SOLEOS OXYGEN 3400, OXYGEN 5000, OXYGEN 4500 User Manual

User Manual V1.0
User Manual
-Installation
-Operation
OXYGEN 3400 OXYGEN 4500 OXYGEN 5000
SOLEOS solar GmbH
Catalog
1. Notes on this Manual................................................................................................................................ 3
1.1 Scope of Validation .............................................................................................................................. 3
1.2 Symbols Used ...................................................................................................................................... 3
1.3 Target Group ........................................................................................................................................ 4
2. Preparation ................................................................................................................................................ 5
2.1 Safety Instructions ............................................................................................................................... 5
2.2 Explanations of Symbols on Inverter ................................................................................................... 6
3. Product Information ................................................................................................................................. 8
3.1 Overview .............................................................................................................................................. 8
3.2 Major Characteristics ........................................................................................................................... 9
3.3 Datasheet ........................................................................................................................................... 10
4. Packing Checklist ................................................................................................................................... 15
4.1 Assembly Parts .................................................................................................................................. 15
4.2 Product Appearance .......................................................................................................................... 16
4.3 Product Identification ......................................................................................................................... 17
4.4 Further Information ............................................................................................................................ 17
5. Installation ............................................................................................................................................... 18
5.1 Safety ................................................................................................................................................. 18
5.2 Mounting Instructions ......................................................................................................................... 18
5.3 Safety Clearance ............................................................................................................................... 19
5.4 Mounting Procedure .......................................................................................................................... 20
5.5 Safety Lock with the wall mounting bracket ............................................................................... 22
6. Electrical Connection ............................................................................................................................. 23
6.1 Safety ................................................................................................................................................. 23
6.2 Overview of Connection Area ............................................................................................................ 24
6.3 AC Side Connection .......................................................................................................................... 25
6.4 DC Side Connection .......................................................................................................................... 27
6.5 Communication and Monitoring Device ............................................................................................. 32
7. Display ..................................................................................................................................................... 33
7.1 LCD Panel .......................................................................................................................................... 33
7.2 LCD Display ....................................................................................................................................... 34
1
7.3 Set Language..................................................................................................................................... 36
7.4 Choosing Safety Regulation After Starting Up ................................................................................. 37
7.5 State Information ............................................................................................................................... 39
8. Recycling and Disposal ......................................................................................................................... 40
9. Troubleshooting ..................................................................................................................................... 41
10. Abbreviation ............................................................................................................................................ 42
11. Contact ..................................................................................................................................................... 43
2
DANGER
DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, can result in death or serious injury or moderate injury.
CAUTION
CAUTION indicates a hazardous condition which, if not avoided, can result in minor or moderate injury.
NOTICE
NOTICE indicates a situation that can result in property damage, if not avoided.
1. Notes on this Manual
1.1 Scope of Validation
The main purpose of this User’s Manual is to provide instructions and detailed procedures for installing, operating, maintaining, and troubleshooting the following three types of SOLEOS solar GmbH-Solar Inverters:
OXYGEN 3400 OXYGEN 4500 OXYGEN 5000
Please keep this user manual all time available in case of emergency.
1.2 Symbols Used
3
WARNING
Do not use this product unless it has been successfully installed by qualified personnel in accordance with the instructions in Chapter 5, “Installation”.
NOTICE
Hereby qualified personnel means he/she has the valid license from the local authority in:
Installing electrical equipment and PV power systems (up to 1000 V).
Applying all applicable installation codes.
Analyzing and reducing the hazards involved in
performing electrical work.
Selecting and using Personal Protective Equipment (PPE).
1.3 Target Group
Chapter 1, 2, 3, 4, 7, 8, 9, 10 and chapter 11 are intended for anyone who is
intended to use Soleos Grid Tie Solar Inverter. Before any further action, the operators must first read all safety regulations and be aware of the potential danger to operate high­voltage devices. Operators must also have a complete understanding of this device’s features and functions.
Chapter 5 and chapter 6 are only for qualified personnel who are intended to install
or uninstall the Soleos Grid Tie Solar Inverter.
