Solo 105 Instruction Manual

9 105 104 english 12/2006

105

Instruction manual

Important!

Read this instruction manual carefully
before first operation and strictly observe
the safety regulations!

Brushcutter

ENGLISH 2

Preface

Dear Customer,
Congratulations for choosing this SOLO quality

product.

The proven technology used in the Nikasil­coated vertical cylinder 2-cycle engine guarantees
high performance and low fuel consumption.

Prior to operating the unit, please read the
owner’s manual carefully, and most importantly,
observe all safety rules.

In order to maintain the performance of the
brushcutter, it is necessary to carefully follow the
service instructions.

Your dealer will be glad to assist you with any
questions.

CE Declaration of conformity

In accordance with EG Directives 98/37/EC, 2000/14/EC and
89/336/EEC (amended by 92/31/EEC), SOLO Kleinmotoren
GmbH, Stuttgarter Strasse 41, D-71069 Sindelfingen, being
solely responsible, states that the product referred to in
this declaration complies with the requirements of the
Machinery Directive.

105
Sound power level (DIN45635)
Guaranteed sound 110 dB(A)
Actual sound 105 dB(A)

Applied standards: EN 11806
Conformity assessment procedures Appendix V

This declaration of conformity loses its validity, if the
equipment is converted or modified without the
manufacturer's consent.

Sindelfingen,
1

st

January 2005

SOLO Kleinmotoren GmbH Wolfgang Emmerich

Executive Director

Symbols

The following symbols are used in this manual and
on the product:

Thoroughly read these operating
instructions before undertaking any
maintenance, installation and cleaning
steps

Wear ear defenders and a face shield
before starting the engine

Wear protective gloves when handling
and working with the equipment

Wear solid shoes, preferably safety
shoes with a good tread

Always handle this power tool with
particular care

Maintain a minimum distance of 15
metres bystanders

Please note: objects may be thrown out
and high

Never smoke near the power tool or
where the equipment is refuelled!

Keep open flames away from the
power tool and the fuel can

- This equipment produces exhaust
fumes
and

- fuel vapours are poisonous;
never start or refuel in enclosed spaces

No use of metal cutting blades allowed.
Use only permitted string head cutting
tools for work process.

Packaging

The packing materials used to protect the unit
against damage during transportation are cartons
made from pulp, which can be re-used or recycled.

ENGLISH 3

Index

Page

1. Safety regulations ..................................................................................................................... 4

1.1 General safety instructions 4

1.2 Working clothes 4

1.3 Fuelling 5

1.4 When transporting the equipment 5

1.5 Maintenance and repairs 5

1.6 Preparing the equipment for starting 5

1.7 Starting 5

1.8 Working with the machine 6

2. Specification .............................................................................................................................. 7

3. Standard delivery ...................................................................................................................... 8

4. Control and function elements ................................................................................................8

5. Preparing the equipment for use............................................................................................. 9

5.1 Loop handle assembly 9

5.2 Fitting the nylon head 9

5.3 Shield installation 9

6. Fuelling..................................................................................................................................... 10

6.1 Fuel information 10

6.2 Mixing ratio 10

6.3 Fuelling 10

7. Starting / Stopping the engine............................................................................................... 10

7.1 Half throttle start position 10

7.2 Choke and primer 10

7.3 Starting 11

7.4 Engine will not start: 11

7.5 Turning off the engine: 11

8. Using your brushcutter ........................................................................................................... 12

8.1 Scope of Application 12

8.2 Correct brushcutter operation 12

8.3 Adjusting the cutting line 12

9. Operating and maintenance instructions.............................................................................. 13

9.1 General operating and maintenance instructions 13

9.2 The starter 13

9.3 Information about the spark plug 13

9.4 Carburettor adjustment 14

9.5 Air Filter Maintenance 14

9.6 Replacing the fuel filter 15

9.7 Information about the silencer 15

9.8 Shutdown and storage 15

9.9 Scheduled maintenance 16

10. Accessories / spare parts ....................................................................................................... 17

11. Parts subject to wear and tear ............................................................................................. 17

12. Guarantee............................................................................................................................... 17

Safety regulations

ENGLISH 4

1. Safety regulations

1.1 General safety instructions

Read the operating instructions carefully before taking this equipment into service and keep them in a safe
place. Use this power tool with particular caution.

