Solid State Logic C100 HDS Installation Manual

Installation Guide

C100HDS Installation Guide

Digital Broadcast Console

Installation Guide

Version 1.1.0

82BCBG01B

Solid State Logic

SVISINOO UND

Begbroke, Oxford, England, OX5 1RU • [phone]

320 West 46th Street, 2nd Floor, New York, NY 10036, USA • [phone]

5757 Wilshire Blvd, Suite 401, Los Angeles, CA 90036, USA • [phone]

3-55-14 Sendagaya, Shibuya-Ku,Tokyo 151-0051, Japan • [phone]

7 bis, rue de la Victoire, le Blanc Mesnil, Paris 93150, France • [phone]

Via Timavo 34, 20124 Milano, Italy • [phone]

Visit SSL at URL: http://www.solid-state-logic.com

© Solid State Logic

All Rights reserved under International and Pan-American Copyright Conventions

C100HD, C100HDS, C200HD, C300HD, Blackrock, RIO, NetBridge,

Solid State Logic and SSL are trademarks of Solid State Logic

All other product names and trademarks are the property of their respective owners

No part of this publication may be reproduced in any form or

by any means, whether mechanical or electronic, without the

written permission of Solid State Logic, Oxford, England

Solid State Logic

SVISINOO UND

As research and development is a continual process, Solid State Logic reserves the right

to change the features and specifications described herein without notice or obligation

E&OE

Contents

1 Introduction 2

2 Safety Considerations 3

Safety Warnings 4
CE/FCC/WEEE Certification and Directives 5

3 Pre-Installation Information 6

Services Provided by SSL 6
Physical & Structural Requirements 7
Console Service Access Diagram 8
Blackrock and RIO Service Access Diagram 10
Technical Requirements 11

4 System Components 13

Console Frame 13
The Blackrock Processor 15
Remote I/O Rack (RIO) 17
RIO I/O Cards 19
MORSE (option) 21
Script Tray (option) 23
Loudspeaker Shelf (option) 23
TFT Video Switcher(option) 23
Phasescope (option) 23

5 Installation Detail 25

Power Supplies 25
Console Connection 27
Console ID Address 27
Sync Source 29
MADI Link Connections 29
I/O – MicAmp Card 31
I/O – Analogue Card 31
I/O – Digital Card 33
RIO GP-I/O 35
File Management 37
Talkback and Oscillator 39
Mechanical Meters and Phasescope Wiring 41
User Option Switches 43
Redundancy Options 45

Appendices

A Console Footprint 46

Equipment Specifications: – Console 47

– Blackrock 48

– RIO 49
B Connector Details 50
C Connector Pinouts: – Console 51

– RIO 53
D Audio Interfacing 57
E Environmental Specification 59

Page 1

Section 1 – Introduction

T

he object of this manual is to provide purchasers of the C100HDS™ Console, Blackrock™ processor and RIO

stageboxes with information in the following areas:

• Safety considerations

• Installation requirements

• Items supplied: – Main components and optional items

• Installation: – Physical assembly
– Electrical connections and cabling
– System options

• Specifications and Physical dimensions

• Pinouts of standard connectors

The information provided by this manual is relevant to all of the versions of the C100HDS.

Those aspects of the C100HDS system which may be subject to specific customisation – Master Channel layout and meter
panel as examples – will be documented in the Custom Specification information for a specific console.

The Custom Specification information, which details the actual console as built, will be found in Section 10 of the console’s
Service Manual.

C100HDS Installation Guide

Page 2

Section2 – Safety Considerations

T

his section contains definitions and warnings, and practical information to ensure a safe working environment. Please take

time to read this section before undertaking any installation work.

Definitions

‘Maintenance’

All maintenance must be carried out by fully trained personnel.

Note: It is advisable to observe suitable ESD precautions when maintaining electronic assemblies.

‘Non-User Adjustments’

Adjustments or alterations to the equipment may affect the performance such that safety and/or international
compliance standards may no longer be met. Any such adjustments must therefore only be carried out by fully trained
personnel.

‘Users’

This equipment is designed for use solely by engineers and competent operators skilled in the use of professional
audio equipment.

‘Environment’

This product is a class A product intended to form an integrated component part of a professional audio recording,
mixing, TV, radio broadcast or similar studio wherein it will perform to specification providing that it is installed
according to professional practice.

Installation Instructions

Voltage Selection and Fusing

All C100HDS systems use auto-ranging power supplies. These are designed to operate at input voltages in the range 100
to 240VAC (±10%) so do not require setting to suit the local supply.

If, where fitted, it is ever necessary to replace a blown mains-fuse, then always use the correct rating and type of
replacement. If a correctly rated fuse continues to blow, then a fault exists and the cause should be investigated or the
unit returned to SSL for repair/replacement as appropriate.

Details of mains settings and correct fuse ratings can be found in Appendix A of this manual.

Electrical Safety Warning

When installing or servicing any item of SSL equipment with power applied, when cover panels are
removed, HAZARDOUS CONDITIONS CAN EXIST.

These hazards include: • High voltages

• High energy stored in capacitors

• High currents available from DC power busses

• Hot component surfaces.

Any metal jewellery (watches, bracelets, neck-chains and rings) that could inadvertently come into contact
with uninsulated parts should always be removed before reaching inside powered equipment.

Safety Considerations

Section 2

Page 3

Safety Earth Connection

A

ny mains powered item of SSL equipment that is supplied with a 3-core mains lead (whether connectorised or not) must
always have the earth wire connected to the mains supply ground. This is the safety earth and grounds the exposed metal
parts of the racks and cases and should not be removed for any reason.

Mains Supply and Phases

T

o ensure safe operation of this equipment, connect only to an ac. power source that contains a protective earthing (PE)
conductor. This equipment is designed for connection to single phase supplies with the neutral conductor at earth
p

otential – category TN or TT – and is fitted with a protective fuse in the live conductor only. This equipment is not
designed for use with live and neutral connections reversed or where the neutral conductor is not at earth potential (IT
supplies). This equipment should not be connected to a power system that switches open the return (neutral) lead when
the return lead also functions as the protective earth (PE).

All mains powered assemblies must be connected to the same mains phase. In particular, note that as PSU redundancy is
standard, the two input leads must NOT be connected across different phases of a 3-phase supply.

Mains cables will be coded with either of the following colour schemes:

1 or 2
LIVE: Brown Black
NEUTRAL: Blue White
EARTH: Yellow/Green Green

The ratings label, which details the console power requirements, is located adjacent to the mains inlet connectors on the
power input panel beneath the rear of the console.

Mains Isolation and Over-Current Protection

An external disconnect device (switch) is required for this equipment which must be installed according to current wiring
regulations. A detachable power cord, if fitted to this equipment, is a suitable disconnect device, otherwise an approved
disconnect switch is required – the rating of which is defined in the product specification (Appendix A) and on the
equipment itself.

An external over-current protection device is required to protect the wiring to this equipment which must be installed
according to the current wiring regulations. The fusing or breaking-current is defined in the product specification. In
certain countries this function is supplied by use of a fused plug.

Some units (specifically, those fitted with PSU Redundancy) utilise multiple power sources. This is clearly marked on the
equipment. The finished installation must also be clearly marked to ensure that all sources of power are removed before
servicing work begins.

Physical Safety

The console surface is too heavy for one person to move, ensure sufficient manpower is available when positioning the
console. Take particular care when removing a fully populated RIO chassis from the equipment rack.

If the console trim is removed for any reason then there may be sharp edges exposed on the frame metalwork.

C100HDS Installation Guide

Page 4

CE Certification

T

he C100HDS system is CE compliant. Note that the majority of cables supplied with SSL equipment are fitted
with ferrite rings at each end. This is to comply with the current regulations and these ferrites should not be
removed.

If any of the console metalwork is modified in any way – particularly the addition of holes for custom switches etc. – this
may the adversely affect the CE certification status of the product.

FCC Certification

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference
at his own expense.

Instructions for Disposal of WEEE by Users in the European Union

The symbol shown here, which is on the product or on its packaging, indicates that this product must not
be disposed of with other waste. Instead, it is the user’s responsibility to dispose of their waste equipment
by handing it over to a designated collection point for recycling of waste electrical and electronic
equipment. The separate collection and recycling of your waste equipment at the time of disposal will help
to conserve natural resources and ensure that it is recycled in a manner that protects human health and
the environment. For more information about where you can drop off your waste equipment for
recycling, please contact your local city office, your household waste disposal service or where you
purchased the product.