4
DANGER
DANGER due to electrical shock and high voltage
DO NOT touch the operating component of the inverter, it
might result in burning or death. TO prevent risk of electric shock during installation and
maintenance, please make sure that all AC and DC terminals are plugged out.
DO NOT stay close to the instruments while there is severe weather conditions including storm, lighting etc.
WARNING
The installation, service, recycling and disposal of the inverters must be performed by qualified personnel only in compliance with national and local standards and regulations. Please contact your dealer to get the information of authorized repair facility for any maintenance or repairmen.
Any unauthorized actions including modification of product functionality of any form will affect the validation of warranty service; Soleos may deny the obligation of warranty service accordingly.
2. Preparation
2.1 Safety Instructions
5
Symbol
Description
Dangerous electrical voltage
This device is directly connected to public grid, thus all work to the inverter shall only be carried out by qualified personnel.
DANGER to life due to high electrical voltage!
There might be residual currents in inverter because of large capacitors. Wait 10 MINUTES before you remove the front lid.
NOTICE, danger!
This device directly connected with electricity generators and public grid.
CAUTION
The PV inverter will become hot during operation; please
don’t touch the heat sink or peripheral surface during or
shortly after operation. Risk of damage due to improper modifications. Never modify or manipulate the inverter or other
components of the system.
NOTICE
Public utility only
The PV inverter designed to feed AC power directly into the public utility power griddo not connect AC output of the device to any private AC equipment.
2.2 Explanations of Symbols on Inverter
6
Danger of hot surface
The components inside the inverter will release a log of heat during operation, DO NOT touch aluminum housing during operating.
An error has occurred
Please go to Part 9 “Trouble Shooting” to remedy the error.
This device SHALL NOT be disposed of in residential waste
Please go to Part 8 “Recycling and Disposal” for proper treatments.
Without Transformer
This inverter does not use transformer for the isolation function.
German mark of conformity
The inverter complies with the requirement of the German Grid Regulations.
Certified Safety
The inverter complies with the requirements of the Equipment and Product Safety Act in Europe.
Standards Association of Australian
The inverter complies with the requirement of the AS4777.
CE Mark
Equipment with the CE mark fulfils the basic requirements of the Guideline Governing Low-Voltage and Electromagnetic Compatibility.
No unauthorized perforations or modifications
Any unauthorized perforations or modifications are strictly forbidden, if any defect or damage (device/person) is occurred, Soleos shall not take any responsibility for it.
7
3. Product Information
3.1 Overview
Industrial Layout
Excellent Heat Elimination
8
Effective Shield For DC/AC/Communication Connections
3.2 Major Characteristics
Soleos inverter has following characteristics which make Soleos inverter “High Efficiency, High Reliability, High Cost Effective Ratio”
Wide DC input voltage and current range, enables more PV panels connected. Wide MPP voltage range ensure high yield under various weather conditions. High MPP tracking accuracy, ensure the minimum power loses during converting. Complete set of protection methods.
