Solo 109L, 109B, 111L, 111B Instruction Manual

- ENGLISH - Brushcutter 109L / 109B / 111L / 111B

ENGLISH 1

Instruction manual

Original instructions

Caution! Prior to operating the unit, please

read the owner’s manual carefully, and most
importantly, observe all safety rules.

Observe the maintenance guidelines closely to

ensure the long service life of your equipment.

Your dealer will be glad to assist you with any

questions.

EC declaration of conformity Î The EC
declaration of conformity on a separate piece of

paper forms part of these operating instructions.

Packaging and disposal

Please keep the original packaging in order to
protect the equipment against transport damage in
case you ever need to ship it or transport it. If the
packaging materials are no longer required then
they must be disposed of properly in accordance
with applicable local regulations. Cardboard
packaging materials are raw materials which can
be recycled or reused.

At the end of the equipment’s service life, please
make sure that you dispose of it properly, in
accordance with the official directives and
regulations that apply in your area

In the best interest of continued technological
progress we reserve the right to change the design
and configuration of any product without prior
notice.

For that reason, no claims can be accepted with
reference to text and illustrations in this manual

Type plate

a: Type designation
b: Serial number
c: Build year (08 Î 2008)

Symbols

The following symbols are used in this manual and
on the product:

Thoroughly read these operating
instructions before undertaking any
maintenance, installation and cleaning
steps

Wear ear defenders and a face shield
before starting the engine

Switching off the engine, stop switch on
"STOP"

Wear protective gloves when handling
and working with the equipment

Wear solid shoes, preferably safety
shoes with a good tread

Danger! Failure to comply with the
instructions could cause accidents with
potentially life-threatening injuries.

Maintain a minimum distance of
15 metres bystanders

Please note: objects may be thrown out
and high

Please note: power tool may kick back on
contact with a solid object

Never exceed the specified
maximum speed

Never smoke near the power tool or
where the equipment is refuelled!

Keep open flames away from the power
tool and the fuel can

- This equipment produces exhaust
fumes
and

- fuel vapours are poisonous;
never start or refuel in enclosed spaces

Fuel mixture: symbol above the fuel
mixture tank cap

Choke flap:
Cold start position Î choke lever up,
towards this symbol

Operation and warm start Î choke
lever down

ENGLISH 2

Index

Page

1. Safety regulations........................................................................................................................ 3

1.1 Correct use / General safety instructions 3

1.2 Working clothes 4

1.3 Fuelling 4

1.4 When transporting the equipment 4

1.5 Preparing the equipment for starting 5

1.6 Starting 5

1.7 Maintenance and repairs 5

1.8 Working with the machine 6

2. Standard delivery......................................................................................................................... 7

3. Control and function elements ..................................................................................................... 7

4. Accessories ................................................................................................................................. 8

5. Preparing the equipment for use .................................................................................................. 9

5.1 Assembly of the handle 9

5.2 Shield installation 10

5.3 Cutter installation 11

5.4 Shoulder strap adjustment 13

6. Fuelling............................................................................................................................... ....... 13

6.1 Fuel information 13

6.2 Fuelling 13

7. Starting / Stopping the engine.................................................................................................... 14

7.1 Half throttle start position 14

7.2 Choke and primer 14

7.3 Starting 15

7.4 Turning off the engine: 15

7.5 Engine will not start: 15

8. Using your brushcutter .............................................................................................................. 16

8.1 Scope of Application 16

8.2 Initial use/ start-up behaviour 16

8.3 Correct brushcutter operation 16

8.4 Note on using the nylon line head (available as accessory) 17

9. Operating and maintenance instructions.................................................................................... 17

9.1 General operating and maintenance instructions 17

9.2 Information about the silencer 17

9.3 Sharpening instructions – metal cutting blades (subject to model) 18

9.4 Gearbox lubrication 18

9.5 Carburettor adjustment 19

9.6 Information about the spark plug 19

9.7 Air Filter Maintenance 20

9.8 Replacing the fuel filter 20

9.9 Shutdown and storage 20

9.10 Scheduled maintenance 21

10. Specification ............................................................................................................................ 22

11. Guarantee ................................................................................................................................23

12. Parts subject to wear and tear.................................................................................................. 23

* For USA only: Emissions Control Warranty Statement / Manufacturers Warranty Coverage ......23

Safety regulations

ENGLISH 3

1. Safety regulations

1.1 Correct use / General safety instructions

The brushcutter must only be used to cut grass, reeds, weeds and wild growth at ground level. The
brushcutter must not be used for any other purposes (see chapter 8.1 "Scope of Application").

