bolt

(with lock washer, at washer and t-nut).

Bolt is installed from inside the assembly.

Make sure (2682) Short Side Joist is level and ush to the top of (2610) Side Joist then

attach with 2 (S3) #8 x 2-1/2” Wood Screws.

(g. 3.3 and 3.4)

E: Repeat C and D for the Front Wall. (g.

3.3 and 3.4)

Fig. 3.3

Top View

2682

2618

Back

2610

H11

2682

2618

Front

2610

Fig. 3.4

2677

2622

2610

2677

H11

2677

1/4” Lock Washer

1/4” Flat Washer

1/4” T-Nut

Tight

2682

2618

2610

(hidden)

2622

2677

Tight

2682

(hidden)

2618

Wood Parts

2610

2 x Side Joist 2 x 2 x 40-1/4”

2682

2 x Short Side Joist 2 x 2 x 22-1/8”

21 support@solowavedesign.com

12 x #8 x 2-1/2” Wood Screw

6 x 1/4 x 2-3/4” Hex Bolt (1/4” lock washer, 1/4” at washer, 1/4” t-nut)

Hardware

H11

Step 3: Join Frame Assemblies Part 3

F: From inside the assembly, ush to the top of the assembly attach 1 (2683) Wall Tie to (2677) Narrow Panel

and (2618) Front Back Panel on both the front and back walls with 5 (S11) #8 x 2” Wood Screws per board. (g.

3.5)

Fig. 3.5

2618

2677

2683

Flush

2677

Back

Flush

Front

2618

S11

x 5 per board

Wood Parts

2683

2 x Wall Tie 5/4 x 3 x 62-5/8”

22 support@solowavedesign.com

Hardware

S11

10 x #8 x 2” Wood Screw

Step 3: Join Frame Assemblies Part 4

G: On the inside of the assembly attach (2677) Narrow Panel to (2618) Front Back Panel on both the front

and back walls using 2 Flat Panel Brackets per wall in the places shown with 4 (S8) #12 x 3/4” Pan Screws per

bracket. (g. 3.6 and 3.7)

Fig. 3.6

2677

Back

2618

Fig. 3.7

Inside View

Flat Panel Bracket x 2 per wall

Front

2618

2677

x 4 per bracket

Hardware

16 x #12 x 3/4” Pan Screw

23 support@solowavedesign.com

Other Parts

4 x Flat Panel Bracket

Step 4: Floor Assembly Part 1

A: From inside of the assembly centre (2681) Long Floor Joist over pilot holes in (2622) End Panel Assembly

and (2627) SW Wall Panel, 5/8” down from the top of boards then attach (2681) Long Floor Joist to each panel with 2 (S4) #8 x 3” Wood Screws per end. (g.4.1, 4.2 and 4.3)

Fig. 4.1

Top View

2627

2681

Fig. 4.2

2627

Fig. 4.3

and

5/8”

2681

2622

2681

Wood Parts

2681

1 x Long Floor Joist 1-1/4 x 3 x 62-5/8”

2622

Hardware

4 x #8 x 3” Wood Screw

x 2 per side

2622

24 support@solowavedesign.com

Step 4: Floor Assembly Part 2

B: Starting at (2627) SW Wall Panel place 4 (2609) Floor Boards followed by 1 (2648) Floor Board then the

remaining 9 (2609) Floor Boards. Make sure all boards are evenly spaced then attach to (2681) Long Floor Joist and each (2610) Side Joist and (2682) Short Side Joist with 5 (S2) #8 x 1-1/2” Wood Screws per board. (g. 4.4

and 4.5)

Fig. 4.4

Top View

(hidden)

2681

(hidden)

2610

2622

2609

2648

2609

2682

(hidden)

2627

2682

(hidden)

Fig. 4.5

2610

Wood Parts

2648

1 x Floor Board 1 x 4 x 40-5/8”

2609

13 x Floor Board 1 x 5 x 40-5/8”

Panel removed for clarity

x 5 per

board

2681

Hardware

70 x #8 x 1-1/2” Wood Screw

2610

25 support@solowavedesign.com

Step 5: Attach SW Ground and Diagonal

A: Loosely attach 1 (2606) SW Ground to each (2607) Diagonal with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock

washer, at washer and t-nut) per board then place each (2607) Diagonal tight and ush to the front of (2627) SW Wall Panel. (2606) SW Grounds to be ush to the bottom of (2627) SW Wall Panel. (g. 5.1 and 5.2)

B: Pre-drill pilot hole with a 3/16” drill bit then attach each (2607) Diagonal to (2627) SW Wall Panel with 1 (LS3)

1/4 x 3” Lag Screw (with at washer) per board, checking that they remain ush to outside edge. (g. 5.1 and 5.2)

C: Make sure bottom of each (2606) SW Ground is ush to bottom of (2627) SW Wall Panel then attach with 2 (S11) #8 x 2” Wood Screws and 1 (S4) #8 x 3” Wood Screw per board. Tighten all bolts. (g. 5.1 and 5.2)

Fig. 5.1

2627

S11

2627

Flush

1/4” Flat Washer

Fig. 5.2

LS3

2607

1/4” T-Nut

1/4” Flat

Flush

2606

Wood Parts

2606

2 x SW Ground 5/4 x 4 x 14-1/4”

2607

2 x Diagonal 1-1/4 x 3 x 22”

26 support@solowavedesign.com

2 x 1/4 x 2-1/4” Hex Bolt (1/4” lock washer, 1/4” at washer, 1/4” t-nut)

2 x 1/4 x 3” Lag Screw (1/4” at washer)

2 x #8 x 3” Wood Screw

4 x #8 x 2” Wood Screw

Hardware

H10

LS3

S11

H10

1/4” Lock Washer

Washer

Step 6: Swing Beam Assembly

A: Attach 4 Swing Hangers to Fort End of (2614) Engineered Beam and 2 Glider Hangers to the Glider End

using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with 2 at washers and 1 lock nut) per Swing Hanger and Glider Hanger, as shown in g. 6.1.

B: Flush to the Fort End of (2614) Engineered Beam attach 2 L-Beam Brackets with 2 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 at washers and 1 lock nut). (g. 6.2)

C: Install 1 (WB7) 5/16 x 3” Wafer Bolt (with at washer and t-nut) in the middle bolt hole in (2614) Engineered Beam as shown in g. 6.3. IT IS IMPORTANT THAT THIS BOLT IS ATTACHED. IT WILL MINIMIZE

CHECKING OF WOOD.