Also, following protection methods are integrated in Soleos inverter:
Internal overvoltage DC insulation monitoring Ground fault protection Grid monitoring Ground fault current monitoring DC current monitoring Integrated DC switch (Optional)
9
Type
OXYGEN 3400
Input (DC)
Max. PV-generator power
P
pv
[W]
3400
Max DC voltage
V
max(DC)
[V]
590
MPPT DC voltage range
V
mppt
[V]
120 – 500
Turn off DC Voltage
V
min(DC)
[V]
120
Max. DC current
I
max(DC)
[A]
36
Nominal DC current
I
N(DC)
[A]
28
Number of DC connection
2
DC-connection
MC4
Number of MPP trackers
2
Turn on power
P
min(DC)
[W]
10
Output (AC)
Max. AC Power
P
max(AC)
[V]
3300
Nominal AC power
P
N(AC)
[W]
3000
Max. AC current
I
max(AC)
[A]
14.4
Nominal AC current
I
N(AC)
[A]
13
Power connection
Single phase
Grid voltage range
According to VDE 0126-1-1, RD1663, ENEL2010,C10/11
G83/1 AS4777
Grid frequency range
According to VDE 0126-1-1, RD1663, ENEL2010,C10/11,
G83/1, AS4777
Power factor
0.99 (>30% of Full Load)
Harmonic distortion (THD) at nominal output
<2%
AC Connector
Plug-in connector
Power consumption
Own consumption in operation
P
own(AC)
[W]
45
Power consumption at night
P
nig(AC)
[W]
0
Power consumption at standby
P
std(AC)
[W]
6
Efficiency
Max. Efficiency (at 360VDC) 97.4%
Euro efficiency (at 360VDC)
96.6%
MPPT efficiency
99.9%
Safety and protection
Internal overvoltage protection Yes
DC Insulation monitoring
Yes
Earth fault protection
Yes
Grid monitoring
According to VDE 0126-1-1, RD1663, ENEL2010,C10/11,
G83/1, AS4777
Earth fault current monitoring
According to VDE 0126-1-1, RD1663, ,ENEL2010,C10/11,
G83/1, AS4777
DC current monitoring
According to VDE 0126-1-1, RD1663, ENEL2010,C10/11,
G83/1, AS4777
Islanding protection
According to VDE 0126-1-1, RD1663, G83/1, AS4777
Normative reference
CE- compliant according to
EN 62109, EN 61000-6-1, EN 61000-6-3, EN 61000-6-2, EN
3.3 Datasheet
OXYGEN 3400
10
61000-6-4
EN61000-3-2, EN61000-3-3, EN61000-3-12, EN61000-3-11
Dimensions and weight
Dimensions (WxHxD)
[mm]
367x526x163
Weight
[kg]
20
Environmental limits
IP protection type
IP 65 according to IEC 60529
Operating temperature range
-20°C to +60°C
Relative humidity
0% to 98%, no condensation
Maximum altitude (above sea level)
[m]
2000
Noise level
[dBA]
< 40
General data
Isolation type
Transformerless
Cooling concept
Convection
Housing
metal housing for inside and outside installation
Mounting information
Wall bracket
LED display
3 LCD display
Backlight, 16 x 2 Character LCD
Data logger
RS485, Optional (Wi-Fi, GPRS, Ethernet)
Data communication interfaces
Computer Communication
RS232 as Option
Standard warranty
5 years (optional 10 years)
Type
OXYGEN 4500
Input (DC)
Max. PV-generator power
P
pv
[W]
4500
Max DC voltage
V
max(DC)
[V]
590
MPPT DC voltage range
V
mppt
[V]
120 – 500
Turn off DC Voltage
V
min(DC)
[V]
120
Max. DC current
I
max(DC)
[A]
36
Nominal DC current
I
N(DC)
[A]
33
Number of DC connection
2 DC-connection
MC4
Number of MPP trackers
2
Turn on power
P
min(DC)
[W]
10
Output (AC)
Max. AC Power
P
max(AC)
[V]
4400
Nominal AC power
P
N(AC)
[W]
4000
Max. AC current
I
max(AC)
[A]
19.0
Nominal AC current
I
N(AC)
[A]
17.4
Power connection
Single phase
Grid voltage range
According to VDE 0126-1-1, RD1663, ENEL2010,C10/11
G83/1 AS4777
Grid frequency range
According to VDE 0126-1-1, RD1663, ENEL2010,C10/11,
G83/1, AS4777
Power factor
0.99 (>30% of Full Load)
Harmonic distortion (THD) at nominal output
<2%
OXYGEN 4500
11
AC Connector
Plug-in connector
Power consumption
Own consumption in operation
P
own(AC)
[W]
50
Power consumption at night
P
nig(AC)
[W]
0
Power consumption at standby
P
std(AC)
[W]
6
Efficiency