AA

Safety Considerations

Section 2

Page 5

Section 3 – Pre Installation Information

P

hysical installation of the console is normally carried out by a specialised transportation company. In some cases this will

have been arranged by the local SSL office, in other cases by the facility.

Before the console is installed all building work should be completed and the environment MUST be clean otherwise the
warranty will be rendered invalid.

Before commissioning can take place the following must be completed:

• Air Conditioning installed, tested, blown-through and working

• Lighting installed and tested

• Cable Trunking installed

• Wall and floor finishes completed

• Power Distribution installed and tested

• Cables installed and tested

• Monitor loudspeakers installed and working

• Other utilities (telephone, water etc.) available

The cables that run between console and processor can be shipped in advance of the console in a separate kit (the pre­install kit). These cables should be installed by the facility engineers. Instructions for installing these cables are found on
pages 25 to 35 of this manual.

Cables that may be required for the connection of ancillary functions – meters, talkback or any custom switching etc. –
are NOT supplied by SSL and will need to be provided by the facility. Refer to pages 38 to 41 for cabling information.

Services Provided by SSL

Commissioning

All C100HDS systems include on-site commissioning by an SSL engineer. This is usually expected to take from 2 to 4 days
depending on system size, configuration and options. Large systems, or consoles split for shipment, may require an
additional 1–2 days of commissioning time.

You will be contacted by your local SSL office or agent shortly before delivery to arrange a commissioning date.

Training

Three days of standard operator training are provided with each C100HDS system. If required, this is scheduled to take
place immediately following the commissioning period and is usually carried out by the commissioning engineer. A further
day of advanced operator training is available at additional cost.

On-site maintenance training is also available at additional cost. Training duration can be either one day for a basic
overview or two days to progress to a more advanced level.

Training should be requested at the time of order. For all training we recommend that no more than five persons attend
each session. If the use of an interpreter is necessary the training period may need to be extended (at additional cost).
Note that travel and subsistence costs are not normally included. For further information please contact SSL’s training
department at: [e-mail].

Warranty

All systems normally include 13 months warranty from date of shipment. This does not include consumable items such as
magnetic media, disks etc. Further details may be found in SSL’s Conditions of Trading (printed on the reverse of all SSL
invoices).

C100HDS Installation Guide

Page 6

Physical Requirements

Console Control Surface

The console control surface consists of a single Master section (usually called the Centre Section) and channel bays
containing 8 faders each. Consoles can be specified to have from 24 to 64 channels so the size and weight will vary
c

onsiderably. A dimensioned footprint drawing showing the channel layout for a specific console control surface can be

provided by SSL’s Project Engineering Department. See page 46 for the drawing of a standard 32-channel footprint.

Consoles can be built with a split point at any 8-channel profile. The console can then be separated at this point into
smaller sections to simplify installation into client’s premises. A split console will require additional commissioning time;
reassembly will be by SSL engineers.

The side panels of the console are flat to reduce the overall width and to simplify the location of adjoining furniture.
Contoured side arms are available as an option for installations where the console is freestanding.

The console surface is connected to its processing rack using two standard Ethernet cables. These cables provide all the
data for control, metering and touchscreen display information. These cables are supplied with each system.

Cable sets are available in 10, 15, 20, 25, 50 and 100m standard lengths; 100m is the maximum distance between the
console and its computer rack.

Refer to Appendix A for weights and power consumption information.

Rack Mounting Equipment – Blackrock and RIO

All audio processing functions are provided by a separate 2U rack mounted computer unit referred to as the ‘Blackrock’.
The system’s DSP resource, Madi interfacing and file handling is all contained within the Blackrock unit. Connections are
made to the rear of the rack.

Systems may be specified to have processor redundancy for on-air or critical operations. These systems will feature a
second Blackrock chassis unit so an additional 2U of rack space will be required.

All input and output for the C100HDS is made using remote input/output racks referred to as ‘RIOs’. A RIO is a 7U rack
mounting unit with slots for up to five plug-in I/O cards. Each RIO is connected to the Blackrock processor using industry
standard fibre Madi cables.

A 19” equipment rack will almost certainly need to be provided into which the Blackrock and/or RIO units can be
mounted. Note that when locating remote RIO units that all connections are made to the front. See page 10 for service
clearance diagrams.

The SSL MORSE Router and remote Stageboxes may also be specified to form part of the C100HDS system. These are
either 3U or 6U rack units.

Blackrock and RIO units must be supported on shelves fitted to the equipment rack and not solely by the rack ‘ears’.

Acoustic Isolation

The Blackrock processor is fitted with cooling fans and is expected to be housed in a separate ‘machine’ room. Adequate
noise isolation should exist between the machine room and control room/recording areas.

The RIO chassis is fitted with low-noise fans and requires a lower degree of noise isolation.

Noise figures for individual units are given in Appendix A.

Pre Installation Information

Section 3

Page 7

C100HDS Installation Guide

Page 8

Connector panels

Connector panelMains Panel

Master Section9 – 16 17 – 24 25 – 321 – 8

Power Supplies

Top Trim access

Connector Panels and Power Supplies

Refer to page 46 for console dimensions

Air Conditioning Requirements

A

ir conditioning will almost certainly be required for both the Machine and Control rooms in order to maintain the

temperature and humidity to within the required levels.

Power dissipation figures for console control surface and equipment rack are listed in Appendix A.

Appendix E contains the environmental specification for SSL equipment.

Cable Ducting

Cable ducting will be required between the console and the Machine room (as well as to any outboard racks and the
recording areas). The ducting provided should be of sufficient size such that approximately 50mm x 35mm is available for
console surface connection. This should be sufficient for the analogue and digital cabling for metering and the T/B Mic etc.
in addition to the console connections.

The connectors for all control and interface cables are located beneath the console’s Centre Section. The connector
panels are orientated so that cables will exit downwards at the rear of the desk. It is not possible to route cables through
the console legs.

The mains input connectors are located on a separate panel. This panel is normally positioned in the bay to the left of the
Centre Section.

Service Access

Access to all electronic assemblies within the frame is from either the front or above the console. The power supplies are
located in the knee panel area. There are PCB assemblies located behind the channel TFT meter screens. To remove a
TFT screen it will be necessary to remove the top trim. This trim is secured using screws along the rear of the top edge.
If the console is being built into restricted space – as in some mobile installations – then allow sufficient clearance above
the top trim for access to the fixing screws.

Clearance for service access will also be required in front of and behind the rack into which the Blackrock processor is
installed so that cards can easily be removed. See the drawing on page 10 for minimum clearances.

Pre Installation Information

Section 3

Page 9

C100HDS Installation Guide

Page 10

Blackrock Processor Chassis (side view) Showing Clearances

RIO Chassis (side view) Showing Clearances

Dimensions in mm

429

2U

7U

8

5

344

Clearance for cabling

Clearance for air vent

270

Removable
Front Panel

Front

I/O Card

100

Technical Requirements

Sync Source

The Blackrock Processor requires a feed of sync in order to operate. Video, Wordclock or AES3id can be used as the
sync reference.

The video sync requirement is 75Ω 1V(pk-pk) black-and-burst. The standard can be either PAL (625 line, 50Hz), NTSC
(

525 line, 59.94Hz or 60Hz). Composite sync may also be used.

T

ri-level sync cannot be used.

Other studio peripherals (digital recorders, routers, editors and picture recorders) will also require a feed of video sync.
Depending on the studio configuration, a suitable video distribution amplifier may also be required.

The Blackrock processor does not provide internal sync generation or distribution.

Power Connections – Mains Input Voltage & Current

Both the console control surface and the Blackrock processor rack are fitted with auto-sensing power supplies and will
function at any voltage from 100 to 240 volts without adjustment.

The console is supplied with detachable IEC-type mains leads. These leads are 2m in length and the cable diameter is
approximately 6mm. The free end of each lead is unterminated and will need to be connected to a suitable outlet beneath
the console. C100HDS systems are supplied as standard with dual redundant power supplies for ‘on-air’ use so is therefore
fitted with two separate IEC mains input connectors.