D: Attach Big Backyard Plaque to centre of (2614) Engineered Beam (over top of t-nut) using 4 (S18) #6 x 1”

Wood Screws. (g. 6.4)

Fig. 6.1

Fort End

Fig. 6.2

Fort End

L-Beam Bracket

Flush

5/16” Lock Nut

Swing Hanger x 4

2614

5/16” Flat Washer

Fig. 6.3

5/16” T-Nut

2614

Glider Hanger

Fig. 6.4

S18

5/16” Lock Nut

5/16” Flat Washer

Glider End

x 4

L-Beam Bracket

G21

Wood Parts

2614

1 x Engineered Beam 4 x 6 x 88”

27 support@solowavedesign.com

5/16” Flat Washer

WB7

Hardware

12 x 5/16 x 5-1/2” Hex Bolt (5/16” at washer x 2, 5/16” lock nut)

G21

2 x 5/16 x 3-3/4” Hex Bolt (5/16” at washer x 2, 5/16” lock nut)

WB7

1 x 5/16 x 3” Wafer Bolt (5/16” at washer & 5/16” t-nut)

S18

4 x #6 x 1” Wood Screw

Big Backyard Plaque

Other Parts

4 x Swing Hangers

2 x Glider Hanger

2 x L-Beam Bracket

1 x Big Backyard Plaque

Step 7: Swing End Assembly

A: Loosely attach 2 (2613) Heavy SW Posts to (2615) SW Upright using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with

lock washer, at washer and t-nut). Notice 2 bolt holes at top of (2615) SW Upright and orientation of angle. (g. 7.1)

B: Attach (2616) SW Support to both (2613) Heavy SW Posts and (2615) SW Upright using 3 (G4) 5/16 x 4” Hex Bolts (with lock washer, at washer and t-nut). Tighten all bolts (g. 7.1)

C: Install 2 (WB7) 5/16 x 3” Wafer Bolts (with at washer and t-nut) in the top bolt holes in (2615) SW Upright as shown in g. 7.1. IT IS IMPORTANT THAT THESE BOLTS ARE ATTACHED. THEY WILL MINIMIZE

CHECKING OF WOOD.

Fig. 7.1

5/16” Flat Washer

WB7

Notice 2 bolt holes at top and orientation of the angle

5/16” T-Nut

2616

2615

5/16” Flat Washer

2613

Wood Parts

2613

2 x Heavy SW Post 2 x 3 x 86-11/16”

2615

1 x SW Upright 4 x 4 x 50-15/16”

2616

1 x SW Support 5/4 x 4 x 46-1/2”

5/16” Lock Washer

5/16” Flat Washer

5/16” Lock Washer

Hardware

2 x 5/16 x 5-1/2” Hex Bolt (5/16” lock washer, 5/16” at washer, 5/16” t-nut)

3 x 5/16 x 4” Hex Bolt (5/16” lock washer, 5/16” at washer, 5/16” t-nut)

WB7

2 x 5/16 x 3” Wafer Bolt (5/16” at washer & 5/16” t-nut)

28 support@solowavedesign.com

Step 8: Attach Swing End to Swing Beam

A: Place Swing End Assembly against Swing Beam Assembly then place 1 Beam Bracket on each side of the

assembly (they are specic for left and right side) and attach with 5 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 at washers and 1 lock nut). (g. 8.1 and 8.2)

Fig. 8.1

Swing Beam Assembly

Beam Bracket

Swing End Assembly

Fig. 8.2

Swing Beam Assembly

5/16” Lock Nut

5/16” Flat Washer

G21

Swing End Assembly

Hardware

5 x 5/16 x 3-3/4” Hex Bolt

G21

(5/16” at washer x 2, 5/16” lock nut)

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Other Parts

2 x Beam Bracket (Left/Right)

Step 9: Attach Swing Assembly To Fort

A: Place Swing Assembly against top of (2627) SW Wall Panel, make sure assembly is level then attach

from inside the fort assembly into each L-Beam Bracket with 4 (G8) 5/16 x 2” Hex Bolts (with 2 at washers and 1 lock nut). (g. 9.1)

Fig. 9.1

L-Beam Bracket

2627

Swing Assembly

5/16” Flat Washer

Hardware

4 x 5/16 x 2” Hex Bolt

(5/16” at washer x 2, 5/16” lock nut)

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5/16” Lock Nut

Step 10: Install Ground Stakes

MOVE FORT TO FINAL LOCATION PRIOR TO STAKING

FINAL LOCATION MUST BE LEVEL GROUND

A: In the 5 places shown in g. 10.1 drive the Rebar Ground Stakes 13” into the ground against outside front corner of (2622) End Panel Assembly, on both (2607) Diagonals and both (2613) Heavy SW Posts. Be careful not

to hit the washer while hammering stakes into the ground as this could cause the washer to break off.

B: Attach ground stakes using 1 (S7) #12 x 2” Pan Screw per ground stake (g. 10.2 and 10.3).

C: After driving stakes into the ground, check for sharp edges caused by the impact of the hammer. Smooth any

sharp edges from impact area and touch up with outdoor paint.

Warning! To prevent tipping and avoid potential injury, stakes must

be driven 13” into ground. Digging or driving stakes can be dangerous if you

do not check rst for under-ground wiring, cables or gas lines.

2622

Fig. 10.1

Fig. 10.2

2622

2607

Front

SEE FRONT COVER FOR SAFETY CLEARANCE

2607

2613

13”

In Ground

Fig. 10.3

Rebar Ground Stake

13”

In Ground

Hardware

5 x #12 x 2” Pan Screw

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Other Parts

5 x Rebar Ground Stake

Step 11: Install Upper and Lower Jambs

A: In the upper opening of (2622) End Panel Assembly place 1 (2602) Upper Jamb so it measures 17” to the

inside of each post then attach with 2 Jamb Mounts using 4 (S0) #8 x 7/8” Truss Screws per mount. (g. 11.1,

11.2, 11.3, 11.4 and 11.5)

B: In the lower opening of each (2618) Front Back Panel place 1 (2601) Lower Jamb so it measures 17” to the inside of each post then attach each (2601) Lower Jamb with 2 Jamb Mounts using 4 (S0) #8 x 7/8” Truss Screws per mount. (g. 11.2, 11.3, 11.4 and 11.6).

Fig. 11.1

Outside View

Fig. 11.5

17” 17”

Do not cover holes with Jamb Mount

2602

2622

Fig. 11.3

x 4 per

Jamb

Mount

Fig. 11.4

x 4 per

Jamb

Mount

Fig. 11.2

Outside View

Jamb

Mount

2618

Centred

Jamb

Mount

17” 17”

Centred

2601

2622

Fig. 11.6

2602

Grooves to the inside

2622

Wood Parts

2602

1 x Upper Jamb 1-1/4 x 3 x 35-15/16”

2601

2 x Lower Jamb 1-1/4 x 3 x 41-15/16”

Front

2618

2601

Hardware

24 x #8 x 7/8” Truss Screw

2602

2618

2601

Back

Other Parts

6 x Jamb Mount

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Step 12: Install Window and Wall Inserts Part 1 - Front Wall

A: In the places shown in g. 12.1 and 12.2, on the Front of the assembly install 1 (2655) Upper Window Insert in

the upper opening of (2677) Narrow Panel and 1 (2649) Lower Window Insert in (2618) Front Back Panel using 9

(S0) #8 x 7/8” Truss Screws per insert. (g. 12.1, 12.2 and 12.3)

B: In the places shown in g. 12.1 and 12.2, on the Front of the assembly install 1 (649A) Short Half Wall in the

lower opening of (2618) Front Back Panel and 2 MOD 3-Pane Transoms in (2618) Front Back Panel using 4 (S0)

#8 x 7/8” Truss Screws per insert. (g. 12.1, 12.2, 12.4 and 12.5)

MOD 3-Pane Transom

Fig. 12.1

2655

Fig. 12.2

Outside View

2601

Fig. 12.3

2655

and

2649

Front

Fig. 12.4

Inside Views

649A

2677

649A

2618

2649

Fig. 12.5

MOD 3-Pane Transom

Tight

Wood Parts

2655

1 x Upper Window Insert 1.27 x 18.8 x 35.86”