Max. Efficiency (at 360VDC) 97.6%
Euro efficiency (at 360VDC)
97.0%
MPPT efficiency
99.9%
Safety and protection
Internal overvoltage protection Yes
DC Insulation monitoring
Yes
Earth fault protection
Yes
Grid monitoring
According to VDE 0126-1-1, RD1663, ENEL2010,C10/11,
G83/1, AS4777
Earth fault current monitoring
According to VDE 0126-1-1, RD1663, ,ENEL2010,C10/11,
G83/1, AS4777
DC current monitoring
According to VDE 0126-1-1, RD1663, ENEL2010,C10/11,
G83/1, AS4777
Islanding protection
According to VDE 0126-1-1, RD1663, G83/1, AS4777
Normative reference
CE- compliant according to
EN 62109, EN 61000-6-1, EN 61000-6-3, EN 61000-6-2, EN
61000-6-4
EN61000-3-2, EN61000-3-3, EN61000-3-12, EN61000-3-11
Dimensions and weight
Dimensions (WxHxD)
[mm]
367x526x163
Weight
[kg]
21
Environmental limits
IP protection type
IP 65 according to IEC 60529
Operating temperature range
-20°C to +60°C
Relative humidity
0% to 98%, no condensation
Maximum altitude (above sea level)
[m]
2000
Noise level
[dBA]
< 40
General data
Isolation type
Transformerless
Cooling concept
Convection
Housing
metal housing for inside and outside installation
Mounting information
Wall bracket
LED display
3
LCD display
Backlight, 16 x 2 Character LCD
Data logger
RS485, Optional (Wi-Fi, GPRS, Ethernet)
Data communication interfaces
Computer Communication
RS232 as Option
Standard warranty
5 years (optional 10 years)
12
Type
OXYGEN 5000
Input (DC)
Max. PV-generator power
P
pv
[W]
5000
Max DC voltage
V
max(DC)
[V]
590
MPPT DC voltage range
V
mppt
[V]
120 – 500
Turn off DC Voltage
V
min(DC)
[V]
120
Max. DC current
I
max(DC)
[A]
36
Nominal DC current
I
N(DC)
[A]
33
Number of DC connection
2 DC-connection
MC4
Number of MPP trackers
2
Turn on power
P
min(DC)
[W]
10
Output (AC)
Max. AC Power
P
max(AC)
[V]
4800
Nominal AC power
P
N(AC)
[W]
4600
Max. AC current
I
max(AC)
[A]
21.0
Nominal AC current
I
N(AC)
[A]
20
Power connection
Single phase
Grid voltage range
According to VDE 0126-1-1, RD1663, ENEL2010,C10/11
G83/1 AS4777
Grid frequency range
According to VDE 0126-1-1, RD1663, ENEL2010,C10/11,
G83/1, AS4777
Power factor
0.99 (>30% of Full Load)
Harmonic distortion (THD) at nominal output
<2%
AC Connector
Plug-in connector
Power consumption
Own consumption in operation
P
own(AC)
[W]
50
Power consumption at night
P
nig(AC)
[W]
0
Power consumption at standby
P
std(AC)
[W]
6
Efficiency
Max. Efficiency (at 360VDC) 97.6%
Euro efficiency (at 360VDC)
97.0%
MPPT efficiency
99.9%
Safety and protection
Internal overvoltage protection Yes
DC Insulation monitoring
Yes
Earth fault protection
Yes
Grid monitoring
According to VDE 0126-1-1, RD1663, ENEL2010,C10/11,
G83/1, AS4777
Earth fault current monitoring
According to VDE 0126-1-1, RD1663, ,ENEL2010,C10/11,
G83/1, AS4777
DC current monitoring
According to VDE 0126-1-1, RD1663, ENEL2010,C10/11,
G83/1, AS4777
Islanding protection
According to VDE 0126-1-1, RD1663, G83/1, AS4777
Normative reference
CE- compliant according to
EN 62109, EN 61000-6-1, EN 61000-6-3, EN 61000-6-2, EN
OXYGEN 5000
13
61000-6-4
EN61000-3-2, EN61000-3-3, EN61000-3-12, EN61000-3-11
Dimensions and weight
Dimensions (WxHxD)
[mm]
367x526x163
Weight
[kg]
21
Environmental limits
IP protection type
IP 65 according to IEC 60529
Operating temperature range
-20°C to +60°C
Relative humidity
0% to 98%, no condensation
Maximum altitude (above sea level)
[m]
2000
Noise level
[dBA]
< 40
General data
Isolation type
Transformerless
Cooling concept
Convection
Housing
metal housing for inside and outside installation
Mounting information
Wall bracket
LED display
3
LCD display
Backlight, 16 x 2 Character LCD
Data logger
RS485, Optional (Wi-Fi, GPRS, Ethernet)
Data communication interfaces
Computer Communication
RS232 as Option
Standard warranty
5 years (optional 10 years)
14
A B C
D
E F G
H
Object
Quantity
Description
A
1
Soleos inverter
B
2 pairs
DC connector
C
1
AC connector
D
1
Mounting bracket
E
4
Screw (ST6×50)
F
4
Expansion tube
G
1
Installation and operating instructions
H
1
DC Switch (Optional)
4. Packing Checklist
4.1 Assembly Parts
After you receive the Soleos inverter, please check if there is any damage on the carton, and then check the inside completeness for any visible external damage on the inverter or any accessories. Contact your dealer if anything is damaged or missing.
15
Object
Description
A
Removable front shield
B
LED light(Green) – RUN
C
LED light(Red) – FAULT
D
LED light(Yellow) – COM
E
Function key for displays and choice of language
F
Monitoring LCD with backlighting
A B C
A B C D E
F
4.2 Product Appearance
Front
Bottom
16
Object
Description
A
Plug connectors for DC input.
B
RS232/RS485 interface
C
Terminal for grid connection (AC output)
4.3 Product Identification
You can identify the inverter by the side name plate. Information such as serial number (SN.), type of the inverter, as well as inverter specifications are specified on the side name plate. The name plate is on the middle part of the right side of the inverter housing. And the following figure is the side name plate example as on OXYGEN 3400.
4.4 Further Information
If you have any further questions concerning the type of accessories or installation, please check our website www.soleos-solar.com or contact our service hotline.
17
MMaaxx 1155°°
DANGER
DANGER to life due to potential fire or electricity shock.
DO NOT install the inverter near any inflammable or explosive items. This inverter will be directly connected with HIGH VOLTAGE power generation device, the installation must be performed by qualified personnel only in compliance with national and local standards and regulations.
NOTICE
NOTICE due to the inappropriate or the harmonized installation environment may jeopardize the life span of the inverter.
Installation directly expose under intensive sunshine is not recommended. The installation site MUST have good ventilation condition.
5. Installation
5.1 Safety
5.2 Mounting Instructions
18
Soleos inverter is designed for indoors and outdoors installation Please mount the inverter in the direction as illustrated above Install the inverter in the vertical direction is recommended, with a max.15 degrees
backwards.
For the convenience of checking the LCD display and possible maintenance
activities, please install the inverter at eye level.
Make sure the wall you selected is strong enough to handle the screws and bear the
weight of the inverter
Ensure the device is properly fixed to the wall It is not recommended that the inverter is exposed to the strong sunshine, because
the excess heating might lead to power reduction
The ambient temperature of installation site should be between -20 °C and +60 °C
( between -4 °F and 140 °F )
Make sure the ventilation of the installation spot, not sufficient ventilation may reduce
the performance of the electronic components inside the inverter and shorten the life of the inverter
5.3 Safety Clearance
Observe the following minimum clearances to walls, other devices or objects to guarantee sufficient heat dissipation and enough space for pulling the electronic solar switch handle.
19
Direction
Minimum clearance
Above
30 cm
Below
30 cm
Sides
10 cm
300
253
Depth 50mm
5.4 Mounting Procedure
1) Mark 4 positions of the drill holes on the wall according to the wall mounting bracket in the carton box.
2) According to the marks, drill 4 holes in the wall. Then, place four expansion tubes in the holes using a rubber hammer. Next, make 4 screws through the mounting holes in the bracket, then tighten the screws into the expansion tubes. so far, the wall mounting bracket is fixed already.
20
3) Check the 4 holes in the backside of the inverter. Then, lift the inverter carefully, align the 4 holes in the inverter and the 4 hooks on the bracket, and finally attach the inverter to the hooks slightly.
21
Padlock
5.5 Safety lock with the wall mounting bracket
After the inverter is hang up on the bracket, lock up the device and the bracket together at the Lower Right Corner of the inverter (as the picture showed below).
22
A. Shackle Diameter
5~7 mm
BVertical Clearance
8~15 mm
CHorizontal Clearance
12~20 mm
Stainless, solid hanger and secured lock cylinder
NOTICE
For further maintenance and possible repair, please keep the key of the padlock in a safe place.
DANGER
DANGER to life due to potential fire or electricity shock. With
the inverter powered, comply with all prevailing national regulations on accidents prevention. This inverter will be directly connected with HIGH VOLTAGE power generation device, the installation must be performed by qualified personnel only in compliance with national and local standards and regulations.
A
B
C
Recommended padlock dimension:
6. Electrical Connection
6.1 Safety
23
Object
Description
A
Plug connectors for DC input.
B
RS232/RS485 interface
C
Terminal for grid connection (AC output)
NOTICE
Electrical connections shall be carried out in accordance with the applicable regulations, such as conductor sections, fuses, PE connection.
A B C
6.2 Overview of Connection Area
24
DANGER
DANGER to life due to potential fire or electricity shock.
NEVER connect or disconnect the connectors under load.
6.3 AC Side Connection
1) Integrated RCD and RCM The Soleos inverter is equipped with integrated RCD (Residual Current Protective Device)
and RCM (Residual Current Operated Monitor). The current sensor will detect the volume of the leakage current and compare it with the pre-set value, if the leakage current exceeds the permitted range, the RCD will disconnect the inverter from the AC load.
2) Assembly Instructions
a. Strip the cable with the length 0.276 inches (9/32”) - (7mm) and please be careful NOT
to nick conductors.
b. Screw off and separate each component of AC connector as follows.
25
c. Pass the cable through each component from left to the right as follows.
d. Use a screw driver and loose the three screws at the side of the straight plug. Then
insert the stripped N, L and PE cable accordingly to the corresponding position and fully tighten the screws.
e. Aim the terminals on the straight plug to the holes of the grommet, and then compress
them together.
f. Finally connect the straight plug to the AC terminal on inverter. Pay attention to the
polarity of the terminals to avoid wrong connecting.
26
Inverter Type
MPP
Tracker
Max.
DC Power
Max.
DC Voltage
Max.
DC Current
OXYGEN 3400
2
3400W
590V
36A
OXYGEN 4500
4500W
36A
OXYGEN 5000
5000W
36A
NOTICE
DC Switch(Optional) may be integrated or external to Inverter, and it can be used to connect or disconnect the DC source from Inverter.
DANGER
DANGER to life due to potential fire or electricity shock.
NEVER connect or disconnect the connectors under load.
6.4 DC Side Connection
For OXYGEN 3400, OXYGEN 4500 and OXYGEN 5000, there are two MPP Trackers, and the DC characteristics of them are illustrated as the following table.
MC4 Assembly instructions
If, during self assembly, parts and tools other than those stated by MC are used or if the preparation and assembly instructions described here are disregarded then neither safety nor compliance with the technical data can be guaranteed.
For protection against electric shock, PV-connectors must be isolated from the power supply while being assembled or disassembled.
The end product must provide protection from electric shock.
The use of PVC cables is not recommended.
27
Touch protection, mated/unmated
IP67/IP2X
Rated current
17A(1,5mm2/14AWG) 22A(2,5mm2/ 12AWG) 30A(4mm2,6mm2/ 10AWG)
Ambient temperature range
-40° ...90°C (IEC/CEI)
-40° ...75°C(UL)
-40° ...70°C(UL/AWG14)
Rated voltage
1000V (IEC/CEI) 600V (UL) Upper limiting
temperature
105°C (IEC/CEI)
Safety class
II
(ill.1) Crimping tool incl. locator and built-in crimping insert.