The inrush current present when powering the console can be significant – typically ten times the steady current – so the
use of ‘slow’ or ‘motor’ rated fuses/circuit-breakers is recommended.

See Appendix A for equipment specifications.

The console power rating label will be located between the two mains input connectors beneath the rear of the console.

Computer for File Management and Software Updates

It will be necessary to have access to a computer with an Ethernet interface to be able to update the Blackrock’s system
software and also to archive or backup operator projects. SNMP status information is also available over the IP network.

The machine used for communication with the Blackrock can either be connected via the facility’s Ethernet network or
can be a direct Ethernet connection. (Note that if connecting directly then the cable must be of the ‘crossover’ type).

The computer used must have an SSH terminal client installed – ‘PuTTY’, for example, if using a PC. Macintosh users can
use The ‘Terminal’ utility included with OSX.

The Blackrock does not support wireless networking.

Grounding

A standard system should not require any additional grounding over and above that supplied by a correctly installed mains
supply. All rack unit chassis are permanently bonded to mains earth. A mains earth connection via the mains inlet must be
provided.

If due to the quality of the mains wiring within an installation it is deemed necessary to improve upon the mains earthing,
a chassis ground connection point is provided as follows:

• Console chassis ground can be accessed via a stud located on the mains power connector panel.

All audio connectors, both analogue and digital, have their screen pins connected directly to the chassis at the point of
entry to comply with AES/EBU EMC grounding standards.

Pre Installation Information

Section 3

Page 11

C100HDS Installation Guide

Page 12

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Channel Control Tile

Fader Tile

C100HDS Channel Bay Layout

Section 4 – System Components

T

his section provides greater detail about the main units in the system. See Appendix A for specifications and Appendices

B and C for connector details and pinouts.

C100HDS Console

Each console control surface will consist of the Centre Section and can be specified to have from 16 to 64 channel faders
in groups of 8. (Note: A group of 8 faders and controls and its frame is termed a ‘bay’). Refer to page 46 for frame
dimensions.

The number of physical faders fitted to a console surface does not limit the number of processing channels available;
this is determined solely by the quantity of DSP resource fitted to the Blackrock processor. DSP processing is available
in quantities of 64, 96 or 128 channels.

Each console channel bay comprises four individual sections: Faders, Channel Control tile, Master Channel tile and TFT
meter panel. The Master Channel tile provides physical access to all operational controls and can be assigned to any of
the channels in the console. As a minimum it is only necessary to have one Master Channel tile fitted to a console as this
can be used to access any DSP channel specified, although, for convenience and additional flexibility, Channel Master tiles
can be fitted to any bay.

Fitting a Master Channel to either side of the Centre section will allow full channel control to be retained even if one of
the two console control cables becomes disconnected.

The Centre Section is always fitted with two analogue mechanical meters; these are VU scale as standard but can be
specified to be PPM. Additionally, there is space available into which a 6 or 8-channel LCD phase-scope can be fitted. There
are three types available: RTW10830 (8ch analogue plus 8ch digital), MSD600C (6ch digital) or the MSD600M (modular
customisable).

Note that the console frame is supplied without moulded side arms as standard to reduce the overall width. Contoured
side arms are available but need to be specified as an option. These will add 72mm to the overall console width.

A dxf CAD drawing of the 32 channel frame layout can be downloaded from the C100HDS area of SSL’s website.

S

ystem Components

Section 4

Page 13

XGA SSL TCP/IP USB

NET 1 NET 2 SYNC USB

4

3 2 1

8 7 6 5

5 4 3 2 1

C100HDS Installation Guide

Page 14

Rear View

Mezzanine cards

Network switch

CPU and DSP

Motherboard

Sync

In

TCP/IP
Network

SSL

Network

SSL

Network

USB

Serial

Port

XGA

Madi x 4 USB

1

2

Blackrock Processor Front

Blackrock Processor Rear

DAW

The Blackrock Processor

T

he Blackrock processor is a 2U high 430mm deep (excluding connectors) rack unit. The unit is based on an industry

standard industrial PC chassis running SSL’s operating software. There are no 3rd party licensing requirements.

Behind the removable front panel are one or two swappable SATA drives, the filters for the cooling fans and a protected
mains switch. At the rear of the rack are the removable PSU units, the console network and terminal connections, the
optical Madi ports for I/O and a serial port.

Power supplies

The unit is fitted with two removable power supplies, either of which is capable of powering the Blackrock chassis so as
to provide fault redundancy. The units are autoranging and are fitted with a standard IEC male connector for mains input.

Motherboard

This card is the processor for the system files and for project storage and also functions as the interface for remote
diagnostic servicing and storage capability when connected to an IP network.

The Motherboard is fitted with the following connectors:

TCP/IP Network IP network connection – will need to be connected to the facility’s TCP/IP (Internet) service to

facilitate remote diagnostics (SNMP), project backup and system file management.

SSL Network Console network connection – must be linked to the built-in hub.

Note that the SSL network is used to transfer control surface data which is not TCP/IP protocol. Do not

combine this network with the TCP/IP network.
DAW Reserved for the implementation of IP MIDI – Not currently available.
USB 1&2 Standard peripheral USB – can be used for direct connection of a keyboard and mouse to facilitate

file management.
XGA Standard analogue video output – combined with above, can be used for direct connection of an

analogue XGA monitor to facilitate file management and backup functions.
Serial Port RS232 D9 female for serial connection to Probel routers to facilitate router name transfer.

CPU and DSP

This single PCie card performs all the system DSP and processing functions. It can be specified as one of three versions
to support 64, 96 or 128 full-function channels at 48kHz simultaneously. Processors specified with less than 128 channels
can be subsequently expanded via a license upgrade.

The DSP card is fitted with the following connectors:

Network 1&2 Console network output connectors. Connector ‘Net 1’ must be linked to the built-in hub.
Sync in BNC input connector for system reference. A feed of sync must be supplied. The following are

suitable sources: Analogue Video (black&burst 1Vp-p or composite), Wordclock or AES3-id 75Ω .
USB SSL Service use only.

Mezzanine 1&2

A Madi interface card fitted with four off SFP fibre sockets. Each of these sockets can be equipped with a duplex LC fibre
interface adapter for connection to a remote I/O unit. Each Madi port provides up to 64

†

audio channels.

The fibre multiplexers fitted as standard are the 50/125 multimode version which will function at cable lengths of up to
550m. 9/125 singlemode multiplexers which can function at distances of up to 2km are available to order at additional cost.

One mezzanine card (ports 1–4) is included as standard and a second card (ports 5–8) can be specified to provide access
to up to 512 I/O channels.

† The signal capacity of the first Madi link connected to any RIO is reduced to 62 as two channels are reserved for
control and status information. This restriction does not apply to subsequent links connected to the same RIO.

S

ystem Components

Section 4

Page 15

C100HDS Installation Guide

Page 16

O

I

O

I

9

91XA

OUT 13-24

O

UT 1-12IN 1-12

IN 13-24

ETHERNETSYNC

P

OWER DATA

RUNNING LOCKED

1

234

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IN 9

IN 10

IN 11

IN 12

9 - 16 1 - 8

25 - 32 17 - 24

9 - 16 1 - 8

25 - 32 17 - 24

AES/EBU IN

AES/EBU OUT

A1

A1

ANALOGUE IN

ANALOGUE OUT

RIO Rack (front view)

I/F

1

2

3

4

5

Remote I/O Rack (RIO)

A

ll console audio input and output signals are provided by separate input/output racks. These racks are referred to as

’RIOs’.

The RIO is a 7U high 344mm deep 19” rack unit. Each RIO requires its own mains power supply and fibre optic cable
connection to the Blackrock processor. A maximum of four RIOs can be connected to each C100 system.

All plug-in cards and connectors are accessed via the front of the RIO making it suitable for installation into equipment
racks where space is limited. The unit is cooled from front to back using temperature controlled low-noise fans so space
f

or ventilation must be provided behind the rack. A standard 600mm rack provides adequate ventilation space.

RIOs can be fitted with one or two removable power supplies. A single PSU unit has sufficient capacity to supply a fully
fitted RIO thus full PSU redundancy can be achieved by fitting two units.

Below the power supplies is space for six plug-in cards. The uppermost slot is always fitted with the RIO Interface Card.
This card is fitted with four fibre MADI interface ports for connection to the Blackrock processor.