2649

1 x Lower Window Insert 1.27 x 18.8 x 41.91”

649A

1 x Short Half Wall 1.27 x 18.8 x 20-15/16”

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30 x #8 x 7/8” Truss Screw

Hardware

Other Parts

2 x MOD 3-Pane Transom

Step 12: Install Window and Wall Inserts Part 2 - Left Side

C: In the places shown in g. 12.7, on the Left Side of the assembly install 2 (649A) Short Half Walls in the upper

openings of (2622) End Panel Assembly and 1 (2665) Half Wall Insert in the lower opening using 4 (S0) #8 x 7/8” Truss Screws per insert. (g. 12.6, 12.7, 12.8 and 12.9)

Fig. 12.7

Fig. 12.6

Outside View

Left Side

Fig. 12.8

Inside View

2665

649A

2622

2665

Fig. 12.9

Inside View

2602

649A

Tight

Wood Parts

649A

2 x Short Half Wall 1.27 x 18.8 x 20-15/16”

2665

1 x Half Wall Insert 1.4 x 20-1/4 x 38.8”

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12 x #8 x 7/8” Truss Screw

Hardware

Tight

Step 12: Install Window and Wall Inserts Part 3 - Back Wall

D: In the places shown in g. 12.10 and 12.11, on the Back of the assembly, install 1 (2655) Upper Window Insert

in the upper opening of (2677) Narrow Panel and 2 (2649) Lower Window Inserts the lower openings of (2677)

Narrow Panel and (2618) Front Back Panel using 9 (S0) #8 x 7/8” Truss Screws per insert. (g. 12.10, 12.11 and

12.12)

E: In the opening shown in g. 12.10 and 12.11, on the Back of the assembly, install 1 (649A) Short Half Wall to (2618) Front Back Panel using 4 (S0) #8 x 7/8” Truss Screws. (g. 12.10, 12.11 and 12.13)

Fig. 12.11

Outside View

Fig. 12.10

Fig. 12.12

Inside View

2655

and

2649

Back

2618

649A

2649

Fig. 12.13

Inside View

2601

649A

2655

2677

2649

Tight

Wood Parts

2655

1 x Upper Window Insert 1.27 x 18.8 x 35.86”

2649

2 x Lower Window Insert 1.27 x 18.8 x 41.91”

649A

1 x Short Half Wall 1.27 x 18.8 x 20-15/16”

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31 x #8 x 7/8” Truss Screw

Hardware

Step 13: Clock Assembly

A: From the back of the Base Clock insert the Clock Adapter then from the front of the Base Clock place the Hour

Hand over the Clock Adapter making sure they line up properly. Press the Minute Hand over the Hour Hand and

connect with the Clock Screw. (g. 13.1)

B: On the Front of the Assembly place Clock Assembly centred under window of (2655) Upper Window Insert then

with a helper attach through insert and into each (2717) Clock Block with 4 (S2) #8 x 1-1/2” Wood Screw, 2 per

block. (g. 13.2, 13.3 and 13.4)

Do not over tighten screws.

Fig. 13.1

Side View

Clock Adapter

Base Clock

2717

Minute Hand

Clock Screw

Hour Hand

Fig. 13.2

2655

Clock Assembly

Front

2655

Fig. 13.4

Inside View

Fig. 13.3

Outside View

Base Clock

Wood Parts

2717

2 x Clock Block 3/4 x 1-3/4 x 9-3/4”

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4 x #8 x 1-1/2” Wood Screw

Hardware

2717

Other Parts

1 x Base Clock

1 x Clock Subset 1 x Clock Adapter 1 x Hour Hand 1 x Minute Hand 1 x Clock Screw

2655

Step 14: Rock Wall Assembly

Fig. 14.1

2603

2605

x 4 per board

2604

Note: Gaps between boards 2-1/4”, not to exceed 2-3/8”

2604

Note: The holes in the rock boards

0349

26042603

must orient to the top of the boards.

7-5/8” Approx

A: Lay 2 (0349) Rock Rails down, side by side with angled edges

facing down. (g. 14.1)

B: Place (2605) Access Board on the bottom of each (0349) Rock Rail

as shown in g. 14.1. Make sure (2605) Access Board is ush to the

outside and bottom edges of each (0349). Attach using 4 (S2) #8 x 1-1/2” Wood Screws.

C: 7-5/8” down from the top of both (0349) Rock Rails place 1 (2604)

Rock Board B, making sure the sides are ush to the outside edges of

each (0349) Rock Rail. Attach using 4 (S2) #8 x 1-1/2” Wood Screws.

(g. 14.1)

D: In between the (2605) Access Board and (2604) Rock Board B stagger 2 (2604) Rock Board Bs and 2 (2603) Rock Board As using 4

(S2) #8 x 1-1/2” Wood Screws per board. Placing them as shown in g.

14.1, this will prevent rocks from forming a straight line. Make sure the boards are evenly spaced and do not exceed 2-3/8” between boards.

3/16” Flat Washer

1/4” Lock Washer

Fig. 14.3

Fig. 14.2

PB2

E: Place 1 rock on each (2603) Rock Board

A and (2604) Rock Board B (g. 14.2) and

S10

attach using 1 (PB2) 1/4 x 1-1/4” Pan Bolt

(with lock washer, at washer and barrel nut)

and 1 (S10) #8 x 1” Pan Screw per rock. The Screw must be in the hole directly under the

1/4” Barrel Nut

Rock

Pan Bolt, it will stop the rock from spinning.

(g. 14.3)

Wood Parts

2605

1 x Access Board 1 x 6 x 19-3/4”

2604

3 x Rock Board B 1 x 6 x 19-3/4”

2603

2 x Rock Board A 1 x 6 x 19-3/4”

0349

2 x Rock Rail 2 x 3 x 51”

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24 x #8 x 1-1/2” Wood Screw

S10

5 x #8 x 1” Pan Screw

5 x 1/4 x 1-1/4 Pan Bolt

PB2

(1/4” lock washer, 3/16” at washer & 1/4” barrel nut)

Hardware

Other Parts

5 x Rocks (3 green/2 yellow)

Step 15: Attach Rock Wall Assembly to Fort Part 1

A: On the Front of the assembly place Rock Wall Assembly centred in (2618) Front Back Panel opening and ush

as shown in g. 15.1. Attach (0349) Rock Rails to the panel using 4 (S11) #8 x 2” Wood Screws. (g. 15.2 and

15.3)

B: Attach 1 (2605) Access Board to top of Rock Wall Assembly, ush to top of (0349) Rock Rail using 4 (S2) #8 x 1-1/2” Wood Screws. (g. 15.4)

Fig. 15.1

Fig. 15.2

Panel

S11

0349

Front

Fig. 15.4

Fig. 15.2

Panel

Flush

2605

1 x Access Board 1 x 6 x 19-3/4”

0349

S11

2605

0349

HardwareWood Parts

4 x #8 x 1-1/2” Wood Screw

S11

4 x #8 x 2” Wood Screw

Flush

0349

38 support@solowavedesign.com

Step 15: Attach Rock Wall Assembly to Fort Part 2

C: Drive 1 Rebar Ground Stake 13” into the ground against outside (0349) Rock Rail then attach with 1 (S7) #12

x 2” Pan Screw. Be careful not to hit the washer while hammering stake into the ground as this could cause the

washer to break off. (g. 15.5 and 15.6)

D: After driving stake into the ground, check for sharp edges caused by the impact of the hammer. Smooth any sharp edges from impact area and touch up with outdoor paint.

