Solo 105 Instruction Manual

9 105 104 english 12/2006
105
Instruction manual
Important!
Brushcutter
ENGLISH 2
Preface
Dear Customer, Congratulations for choosing this SOLO quality
product.
The proven technology used in the Nikasil­coated vertical cylinder 2-cycle engine guarantees high performance and low fuel consumption.
Prior to operating the unit, please read the owner’s manual carefully, and most importantly, observe all safety rules.
In order to maintain the performance of the brushcutter, it is necessary to carefully follow the service instructions.
Your dealer will be glad to assist you with any questions.
CE Declaration of conformity
In accordance with EG Directives 98/37/EC, 2000/14/EC and 89/336/EEC (amended by 92/31/EEC), SOLO Kleinmotoren GmbH, Stuttgarter Strasse 41, D-71069 Sindelfingen, being solely responsible, states that the product referred to in this declaration complies with the requirements of the Machinery Directive.
105 Sound power level (DIN45635) Guaranteed sound 110 dB(A) Actual sound 105 dB(A)
Applied standards: EN 11806 Conformity assessment procedures Appendix V
This declaration of conformity loses its validity, if the equipment is converted or modified without the manufacturer's consent.
Sindelfingen, 1
st
January 2005
SOLO Kleinmotoren GmbH Wolfgang Emmerich
Executive Director
Symbols
The following symbols are used in this manual and on the product:
Thoroughly read these operating instructions before undertaking any maintenance, installation and cleaning steps
Wear ear defenders and a face shield before starting the engine
Wear protective gloves when handling and working with the equipment
Wear solid shoes, preferably safety shoes with a good tread
Always handle this power tool with particular care
Maintain a minimum distance of 15 metres bystanders
Please note: objects may be thrown out and high
Never smoke near the power tool or where the equipment is refuelled!
Keep open flames away from the power tool and the fuel can
- This equipment produces exhaust fumes and
- fuel vapours are poisonous; never start or refuel in enclosed spaces
No use of metal cutting blades allowed. Use only permitted string head cutting tools for work process.
Packaging
The packing materials used to protect the unit against damage during transportation are cartons made from pulp, which can be re-used or recycled.
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Index
Page
1. Safety regulations ..................................................................................................................... 4
1.1 General safety instructions 4
1.2 Working clothes 4
1.3 Fuelling 5
1.4 When transporting the equipment 5
1.5 Maintenance and repairs 5
1.6 Preparing the equipment for starting 5
1.7 Starting 5
1.8 Working with the machine 6
2. Specification .............................................................................................................................. 7
3. Standard delivery ...................................................................................................................... 8
4. Control and function elements ................................................................................................8
5. Preparing the equipment for use............................................................................................. 9
5.1 Loop handle assembly 9
5.2 Fitting the nylon head 9
5.3 Shield installation 9
6. Fuelling..................................................................................................................................... 10
6.1 Fuel information 10
6.2 Mixing ratio 10
6.3 Fuelling 10
7. Starting / Stopping the engine............................................................................................... 10
7.1 Half throttle start position 10
7.2 Choke and primer 10
7.3 Starting 11
7.4 Engine will not start: 11
7.5 Turning off the engine: 11
8. Using your brushcutter ........................................................................................................... 12
8.1 Scope of Application 12
8.2 Correct brushcutter operation 12
8.3 Adjusting the cutting line 12
9. Operating and maintenance instructions.............................................................................. 13
9.1 General operating and maintenance instructions 13
9.2 The starter 13
9.3 Information about the spark plug 13
9.4 Carburettor adjustment 14
9.5 Air Filter Maintenance 14
9.6 Replacing the fuel filter 15
9.7 Information about the silencer 15
9.8 Shutdown and storage 15
9.9 Scheduled maintenance 16
10. Accessories / spare parts ....................................................................................................... 17
11. Parts subject to wear and tear ............................................................................................. 17
12. Guarantee............................................................................................................................... 17
Safety regulations
ENGLISH 4
1. Safety regulations
1.1 General safety instructions
Read the operating instructions carefully before taking this equipment into service and keep them in a safe place. Use this power tool with particular caution.
Non-observance of safety instructions can lead to a risk to life. Also observe any regulations from your professional body. These operating instructions must always be available at the place of work. All individuals instructed to work with the equipment (including maintenance, care and repair), should read these instructions.
You should request and receive instructions from the vendor on the safe operation if you are using this type of product
for the first time.