Read the operating instructions carefully before placing in service and keep them in a safe

place.
Use this power tool with particular caution.
Non-observance of safety instructions can lead to a risk to life. Also observe any regulations from your

professional body. These operating instructions must always be available at the place of work. All
individuals instructed to work with the equipment (including maintenance, care and repair), should read
these instructions.

• You should request and receive instructions from the vendor on the safe operation if you are using this

type of product for the first time.

• Children and young people under 18 years may not work with this power tool, with the exception of

young people over 16 years of age who are being trained under supervision.

• Keep bystanders and animals away from the working area. Maintain a minimum distance of 15 m.

When working near thickets, be aware that children and animals may be hidden there. Immediately
stop the machine and the cutter if any person or animal comes close to the working area. The operator
is responsible for any accidents or damage caused to parties or property.

• This machine may only be passed on or lent to third parties if they are familiar with the safe use of this

product and with these instructions. Always supply the manual with the machine.

• Ensure you are rested and in good health when using this machine.

• Persons under the influence of alcohol or drugs, including prescription drugs, are not allowed to use

this machine, as their ability to quickly react to potential danger may be impaired.

• Never alter, change or modify any safety equipment or functional assemblies on this machine.

• Only use this machine if it is in good, safe condition. Always check the machine prior to use. Risk of

accident!

• Only use those accessories and attachments that have been supplied by the manufacturer and that

are expressly approved for attachment. When using a nylon head, never replace a plastic line with a
steel line. Always use the appropriate contact protection with each cutter.

• Always stop the engine and remove the spark plug cap when changing cutters to prevent unintentional

starting of the engine.

• The reliability and safe operation of your machine depend on the quality of parts used with the

machine. Only use original spare parts. Original spare parts are identical with genuine production parts
and guarantee best quality in material, dimensions, function and safety. Original parts and accessories
are available from your specialist dealer. Your dealer has been supplied with appropriate
documentation to determine the correct parts. Your dealer is frequently supplied with updates about
improvements to the equipment. Please note that the use of non-original parts will void your warranty.

• Always store the machine in a safe place and in such a way that it will not pose any danger. Stop the

engine when the machine is not used.

Persons who disregard safety instructions, operating or maintenance instructions may be liable for any
damage or consequential losses.

Safety regulations

ENGLISH 4

1.2 Working clothes

To prevent injuries, always wear suitable clothing and safety equipment when working with this power tool.
This clothing should be practically oriented to the application (for example a tight fitting work suit), but
should not be confining.
We recommend:
SOLO forest and countryside work jacket EN 340 Part no: 99303000 + size (2[s] - 6[xxl])
SOLO Outdoor Knee-breeches Part no: 9902095 + size
or SOLO Outdoor dungarees Part no: 9902094 + size

Never wear scarves, ties, jewellery or other items of clothing, which might get caught in the equipment, in
brush or on branches. Safely tie back long hair (use a cap, helmet or similar).

Wear sturdy shoes with a good tread - ideally safety shoes.
We recommend: SOLO leather forest boots Part no: 9930510 + size (36 - 48)

Wear protective gloves with non-slip palms.
We recommend: SOLO Fit Part no: 9939012 + size.

Use ear defenders and/or a visor for protection against flying objects or objects caught up in the
turbulence (protective goggles for example).
We recommend: SOLO face/ear protection pack Part no: 993901002 (one size)

1.3 Fuelling

Petrol is very light and highly flammable. Keep away from open flames and never spill fuel. Do
not smoke at the operating site or at and near the refuelling site!

• Stop the engine prior to refuelling.

• Let the engine cool down before refuelling - fire risk!

• Open the tank lid slowly to allow any excess pressure in the tank to be reduced without the risk of

petrol spraying out.

• Fuel may contain substances similar to solvents. Prevent products made from mineral oil coming into

contact with skin and eyes. Wear protective gloves during filling with fuel. Frequently change and clean
protective clothing.

• Avoid breathing in fuel vapour.

• The refuelling site should be well ventilated.