Warning! To prevent tipping and avoid potential injury, stakes must

be driven 13” into ground. Digging or driving stakes can be dangerous if you

do not check rst for under-ground wiring, cables or gas lines.

Fig. 15.5

0349

13”

In Ground

Fig. 15.6

0349

Rebar Ground Stake

Hardware

1 x #12 x 2” Pan Screw

39 support@solowavedesign.com

Other Parts

1 x Rebar Ground Stake

Step 16: Cafe Table Assembly

A: Place (2612) Table Support ush to the notched out ends of (2611) Table Top and attach with 4 (S7) #12 x 2”

Pan Screws as shown in g. 16.1.

B: Place Table Top Assembly tight in the opening of (2622) End Panel Assembly tight to top of (2665) Half Wall Insert then attach (2612) Table Support to the panel with 2 (S3) #8 x 2-1/2” Wood Screws. (g. 16.2 and 16.3)

Fig. 16.1

Flush

Fig. 16.2

2611

Fig. 16.3

Outside View

Tight

2612

Flush

Tight

2611

2622

2665

Wood Parts

2612

1 x Table Support 2 x 2 x 39-5/8”

2611

1 x Table Top 5/4 x 5 x 39-5/8”

2622

Hardware

4 x #12 x 2” Pan Screw

2 x #8 x 2-1/2” Wood Screw

2612

2665

40 support@solowavedesign.com

Step 17: Attach Cafe Canopy to Fort

A: Feed Cafe Canopy Frame through the pocket of the Cafe Canopy. (g. 17.1)

B: With a helper hold the Canopy against the fort, centred on (2622) End Panel Assembly (g. 17.2), make sure

the Cafe Canopy is smooth and tight then attach to the panel with 1 (S5) #8 x 1/2” Pan Screw (with #8 at washer), measure 1-1/2” down from the rst screw then attach a second screw and washer. Follow measurements as shown in g. 17.3 for remaining screws and washers. Measurements must be exact.

C: Hold the Cafe Canopy Frame against the panel and attach with 1 (S6) #12 x 1” Pan Screw per side. (g. 17.3)

Fig. 17.2

Fig. 17.1

Cafe Canopy

Cafe Canopy Frame

Fig. 17.3

Start on this side

1-1/2”

2622

1-1/4”

15”

1-1/4”

5”

15”

w/#8 at

washer

x 8

Panel

Cafe Canopy

x 1 per side

Cafe Canopy Frame

Hardware

8 x #8 x 1/2” Pan Screw (#8 at washer)

2 x #12 x 1” Pan Screw

41 support@solowavedesign.com

2622

Other Parts

1 x Cafe Canopy Frame

1 x Cafe Canopy

Step 18: Attach Sky Chalk Wall to Fort

A: From inside the assembly place Sky Chalk Wall tight to (2611) Table Top and (2622) End Panel Assembly

then attach with 4 (S10) #8 x 1” Pan Screws from the inside and 1 (S10) #8 x 1” Pan Screw from the outside.

(g. 18.1, 18.2, 18.3 and 18.4)

Fig. 18.1

Inside View

2622

2611

Sky Chalk Wall

Fig. 18.2

Inside View

2622

S10

Tight

Fig. 18.3

Outside View

Sky Chalk Wall

2622

Fig. 18.4

Outside View

Sky Chalk Wall

Tight

2611

Hardware

S10

5 x #8 x 1” Pan Screw

S10

2622

Other Parts

1 x Sky Chalk Wall

42 support@solowavedesign.com

Step 19: Attach Slide to Fort

A: Place Slide in the centre of the (2618) Front Back Panel opening at the front of the fort, pre-drill with a 1/8”

drill bit then attach slide to fort through the panel using 3 (S7) #12 x 2” Pan Screws. (g. 19.1, 19.2 and 19.3)

Fig. 19.1

Fig. 19.2

2618

Slide

2618

Fig. 19.3

Slide

Hardware Other Parts

3 x #12 x 2” Pan Screw

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1 x Slide (sold separately A24912)

Step 20: Counter Assembly Part 1

A: Flush to each end and to the top of (2687) Counter Back attach 1 (5736) Counter Joist per end with 1 (S2) #8 x

1-1/2” Wood Screw per joist. Notice the remaining holes at the bottom of (2687) Counter Back. (g. 20.1)

B: Place the remaining 2 (5736) Counter Joists centred over the pilot holes in the middle of (2687) Counter Back and ush to the top of the board, then attach, in the top holes, with 1 (S2) #8 x 1-1/2” Wood Screw per joist. (g.

20.1)

Fig. 20.1

Flush

5736

Flush

2687

Flush

Notice hole locations

Wood Parts Hardware

2687

1 x Counter Back 1 x 4 x 40-5/8”

5736

4 x Counter Joist 1 x 2 x 8-1/4”

44 support@solowavedesign.com

4 x #8 x 1-1/2” Wood Screw

SIZE

REV.

DWG. NO.

Step 20: Counter Assembly Part 2

C: On the inside of (2627) SW Wall Panel place Counter Assembly so the top of (2687) Counter Back is ush to

the top of the opening then attach with 5 (S2) #8 x 1-1/2” Wood Screws. (g. 20.2 and 20.3)

Back

Fig. 20.2

Outside View

2627

Fig. 20.3

Inside View

Back

Front

2687

Flush

Front

2627

Hardware

5 x #8 x 1-1/2” Wood Screw

45 support@solowavedesign.com

Step 20: Counter Assembly Part 3

D: Place 1 (6136) Counter Brace ush to the front and outside edge of each outer (5736) Counter Joist and tight

to (2627) SW Wall Panel then attach with 2 (S3) #8 x 2-1/2” Wood Screws per brace. (g. 20.4 and 20.5)

Fig. 20.4

5736

6136

Fig. 20.5

2627

5736

Flush

6136

2627

Wood Parts Hardware

6136

2 x Counter Brace 1 x 2 x 12-9/16”

46 support@solowavedesign.com

4 x #8 x 2-1/2” Wood Screw

Step 20: Counter Assembly Part 4

E: Place (2686) Counter Front against (5736) Counter Joists so the ends are ush and the centre (5736) Counter

Joists are centred over the pilot holes. Measure 5/8” down from the top of (2686) Counter Front on both ends and attach to the (5736) Counter Joists with 4 (S2) #8 X 1-1/2” Wood Screws. (g. 20.6)

Fig. 20.6

5736

2686

5/8”

5736

Flush

Wood Parts

2686

1 x Counter Front 5/8 x 2-3/4 x 40-5/8”

47 support@solowavedesign.com

4 x #8 x 1-1/2” Wood Screw

Hardware

Step 20: Counter Assembly Part 5

F: Tight to (2687) Counter Back attach (2685) Counter Top to each (5736) Counter Joist with 4 (TS) #6 x 30 mm

Trim Screws. (g. 20.7)