Note that although each MADI link has capacity for 64 channels (at 48kHz) the first link is limited to 62 audio channels
because two channels are reserved for sync and status information; the remaining three links can access all 64 channels
of bi-directional audio data. The maximum I/O capacity for a single RIO unit is therefore 254 audio channels.

The interface card is also equipped with 24 channels of general-purpose opto-isolated input and 24 outputs are available
via relay closures. Refer to page 35 for contact ratings.

A sync output connector is included which provides a feed of the system’s Wordclock reference.

I/O Daughter Cards

Below the interface card are five available slots into which a range of input/output cards can be fitted.

Cards are available with the following functions: 24-channel analogue I/O, 64-channel digital I/O – with either fibre or
copper connection – and 12 channel microphone input. Cards can be fitted in any combination. Cards must be installed
starting with slot one, directly below the Interface card, and added in order. See the following page for I/O card details.

Unused slots must be fitted with a blanking panel (supplied) to maintain the correct airflow through the rack.

Fibre Connection

RIO units are connected to the Blackrock processor using duplex fibre optic cabling. The connectors required at each end
are duplex LC type – flat end, not APC.

The fibre interfaces are available in two versions: singlemode and multimode. The fibre specification chosen determines
the maximum distance that the cable can be run without loss of data. Singlemode and multimode interfaces and connectors
are almost identical in appearance but are operationally incompatible – the standards must not be mixed within a system.
Generally, singlemode cables are coloured yellow and multimode cables are coloured orange.

Unless specified otherwise the RIO and Blackrock interface adaptors will be fitted with the multimode version.

Console systems are supplied with one 2m multimode fibre cable for each RIO to Blackrock link. It is the responsibility
of the facility to provide longer or additional fibre cables necessary to connect the Blackrock processor to the RIO units.

Standard Cable specification Maximum cable length Note

Multimode LC – LC duplex 50/125µ 550m (1,800ft) Default fitment
Singlemode LC – LC duplex 9/125µ 2,000m (6,560ft) Cost option

S

ystem Components

Section 4

Page 17

C100HDS Installation Guide

Page 18

9 - 16

1 - 8

25 - 32

17 - 24

AES/EBU IN

9 - 16

1 - 8

25 - 32

17 - 24

AES/EBU OUT

2

3

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3

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IN 2

I

N 3

IN 4

I

N 5

IN 6

IN 7

IN 8

IN 9

I

N 10

I

N 11

I

N 12

A1

A1

ANALOGUE IN

1 - 24

A

NALOGUE OUT

1 - 24

Analogue I/O

Card

Digital I/O

Card

Mic Input

Card

RIO – Micamp Card

T

he microphone input card provides 12 input channels accessible via standard XLR 3-pin female connectors.

The card has been specifically designed to operate in a broadcast environment and meets recognised performance
standards. The card is fitted with RF input filtering, a high-speed analogue limiter and features high input CMRR.

Phantom power is available.

RIO – Analogue I/O Card

The analogue card provides 24 channels of balanced line-level input and output. At least one analogue card will need to
be included if analogue monitor amplifiers are being used. The connectors used for input and output are Canon DL96
types. Mating connector kits and a contact crimp tool can be supplied (as cost options).

Refer to page 54 for the DL pinout.

RIO – Digital I/O Card

The digital I/O card is available in two versions: 110Ω and 75Ω . Both types provide 64 channels – 32 AES/EBU pairs – of
digital input and output. The 110Ω card provides balanced output signals whereas the 75Ω card is unbalanced for correct
matching to coaxial cables. Sample rate conversion is available on every input so the card can accept input rates from
32kHz to 96kHz. The connectors are all D-25 type females and mating connectors can be supplied (as a cost option).

A breakout panel is available for the 75Ω card. This panel converts the I/O card’s D-25 connectors to chassis BNC plugs
and can be ordered with 1m or 3m interconnecting leads. Do not attempt to extend the panel interface leads beyond the
3m maximum as doing so could increase the risk of data corruption.

S

ystem Components

Section 4

Page 19

C100HDS Installation Guide

Page 20

MORSE Router

MORSE 3U Stagebox

MORSE System (option)

T

he MORSE (MOdular Resource Sharing Engine) system provides a cost-effective, scalable solution for the sharing of local
or remote audio I/O and managing control data. The system is specifically designed for on-air reliability and features
optional redundancy on all data links and fault tolerant proprietary software.

The system comprises a central router to which remote stageboxes and consoles may be connected via optical MADI links
to provide a resource sharing solution. The router is available as a 3U rack with up to 24 individual links available or as a
6

U rack with up to 48 links.

S

tageboxes can be connected to the router so that any I/O signal is then able to be allocated to any Blackrock processor
connected to the router. If however resource sharing is not a requirement stageboxes can be directly connected to the
processor.

Each stagebox can each can be fitted with up to 56 channels of I/O. Plug-in modules are available for: Microphone level
input, line level analogue I/O, AES, MADI and SDI. A 2nd redundant power supply can be fitted. Stageboxes are connected
to the router or console using one or two duplex optical MADI links.

The fibre links between the Blackrock and the MORSE router are available as multimode type only. The morse fibre
connector standard is duplex SC. Blackrock to MORSE fibre leads are therefore LC – SC duplex multimode.

The MORSE system is more fully described in a separate SSL document ‘Morse Specification Guide’ part number:
82S6SMO10A.

S

ystem Components

Section 4

Page 21

C100HDS Installation Guide

Page 22

0

F

E

D

C

B

A

9

8

7

6

5

4

3

2

1

Location of Console Bellypanel Connectors

Connections to Blackrock Processor

1

2

USB out 1 USB in 1 & 2 USB out 2 Net 5

D1

Spare

D2

Spare

D3

Spare

TB out X1

Spare

Unused

Console

ID

Digital

Meters

In

Analogue

Meters

In

System Options

External Keyboard

There is an inbuilt software keyboard included in the C100 system; this is accessed via the centre section touch screen.

Alternatively an external USB computer keyboard and or USB mouse/trackball may be connected to the audio connector
panel using the connectors provided (‘USB1’ and ‘USB 2’). The diagram opposite shows the location of these connectors.

S

cript Tray

The script tray is an 8-channel wide movable transparent panel which fits over a channel bay. It has rollers fitted to allow
it to move along the length of the desk.

The script tray does not require modifications to the console and can be added to existing consoles.

Loudspeaker Shelf

A flat secure shelf is available for the positioning of loudspeakers, monitors etc. Each shelf is 400mm wide by 253mm deep.
A shelf is securely attached by locating under the front of the top trim and then screws are used to fix to the console’s
back panel.

TFT External Input

This option adds an input switcher to any of the channel bay TFT screens so that it can then be switched to display the
signal from an external XGA (1024x768) video input. The switchover may be effected either by a GPI closure triggered
from a free button or by one of the unused latching switches located on the meter panel (see page 43).

Because it is necessary to install additional hardware within the console frame when adding this option, a maximum of
three of the four channel screens on the 32-channel console can be modified.

LCD Phasescope

The Centre Section of the console has space reserved specifically for an LCD phasescope surround monitor. Three
versions of phasescope are available to order: The RTW10830 which features 8 channels of digital and 8 channels of
analogue input with loop-through outputs; the DK Audio MSD600C with 6 channels of digital input and the MSD600M
which can accommodate varying input and output options by using plug-in modules.

The RTW and the MSD600C units are provided in standard configurations. The MSD600M meter can be adapted to suit
specific applications so its installation options should be discussed with SSL’s Project Engineering department.

S

ystem Components

Section 4

Page 23

Page 24

C100HDS Installation Guide

C

onsole Mains Inlet Panel

Blackrock Power Supplies

Section 5 – Installation Wiring

T

his section provides the information necessary to connect the system components.

Power Supply Connections

a) Connect both the console’s IEC mains leads to a suitable mains supply outlet. These leads are supplied

unterminated to simplify connection to the facility’s preferred distribution system.

For live transmissions work it is recommended that one of the power feeds should be from an uninterruptable
source.

THE MAINS SAFETY EARTH MUST BE CONNECTED.

THE TWO POWER SOURCES MUST NOT BE FROM DIFFERENT PHASES OF A 3-PHASE SUPPLY.