Non-observance of safety instructions can lead to a risk to life. Also observe any regulations from your professional body.
These operating instructions must always be available at the place of work. All individuals instructed to work with the
equipment (including maintenance, care and repair), should read these instructions.

• You should request and receive instructions from the vendor on the safe operation if you are using this type of product

for the first time.

• This machine may only be used within the prescribed scope of application as stated in section 8.1 "Scope of Application".

• Children and young people under 18 years may not work with this power tool, with the exception of young people over

16 years of age who are being trained under supervision.

• Keep bystanders and animals away from the working area. Maintain a minimum distance of 15 m. When working near

thickets, be aware that children and animals may be hidden there. Immediately stop the machine and the cutter if any
person or animal comes close to the working area. The operator is responsible for any accidents or damage caused to
parties or property.

• This machine may only be passed on or lent to third parties if they are familiar with the safe use of this product and with

these instructions. Always supply the manual with the machine.

• Ensure you are rested and in good health when using this machine.

• Persons under the influence of alcohol or drugs, including prescription drugs, are not allowed to use this machine, as their

ability to quickly react to potential danger may be impaired.

• Never alter, change or modify any safety equipment or functional assemblies on this machine.

• Only use this machine if it is in good, safe condition. Always check the machine prior to use. Risk of accident!

• Only use those accessories and attachments that have been supplied by the manufacturer and that are expressly approved

for attachment.

When using a nylon head, never replace a plastic line with a steel line. Always use the appropriate contact

protection with each cutter.

• Always stop the engine and remove the spark plug cap when changing cutters to prevent unintentional starting of the

engine.

• The reliability and safe operation of your machine depend on the quality of parts used with the machine. Only use

original spare parts. Original spare parts are identical with genuine production parts and guarantee best quality in
material, dimensions, function and safety. Original parts and accessories are available from your specialist dealer. Your
dealer has been supplied with appropriate documentation to determine the correct parts. Your dealer is frequently
supplied with updates about improvements to the equipment. Please note that the use of non-original parts will void your
warranty.

• Always store the machine in a safe place and in such a way that it will not pose any danger. Stop the engine when the

machine is not used.

Persons who disregard safety instructions, operating or maintenance instructions may be liable for any damage or
consequential losses.

1.2 Working clothes

To prevent injuries, always wear suitable clothing and safety equipment when working with this power tool. This clothing
should be practically oriented to the application (for example a tight fitting work suit), but should not be confining.

We recommend: SOLO forest and countryside work jacket EN 340 Part no: 99 303 000 + size (2[s] - 6[xxl])
SOLO Outdoor Knee-breeches Part no: 99 020 95 + size
or SOLO Outdoor dungarees Part no: 99 020 94 + size

Never wear scarves, ties, jewellery or other items of clothing, which might get caught in the equipment, in brush or on
branches. Safely tie back long hair (use a cap, helmet or similar).

Wear sturdy shoes with a good tread - ideally safety shoes.
We recommend: SOLO leather forest boots Part no: 99 305 00 + size (36 - 48)

Wear protective gloves with non-slip palms.
We recommend: SOLO Fit Part no: 99 390 12 + size.

Use ear defenders and/or a visor for protection against flying objects or objects caught up in the turbulence (protective
goggles for example).
We recommend: SOLO face/ear protection pack Part no: 99 390 1001 (one size)

Safety regulations

ENGLISH 5

1.3 Fuelling

Petrol is very light and highly flammable. Keep away from open flames and never spill fuel. Do not smoke at the
operating site or at and near the refuelling site!

• Stop the engine prior to refuelling.

• Let the engine cool down before refuelling - fire risk!

• Open the tank lid slowly to allow any excess pressure in the tank to be reduced without the risk of petrol spraying out.

• Fuel may contain substances similar to solvents. Prevent products made from mineral oil coming into contact with skin and

eyes. Wear protective gloves during filling with fuel. Frequently change and clean protective clothing.

• Avoid breathing in fuel vapour.

• The refuelling site should be well ventilated.

• Avoid any soil spillage of fuel or oil (protection of the environment). Use a suitable mat.

• Immediately clean any spilled fuel on the machine. Change contaminated clothing without delay.

• Firmly tighten all tank lids. This will reduce the risk of spillage from lids, which have become loose from engine vibrations.