G: Tight to (2685) Counter Top and ush to the outside edges of the outer (5736) Counter Joists attach 1 (5536) Counter Side per joist with 3 (TS) #6 x 30 mm Trim Screws per board. (g. 20.7)

H: Tight to (2685) Counter Top and centred over the middle 2 (5736) Counter Joists with ends ush to the outside edges attach 2 (2716) Counter Mid Tops with 4 (TS) #6 x 30 mm Trim Screws per board. (g. 20.7)

I: Attach (2685) Counter Top to (2627) SW Wall Panel with 2 (TS) #6 x 30 mm Trim Screws per board. (g. 20.8)

Fig. 20.7

5536

Fig. 20.8

5736

2685

2687

2716

x18

5736

5536

5736

2685

2627

HardwareWood Parts

2716

2 x Counter Mid Top 1 x 4 x 17-5/8” 1 x Counter Top 1 x 4 x 40-5/8”

2685

5536

2 x Counter Side 5/8 x 2 x 6-3/4”

48 support@solowavedesign.com

20 x #6 x 30 mm Trim Screw

Step 20: Counter Assembly Part 6

J: Place Faucet and 2 Sink Knobs in opening of Sink and attach Sink Knobs with included hardware. (g. 20.9)

Important: Use a hand held screw driver and DO NOT over tighten.

Fig. 20.9

Faucet

Sink Knob

Included hardware

Other Parts

1 x Sink 2 x Sink Knobs 1 x Faucet

49 support@solowavedesign.com

Step 20: Counter Assembly Part 7

K: Place Sink and Stove in the openings of the Counter Assembly then attach 4 Mount Clips with included

hardware to the bottom of the Sink and Stove to secure in place. (g. 20.10 and 20.11)

Important: Use a hand held screw driver and DO NOT over tighten.

Note: To remove the Sink or Stove loosen screw 1/4 turn then twist Mount Clips.

Fig. 20.10

Sink

Stove

Fig. 20.11

Mount Clip with hardware

Mount Clip

Mount Clip with hardware

Included Screw

Other Parts

1 x Stove 8 x Mount Clip

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Step 21: Attach Utensil Shelf

A: From inside the assembly, centred in the top of the opening of (2627) SW Wall Panel above the counter attach

Utensil Shelf with 2 (S5) #8 x 1/2” Pan Screws as shown in g. 21.1 and 21.2.

B: Attach Pot, Pan and Spatula to the Utensil Shelf. (g. 21.2 and 21.3)

Fig. 21.1

2627

Fig. 21.2

Centred

2627

Fig. 21.3

Utensil Shelf

2627

Hardware

2 x #8 x 1/2” Pan Screw

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Other Parts

1 x Utensil Shelf 1 x Pot 1 x Pan 1 x Spatula

Step 22: Attach Door Components Part 1

A: On the inside of (2709) Door Window Panel measure 15” up from the bottom and attach Catch Plate ush to

the edge using 2 (S18) #6 x 1” Wood Screws. (g. 22.1)

B: On the inside of (2709) Door Window Panel measure 22” up from the bottom and attach 1 Door Handle using

2 (S13) #6 x 5/8” Pan Screws. (g. 22.1)

Fig. 22.1

2709

S18

Door Handle

S13

Catch Plate

Flush

22”

15”

Inside View

Wood Parts

2709

1 x Door Window Panel 1-1/4 x 15-3/4 x 40-3/4”

52 support@solowavedesign.com

Hardware Other Parts

S18

2 x #6 x 1” Wood Screw

2 x #6 x 5/8” Pan Screw

S13

1 x Door Handle

1 x Catch Plate

Step 22: Attach Door Components Part 2

C: On the outside of the (2709) Door Window Panel attach the second Door Handle at approximately the same

place as the one on the inside. Use 2 (S13) #6 x 5/8” Pan Screws. (g. 22.2)

D: On the opposite side of the Door Handle measure 5/8” from the top and bottom of (2709) Door Window Panel

attach 2 Door Hinges on the outside using 3 (S13) # 6 x 5/8” Pan Screws per Hinge. (g. 22.2 and 22.4)

Note: Hinge stops must be tight to (2709) Door Window Panel. (g. 22.3)

2709

Fig. 22.2

Fig. 22.3

Top View

1/2”

Door Handle

S13

Outside View

5/8”

Fig. 22.4

S13

Hinge Stop

Door Hinge

Hardware

S13

8 x #6 x 5/8” Pan Screw

53 support@solowavedesign.com

Other Parts

1 x Door Handle

2 x Door Hinge

Step 23: Attach Door Assembly to Fort

A: On the Front of the fort in the opening of (2677) Narrow Panel, measure 5/8” up from the bottom of the

opening and maximum 5/8” from the inside edge of the panel and attach the remaining side of the hinges using 3

(S13) #6 x 5/8” Pan Screws per hinge. (g. 23.1, 23.2 and 23.3)

Fig. 23.1

Fig. 23.2

Outside View

5/8”

2677

Front

Door Hinge

Fig. 23.3

2677

S13

Hardware

S13

6 x #6 x 5/8” Pan Screw

54 support@solowavedesign.com

Step 24: Attach Door Stop

A: In the notched out opening of (2715) Door Stop attach the Magnetic Catch using 2 (S18) #6 x 1” Wood Screws. (g. 24.1) Important: Use a hand held screw driver and DO NOT over tighten.

B: On the inside of the assembly, attach (2715) Door Stop to (2677) Narrow Panel with 3 (S11) #8 x 2” Wood

Screws, making sure (2715) Door Stop overhangs the panel by 1-1/4” and is in position to receive the Catch

Plate. (g. 24.2 and 24.3).

Fig. 24.2

Inside View

Fig. 24.1

2715

2677

S18

Magnetic Catch

Fig. 24.3

S11

2715

2677

2715

1-1/4”

Wood Parts

2715

1 x Door Stop 5/4 x 3 x 10”

55 support@solowavedesign.com

Hardware

S18

2 x #6 x 1” Wood Screw

S11

3 x #8 x 2” Wood Screw

Other Parts

1 x Magnetic Catch

Step 25: Monkey Rail Assembly

Pre-drill all pilot holes using a 1/8” drill bit before installing Wood Screws.

A: Insert 3 (578) 1-1/8 x 15-7/8” Dowels into both (1564) MK Rail Longs as shown in g. 25.1. Note the pilot holes

in one of the (1564) MK Rail Long are on the bottom of the board.

3/4”

Fig. 25.1

1564

Note: Pilot holes at top of this rail

3/4”

Note: Pilot holes at bottom of this rail

578

1564

B: Make sure shoulder of dowel is against each rail before

pre-drilling pilot holes. Drill 1/8” pilot holes through the rails

and into the dowels to prevent splitting. (g. 25.2)

Fig. 25.3

1564

Fig. 25.2

578

C: Attach (578) 1-1/8 x 15-7/8”

Dowels to both rails with 2 (S3)

1564

#8 x 2-1/2” Wood Screws per

dowel. (g. 25.3)

Wood Parts Hardware

578

3 x Tennon Dowel 1-1/8 x 15-7/8”

1564

2 x MK Rail Long 2 x 4 x 52”

56 support@solowavedesign.com

6 x #8 x 2-1/2” Wood Screw

Step 26: Monkey Ladder Assembly

A: Insert 1 (858) 1-1/8 x 18-5/8” Dowel into 2 (1367) Post MK as shown in g. 26.1.