The console is fitted with auto-ranging power supplies which will accept mains voltages which range from 100 to
240V without adjustment. The mains rating label is located adjacent to the earth bolt on the power inlet panel.

b) Connect both the Blackrock’s IEC mains leads to appropriate mains supplies. Refer to the notes above for suitable

supply provision.

Console Address

It is only necessary to refer to the console address switch setting if more than one C100HDS console is being connected
to the same Ethernet network.

The address switch is located on the console connector panel – it is a 16-position rotary switch. Its function is to identify
different consoles connected to the same Ethernet network. The default setting for this switch is ‘1’.

If a second console is added to a network then the switch should be set to the ‘2’ position – and subsequent positions for
additional consoles. Address ‘0’ is not used.

I

nstallation Wiring

Section 5

Page 25

0

F

E

D

C

B

A

9

8

7

6

5

4

3

2

1

Console Address Switch

Default setting

Page 26

C100HDS Installation Guide

X

GA SSL TCP/IP USB

N

ET 1 NET 2 SYNC USB 1

4 3 2 1

8

7 6 5

5 4 3 2 1

Control Surface Wiring Diagram – Single Blackrock

Control Surface Wiring Diagram – Redundant Blackrock

Blackrock Rear Panel

Facility’s TCP/IP Network

SSL Network
TCP/IP Network

Console Connector Panel

1 2 3 4

2 x Console
Network cables

2 x 0.5m Network cable

XGA SSL TCP/IP USB

N

ET 1 NET 2 SYNC USB 1

4

3 2 1

8 7 6 5

5

4 3 2 1

XGA SSL TCP/IP USB

N

ET 1 NET 2 SYNC USB 1

4

3 2 1

8 7 6 5

5

4 3 2 1

Console Connector Panel

Facility’s TCP/IP Network

Ethernet Hub/Switch

1m Network cable

Blackrock to Console Surface Connection

Network Cables

The Blackrock processor is equipped with two separate network connections. Both use standard RJ45 termination and
cabling but are different protocols so must be kept separate at all times.

The first is labelled ‘SSL’ and is reserved for the connections to the console control surface and the optional redundant
B

lackrock processor. The second connection is a standard TCP/IP Ethernet port which should be linked to a PC within
the facility’s internet network. This machine can then be used for project backup, software updates and for SNMP status
reporting and maintenance support.

The SSL network connection is the only data link required between the Blackrock processor and the C100HDS console.
The recommended configuration is to use two separate data cables in parallel.

Single Blackrock Systems

a) Connect the two off 0.5m network cables supplied to the Blackrock rear panel as shown opposite.

b) Connect the two off console network cables supplied as shown opposite. Length will be as specified at time of

order.

c) Connect the Blackrock TCP/IP port to the Ethernet network port of a suitable PC. If using a direct connection

then a network cable of the ‘crossover’ type will be necessary. If the connection is via a standard network switch
or hub then standard pin-pin cables can be used.

Refer to page 37 for further details of configuring the PC for file transfer.

Systems with Redundant Blackrock

a) Connect the two off 0.5m network cables supplied to both the master and redundant Blackrock rear panels as

shown opposite.

b) Connect the two off console network cables supplied to each Blackrock processor as shown opposite. Length will

be as specified at time of order.

c) Connect the supplied 1m SSL network cable between both Blackrock processors.

d) Connect the TCP/IP ports from both Blackrock processors to an Ethernet hub or switch (not supplied). The PC

being used for project backup etc. will need to be connected to the same network.

Alternatively, If a PC is not being used or a hub/switch is not available, then the TCP/IP ports of the Blackrock
processors must be linked together using a single ‘crossover’ type Ethernet lead.

Refer to page 37 for further details of configuring the PC for file transfer and project backup.

If for either system a MORSE router has been specified then this must also be linked to the SSL network and can
optionally be linked to the TCP/IP network.

I

nstallation Wiring

Section 5

Page 27

Page 28

C100HDS Installation Guide

X

GA SSL TCP/IP USB

N

ET 1 NET 2 SYNC USB 1

4

3 2 1

8

7 6 5

5 4 3 2 1

Sync Input connector

Blackrock Rear Panel

RIO MADI Ports

ETHERNETSYNC

POWER DATA

RUNNING LOCKED

1234

Sync Source

T

he Blackrock processor must be provided with a source of sync input in order to function. Suitable sources of sync are:

Video black-burst or composite
Wordclock
A

ES3id – unbalanced

T

he sync input provides internal 75Ω termination.

RIO – MADI Fibre Links

The Blackrock processor is supplied with four MADI ports as standard but may be expanded to provide eight ports (as
shown opposite). The RIO unit is always equipped with four ports.

Connections between the Blackrock and RIO units are made using industry standard multimode (50 micron) duplex LC
fibre cable assemblies. Multimode fibre is suitable for cable runs of up to 550m. Suitable fibre cable assemblies are widely
available from cable suppliers.

Singlemode fibre multiplexers can be specified for the Blackrock and RIO as a cost option. These will require matching
singlemode connectors and cable assemblies. Singlemode cable is suitable for distances of up to 2km.

The first MADI connection between the Blackrock and any RIO will provide 62 channels of bi-directional audio (two
channels are used to transfer sync and status information). Subsequent connections added to the same RIO will extend
the capacity by 64 channels for each lead.

A maximum of four RIO units can be connected to a Blackrock processor.

For additional security, a redundant fibre link can be connected between the Blackrock nd the RIO. The backup fibre cables
should be connected to the port directly above the primary port (1 and 5, 2 and 6 etc.)

RIO – Sync Output

The ‘Sync’ connector fitted to the front of the RIO interface card provides an output of Wordclock at the system’s clock
rate.

RIO – Ethernet

The Ethernet connector on the RIO interface card is non functional so does not need to be connected to either the SSL
or TCP/IP networks.

I

nstallation Wiring

Section 5

Page 29

Page 30

C100HDS Installation Guide

2

3

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2

3

1

2

3

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IN 1

IN 2

IN 3

IN 4

IN 5

IN 6

IN 7

IN 8

I

N 9

IN 10

IN 11

IN 12

A1

A1

ANALOGUE IN

1 - 24

ANALOGUE OUT

1 - 24

Micamp Input Card

A

nalogue I/O Card

Mic Input Connectors

XLR-3 female

Analogue Input Connector

DL96 female

Analogue Output Connector

DL96 female

I/O – MicAmp Card (SSL ref. 968)

E

ach micamp input card provides 12 high quality microphone circuits. The inputs are accessed via standard XLR-3 female

connectors.

Refer to Appendix C for the connector pinouts.

SSL is able to supply mating connectors if requested, (at additional cost).

It is always highly recommended that the 48V phantom power is switched off (via the console control surface) before
connecting any microphones.

I/O – Analogue input/output Card (SSL ref. 944)

The analogue card provides 24 circuits of electronically balanced input and output. These circuits are accessed via Canon
DL 96-way female connectors; mating connectors are available to order.

Refer to Appendix C for the connector pinouts.

The default line-up level for analogue I/O is 0dBFS = +18dBu. This level may be globally altered and can range from +9dBu
to +24dBu. The value can be adjusted from a setup screen to match the standard operating level for the facility.

When assigning analogue card output channels as insert sends, the routing system will automatically assign the same
input channel number as the corresponding return. It is therefore necessary to physically wire outboard equipment so
that circuit allocation follows this arrangement.

I

nstallation Wiring

Section 5

Page 31

Page 32

C100HDS Installation Guide

9 - 16

1 - 8

2

5 - 3217 - 24

AES/EBU IN

9 - 16

1 - 8

25 - 32

17 - 24

AES/EBU OUT

Digital I/O Card

AES/EBU Output Connectors

25-pin D-type female

AES/EBU Input Connectors

25-pin D-type female

I/O – Digital Input/Output Card 110Ω (SSL ref. 942XF)

T

he digital input card provides 32 balanced AES/EBU signal pairs of input and output. All circuits are accessed via 25-pin
D-type female connectors. All inputs and outputs are balanced at 110Ω and cables with the correct matching impedance
must be used.

Refer to Appendix C for the connector pinout for this card.

Mating connector kits can be ordered for the card.

W

hen assigning digital card output channels as insert sends, the routing system will automatically assign the same input
channel number as the corresponding return. It is therefore necessary to physically wire outboard equipment so that
circuit allocation follows this arrangement.