• Check for petrol leaks. Do not start the machine or work with the machine if there is a petrol leak. Life threatening risk

from burns!

• Store fuel and oil in approved and correctly labelled containers.

1.4 When transporting the equipment

• Always turn off the engine when transporting the machine.

• Never carry or transport the brushcutter with the engine running.

• To prevent fuel running out and associated damages, secure the equipment against tipping over during vehicle

transportation. Check the tank for leaks. It is advisable to drain the tank before transportation.

• Drain the tank before despatching the equipment.

1.5 Maintenance and repairs

Regularly service this machine. Only carry out those maintenance jobs and repairs, which are described in this manual. A
specialised service centre will carry our all other jobs.

• Do not maintain, repair or store the machine near an open flame.

• Before cleaning, maintenance and repair work, always stop the engine first and pull the spark plug cap. Exceptions:

carburettor and idle adjustments.

• For any repairs only use original parts from the manufacturer.

• Do not modify, alter or change the machine as this may impact on the safe operation of the machine and may lead to

accidents and injuries!

1.6 Preparing the equipment for starting

Check the complete machine for operational safety.

• The stop switch should function properly.

• The throttle must have freedom of movement and return to the idle position on its own accord.

• The cutters and contact protection must be tightly secured and in perfect condition.

• Ensure the spark plug cap and the ignition cable are connected firmly. A loose connection may cause a spark, which can

ignite any existing fuel:air mixture - fire hazard!
Should the check reveal any irregularities or recognisable damage (also to the frame), incorrect adjustments or reduced
efficiency of the machine, do not commence work. Take the power tool to a specialised workshop and have it checked.

1.7 Starting

• Start the machine no less than 3 metres from the refuelling location. Never start the machine in an enclosed space.

• Ensure that you are standing firmly on the ground when starting. Always start on even ground, with a firm grip on the

power tool.

• Only one person at the time may operate this power tool - no other people should be within a radius of 15 m - even

when starting.

• Continue with the starting procedure as described in section 7. "Starting/Stopping the engine".

Safety regulations

ENGLISH 6

1.8 Working with the machine

• Only use this power tool when it is complete and in a safe condition.

As soon as the engine is running, the power tool generates toxic gases, which may be invisible and odourless. Never
work with the power tool in enclosed spaces. In confined conditions such pits or excavations, ensure adequate air

changes during work.
Do not smoke at the work site and in the immediate vicinity of the power tool. There is an increased fire hazard!

• Work conscientiously, thoughtfully and calmly, and do not endanger third parties.

- Pay attention to good visibility and lighting conditions.

- Always remain within earshot of other people who can provide help in case of emergency.

- Plan for timely work breaks.

- Pay attention to possible hazards and take appropriate precautions. Be aware that wearing ear defenders reduces the

ability to perceive noise. This includes sounds alerting to danger such as signals, shouts, etc. that can go unnoticed.

- Exercise caution when the ground is wet or covered in ice and snow, on overhangs, or uneven terrain. There is an
increased risk of slipping!

- Pay attention to the risk of stumbling and obstacles, such as tree roots and stumps, edges, etc. Pay particular attention
to safety when working on slopes.

- Before commencing work, check the working area for stones, broken glass, nails, wire or other solid objects and remove
such debris to prevent them being picked up and thrown out by the cutters.

- Always hold this power tool firmly in both hands, and ensure your safe and solid foothold.

- Always hold the cutters below hip level. Never lift a rotating cutter off the ground.

- Keep all parts of the body away from rotating cutters.

- Use a correct operating mode (see Chapter 8.2 "Correct brushcutter operation").

- Use the power tool at lowest possible noise and exhaust levels. Only open the throttle when working, do not let the

engine run unnecessarily. Please note that noise also impacts on the environment. Observe the quiet times that can vary
from place to place.

- Never use blunt cutters and avoid uncontrolled contact of the cutter with debris. Otherwise there will be an increased
risk of the equipment kicking, which could throw the entire machine around. As a result, the operator could be
subjected to involuntary movements, which could lead to serious injury or death.

• Stop the engine if you notice a difference in the operating characteristics of the brushcutter.

• Due to the centrifugal clutch, the cutters will run on for a short time, even if you release the throttle. Ensure the cutter

has come to a full stop before storing the machine.

• Always stop the engine before any contact with the cutter – even when clearing a blockage or if cutters have become

jammed – wait until the cutter has stopped and remove the spark plug cap.

• Never touch the exhaust or the silencer; as long as they are still hot, there is a risk of burns!

• Never work with a defective or missing silencer. There is a hazard of hearing damage and burning!

First Aid

A first aid box should always be available on-site. Immediately replace any materials you have used:
Note:
Over exposing persons with circulatory problems to vibrations can lead to damage to their nervous system or blood vessels.
The following systems may occur from vibrations to fingers, hands or the wrists: Numbness, itching, pain, twinges, changes to
the colour of the skin or the skin itself. Seek medical advice if you experience any of these symptoms.

Specification

ENGLISH 7

2. Specification

Engine type SOLO single cylinder two-stroke engine

Engine capacity cm3 25

Engine power kW at rpm 0,7 / 7500

Max. permissible speed rpm
no load with cutter

8200±100

Medium idling speed rpm 2800±100

Fuel tank capacity l 0,4

Fuel mix ratio: with "SOLO 2T engine oil"

with other two-stroke oils

1:50 (2%)
1:25 (4%)

Carburettor All-position diaphragm carburettor with primer

and integrated fuel pump

Air filter Foam filter

Ignition Electronically controlled magneto ignition,

maintenance free

Weight, w/o shield and cutter kg 4,3

Drive shaft – property / diameter mm Flexible / 6,2

Shaft tube – material / diameter Ø mm Aluminium / 25

Dimensions Height / Width / Length mm 32 / 33 / 159

In determining the following values regarding the acceleration of vibrations and sound, the different

operating conditions were weighted in accordance with the current standards.

Weighted effective acceleration a

hv,eq

(DIN ISO 22867) m/s2
Handle r.h. side / handle l.h. side

7,95 / 5,74

Sound pressure level L

Peq

dB(A)

(EN ISO 22868)

91,29

Sound power level L

Weq

dB(A)

(EN ISO 22868))

101,96

Standard delivery ; Control and function elements

ENGLISH 8

3. Standard delivery

• Brushcutter partially assembled; the following components are supplied separately and require assembly

• Handle and all parts required to complete the assembly

• Guard, Guard bar, line trimmer and all parts required to assemble the shield

• Nylon head cutter with all assembly parts required for fitting the nylon head

• Retaining pin (allen wrench) (for fitting the cutter)

• Instruction manual

4. Control and function elements

1 Stop-switch
2 Throttle lever
3 Throttle lock
4 Half throttle lock

5 Loop handle
6 Guard
7 Choke lever
8 Primer

9 Fuel cap
10 Starter grip
11 Air filter cover
12 Sparkplug cap
13 Safety stop

Fig. 1

Preparing the equipment for use

ENGLISH 9

5. Preparing the equipment for use

For shipping purposes, the brushcutter is partly
disassembled and has to be reassembled prior to
use. Only use the brushcutter after it has been fully
assembled.

Ensure that the tank is fully drained before any
assembly, disassembly or modification.

5.1 Loop handle assembly

• Install the safety stop (13) pointing to the left
(viewed from the operator position).

• Initially tighten the screws only lightly.

• Push the handle, in accordance with your body

size, into its optimum position.

• Then tighten the screws.

5.2 Fitting the nylon head

Lock the drive shaft with the locking pin (allen
wrench). Wind the line head clockwise onto the

drive shaft.
Note: When adjusting the cord length (see

"Adjusting the cutting line", chapter 8.3), the cord
trimming

blade in the contact protector

automatically cuts the cord end to the correct
length, as soon as the tool is started.

Please note: Never start the brush cutter without
fitted line trimming blade.

To replace the line head, unwind it, with the drive
shaft blocked, by rotating it anti-clockwise.

5.3 Shield installation

Guide the contact protector from the top over the
shaft tube into the correct position. In the correct
working position, the protector must point towards
the user.

Also guide the fixing part over the shaft tube into
its correct position, so that the open part of the ring
points towards the user.

Secure the contact protector and fixing part with
the four screws (14), washers (15) and spring washer
(16) .

Fig. 2

Fig. 3

Fig. 4

Fig. 5

Fig. 6

Fuelling ; Starting / Stopping the engine

ENGLISH 10

6. Fuelling

6.1 Fuel information

A high performance two-stroke engine operated
with a petrol:oil mixture (petrol + oil = fuel mixture)
or with a special fuel mixture for two-stroke engines
available from specialists powers this machine. The
fuel mixture can be made up with standard lead­free petrol or with lead-free premium grade petrol.
The minimum octane rating for petrol is 92 ROZ.

Unsuitable petrol or deviations in the mixing ratio
may lead to serious engine damage!

Avoid direct skin contact with petrol and
avoid inhaling petrol fumes - health hazard!

6.2 Mixing ratio

Always use a oil : fuel ratio of 1:25 (4%) for the first
five tank fillings.

After that we recommend a ratio of 1:50 (2%) with
the use of special two-stroke oil "SOLO 2T engine
oil" which we can supply.

With the use of other brand two-stroke oils we
recommend a ratio of 1:25 (4%).

Never store fuel mixture longer than 3 - 4 weeks.

Fuel mixture table

Oil in litres Petrol in

litres

SOLO 2T engine oil

2% (1:50)

Other two-

stroke oils

4% (1:25)

1 0,020 0,040

5 0,100 0,200

10 0,200 0,400

6.3 Fuelling

While fuelling always follow all safety instructions
and take all safety precautions.

Handle fuel only with the engine turned off.
Carefully clean the area around the filler inlet.
Place the machine with the fuel inlet pointing
upwards. Unscrew the tank lid and fill the fuel
mixture up to the lower edge of the filler neck. Use
a funnel with filter to prevent tank contamination.
After filling the tank replace the tank lid and
tighten firmly.

7. Starting / Stopping the engine

7.1 Half throttle start position

• Move the stop switch (1) to "ON".

• Grip the handle; the safety locking key (3) is

activated via the grip area, which also enables
throttle lever (2) to be regulated.

• Press throttle lever (2) fully down.

• Press the half throttle lock (4), and let the

throttle lever return, whilst holding the half
throttle lock in.

7.2 Choke and primer

Adjust choke (7) as follows:

• With a cold engine, position choke lever (7) up
towards "Close"

.

• With a warm engine, position choke lever (7)
down towards "Open"

.

When first starting or if the fuel tank has been
completely drained and has been refilled, press
primer (8) several times (at least 5x) until the fuel is
visible in the plastic bulb.

Fig. 7

Fig. 8

Starting / Stopping the engine

ENGLISH 11

7.3 Starting

Observe the safety instructions when starting.

D Lay the brushcutter level and without obstructions
on the ground.
During starting, never stand or kneel on the shaft
tube, otherwise the shaft or the tube might be
damaged.
Take up a safe position, securely hold the machine
and ensure that the cutter does not touch any
objects or the ground.

If the engine is cold:
With the choke lever up (

), pull the starter cord
several times in a straight line, until you can hear
the engine firing.
Immediately afterwards, move the choke lever
down (

). Continue starting until the engine turns

over.

If the engine is warm:
With the choke lever down (

), start until the

engine turns over.

Please note: Never pull the starter cord out at an
angle and do not pull all the way out, otherwise
there is a risk that the cord might break! Do not let
the starter cord snatch back!

Once the engine runs

, briefly pull the throttle back
to release the half throttle detent. Release the
throttle lever again to allow the engine to run at
idle speed. Now you can commence working.

7.4 Engine will not start:

If the engine fails to start after several attempts,
check whether all adjustments described above have
been correctly carried out, particularly that the stop
switch is not in the "OFF" position. Try starting once
again. The combustion chamber will be flooded, if
the engine still fails to start.

In that case we recommend you proceed as follows:

• Remove the spark plug cover.

• Pull the spark plug cap off the spark plug.

• Remove the spark plug and dry fuel mixture from

the electrodes.

• Move the throttle lever up to full throttle. Pull
the starter handle several times (with removed
spark plug) to clear the combustion chamber.

• Move the throttle lever down to idling position,
refit the spark plug, the plug cap and the plug
cover.

• Start the engine with the choke lever down (

)

and the stop switch in the "ON" position.

7.5 Turning off the engine:

Release the throttle and push the stop switch to
”OFF”.

Important: Due to the centrifugal clutch, the cutter
will run on for a short time, even if you release the
throttle. Ensure the cutter has come to a full
standstill before storing the machine.

Fig. 9

Using your brushcutter

ENGLISH 12

8. Using your brushcutter

8.1 Scope of Application

Only use brushcutters equipped with a nylon head
for cutting grass – particularly suitable around
obstacles - and for trimming light weeds and wild
growth near ground level. The nylon head is
particularly suitable for a soft cut, e.g. for clean
trimming around trees and posts.

8.2 Correct brushcutter operation

Observe the relevant safety instructions when using
the brushcutter.

Carry the power tool on your r.h. side.

Approach the working area with the brushcutter set
to idle, and then switch to full throttle. Never leave
the engine running at high speed without applying
a load.

Dip the cutter 2/3 into the growth and use the
equipment like a scythe by stepping forward in
small steps and cutting from side to side.

Immediately switch OFF the motor, if you notice any
unusual vibrations or cuttings have wrapped
themselves around the cutting tool or have jammed
near the guard. Reduce the cutting tool speed by
pushing the cutter down onto the ground, until it
has come to a complete standstill. Pull the mains
plug from its socket and clear the cutting tool of
grass, brush etc. Check the entire power tool for
perfect condition.

When using the line head, only work with an
approved line length. If the contact protection
shield is properly fitted, cutting lines will always be
trimmed to the permissible length (trimming blade
integrated into the contact protection shield).
There is a high risk of injury, and the motor is
subjected to excessive loads leading to a risk of
damage, if nylon lines are left too long.

8.3 Adjusting the cutting line

When using a semi-automatic nylon head:

(schematic diagram)

Several times, tip down the equipment with
rotating nylon head onto covered ground. This
dispenses nylon line in steps. Per release, approx. 30
mm line length will be dispensed. Excess line
lengths will be trimmed to size by the line trimming
blade.

When the cutting line is fully spent, you can replace
it with line available under part no. 6900201
(accessory).

Fig. 10

Fig. 11

Operating and maintenance instructions

ENGLISH 13

9. Operating and maintenance
instructions

9.1 General operating and maintenance
instructions

The maintenance and the repair of modern
machines as well as their safety-relevant assemblies
require qualified specialised training and a
workshop equipped with special tools and test
equipment. Consequently the manufacturer
recommends that all tasks not described in these
operating instructions be carried out by a specialised
workshop. That specialist has the required training,
experience, and equipment at his disposal, to
provide you with the most cost-effective solution for
such work. He will provide additional help in word
and deed.

After a running-in time of app. 5 hours, all
accessible screws and nuts (except the carburettor
adjusting screws) must be checked for tightness and
they must be retightened, if required.

Check the cutter regularly and whenever you notice
any irregularities, or when the cutter/contact shield
becomes blocked. For this, switch off the engine and
wait until the cutter has come to a complete
standstill. Pull the spark plug cap, and remove grass,
debris, etc. from the cutter support. Immediately
replace blunt or damaged tools, even if they display
only small cracks – do a ”ping” test.

It is best to store the equipment in a dry, safe
location with a full fuel tank. There should be no
open flame or similar nearby. For longer periods
without using the equipment (longer than four
weeks), see chapter 9.8 “Shutdown and storage”.

9.2 The starter

The following instructions are aimed at increasing
the service life of the starter rope and of the starter
mechanism - see also chapter 7 “Starting / Stopping
the engine”:

• Always pull the rope out in a straight line.

• Do not let the rope drag across the edge of the

rope eyelet.

• Do not pull rope all the way out - risk of the rope

breaking.

• Always manually guide the rope back into its

start position with your hand on the starter grip ­do not let it retract on its own.

A specialist can replace a damaged starter rope.

9.3 Information about the spark plug

Check the spark plug regularly after 50 hours of
operation.

• Remove the spark plug cover.

• Disconnect the spark plug cap.

• Unscrew the spark plug and dry the electrodes.

The spark plug should be replaced after 100 hours
of operation or if the electrodes are badly worn.

Do not turn the engine over while the spark plug
has been removed or the spark plug cap has been
disconnected from the high-tension ignition cable.
A spark may cause a fire!

Spark plugs with resistor (thermal value 200) are
available in different brands under the following
description:

BOSCH WSR6F
CHAMPION RCJ-6Y or comparable.
The correct electrode gap is 0.5 mm.
Only use spark plugs, where the contact nut has

been firmly fitted. Loose connectors may produce
sparks, which can cause a fire.