Fig. 26.1

858

1367

Fig. 26.2

B: Make sure shoulder of dowel is against each post before pre-drilling pilot

858

holes. Drill 1/8” pilot holes through the posts and into the dowel to prevent

splitting. (g. 26.2)

1367

C: Attach (858) 1-1/8 x 18-5/8” Dowel to both posts with 2 (S2) #8 x 1-1/2” Wood Screws. One screw is installed

from top of the rails and the other from the bottom as shown in g. 26.3.

D: At bottom of (1367) Post MK attach (0353) MK Ground with 2 (H12) 1/4 x 3” Hex Bolts (with lock washer, at

washer and t-nut). Be sure to keep the bolts loose. (g. 26.3)

Note: Pre-drill all holes using a 1/8” drill bit before installing the lag screws.

E: Make sure the assembly is square and then attach 1 (0369) Lower Diagonal to each end of (0353) MK Ground

with 1 (H2) 1/4 x 2” Hex Bolt (with lock washer, at washer and t-nut) per diagonal, keeping the bolts loose, and to each (1367) Post MK with 1 (LS2) 1/4 x 2-1/2” Lag Screw (with at washer) per diagonal. Once lag screws are installed tighten all bolts from Steps D & E. (g. 26.3)

0353

LS2

Fig. 26.3

H12

0369

1/4” Lock Washer

1/4” Flat Washer

1/4” T-Nut

0369

Wood Parts

0369

2 x Lower Diagonal 2 x 3 x 37”

0353

1 x MK Ground 1 x 4 x 55-1/4”

1367

2 x Post MK 2 x 3 x 70”

1x Tennon Dowel 1-1/8 x 18-5/8”

858

57 support@solowavedesign.com

858

H12

2 x 1/4 x 3” Hex Bolt (1/4” lock washer, 1/4” at washer, 1/4” t-nut)

2 x 1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” at washer, 1/4” t-nut)

LS2

2 x 1/4 x 2-1/2” Lag Screw (1/4” at washer)

2 x #8 x 1-1/2” Wood Screw

LS2

Hardware

1367

1/4” Flat Washer

Step 27: Connect Monkey Bar Assemblies

Note: Pre-drill all holes using a 1/8” drill bit before installing the pan screws.

A: Using a MK Bracket connect (1564) MK Rail Longs to each (1367) Post MK with 1 (G10) 5/16 x 3” Hex Bolt

(with lock washer, at washer and t-nut) per bracket and MK Bracket to the rails using 2 (S6) #12 x 1” Pan Screws per rail as shown in g. 27.1 and 27.2.

B: Attach MK Bracket to both (1367) Post MKs with 2 (S6) #12 x 1” Pan Screws per bracket. (g. 27.2)

(Hole to

Fig. 27.2

5/16” Flat Washer

1564

Fig. 27.1

3/4”

edge)

5/16” T-Nut

MK Bracket

1367

1-1/4”

5/16” Lock Washer

x 4

1564

G10

1367

Hardware

2 x 5/16 x 3” Hex Bolt

G10

(5/16” lock washer, 5/16” at washer, 5/16” t-nut)

8 x #12 x 1” Pan Screws

58 support@solowavedesign.com

Other Parts

2 x MK Bracket

Step 28: Connect Monkey Bar Assembly to Fort

Pre-drill all pilot holes using a 1/8” drill bit before installing the lag screws.

A: On the Back of the assembly in the opening of (2618) Front Back panel as shown in g. 28.1 and 28.2 measure

18” from the bottom of the opening on both sides then with a MB Mount Strap attach both (1564) MK Rail Longs to

fort using 1 (LS3) 1/4 x 3” Lag Screw (with at washer) in the centre hole and 2 (S6) #12 x 1” Pan Screws in the 2 end holes per bracket as shown in g. 28.1, 28.2 and 28.3.

Fig. 28.1

1564

Back

2618

Fig. 28.2

Flush

1564

Flush

18”

2618

Fig. 28.3

2618

MB Mount

MB Mount Strap

1564

Hardware Other Parts

4 x #12 x 1” Pan Screw

LS3

2 x 1/4 x 3” Lag Screw (1/4” at washer)

59 support@solowavedesign.com

Strap

LS3

1/4” Flat Washer

2 x MB Mount Strap

1564

DWG. NO.

SIZE

REV.

Step 29: Attach Monkey Ladder Ground Stake

A: Drive 1 Rebar Ground Stake 13” into the ground against (1367) Post MK then attach with 1 (S7) #12 x 2” Pan

Screw. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to

break off. (g. 29.1 and 29.2)

D: After driving stake into the ground, check for sharp edges caused by the impact of the hammer. Smooth any sharp edges from impact area and touch up with outdoor paint.

Warning! To prevent tipping and avoid potential injury, stakes must

be driven 13” into ground. Digging or driving stakes can be dangerous if you

do not check rst for under-ground wiring, cables or gas lines.

Fig. 29.1

1367

Fig. 29.2

1367

Hardware

1 x #12 x 2” Pan Screw

13”

In Ground

Rebar Ground Stake

Other Parts

1 x Rebar Ground Stake

60 support@solowavedesign.com

Step 30: Roof Support Assembly

A: Attach 1 (2617) Roof Support to a second (2617) Roof Support at peak using 1 (S4) #8 x 3” Wood Screw.

Repeat this step so there are 2 Roof Support Assemblies. (g. 30.1)

B: Attach 1 (2680) Roof Support to a second (2680) Roof Support at peak using 1 (S4) #8 x 3” Wood Screw.

There is 1 Small Roof Support Assembly. (g. 30.2)

Fig. 30.1

2617

Large Roof Supports

2617

Fig. 30.2

Small Roof Support

2680

Wood Parts Hardware

2617

4 x Roof Support 1-1/4 x 2-1/4 x 37-1/2”

2680

2 x Roof Support 1-1/4 x 2-1/4 x 34-1/16”

61 support@solowavedesign.com

3 x #8 x 3” Wood Screw

Step 31: Large Roof Assembly Part 1

A: Place (2644) Front Roof Panel against (2639) Back Roof Panel so the tops form a peak then tight to the

inside edge of the outside slats attach 1 Narrow Angle Bracket per slat with 2 (S0) #8 x 7/8” Truss Screws per

bracket. (g. 31.1 and 31.2)

B: Attach the third Narrow Angle Bracket centred on the middle slat with 2 (S0) #8 x 7/8” Truss Screws. (g.