I/O – Digital Input/Output Card 75Ω (SSL ref. 942XJ)

This version of the Digital I/O card is externally identical to the 110Ω version (apart from its designation number). The
Impedance of each input and output circuit however, is now 75Ω and unbalanced for correct matching to installations
using co-axial cabling.

A separate BNC interface panel is available as a cost option. This panel is 2U high and is fitted with 64 chassis mounted
BNC plugs – 32 input and 32 output. One-metre length D25–D25 interconnecting looms are provided. A 3m loom is
available to order at additional cost. These looms must not be extended as the signals are unbalanced – doing so will give
rise to errors in the data.

When assigning digital card output channels as insert sends, the routing system will automatically assign the same input
channel number as the corresponding return. It is therefore necessary to physically wire outboard equipment so that
circuit allocation follows this arrangement.

I

nstallation Wiring

Section 5

Page 33

Page 34

C100HDS Installation Guide

G

P I/O – RIO Interface Card

OUT 13-24

OUT 1-12IN 1-12

IN 13-24

S

YNC

GPI Input Connectors

25-way D-type Male

GPI Output Connectors

25-way D-type Female

I

nstallation Wiring

Section 5

Page 35

GPI I/O

T

he Interface card fitted to each RIO unit is equipped with 24 circuits of GPI I/O. Each input is opto-isolated and is
accessed via 25-pin D-type male connectors. Outputs are via relay-closure and are accessed via 25-pin D-type female
connectors. Mating connector kits are available to order.

Both the input and the output circuits are fully isolated from the RIO electronics. On output connectors, there is a
protected source of +15V available an, a 0V reference is available on input connectors.

The input and output signals can be either latching or momentary; this is individually assigned in software using the touch
s

creen. When set to momentary, the input signal trigger duration must be greater than 50mS.

When used for discrete track arming with associated tally, the tally must return to the same number input as the arming
output signal, (ie. the tally for GPI Out 1 will be on GPI In 1).

The switch closure is by DIL relay. Contact rating is 100Vdc, 125Vac, 100mA max. Do not use the output contacts to
directly switch capacitive or reactive loads; always use an external relay with a suitable contact rating.

The input is triggered by an AC or DC voltage between 4V and 30V. The current drawn is approximately 10mA.

GPI in

Input A

Input B

GPI Output circuit

GPI Input circuit

Contact A

Contact B

Page 36

C100HDS Installation Guide

SSL Console Network

TCP/IP Network

Internal Network

External Network

NetBridge Installation

File Management and

Terminal Access (Network)

File Management and

Terminal Access (Direct)

TCP/IP

Network

Firewall

Crossover

- or -

SSL

Service

Internet

C100HDS Console

Blackrock

Processor

File Management

I

n order to manage and update the Blackrock’s operating software it will be necessary to have access to a computer with
an Ethernet connection. The computer selected can be an existing machine within the facility connected remotely via an
Ethernet switch; it would be an advantage if the computer used was in the same room as the Blackrock processor.
Alternatively a computer may be connected via a direct Ethernet link; note that the cable used for this arrangement will
n

eed to be of a ‘crossover’ variety. Connection should be made to the TCP/IP port.

IP Address

To initially determine the IP address of the Blackrock motherboard’s TCP port it will be convenient to have access to a
VGA monitor and USB keyboard; these should be connected to the Blackrock motherboard’s VGA and USB ports. Once
booted, the motherboard will be running a Linux graphical desktop. Present on the desktop will be an application called
‘Terminal’. Run the application and type the command ‘my_blackrock’ followed by the Return key. The application
will respond with the IP addresses of both the internal SSL console network and the internet TCP IP addresses.

Remote Diagnostics

The external access to the Blackrock processor via an IP network allows access to remote diagnostics using SNMP. Many
of the console’s and Blackrock’s operating parameters are available to allow monitoring and interrogation.

I

nstallation Wiring

Section 5

Page 37

Page 38

C100HDS Installation Guide

GAIN COMPRESSION

Internal

Mic

Analogue

I/O card

C100HDS Console

Centre Section Master tile

Talkback System

Console Connector Panel

Talkback
Output

RIO Rack

Talkback

Output

Talkback and Oscillator

Talkback Connection

The C100HDS console contains a built-in talkback microphone and amplifier. The microphone is located on the Centre
S

ection master tile adjacent to the main monitor pot. The Mic amp circuit features an inbuilt compressor and the output
signal is balanced and at line level. The TB output signal is available on an XLR 3-pin male mounted on the console
connector panel.

It will be necessary to install a single balanced audio cable between the talkback output connector on the console and the
analogue input DL connector in the RIO. The circuit chosen can then be assigned as the talkback source via the console’s
routing system.

Oscillator Connections

The C100HDS features an inbuilt software oscillator. This signal can be assigned to any output without additional cabling.

Alternatively, an external oscillator (either analogue or digital, mono or stereo) may be used. In this instance one or two
circuits should be allocated on the appropriate input card; these signals can then be allocated via the touchscreen.

Refer to Appendix C for connector pinouts.

It is the responsibility of the facility to ensure that any cabling necessary to make use of the talkback and oscillator
functions is installed prior to the console being commissioned.

I

nstallation Wiring

Section 5

Page 39

Page 40

C100HDS Installation Guide

Centre Section Meter Panel

Meter Input Connectors

-2

-

3

-

5

-

7

-

1

0

-

2

0

-

1

0

+

1

+

2

+

3

V

U

V

U

-2

-

3

-

5

-

7

-

1

0

-

2

0

-

1

0

+

1

+

2

+

3

V

U

V

U

LEFT RIGHT

Solid State Logic

S O U N D

|

|

V I S I O N

PSU 1 PSU 2

Phasescope Digital
Inputs (female)

Phasescope and VU
Analogue Input (male)

(Space for phasescope)

I

nstallation Wiring

Section 5

Page 41

Meters and Phasescope

T

he Centre Section of the C100HDS console is fitted with two off analogue moving-coil meters. The meters supplied as
standard are VU scale but PPM versions can be specified. In addition, the Master Section can also be fitted with an LCD
phasescope. Three standard phasescope types are available to order: the DK Technologies MSD600C-5.1 or MSD600M++
or the RTW10830 SurroundMonitor.

The RTW 10830 has eight digital input signals (with loop-through outputs) and eight analogue input signals plus a remote
c

ontrol port. Note that two of the analogue input signals will be split inside the console and also be used to feed the left

and right mechanical meters.

The MSD600C-5.1 phasescope has inputs for 6 digital signals (3 AES/EBU pairs) plus a serial diagnostic port.

The MSD600M++ uses the same display panel as the 600C meter but has slots at its rear into which a range of input and
output interface cards can be fitted. Cards are available in different combinations of analogue and digital I/O. It is therefore
important to discuss individual requirements with SSL’s Project Engineering Department prior to order; some
combinations of I/O may not be able to be accommodated due to limited connector availability.

The inputs to the meters are accessed via two 25-pin D-type connectors mounted on the connector panel. The analogue
inputs use a male connector and the digital inputs use a female. Cable connections to the meters and phasescope will need
to be run between the RIO and the Console. Both balanced analogue and 110Ω digital cables may be necessary depending
on configuration. These cables are not supplied by SSL.

The signals used to feed the meters could be paralleled from the console main output busses or independent feeds from
the appropriate output card.

Refer to pages 51 and 52 for the meter connector pinouts.

It is the responsibility of the facility to ensure that all cabling required to enable correct operation of the VU and
phasescope meters is installed prior to the console being commissioned.

Page 42

C100HDS Installation Guide

-

2

-

3

-

5

-

7

-

1

0

-

2

0

-

1

0

+

1

+

2

+

3

V

U

V

U

-

2

-

3

-

5

-

7

-

1

0

-

2

0

-

1

0

+

1

+

2

+

3

V

U

V

U

LEFT RIGHT

Solid State Logic

S O U N D||V I S I O N

PSU 1 PSU 2

Macro switches – momentary

Macro/hardwire switches – latching

User Definable Macro Switches

User Option Switches

T

he meter panel in the Centre section is fitted with 16 switches which are available for user defined functions.

The switches are linked to the console’s macro system so that each switch can be assigned to a range of internal console
functions. They can also be programmed to operate a relay closure on the RIO Interface card.

The lower four positions are fitted with physically latching switches. This enables them to be used for internal switching
functions such as external TFT input switching (see page 23).

It is possible to engrave custom labels for user option switches – contact SSL’s Project Engineering Department for details.

It is the responsibility of the facility to ensure that all cabling required to enable correct operation user option switches
is installed prior to the console being commissioned.

I

nstallation Wiring

Section 5

Page 43

Page 44

C100HDS Installation Guide

254 channels
o

r 126 channels with redundant links

B

lackrock with Single RIO

Blackrock with dual RIO

Redundant Blackrock

Redundant Blackrock with Dual
RIO

254 channels
or 126 channels with redundant links

126 channels
or 62 channels with redundant link

126 channels
or 62 channels with redundant link

Remote I/O (RIO) Chassis and Blackrock Processor On-Air Redundancy

I

n its simplest implementation, a C100 HDS will have a single Blackrock processor and a single RIO unit, connected by
fibre MADI cables with a bandwidth of up to 254 bi-directional audio channels plus control and status data. This
arrangement does not offer any hardware redundancy if either unit (or any of the cables between them) is lost. However,
it can be expanded and configured to provide several levels of redundancy for the audio interface, audio connection and
p

rocessor core to suit a facility’s particular requirements.

Redundant RIO link

To protect against the possible loss of a RIO fibre cable, both of the MADI cables between the RIO the and Blackrock
processor can be configured to have a redundant spare, which will automatically become the backup for the primary fibre
cables. This configuration provides a maximum audio channel count of 126 between the RIO and Blackrock, including the
redundant links.

Dual RIO units

If a second RIO rack is required for additional I/O, this can be accommodated without restricting the capacity of a first
RIO. Adding a second Mezzanine card to the Blackrock core will provide sufficient MADI ports for four ports to link to
each RIO (pictured). If the Blackrock is fitted with a single Mezzanine card only two MADI ports will be available to
connect to each RIO.

Redundant Blackrock Processor

For mission-critical reliability a second Blackrock processor can be used as a redundant spare, and connected to a single
RIO if that is all the audio I/O that is required. This will allow the console to continue in the unlikely event that the primary
Blackrock processor is lost. Note that the RIO must now connect to each Blackrock using only two MADI fibres, thereby
limiting the number of audio channels to 126 without redundant link, or 62 channels with redundant link.

Redundant Blackrock Processor and Dual RIO units

In this scenario, the limited I/O capacity of a system with Blackrock redundancy and one RIO can be expanded with a
second RIO unit. Two of each RIO's four MADI connections feed each of the Blackrock cores. When MADI link
redundancy is configured, the system is resilient enough to allow loss of up to 4 MADI connections and one complete
Blackrock core without any loss of console capability or audio.

Any MADI links not used for connection to an SSL RIO may be used instead for connection to any other MADI equipment,
including other manufacturers' Routers and I/O interfaces that comply with the AES10 specification for MADI. This
includes redundant links to those pieces of equipment that support this mode of operation

I

nstallation Wiring

Section 5

Page 45

Page 46

C100HDS Installation Guide

Solid State Logic

Title:

Client:

Sheet:

Revision:

Drawn by:

Date:

12/02/09

GC

Footprint C100HDS 32 Channels

Standard Configuration

Proposal 0.3

482

723

618

1503

143136 36

216 540

1

006

1 – 8 9 – 16 25 – 3217 – 24Master Section

926

285

C

onsole Footprint Drawing

Appendix A – Specifications

Page 47

Appendix A: Specifications

C100HDS Console

Parameter Condition Value Unit Notes

Height To top of meter trim 1006 mm

Height adjustment -0 +10 mm

Width 32 channels with flat end trims 1431 mm

8 channel bay (add/subtract) 285 mm
Contoured side trims 72 mm

Add 36mm each side

Depth 926 mm

Weight 32 channels with 2 legs 123 kg

8 fader bay (add/subtract) 26 kg
Additional leg 6.5 kg

Heat Dissipation 32 channels 400 W Approximately

8 fader bay (add/subtract) 80 W Approximately
Voltage Range 100 – 240 V ±10%, AC only
Current 32ch. max. over voltage range 3.2 – 1.3 A

48ch. max. over voltage range 5.1 – 1.9 A
Power Factor 0.95 Approximately
Fusing No user-accessible fuses
Noise Fanless
Connectors Power in Main/Backup IEC 3-pin male 10A

Network control 1–5 RJ45 100 baseT

USB in 1–2 USB A female

USB out 1–2 USB B female

Meters/Phasescope in – Analogue 25-way D-type male

Phasescope in – Digital 25-way D-type female

T/B audio output XLR 3-way male

Page 48

C100HDS Installation Guide

Blackrock Processor

Parameter Condition Value Unit Notes

Height 2 U

89 mm

W

idth

1

9

i

n

Case only without rack ears 449 mm

D

epth

4

29

m

m

E

xcludes connectors/cables

Weight (†) 14 kg
Heat Dissipation 200 W Shared between two PSUs
Voltage Range 100 – 240 V ±10%, AC only
Current Maximum over voltage range 2.1 – 0.9 A Maximum
Power Factor 0.95 Approximately
Fusing Thermal current trip. No fuses
Noise Front 50 NR Two PSUs operating

Rear 55 NR Two PSUs operating

Connectors Power in 1 and 2 IEC male

Network/TCP IP RJ45 100 baseT
Sync in BNC 75Ω
Madi 1–4 (5–8) Duplex LC fibre multimode
Video out HD15 female

† Blackrock processors must be supported on rack shelves. Do not rely on the rack ears alone.

Appendix A – Specifications

Page 49

Remote I/O Chassis

Parameter Condition Value Unit Notes

Height 7 U

665 mm

Width 19 in

Case only without rack ears 449 mm

Depth 344 mm Excludes connectors/cables
Weight (†) 17 – 21 kg Depending on I/O fitted
Heat Dissipation 5 Mic cards 500 W Maximum

1 Mic, 2 analogue, 1 digital card 350 W Typical

Voltage Range 100 – 240 V ±10%, AC only
Current Maximum over voltage range 5.6 – 2.3 A
Power Factor 0.95 Approximately
Fusing Thermal current trip. No fuses
Noise Front 45 – 55 NR Variable speed fans

Rear 45 – 60 NR

Connectors Power in 1 and 2 IEC male

Network RJ45 100 baseT (unused)

Sync out BNC 75Ω (Wordclock)

Madi 1–4 Duplex LC fibre multimode

GPI Input 25-way D-type male

GPI Output 25-way D-type female

† RIO units must be supported on rack shelves. Do not rely on the rack ears alone.

C

100HDS Installation Guide

Page 50

Connectors Viewed From Wiring Side

12345

14151617678910

18192021111213

2223242512345141516176789101819202111121322232425

DD--TTyyppee MMuullttiippiinn

2255--wwaayy

Dimensions: 55 x 15mm (approx.)
Cable Dia: 8mm (typical)

Plug

Socket

Connectors Viewed From Wiring Side

Plug

Socket

1

2

3

1

2

3

XXLLRR 33--PPiinn

Dimensions: 19 x 60mm (approx.)
Cable Dia: 8-12mm (typical)

Pinout for balanced audio:

Pin 1 Screen/Ground
Pin 2 Hot (+ve)
Pin 3 Cold (-ve)

HHoooodd PPlluugg

Connectors Viewed From Wiring Side

ABCDEFGHJKLMNP123456781234567

8

SSoocckkeett

DDLL 9966--PPiinn

Dimensions: 29mm x 69mm

70

68

1234567

8ABCD

E

F

G

HJK

L

M

N

P12345678

Appendix B: Connector Details

Appendix C – Connector Pinouts

Page 51

Appendix C: Connector Pinouts

Note. If both the RTW phasescope and mechanical meters are fitted refer to the RTW circuit allocations.

Meter Inputs – Analogue

Location: Connector Panel

Connector Type: 25-way D-type male

Pin Description Notes: VU or PPM only Notes: RTW10830

1 Circuit 1 input + Left meter Input 1

14 Circuit 1 input - And Left VU/PPM meter

2 -

15 Circuit 2 input + - Input 2

3 Circuit 2 input - And Right VU/PPM meter

16 -

4 Circuit 3 input + Right meter Input 3

17 Circuit 3 input -

5 -

18 Circuit 4 input + - Input 4

6 Circuit 4 input -

19 -

7 Circuit 5 input + - Input 5

20 Circuit 5 input -

8 -

21 Circuit 6 input + - Input 6

9 Circuit 6 input -

22 -

10 Circuit 7 input + - Input 7

23 Circuit 7 input -

11 -

24 Circuit 8 input + - Input 8

12 Circuit 8 input -

25 -

13 -

TB Out

Location: Connector panel

Connector Type: XLR 3-pin male

Pin Description Notes:

1 Chassis (screen)
2 +

signal

3 - signal

Connector Pinouts – C100HDS Console

C100HDS Installation Guide

Page 52

Meter Inputs – Digital

L

ocation: Connector panel

Connector Type: 25-way D-type female

Pin Description Notes: MSD600C–5.1 Notes: RTW10830

1 Circuit 1 input + AES/EBU in 1/2 AES/EBU out 7/8

14 Circuit 1 input -

2 n/c

15 Circuit 2 input + AES/EBU in 3/4 AES/EBU out 5/6

3 Circuit 2 input -

16 n/c

4 Circuit 3 input + AES/EBU in 5/6 AES/EBU out 3/4

17 Circuit 3 input -

5 n/c

18 Circuit 4 input + - AES/EBU out 1/2

6 Circuit 4 input -

19 n/c

7 Circuit 5 input + - AES/EBU in 7/8

20 Circuit 5 input -

8 n/c

21 Circuit 6 input + - AES/EBU in 5/6

9 Circuit 6 input -

22 n/c

10 Circuit 7 input + - AES/EBU in 3/4

23 Circuit 7 input -

11 n/c

24 Circuit 8 input + - AES/EBU in 1/2

12 Circuit 8 input -

25 n/c

13 n/c

Phase Scope* (Diagnostics and Control)

Location: Connector panel

Connector Type: 9-way D-type female

Pin Notes: MSD600 Notes: RTW10830

1 Chassis Switch common

6 - Mode

2 Rx Data Select

7 - Memo

3 Tx Data Gain

8 - Reset

4 - Shift

9 - -

5 - -

*Connector will be fitted to one spare cutout on connector panel (D1–D3). Refer to console specification manual for
actual location

Appendix C – Connector Pinouts

Page 53

Connector Pinouts –
RIO

G

PI Inputs 1–12 (13–24)

Location: RIO – Interface card

Connector Type: 25-way D-type male

P

in

D

escription

N

otes:

1 Input 1A

14I

nput

1

B

2 I

nput

2

A

15 Input 2B

3 Input 3A

16 Input 3B

4 Input 4A

17 Input 4B

5 Input 5A

18 Input 5B

6 Input 6A

19 Input 6B

7 Input 7A

20 Input 7B

8 Input 8A

21 Input 8B

9 Input 9A

22 Input 9B

10 Input 10A

23 Input 10B

11 Input 11A

24 Input 11B

12 Input 12A

25 Input 12B

13 0V

GPI Outputs 1–12 (13–24)

Location: RIO – Interface card

Connector Type: 25-way D-type female

Pin Description Notes:

1 Output 1A

14 Output 1B

2 Output 2A

15 Output 2B

3 Output 3A

16 Output 3B

4 Output 4A

17 Output 4B

5 Output 5A

18 Output 5B

6 Output 6A

19 Output 6B

7 Output 7A

20 Output 7B

8 Output 8A

21 Output 8B

9 Output 9A

22 Output 9B

10 Output 10A

23 Output 10B

11 Output 11A

24 Output 11B

12 Output 12A

25 Output 12B

13 +15V 450mA total across all connectors

Analogue In / Out

Location: 944 Analogue Card

Connector Type: DL96 female

Cct Hot Cold Screen Notes

1 A1 B1 C1 All other pins unused
2 A2 B2 C2
3 A3 B3 C3
4 A4 B4 C4
5 A5 B5 C5
6 A6 B6 C6
7 A7 B7 C7
8 A8 B8 C8

9 D1 E1 F1
10 D2 E2 F2
11 D3 E3 G1
12 D4 E4 G2
13 D5 E5 G7
14 D6 E6 G8
15 D7 E7 F7
16 D8 E8 F8
17 L1 K1 J1
18 L2 K2 J2
19 L3 K3 H1
20 L4 K4 H2
21 L5 K5 H7
22 L6 K6 H8
23 L7 K7 J7
24 L8 K8 J8

C100HDS Installation Guide

Page 54

Analogue I/O Card (‘944)

A1

A

1

ANALOGUE IN

1 - 24

ANALOGUE OUT

1

- 24

Appendix C – Connector Pinouts

Page 55

9 - 16

1 - 8

25 - 32

17 - 24

AES/EBU IN

9 - 16

1 - 8

25 - 32

17 - 24

A

ES/EBU OUT

D

igital I/O Card (‘942)

BNC Breakout Panel (For 75Ω card version)

1

3

5

7

2

4

6

8

9

11

13

15

10

12

14

16

17

19

21

23

18

20

22

24

25

27

29

31

26

28

30

32

IN

1

3

5

7

2

4

6

8

9

11

13

15

10

12

14

16

17

19

21

23

18

20

22

24

25

27

29

31

26

28

30

32

OUT

AES/EBU In 1–8 (9–16, 17–24, 25–32)

Location: 942 DIO

Connector Type: 25-way D-type female

Cct Hot Cold Screen Notes

1

24 12 25 Pin 13 unused

2

10 23 11

3

21 9 22

4

7 20 8

5

18 6 19

6

4 17 5

7

15 3 16

8

1 14 2

AES/EBU Out 1–8 (9–16, 17–24, 25–32)

Location: 942 DIO

Connector Type: 25-way D-type female

Cct Hot Cold Screen Notes

1 24 12 25 Pin 13 unused
2 10 23 11
3 21 9 22
4 7 20 8
5 18 6 19
6 4 17 5
7 15 3 16
8 1 14 2

C100HDS Installation Guide

Page 56

This page is intentionally mostly blank.

Appendix D – Audio Interfacing

Page 57

Appendix D: Audio Interfacing

All analogue audio inputs and outputs are electronically balanced. The screen pins are all directly connected to the chassis
at the point of entry to comply with AES/EBU grounding and EMC recommendations.

Balanced Circuits

It is strongly recommended that balanced connections are used wherever possible using high quality screened cable. The
f

ollowing diagram shows the recommended connection with both screens connected to the chassis:

On some older items of equipment the screen connection may still be referenced to the circuit 0V rather than the chassis.
In these cases it may be advantageous to disconnect the screen at this connection. Note however that this practice will
degrade the EMC performance.

Connecting to Unbalanced Equipment

Connecting to unbalanced equipment can be much more problematic. It is quite likely that induced RF earth currents will
become referenced to the audio 0V which will give rise to audible hum and buzz.
The recommendation for connection of balanced to unbalanced equipment is to isolate unbalanced connections by using
a balancing transformer.

Chassis

Chassis

Chassis

0V

Chassis

0V

Balanced – Balanced

Both screens connected to chassis

(Recommended)

Balanced – Balanced

One screen connected to chassis

Balanced – Unbalanced

One screen connected to chassis

(Recommended)

C100HDS Installation Guide

Page 58

1 inch = 25.4mm (exactly)

1m = 3’ 3” (roughly)

1 mile = 1,600m (roughly)

1Kg = 2.2 Pounds (roughly)

Appendix E – Environmental Specifications

Page 59

T

emperature Operating: 5 to 30 Deg. C

Non-operating: -20 to 50 Deg. C
Max. Gradient: 15 Deg. C/Hour

Relative Humidity Operating: 20 to 80 %

Non-operating: 5 to 90 %
Max. wet bulb: 29 Deg. C (non-condensing)

Vibration Operating: < 0.2 G (3 - 100Hz.)

Non-operating, power off: < 0.4 G (3 - 100Hz.)

Shock Operating: < 2 G (10mSec. Max.)

Non-operating: < 10 G (10mSec. Max.)

Altitude Operating: 0 to 3000 m
(Above sea level) Non-operating: 0 to 12000 m

Appendix E: Environmental Specification

C100HDS Installation Guide

Page 60