This machine may only be used within the prescribed scope of application as stated in section 8.1 "Scope of Application".
Children and young people under 18 years may not work with this power tool, with the exception of young people over
16 years of age who are being trained under supervision.
Keep bystanders and animals away from the working area. Maintain a minimum distance of 15 m. When working near
thickets, be aware that children and animals may be hidden there. Immediately stop the machine and the cutter if any person or animal comes close to the working area. The operator is responsible for any accidents or damage caused to parties or property.
This machine may only be passed on or lent to third parties if they are familiar with the safe use of this product and with
these instructions. Always supply the manual with the machine.
Ensure you are rested and in good health when using this machine.
Persons under the influence of alcohol or drugs, including prescription drugs, are not allowed to use this machine, as their
ability to quickly react to potential danger may be impaired.
Never alter, change or modify any safety equipment or functional assemblies on this machine.
Only use this machine if it is in good, safe condition. Always check the machine prior to use. Risk of accident!
Only use those accessories and attachments that have been supplied by the manufacturer and that are expressly approved
for attachment.
When using a nylon head, never replace a plastic line with a steel line. Always use the appropriate contact
protection with each cutter.
Always stop the engine and remove the spark plug cap when changing cutters to prevent unintentional starting of the
engine.
The reliability and safe operation of your machine depend on the quality of parts used with the machine. Only use
original spare parts. Original spare parts are identical with genuine production parts and guarantee best quality in material, dimensions, function and safety. Original parts and accessories are available from your specialist dealer. Your dealer has been supplied with appropriate documentation to determine the correct parts. Your dealer is frequently supplied with updates about improvements to the equipment. Please note that the use of non-original parts will void your warranty.
Always store the machine in a safe place and in such a way that it will not pose any danger. Stop the engine when the
machine is not used.
Persons who disregard safety instructions, operating or maintenance instructions may be liable for any damage or consequential losses.
1.2 Working clothes
To prevent injuries, always wear suitable clothing and safety equipment when working with this power tool. This clothing should be practically oriented to the application (for example a tight fitting work suit), but should not be confining.
We recommend: SOLO forest and countryside work jacket EN 340 Part no: 99 303 000 + size (2[s] - 6[xxl]) SOLO Outdoor Knee-breeches Part no: 99 020 95 + size or SOLO Outdoor dungarees Part no: 99 020 94 + size
Never wear scarves, ties, jewellery or other items of clothing, which might get caught in the equipment, in brush or on branches. Safely tie back long hair (use a cap, helmet or similar).
Wear sturdy shoes with a good tread - ideally safety shoes. We recommend: SOLO leather forest boots Part no: 99 305 00 + size (36 - 48)
Wear protective gloves with non-slip palms. We recommend: SOLO Fit Part no: 99 390 12 + size.
Use ear defenders and/or a visor for protection against flying objects or objects caught up in the turbulence (protective goggles for example). We recommend: SOLO face/ear protection pack Part no: 99 390 1001 (one size)
Safety regulations
ENGLISH 5
1.3 Fuelling
Petrol is very light and highly flammable. Keep away from open flames and never spill fuel. Do not smoke at the operating site or at and near the refuelling site!
Stop the engine prior to refuelling.
Let the engine cool down before refuelling - fire risk!
Open the tank lid slowly to allow any excess pressure in the tank to be reduced without the risk of petrol spraying out.
Fuel may contain substances similar to solvents. Prevent products made from mineral oil coming into contact with skin and
eyes. Wear protective gloves during filling with fuel. Frequently change and clean protective clothing.
Avoid breathing in fuel vapour.
The refuelling site should be well ventilated.
Avoid any soil spillage of fuel or oil (protection of the environment). Use a suitable mat.
Immediately clean any spilled fuel on the machine. Change contaminated clothing without delay.
Firmly tighten all tank lids. This will reduce the risk of spillage from lids, which have become loose from engine vibrations.
Check for petrol leaks. Do not start the machine or work with the machine if there is a petrol leak. Life threatening risk
from burns!
Store fuel and oil in approved and correctly labelled containers.
1.4 When transporting the equipment
Always turn off the engine when transporting the machine.
Never carry or transport the brushcutter with the engine running.
To prevent fuel running out and associated damages, secure the equipment against tipping over during vehicle
transportation. Check the tank for leaks. It is advisable to drain the tank before transportation.
Drain the tank before despatching the equipment.
1.5 Maintenance and repairs
Regularly service this machine. Only carry out those maintenance jobs and repairs, which are described in this manual. A specialised service centre will carry our all other jobs.
Do not maintain, repair or store the machine near an open flame.
Before cleaning, maintenance and repair work, always stop the engine first and pull the spark plug cap. Exceptions:
carburettor and idle adjustments.
For any repairs only use original parts from the manufacturer.
Do not modify, alter or change the machine as this may impact on the safe operation of the machine and may lead to
accidents and injuries!
1.6 Preparing the equipment for starting
Check the complete machine for operational safety.
The stop switch should function properly.
The throttle must have freedom of movement and return to the idle position on its own accord.
The cutters and contact protection must be tightly secured and in perfect condition.
Ensure the spark plug cap and the ignition cable are connected firmly. A loose connection may cause a spark, which can
ignite any existing fuel:air mixture - fire hazard! Should the check reveal any irregularities or recognisable damage (also to the frame), incorrect adjustments or reduced efficiency of the machine, do not commence work. Take the power tool to a specialised workshop and have it checked.
1.7 Starting
Start the machine no less than 3 metres from the refuelling location. Never start the machine in an enclosed space.
Ensure that you are standing firmly on the ground when starting. Always start on even ground, with a firm grip on the
power tool.
Only one person at the time may operate this power tool - no other people should be within a radius of 15 m - even
when starting.
Continue with the starting procedure as described in section 7. "Starting/Stopping the engine".
Safety regulations
ENGLISH 6
1.8 Working with the machine
Only use this power tool when it is complete and in a safe condition.
As soon as the engine is running, the power tool generates toxic gases, which may be invisible and odourless. Never work with the power tool in enclosed spaces. In confined conditions such pits or excavations, ensure adequate air
changes during work. Do not smoke at the work site and in the immediate vicinity of the power tool. There is an increased fire hazard!
Work conscientiously, thoughtfully and calmly, and do not endanger third parties.
- Pay attention to good visibility and lighting conditions.
- Always remain within earshot of other people who can provide help in case of emergency.
- Plan for timely work breaks.
- Pay attention to possible hazards and take appropriate precautions. Be aware that wearing ear defenders reduces the
ability to perceive noise. This includes sounds alerting to danger such as signals, shouts, etc. that can go unnoticed.
- Exercise caution when the ground is wet or covered in ice and snow, on overhangs, or uneven terrain. There is an increased risk of slipping!
- Pay attention to the risk of stumbling and obstacles, such as tree roots and stumps, edges, etc. Pay particular attention to safety when working on slopes.
- Before commencing work, check the working area for stones, broken glass, nails, wire or other solid objects and remove such debris to prevent them being picked up and thrown out by the cutters.
- Always hold this power tool firmly in both hands, and ensure your safe and solid foothold.
- Always hold the cutters below hip level. Never lift a rotating cutter off the ground.
- Keep all parts of the body away from rotating cutters.
- Use a correct operating mode (see Chapter 8.2 "Correct brushcutter operation").
- Use the power tool at lowest possible noise and exhaust levels. Only open the throttle when working, do not let the
engine run unnecessarily. Please note that noise also impacts on the environment. Observe the quiet times that can vary from place to place.
- Never use blunt cutters and avoid uncontrolled contact of the cutter with debris. Otherwise there will be an increased risk of the equipment kicking, which could throw the entire machine around. As a result, the operator could be subjected to involuntary movements, which could lead to serious injury or death.
Stop the engine if you notice a difference in the operating characteristics of the brushcutter.
Due to the centrifugal clutch, the cutters will run on for a short time, even if you release the throttle. Ensure the cutter
has come to a full stop before storing the machine.
Always stop the engine before any contact with the cutter – even when clearing a blockage or if cutters have become
jammed – wait until the cutter has stopped and remove the spark plug cap.
Never touch the exhaust or the silencer; as long as they are still hot, there is a risk of burns!
Never work with a defective or missing silencer. There is a hazard of hearing damage and burning!
First Aid
A first aid box should always be available on-site. Immediately replace any materials you have used: Note: Over exposing persons with circulatory problems to vibrations can lead to damage to their nervous system or blood vessels. The following systems may occur from vibrations to fingers, hands or the wrists: Numbness, itching, pain, twinges, changes to the colour of the skin or the skin itself. Seek medical advice if you experience any of these symptoms.
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