31.1 and 31.3)

Fig. 31.3

Narrow Angle Bracket

Flush

Fig. 31.1

Centred

x 2

Narrow Angle Bracket

Flush

Fig. 31.2

x 2 per bracket

Flush

2639

2644

Wood Parts

2644

1 x Front Roof Panel 1-1/4 x 37 x 44”

2639

1 x Back Roof Panel 1-1/4 x 36-3/4 x 44”

62 support@solowavedesign.com

6 x #8 x 7/8” Truss Screw

Hardware

Other Parts

3 x Narrow Angle Bracket

Step 31: Large Roof Assembly Part 2

C: Place 1 Roof Support Assembly against one side so the peaks meet and the ends of the roof supports are

ush with the ends of the roof panels. Attach with 6 (S11) #8 x 2” Wood Screws. (g. 31.4)

D: Attach the second Roof Support Assembly on the opposite side, peaks to meet and ends are ush with 6 (S11) #8 x 2” Wood Screws. (g. 31.4)

S11

Fig. 31.4

Large Roof Support Assembly

Flush

2639

Flush

2644

Flush

S11

Flush

Large Roof Support Assembly

Hardware

S11

12 x #8 x 2” Wood Screw

63 support@solowavedesign.com

Step 32: Attach Sky Gable

A: Attach 1 Sky Gable to the inside of the (2617) Roof Supports on one side of the Large Roof Assembly with 4

(S5) #8 x 1/2” Pan Screws. (g. 32.1 and 32.2)

Fig. 32.1

Large Roof Assembly

Fig. 32.2

Sky Gable

2617

Sky Gable

2617

Hardware

4 x #8 x 1/2” Pan Screw

64 support@solowavedesign.com

Other Parts

1 x Sky Gable

Step 33: Small Roof Assembly

A: Place (2672) Front Small Roof against (2671) Back Small Roof so the tops form a peak then tight to the

inside edge of the outside slats attach 1 Narrow Angle Bracket per slat with 2 (S0) #8 x 7/8” Truss Screws per

bracket. (g. 33.1)

B: Place Small Roof Support Assembly against one side so the peaks meet and the ends of the roof supports

are ush with the ends of the roof panels. Attach with 6 (S11) #8 x 2” Wood Screws. (g. 33.1)

C: Attach 1 Sky Gable to the inside of the (2680) Roof Supports with 4 (S5) #8 x 1/2” Pan Screws. (g. 33.2)

Fig. 33.1

Flush

S11

x 2 per bracket

Small Roof Support Assembly

Flush

2672

Fig. 33.2

Narrow Angle Bracket

2671

Sky Gable

2680

Wood Parts

2672

1 x Front Small Roof 1-1/4 x 22-9/16 x 33-5/8”

2671

1 x Back Small Roof 1-1/4 x 22-9/16 x 33-3/8”

65 support@solowavedesign.com

6 x #8 x 2” Wood Screw

4 x #8 x 7/8” Truss Screw

4 x #8 x 1/2” Pan Screw

Hardware

S11

2680

Other Parts

2 x Narrow Angle Bracket

1 x Sky Gable

Step 34: Gable Dormer Assembly

A: Place (2699) Gable Dormer RT tight to (2689) Gable Dormer LT then place Sky Gable tight against the

dormers and attach with 4 (S5) #8 x 1/2” Pan Screws. (g. 34.1)

B: Attach (2699) Gable Dormer RT and (2689) Gable Dormer LT with 1 Narrow Angle Bracket using 2 (S5) #8 x

1/2” Pan Screws. (g. 34.1 and 34.2)

Fig. 34.1

2699

Fig. 34.2

2699

Narrow Angle Bracket

2689

Sky Gable

2689

Wood Parts

2689

1 x Gable Dormer LT 1-1/4 x 14.6 x 22”

2699

1 x Gable Dormer RT 1-1/4 x 14.6 x 22”

66 support@solowavedesign.com

6 x #8 x 1/2” Pan Screw

Hardware

Other Parts

2 x Narrow Angle Bracket

1 x Sky Gable

Step 35: Attach Gable Dormer to Roof

A: On the outside of the Large Roof Assembly on (2644) Front Roof Panel, on the 5th siding down, place (2688)

Dormer Cleat centred on the panel (over the middle inside slat) then attach with 2 (S11) #8 x 2” Wood Screws.

Make sure the screws go into the siding and the slats. (g. 35.1)

B: Place completed Gable Dormer Assembly over (2688) Dormer Cleat and attach with 2 (S11) #8 x 2” Wood

Screws (g. 35.2 and 35.3)

Fig. 35.1

Large Roof Assembly

2688

Inside slat

S11

5th Siding

2644

S11

Fig. 35.2

S11

Gable Dormer Assembly

Fig. 35.3

2644

Notice Sky Gable on this side of Roof Assembly

Large Roof Assembly

Wood Parts

2688

1 x Dormer Cleat 1-1/4 x 3 x 12-3/4”

67 support@solowavedesign.com

4 x #8 x 2” Wood Screw

Hardware

S11

Step 36: Attach Roof Ends Part 1

A: On the Swing Wall place 1 (2646) Roof End ush to the top of (2627) SW Panel on the right hand side,

measure overhang so it is 4-7/8” then attach with 2 (S11) #8 x 2” Wood Screws and 1 (S4) #8 x 3” Wood Screw.

(g. 36.1, 36.2 and 36.3)

B: Repeat Step A for 1 (2647) Roof End Left. (g. 36.1, 36.2 and 36.3)

2627

Back

2677

Fig. 36.2

Side View

2647

2646

2618

2684

Swing Wall

Left Side

2647

2622

Flush

2684

2646

2647

Front

2677

2618

2646

Fig. 36.1

Fig. 36.3

Top View

S11

Flush

S11

4-7/8” Overhang

2627

Wood Parts

2646

1 x Roof End 1-1/4 x 3 x 10”

2647

1 x Roof End Left 1-1/4 x 3 x 10”

68 support@solowavedesign.com

2 x #8 x 3” Wood Screw

4 x #8 x 2” Wood Screw

Hardware

S11

4-7/8” Overhang

2627

Step 36: Attach Roof Ends Part 2

C: On (2622) End Panel Assembly place 1 (2646) Roof End ush to the top of the panel on the right hand side,

measure overhang so it is 2-5/8” then attach with 3 (S11) #8 x 2” Wood Screws. (g. 36.5, 36.5 and 36.6)

D: Repeat Step C for 1 (2647) Roof End Left. (g. 36.4, 36.5 and 36.6)

2627

Fig. 36.4

Swing Wall

2647

2618

2646

2618

Back

2677

Fig. 36.5

Side View

2684

2646

S11

Left Side

2647

2622

Flush

2684

2647

Front

2677

2646

Fig. 36.6

Top View

S11

Flush

S11

2622

2-5/8” Overhang

2622

Wood Parts

2646

1 x Roof End 1-1/4 x 3 x 10”

2647

1 x Roof End Left 1-1/4 x 3 x 10”

69 support@solowavedesign.com

6 x #8 x 2” Wood Screw

Hardware

S11

2-5/8” Overhang

Step 36: Attach Roof Ends Part 3

E: On the Back of the fort measure 21-5/8” from (2646) Roof End and 1-1/4” down from the top of the panel, pre-

drill with a 3/16” drill bit then place 1 (2684) Mid Roof End centred over the pilot hole and ush to the top of the

panel attach from the inside with 1 (S4) #8 x 3” Wood Screw and from the outside with 1 (S3) #8 x 2-1/2” Wood

Screws. (g. 36.7 and 36.8)

F: On the Front of the fort measure 21-5/8” from (2647) Roof End Left and 1-1/4” down from the top of the panel, pre-drill with a 3/16” drill bit then place 1 (2684) Mid Roof End centred over the pilot hole and ush to the top of the

panel and attach from the inside with 1 (S4) #8 x 3” Wood Screw and from the outside with 1 (S3) #8 x 2-1/2” Wood

Screws. (g. 36.7 and 36.9)