• Avoid any soil spillage of fuel or oil (protection of the environment). Use a suitable mat.

• Immediately clean any spilled fuel on the machine. Change contaminated clothing without delay.

• Firmly tighten all tank lids. This will reduce the risk of spillage from lids, which have become loose from

engine vibrations.

• Check for petrol leaks. Do not start the machine or work with the machine if there is a petrol leak. Life

threatening risk from burns!

• Store fuel and oil in approved and correctly labelled containers.

1.4 When transporting the equipment

• Always turn off the engine when transporting the machine.

• Never carry or transport the brushcutter with the engine running.

• Always cover the cutters with blade protectors, when transporting the equipment over longer

distances.

• To prevent fuel running out and associated damages, secure the equipment against tipping over

during vehicle transportation. Check the tank for leaks. It is advisable to drain the tank before
transportation.

• Drain the tank before despatching the equipment.

Safety regulations

ENGLISH 5

1.5 Preparing the equipment for starting

Check the complete machine for operational safety.

• The stop switch should function properly.

• The throttle must have freedom of movement and return to the idle position on its own accord.

• The cutters and contact protection must be tightly secured and in perfect condition.

• Ensure the spark plug cap and the ignition cable are connected firmly. A loose connection may cause

a spark, which can ignite any existing fuel:air mixture - fire hazard!

Should the check reveal any irregularities or recognisable damage (also to the frame), incorrect
adjustments or reduced efficiency of the machine, do not commence work. Take the power tool to a
specialised workshop and have it checked.

1.6 Starting

• Start the machine no less than 3 metres from the refuelling location. Never start the machine in an

enclosed space.

• Ensure that you are standing firmly on the ground when starting. Always start on even ground, with a

firm grip on the power tool.

• Only one person at the time may operate this power tool - no other people should be within a radius of

15 m - even when starting.

• Continue with the starting procedure as described in section 7. "Starting/Stopping the engine".

1.7 Maintenance and repairs

Regularly service this machine. Only carry out those maintenance jobs and repairs, which are described in
this manual. A specialised service centre will carry our all other jobs.

• Do not maintain, repair or store the machine near an open flame.

• Before cleaning, maintenance and repair work, always stop the engine first and pull the spark plug

cap. Exceptions: carburettor and idle adjustments.

• For any repairs only use original parts from the manufacturer.

• Do not modify, alter or change the machine as this may impact on the safe operation of the machine

and may lead to accidents and injuries!

Safety regulations

ENGLISH 6

1.8 Working with the machine

• Only use this power tool when it is complete and in a safe condition.

As soon as the engine is running, the power tool generates toxic gases, which may be invisible and
odourless. Never work with the power tool in enclosed spaces. In confined conditions such pits or

excavations, ensure adequate air changes during work.

Do not smoke at the work site and in the immediate vicinity of the power tool. There is an increased
fire hazard!

• Work conscientiously, thoughtfully and calmly, and do not endanger third parties.

- Pay attention to good visibility and lighting conditions.

- Always remain within earshot of other people who can provide help in case of emergency.

- Plan for timely work breaks.

- Pay attention to possible hazards and take appropriate precautions. Be aware that wearing ear
defenders reduces the ability to perceive noise. This includes sounds alerting to danger such as
signals, shouts, etc. that can go unnoticed.

- Exercise caution when the ground is wet or covered in ice and snow, on overhangs, or uneven
terrain. There is an increased risk of slipping!

- Pay attention to the risk of stumbling and obstacles, such as tree roots and stumps, edges, etc. Pay
particular attention to safety when working on slopes.

- Before commencing work, check the working area for stones, broken glass, nails, wire or other solid
objects and remove such debris to prevent them being picked up and thrown out by the cutters.

- Always hold this power tool firmly in both hands, and ensure your safe and solid foothold.

- Always hold the cutters below hip level. Never lift a rotating cutter off the ground.

- Keep all parts of the body away from rotating cutters.

- Use a correct operating mode (see Chapter 8.3 “Correct brushcutter operation").

- Use the power tool at lowest possible noise and exhaust levels. Only open the throttle when working,
do not let the engine run unnecessarily. Please note that noise also impacts on the environment.
Observe the quiet times that can vary from place to place.

- Never use blunt cutters and avoid uncontrolled contact of the cutter with debris. Otherwise there will
be an increased risk of the equipment kicking, which could throw the entire machine around. As a
result, the operator could be subjected to involuntary movements, which could lead to serious injury
or death.

• Stop the engine if you notice a difference in the operating characteristics of the brushcutter.

• Due to the centrifugal clutch, the cutters will run on for a short time, even if you release the throttle.

Ensure the cutter has come to a full stop before storing the machine.

• Always stop the engine before any contact with the cutter – even when clearing a blockage or if cutters

have become jammed – wait until the cutter has stopped and remove the spark plug cap.

• Never touch the exhaust or the silencer; as long as they are still hot, there is a risk of burns!

• Never work with a defective or missing silencer. There is a hazard of hearing damage and burning!

First Aid

A first aid box should always be available on-site. Immediately replace any materials you have used:
Note:

Over exposing persons with circulatory problems to vibrations can lead to damage to their nervous system
or blood vessels. The following systems may occur from vibrations to fingers, hands or the wrists:
Numbness, itching, pain, twinges, changes to the colour of the skin or the skin itself. Seek medical advice
if you experience any of these symptoms.

Standard delivery; Control and function elements

ENGLISH 7

2. Standard delivery

• Brushcutter partially assembled; the following components are supplied separately and require assembly

• Handle subject to model and all parts required to complete the assembly

• Shoulder strap

• Shield, protective bar (line trimmer assembled) and all parts required to assemble the shield

• Cutting tool: (model-specific, for metal cutting blades this also includes a corresponding transport protector)

• All assembly parts required to fit the grass cutter blade and the nylon head (all models)

• Tools: combination spanner, retaining pin and screw driver

• Instruction manual, the EC declaration of conformity on a separate piece of paper

3. Control and function elements

Mod. 109B / 111B

Mod. 109L / 111L

1 Stop-switch 8 Primer 15 Cutter

(a - e. g.: nylon line head)
(b - e. g.: grass cutting blade)

2 Throttle lever 9 Fuel cap 16 Shield

3 Gas lever lock 10 Starter grip 17 Retainer

4 Throttle lock 11 Air filter cover 18 Protective bar

5* Bicycle handlebar 12* Strap track 19* Handle support

6* Loop handle 13* Strap attachment 20* Quick acting tension screw

7 Choke lever 14 Spark plug cap 21 Type plate

*

Depending on the version

Fig. 1

Accessories

ENGLISH 8

4. Accessories

Via dealers, SOLO offers an extensive range of brushcutter accessories. Their use is limited to the
particular model to which it is allocated, together with its relevant protection. Orientate yourself on the
following table and check with your dealer.

Accessory Protection

Part no.

2 nylon head semi-automatic M 10 x 1.25 LI
(grass, even around obstacles, light weeds)

Standard shield +

protective bar, line trimming blade

69006556

Replacement line for nylon head 15m, Ø2.4 mm

6900942

Replacement line for nylon head 15m, Ø3.0 mm

6900974

Spool of nylon cord 90 m, Ø2,4 mm 0063201

2-line-cutter head "Jet-Fit"
(bushes, reeds, tough grass, branches up to
20mm)

Standard shield +

protective bar, line trimming blade

6900160

Replacement line for "Jet-Fit" cutter head

2.5 mm x 260 mm 50 pcs.

6900166

Replacement line for "Jet-Fit" cutter head

2.5 mm x 53 m

6900175

Grass cutter blade 4 teeth, Ø230 mm

(grass, stronger weeds)

Standard shield

without protective bar

6900948

Brush blade 3 teeth Ø250 mm

(bushes, reeds, tough grass)

Standard shield

without protective bar

6900947

Transport protector for metal cutting blades up
to Ø250 mm

6073534

High performance gearbox grease

008318025

SOLO 2T engine oil 100 ml 0083103

SOLO 2T engine oil 1 l 0083104

SOLO 2T engine oil, in a metering bottle 1 l 0083105

SOLO face/ear protection pack 993901002

SOLO forest and countryside work jacket EN 340 99303000 + size (2[s] - 6[xxl])

SOLO Outdoor Knee-breeches 9902095 + size

SOLO Outdoor dungarees 9902094 + size

SOLO leather forest boots 9930510 + size (36 - 48)

Gloves SOLO Fit 9939012 + size