• Insert the spark plug into the cylinder head and
tighten it.

• Push the spark plug cap firmly over the spark
plug.

• Refit the spark plug cover.

Before restarting the engine, check the high-tension
ignition cable for any damage to its insulation and
ensure the cable is connected securely to the plug
cap.

Operating and maintenance instructions

ENGLISH 14

9.4 Carburettor adjustment

The carburettor has been adjusted optimally at the
factory. Subject to the operational altitude
(mountains or low lying areas), the carburettor may
require readjustment.

The carburettor has 3 adjusting screws:

• Idling end-stop screw "T"

• Low speed mixture screw "L"

• High speed mixture screw "H"

Only qualified mechanics must adjust the
regulating screws for idle mixture "L" and

full load mixture "H".

Turn the idling end-stop screw "T" to adjust the
idling speed in accordance with the details provided
in the specification. Use an engine rev counter for
this job.

• If the idling speed is too high, turn the idling
end-stop screw "T" anti-clockwise.

• If the idling speed is too low (engine stops) turn
the idling end-stop screw "T" clockwise until the
engine runs smoothly.

With the throttle set to idle, the cutting tool
must not, under any circumstances, rotate!

If the idling speed cannot be set correctly with the
idling end-stop screw "T", request an authorised
service centre to tune the carburettor.

The following instructions are for authorised
service shops

D-CUT carburettors:
Use the D-CUT carburettor key to adjust the idle

mixture screw "L" and the full load mixture screw
"H".

Carburettors with limiter caps:
The regulating screws for idle mixture and full load

mixture can only be adjusted in a limited range.

Clean the air filter before adjusting the low speed
screw!
Let the engine run warm before adjusting the
engine speed.

The carburettor is tuned for optimum engine

performance. Use a rev counter to tune the
carburettor correctly!
Do not adjust the engine to a higher speed.
Excessive engine speed can lead to major engine
damage!

9.5 Air Filter Maintenance

Dirty air filters cause a reduction in engine
performance and increase fuel consumption with
more pollutants in the exhaust gas. Engines are less
likely to start readily with a dirty and soiled air
filter.

The following maintenance jobs should be carried
out frequently.

Before opening the air filter, close the choke

to
prevent dirt entering the carburettor.
Press clip (35), tilt and remove the filter cover (11).
Clean around the filter.

Fig. 13

Fig. 12

Operating and maintenance instructions

ENGLISH 15

Remove the assembled filter element (36) from the
filter retainer (37). Please note: Never separate

the filter element

Please note: Never separate the filter element. Clean
the filter more often in extreme dust conditions. For
daily cleaning jobs simply tap the filters against a
hard object or use compressed air. Damaged air
filters should be replaced immediately. Warranty
does not apply to engine damage caused by the lack
of or improper maintenance.

Insert the new or cleaned filter element in
accordance with Fig. 19 into the filter retainer. Then
close the filter cover and secure it by clicking it into
position.

Never insert moist or wet filter elements.

9.6 Replacing the fuel filter

We recommend having the fuel filter (40) changed
annually by a specialised service centre.

A trained mechanic can carefully remove the fuel
filter via a wire loop through the fuel tank filler.
Ensure that the thicker part of the fuel hose on the
tank wall is not drawn into the fuel tank.

9.7 Information about the silencer

Ensure the silencer is in perfect condition before
operating the machine. Never touch the silencer
while it is still hot.

Unsatisfactory engine performance, despite a clean
air filter and a correctly adjusted carburettor, may
well be due to a partially blocked or damaged
silencer. Please consult your specialist service centre.

9.8 Shutdown and storage

Preferably, store the equipment in a dry and secure
place with a full fuel tank. Open flames or similar
must not be nearby. Prevent unauthorised use –
particularly by children.

For stops longer than four weeks the following
steps should be carried out:

• Empty and clean the fuel tank at a well-ventilated

location.

• Start the engine with an empty fuel tank. Run the

engine until the carburettor is empty and the
engine stalls. Otherwise the carburettor nozzles
could become encrusted with residual fuel
mixture and make a subsequent start harder.

• Clean the power tool well (particularly the air

intake openings, the cylinder fins, the air filter
and the fuel filler area).

• Preferably, store the equipment in a dry and

secure place with a full fuel tank. Open flames or
similar must not be nearby. Prevent unauthorised
access – particularly by children.

Fig. 14

Fig. 15

Operating and maintenance instructions

ENGLISH 16

9.9 Scheduled maintenance

The following information is based on standard operating conditions.
For special conditions, such as prolonged daily use, the recommended maintenance
intervals should be reduced accordingly.

after the first 5 hours

before starting work

weekly

after every 50 hours

after every 100 hours

as required

before the start of the mowing

season, or once per year

Check idling speed

X

Carburettor

Adjust idling speed

X

Clean

X

Air filter

Replace

X

Check the electrode gap and adjust, if required

X X

Spark plug

Replace

X X

Cooling air inlet

Clean

X X X

Cylinder fins

Clean

X X

Fuel tank

Clean

X X

Fuel filter

Replace

X

All accessible screws

(except for adjusting screws)

Retighten

X X X

Controls

(stop switch, throttle lever, half
throttle detent, starter)

Check function

X

Silencer

Visual inspection

X

Visual inspection

X

Complete machine

Clean

X X X

Implement all maintenance jobs regularly. If required, authorise a specialist service centre to maintain the
machine for you. The owner of the machine is responsible for:

• Any damage caused by a lack of maintenance, incorrect or late maintenance and repairs

• Consequential losses - including corrosion - from incorrect storage

Accessories / spare parts ; Parts subject to wear and tear; Guarantee

ENGLISH 17

10. Accessories / spare parts

Accessories Part no.

2 nylon head semi-automatic
M10 x 1,25 right

69 00 650 5

Replacement line for nylon head
15 m, 2,0 mm

69 00 201

Shoulder strap 69 00 924

SOLO 2T engine oil 100 ml 00 83 103

SOLO 2T engine oil 1 l 00 83 104

SOLO 2T engine oil
In a metering bottle 1 l

00 83 105

SOLO face/ear protection pack 99 390 1001

SOLO forest and countryside work
jacket EN 340

99 303 000 +

size (2[s] - 6[xxl])

SOLO Outdoor Knee-breeches 99 020 95 +

size

SOLO Outdoor dungarees 99 020 94 +

size

SOLO leather forest boots 99 305 00 +

size (36 - 48)

Gloves SOLO Fit 99 390 12 +

size

11. Parts subject to wear and tear

Various parts are subject to application-specific or
normal wear and must be replaced in good time,
when required. The following parts are subject to
normal wear and are not covered by the
manufacturer's guarantee:

• Air filter

• Fuel filter

• All rubber parts which come into contact with

fuel

• Clutch

• Spark plug

• Starter

• Cutting tools

12. Guarantee

The manufacturer guarantees trouble-free quality
and will cover the cost of replacing parts which are
found to be faulty in material or workmanship
within the prescribed guarantee period after the
date of purchase. Please note that specific
guarantee conditions may vary from country to
country. If in doubt, ask your equipment vendor. He
is responsible for guarantee matters.

We hope you will understand that we cannot be
liable for damage resulting from the following
causes:

• Non-compliance with the operating
instructions.

• Neglecting essential maintenance and repair
work.

• Damage caused by incorrect carburettor
adjustment.

• Wear in normal use.

• Obvious overload by continuously exceeding

the maximum performance limit of the
product.

• Using non-authorised tools.

• Use of force, incorrect treatment, misuse and

accidents.

• Damage from excessive heat due to dirt build-
up around the cooling fan housing.

• Attempted adjustments and repairs by
unqualified persons.

• Use of unsuitable spare parts or third party
parts, if these are the cause of the defect.

• Use of unsuitable or stale fuel.

• Damage caused by using the product in the

hire or rental industry.

Normal cleaning, adjustments or maintenance work
fall outside the guarantee provisions.

A service centre authorised by the manufacturer
must carry out all guarantee work.

In the best interest of continued technological
progress we reserve the right to change the design
and configuration of any product without prior
notice.

For that reason, no claims can be accepted with
reference to text and illustrations in this manual.

Made in Germany

SOLO
Postfach 60 01 52
D 71050 Sindelfingen

Tel. [phone]
Fax [phone]
[e-mail]

SOLO
P.O.Box 60 01 52
D 71050 Sindelfingen
Germany
Phone[phone]
Fax [phone]
[e-mail]