2627

Fig. 36.7

Swing Wall

2647

2618

2646

2618

Back

Fig. 36.8

Back

2684

2677

2646

Flush

21-5/8”

Left Side

2622

Flush

2684

Flush

21-5/8”

2684

2677

2647

Front

Flush

Fig. 36.9

Front

2618

2684

2677

2618

Wood Parts

2684

2 x Mid Roof End 1-1/4 x 4-7/8 x 7”

70 support@solowavedesign.com

2 x #8 x 2-1/2” Wood Screw

2 x #8 x 3” Wood Screw

Hardware

2677

Step 37: Attach Roof Assemblies to Fort Part 1

A: With 2 people on the ground and at least 1 person in the fort, lift the Large Roof Assembly up and over the

Back side of the fort. Guide the Roof Assembly onto the fort so all four (2617) Roof Supports sit ush to the front and outside edges of (2646) Roof End and (2647) Roof End Left. (g. 37.1)

B: Attach (2617) Roof Supports to (2646) Roof End and (2647) Roof End Left with 1 (S3) #8 x 2-1/2” Wood Screw per support. (g. 37.1)

Fig. 37.1

2617

Flush

2617

Flush

2646

2647

Hardware

2 x #8 x 2-1/2” Wood Screw

71 support@solowavedesign.com

Step 37: Attach Roof Assemblies to Fort Part 2

C: With 2 people on the ground and at least 1 person in the fort, lift the Small Roof Assembly up and over the

Back side of the fort. Guide the Small Roof Assembly onto the fort so it slides under the Large Roof Assembly

and the (2617) Roof Supports sit tight to the siding on the Small Roof Assembly. (g. 37.2)

D: Attach Small Roof Assembly to Large Roof Assembly from inside with 3 (S2) #8 x 1-1/2” Wood Screws per

side. Screws to go into (2617) Roof Supports. (g. 37.3)

2617

Fig. 37.2

Large Roof Assembly

Tight

Small Roof Assembly

Tight

Flush

Small Roof Assembly

Fig. 37.3

x 3 per side (1 not shown in image)

Hardware

6 x #8 x 1-1/2” Wood Screw

72 support@solowavedesign.com

Step 37: Attach Roof Assemblies to Fort Part 3

E: Attach (2617) Roof Supports to both (2684) Mid Roof Ends with 1 (S3) #8 x 2-1/2” Wood Screw per support.

(g. 37.4 and 37.5)

F: Attach (2680) Roof Supports to (2646) Roof End and (2647) Roof End Left with 1 (S3) #8 x 2-1/2” Wood Screw per support. (g. 37.4 and 37.5)

2617

2680

Fig. 37.4

Fig. 37.5

2617

x 2 per side

2684

2646

2647

2680

2647

Each

2684

Side

Hardware

4 x #8 x 2-1/2” Wood Screw

73 support@solowavedesign.com

Step 38: Attach Flags

A: Place 2 Flags on Front of the assembly on (2677) Narrow Panel and (2618) Front Back Panel as shown

below and attach with 2 (S10) #8 x 1” Pan Screws per ag. (g. 38.1 and 38.2)

Fig. 38.1

2618

2677

Front

Flag

S10

Fig. 38.2

Panel

x 2 per Flag

Hardware

4 x #8 x 1” Pan Screw

S10

74 support@solowavedesign.com

Other Parts

2 x Flag

Step 39: Bench Assembly

A: Open the (2658) Folding Bench Assembly. (g. 39.1, 39.2 and 39.3)

B: Make sure assembly is level then secure with 2 (H1) 1/4 x 1-1/2” Hex Bolts (with lock washer, at washer and

t-nut) per side. (g. 39.4)

C: Tighten the top screws in all 4 Bench Legs. (g. 39.4)

Bench Legs

Fig. 39.1

Tighten these screws - all 4 legs

2658

Fig. 39.4

Fig. 39.2

Fig. 39.3

Bench Legs

1/4” lock washer

1/4” at

1/4” t-nut

Wood Parts

2658

1 x Folding Bench 2-13/32 x 6-3/4 x 34”

75 support@solowavedesign.com

washer

Hardware

4 x 1/4 x 1-1/2” Hex Bolt

(1/4” lock washer, 1/4” at washer, 1/4” t-nut)

Step 40: Glider Assembly

A: Attach 1 Space Glider Handle to the Space Glider Body using 1 (G25) 5/16 x 7-1/4” Hex Bolt (with 2 at

washers and 1 lock nut). Repeat for the second Space Glider Handle. (g. 40.1)

B: Install 2 Glider Rope with Chains into each Space Glider Handle using 2 - 5/16” Flat Washers and 1 Lock

Nut per rope. (g. 40.1)

Fig. 40.1

Glider Rope

and Chain

Space Glider

Body

5/16 Flat

Washer-Zinc

5/16 Lock

Nut

5/16 x 7-1/4

Hex Bolt

5/16 Flat

Washer-Zinc

5/16 Lock Nut

5/16 Flat Washers

5/16 Lock

Nuts

Space Glider Handle

Warning! Bolt must not exceed 1/2 thread past the nut

Hardware

G25

2 x 5/16 x 7-1/4” Hex Bolt

(5/16” at washer x 2, 5/16” lock nut)

8 x 5/16” Flat Washer

4 x 5/16” Lock Nut

76 support@solowavedesign.com

Other Parts

2 x Space Glider Handle

1 x Space Glider Body

1 x Glider Rope and Chain (pkg of 4)

Step 41: Attach Belt Swings and Glider

Warning! Check entire play centre

for bolts protruding beyond t-nuts. Use extra washers to eliminate this condition.

A: Attach 2 Belt Swings and assembled Space Glider to the hangers then tighten all Quick Links with

an adjustable wrench. (g. 41.1 and 41.2)

Fig. 41.2

Quick Link

Fig. 41.1

Tighten Clip using

adjustable wrench

Belt Swings

Space Glider

Other Parts

2 x Belt Swings

77 support@solowavedesign.com

Final Step: Attach I.D. Plaque

ATTACH THIS WARNING & I.D. PLAQUE

TO THIS LOCATION ON YOUR PLAY

EQUIPMENT!

This provides warnings concerning safety and important contact information. A Tracking Number is provided to allow you to get critical information or

order replacement parts for this specic model.

A: Attach Big Backyard I.D. Plaque to a location on your set that is easily seen and read by a supervising adult using 4 (S5) #8 x 1/2” Pan Screws as shown below.

Big Backyard I.D. Plaque

Hardware

4 x #8 x 1/2” Pan Screw

78 support@solowavedesign.com

Other Parts

1 x Big Backyard I.D. Plaque

NOTES

79 support@solowavedesign.com

BIG BACKYARD

Consumer Registration Card

First Name Initial Last Name

Street Apt. No.

City State/Province ZIP/Postal Code

Country Telephone Number

E-Mail Address

Model Name Model Number (Box Labels)

Serial Number (on ID Plaque)

Date Purchase Purchased From

MM / DD / YY

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MAIL TO:

Solowave Design

375 Sligo Road W.

Mount Forest, Ontario, Canada

N0G 2L0

Attention: Customer Service

REVISION: 11/28/12

Fill out your registration card online at

www.bigbackyard.com/ownerslounge

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Solowave F24920 Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual