Soleus Air KC-30H, KC-35H User Manual

10000 / 12000 BTU
Room Air Conditioner
OPERATING AND INSTALLATION MANUAL Models: KC-30H / KC-35H
with Heat Pump
operation, please read this manual and keep it for
future reference.
TABLE OF CONTENTS
INTRODUCTION……………………………..…………………………………….…................................1
SAFETY INFORMATION………………………………………………....…………........…..……......….1
NORMAL CARE AND MAINTENANCE……………………………………………….…..………….…3
INSTALLATION REQUIREMENTS………………………………………………..……….……….....…5
ELECTRICAL REQUIREMENTS…………………………………...………..………..…..................……6
INSTALLATION INSTRUCTIONS………………………………………………..……….……….…..…8
THROUGH-THE-WALL CABINET INSTRUCTIONS..……………………………………….……......10
COMPLETE INSTALLATION INSTRUCTIONS..…………………………………………………........12
GENERAL OPERATING INSTRUCTIONS…………………………………………………….......……13
OPERATING CONTROLS……………………………………………………………………..…………14
BEFORE CALLING SERVICE………………………………………………….…………..……………15
WHEN SERVICE IS REQUIRED………………………………………………………...........…………15
ANY QUESTIONS?…………………………………………………………………….……....…………15
THROUGH-THE-WALL INSTALLATION INSTRUCTIONS..…………………………………............16
SPECIFICATION………………………………………………..…………………………………............19
WARRANTY…………………………………………………………………………………....…………20
Thank you for selecting Soleus Air. To ensure proper operation, please read this manual and keep it for future reference.
This mark indicates a direction/procedure that must be followed!
Introduction
Room air conditioners cool, dehumidify, and filter air inside your home. Heat pump and electric heat models offer both heating and cooling. Opening sections of manual provide general information for all room air conditioner models. Operating Controls section describes operation of controls for each model. After reading the opening sections, turn to Operating Controls section and find the panel layout that matches the model of your unit.
Read entire manual thoroughly before beginning installation and operation of your new room air conditioner. Be sure you have all necessary tools and materials on hand for the job. Study illustrations to familiarize yourself with important details of the installation process. Review manual for operating instructions.
NOTE
1. Mechanical experience is required to install air conditioner.
2. Installation can take from 1 to 3 hours, depending on installer’s knowledge and skill.
3. If you encounter problems during installation, call our Technical Support and Warranty Service at 1-888-8-SOLEUS. If your problem cannot be resolved by phone, contact an authorized Soleus Air brand servicer. Contact and service will be at your expense.
Safety Information
Be sure electrical service is adequate for chosen model of air conditioner. Complete electrical rating for unit is found on serial plate located behind front grille. Electrical outlet must be close enough to unit for power cord to reach without strain. Air conditioner should be the only appliance on individual circuit.
For personal safety and to avoid possible damage to appliance or home, observe all safety instructions highlighted by symbol shown below.
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
After installing unit, reread instructions to ensure each step is complete and that all parts are fastened in place. For best results and to minimize installation time, perform all procedures in the order shown.
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WARNING
To prevent heat related illness or death, do not use this device for unattended cooling of persons or animals unable to react to product failure. Failure of unattended air conditioner may result in extreme heat in area intended for cooling, causing heat­related illness or death of persons or animals.
WARNING
HIGH TEMPERATURE STRESS HAZARD This room air conditioner is not meant to provide unattended cooling or life support for persons or animals that are unable to react to failure of the product.
The failure of an unattended air conditioner may result in extreme heat in the cond­itioned space causing overheating or death of persons or animals.
Precautions must be taken to ward off or guard against such an occurrence.
Unpacking
Unpack and visually inspect the unit. Report any damage to the delivering carrier immediately. Remove and discard all packing material.
WARNING
Do NOT operate unit with shipping foam blocks in place. Always remove prior to running unit.
On some models the air conditioner front and/or mounting kit hardware may be packed separately.
Record the model, serial and manufacturing numbers of your unit in the space provided below. This information is found on a nameplate visible after the front of the air conditioner has been removed. The rated voltage, amperage and capacity for your specific model can also be found on this nameplate. Read the warranty packaged with the unit. Keep the warranty and a copy of your sales receipt for future reference. You may also want to record in the space provided the date purchased and the selling dealer.
OWNER'S PRODUCT IDENTIFICATION
MODEL NUMBER
SERIAL NUMBER
MANUFACTURING NUMBER
Owner's Name
Address
City State Zip
/ /
Date of Purchase
Authorized Dealer
Address
City State Zip
( )
Phone Number
WARNING
To avoid death, personal injury or property damage due to electrical shock:
Observe all local codes and ordinances.
Disconnect electrical power to unit before servicing.
Ground appliance properly. Check with a qualified electrician if you are not
sure this appliance is properly grounded.
DO NOT ground to gas line.
DO NOT ground to cold water pipe if pipe is
interrupted by plastic, non-metallic gaskets, or other insulating (non-conducting) materials.
DO NOT modify plug on power cord. If plug does not fit electrical outlet, have proper outlet installed by qualified electrician.
DO NOT have a fuse in the neutral or ground
circuit. A fuse in the neutral or ground circuit could result in an electrical shock.
DO NOT use an extension cord with this appliance.
DO NOT use an adapter plug with this appliance.
DO NOT pinch power cord.
DO NOT REMOVE warning tag from power cord.
Electrical Requirements
Grounding Instructions
This appliance is equipped with a three-prong grounding plug for protection against possible shock hazards. If a two-prong
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Unit Plug Receptacle Circuit Rating, Voltage Type Required Breaker, Time Rating On
Delay Fuse Nameplate
NEMA No. 5-15P NEMA No. 5-15R 125V-15AMP 115V
NEMA No. 6-15P NEMA No. 6-15R 250V-15AMP 230/208V rated
at 12 amperes or less
NEMA No. 6-20P NEMA No. 6-20R 250V-20AMP 230/208V rated
over 12 amperes, but not more than 16 amperes
NEMA No. 6-30P NEMA No. 6-30R 250V-30AMP 208V rated over
16 amperes, but not more than 24 amperes
wall receptacle is encountered, the customer is required to contact a qualified electrician and have the two-prong wall receptacle replaced with a properly grounded three-prong wall receptacle in accordance with the National Electrical Code.
Room air conditioners are designed to operate according to requirements on the nameplate and as shown in Table 1. Fuse or circuit breaker ratings must be according to the fuse instruction label and as shown in Table 1. Do not plug models marked “Use on Single Outlet Circuit Only” into a circuit with another appliance or light fixture.
Receptacle Wiring
Receptacle wiring must be of adequate size for unit. Refer to unit identification plate for exact power requirements. Minimum size of wiring, based on power requirements, is:
Units up to 20 amps: 12 gauge 20–30 amp units: 10 gauge
LCDI or AFCI Power Cords
Underwriters Laboratories (UL) and the National Electric Code (NEC) now require power cords that sense current leakage and can open the electrical circuit to the unit. In the event, the unit does not operate, check the reset button located on or near the head of the power cord as part of the normal troubleshooting procedure.
Use copper wire only. Consumer’s responsibility is to provide proper and adequate receptacle wiring that conforms to all applicable codes. All wiring should be installed by qualified electrician.
Installation
Complete step-by-step installation instructions are furnished with your unit. These instructions will be found on a separate
page included with this manual or in the mounting kit assembly. Follow these instructions carefully. Keep these instructions with this manual for future reference. Your unit will be one of the following three designs:
Unit with a window mounting kit
These models are designed for mounting though an opening in a wall. These units can be adapted to window installation by using the optional window mount­ing kit supplied with your unit.
Unit without a window mounting kit
No window mounting kit is supplied with the unit. These models are designed for mounting through an opening in a wall. These units can be adapted to window installation by purchasing an optional window mounting kit. Consult your dealer to choose the kit that is appropriate for your model and installation.
Room Heat Pumps
Heat pumps work by moving heat instead of creating it. In the summer, the cool indoor coil absorbs heat from your room and moves it outdoors, providing cooling. In the winter, heat pumps reverse this operation. By lowering the temperature of the outdoor coil below the outdoor temperature, the heat pump absorbs the heat from outdoors and moves it inside your house. This heat transferring process is very efficient. For example, at 45°F outdoor temperature, a heat pump can provide 2 ½ watts of heat for every watt of electricity it consumes.
As outdoor temperatures drop, the heating capacity and efficiency of the heat pump declines. At temperatures below 45°F, it is likely that ice will form on the outdoor coil. Heat pump units are designed to operate as a heat pump above approximately 40°F. Below 40°F, these units switch auto­matically from reverse cycle heat pump to auxiliary electric heating. No defrost is required. There is no minimum operating temperature.
Normal Care and Maintenance
CAUTION
Installing an air conditioner through a wall requires extensive carpentry and/or mason­ry experience. Thru-wall installations per­formed by inexperienced or unqualified individuals can result in costly damage to home.
Annual Inspection
It is suggested that your unit be inspected by your dealer or servicer once a year. It is advisable to have the outer case removed and the unit thoroughly cleaned.
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Note: The life of your unit may be greatly reduced if you live in a salt air or other corrosive type environment. Under these conditions, the unit should be removed from its case and completely cleaned at least once a year. At that time any scratches or blisters on the painted surfaces should be sanded and repainted. Placing an algaecide tablet in the outdoor side of the unit’s basepan is suggested in humid areas where algae formation is common.
Front Grille and Filter Removal
The front contains an air filter that can be removed on left or right side of front. To clean the filter use one of the following methods for filter removal:
METHOD ONE
Grasp filter handle and slide filter out of unit.
Air Filter Cleaning
A dirty air filter reduces operating efficiency of unit. Filter should be inspected at least once every week during opera­tion. Clean filter with vacuum cleaner or wash in warm water and mild detergent. Filter should be thoroughly dried before replacing in unit. Do not operate unit without filter in place.
Fan Motor Care
The fan motor is permanently lubricated for long life. There is no need to oil the motor.
Slide-out Chassis Removal from Outer Case
4. If the unit has a screw holding the basepan clip to the
chassis, remove the screw.
CAUTION
To reduce the risk of personal injury be sure to have sufficient help when moving your unit. A room air conditioner can weigh between 70 and 240 pounds.
5. Using basepan handle, pull chassis straight out, slowly
and evenly, until approximately 9-12 inches extends from outer case. Use both hands to grasp basepan and pull remaining chassis from outer case.
1. Remove two side Phillips screws attaching case to chassis basepan.
2. Remove two control knobs.
3. Remove two side Phillips screws attaching front panel
to case.
Reinstall air filter by reversing removal procedure.
Front Grille and Cabinet Cleaning
Grille and cabinet may be cleaned with warm water and mild soap or detergent. Cleaning and polishing compounds are not recommended, as they may damage plastic surfaces.
CHASSIS
NOTE: Basepan clip is shipped in plastic bag with mounting screw and condensate drain cup. Install clip after reinserting chassis into outer case to prevent accidental chassis removal.
BASEPAN
CLIP
PLASTIC FRONT
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WARNING:
To reduce the risk of fire, electrical shock or injury when using your air conditioner, follow these basic precautions:
Plug into a grounded 3 prong outlet.
IMPORTANT SAFETY INSTRUCTIONS
Do not use an extension cord. Do not remove ground prong. Do not use an adapter.
SAVE THESE INSTRUCTIONS
INSTALLATION REQUIREMENTS
Tools and Parts
Gather the r e qu ired tools and parts before st ar t in g insta llation. Read and follow the instruction s provided with any tools listed here.
Tools Needed
Flat-blade and Phillips
screwdrivers
Level
Through-the-wall installation:
In addition to the tools listed above, the following tools are needed for though-the-wall install ation.
Saw
Wood preservative
Caulk
Parts supplied (on some models)
Check that all parts are included in parts package.
Tape measure
Drill and ³⁄₁₆" or smaller bit
1" (2.5 cm) or thicker
lumber
7 - #10 x 1" wood screws
Unplug air conditioner before servicing. Use two or more people to move and install air conditioner.
Location Requirements
IMPORTANT: Observe all governing codes and ordinances. Check the location where air conditioner will be installed. Proper
installation is your responsibility. Make sure you have everything necessary for correct installation.
The location should provide:
Grounded electrical outlet within 4 ft (122 cm) of where the
power cord exits the air conditioner. NOTE: Do not use an extension cord.
Free movement of air in room to be cooled.
A large enough opening for the air conditioner.
Adequate wall support for weight of air conditioner. Air
conditioner weighs between 94 and 103 lbs (43 to 47 kg).
NOTE: Cabinet louvers must not be obstructed. Air must be able to pass freely through the cabinet louvers.
A
B
A
H
D
C
F
E
G
I
A. Foam window sash seal B. Window lock brackets (2)
¹⁄₄
C. #10 x D. #10 x
" pan-head Phillips
screws (6)
³⁄₈
" pan-head
Phillips screws (3)
E. #10 x
³⁄₄
" round-head screws (6)
F. #10 x 1/2" pan-head Phillips
screws (3)
G. Top channel H. Side curtains (2)
I. Foam seal
NOTE: Installation parts are supplied for double-hung windows up to 40" (101.6 cm) wide. A special Wide Window Kit is available from your dealer or service center. See “Accessories.”
A.Cabinet louvers
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