Type: PV-ES-CZM-18100
PV-ES-CZM-19100
Unplugging under load: PV plug connections must not be unplugged while under
load. They can be placed in a no load state by switching off the DC/AC converter or breaking the DC circuit interrupter. Plugging and unplugging while under voltage is permitted.
It is unadvisable to use non-tinned cables of type H07RN-F, since with oxidised
copper wires the contact resistances of the crimp connection may exceed the permitted limits.
Disconnected connectors should be protected from dirt and water with sealing
caps.
Plugged parts are watertight IP67. They can not be used permanently under
water. Do not lay the MC-PV connectors on the roof surface.
See the MC catalogue 2 Solar line for technical data and assembled parts.
PV-Female cable coupler PV-Male cable coupler Optional
PV-KBT4/ PV-KST4/ PV-SSH4
Tools required
28
(ill.2) Interchangeable crimping inserts incl. hexagonal screwdriver A/F
2,5. Type: PV-ES-CZM-18100
PV-ES-CZM-19100
(ill.3) Open-end spanner PV-MS 1 set = 2 pieces Order No. 32.6024
(ill.4) PV-WZ-AD/GWD socket wrench
insert to tighten, Order No. 32.6006
(ill.5) PV-SSE-AD4 socket wrench insert to secure PV-SSE-AD4, Order No.
32.6026
(ill.6) Open-end spanner A/F 15 mm
(ill.7) Torque screwdriver A/F 12 mm
(ill.8) Test plug PV-PST
Order No.: 32.6028
29
Cable preparation (ill.9) Important: Cables with class 2, 5
or 6 construction can be connected. It is advantageous to use tinned conductors. It is unadvisable to use non-tinned cables of type H07RN-F, since with oxidised copper wires the contact resistances of the crimp connection may exceed the permitted limits.
Check dimension b according to the following table:
(ill.10) Strip cable insulation. L = 6-7, 5 mm. Take care not to cut individual strands.
Recommended tool: Stripping pliers PV-AZM,Order
No.32.6027
Crimping (ill.11) Notes to the operation ofthe
crimping pliers, see¬MA251-def (www.multicontact.com)
(ill.12) Push the crimped contact into the socket resp. plug insulator until it engages. Pull lightly on the lead to check that the metal part has engaged.
30
Assembly control (ill.13) Insert the test pin with the
corresponding side into the socket or plug to the end position. If the contact is correctly assembled, the white marking on the test pin
must be still visible.
(ill.14) Screw on the cable gland, hand­tight, with the tools PV-MS. Or
Screw on the cable gland, with the tools PV-WZ-AD/GWD and PV-SSE-AD4
In any case: The tightening torque must be adapted to
the solar cables used in each specific case. Typical values lie in a range between 2,5 Nm to 3 Nm.
Plugging and unplugging the cable coupler without safety lock clip PV-SSH4
Plugging (ill.15) Plug the coupling together until
they engage. Check correct engagement by pulling on the coupling.
Unplugging (ill.16) Compress the two snap-in springs
(X) by hand or with the PV-MS tool and separate the coupling.
Plugging and unplugging the cable coupler without safety lock clip PV-SSH4
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Refer to cable manufactures specification for minimum bending radius.
6.5 Communication and Monitoring Device
There are 2 plugs in the bottom side of the Soleos inverter as the following figure:
These 2 plugs are used for multipoint communications, that is, up to 50 Soleos inverters can be connected one by one through these 2 plugs and the cables, the upper computer can communicate with these inverters via a single signal cable at the same time, and maximum length of the cable is 1000m. Through these plugs, the user can get the data from these inverters, and can also configure parameters of them.
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Object
Description
A
LED light(Green) – RUN
B
LED light(Red) – FAULT
C
LED light(Yellow) – COM
D
Function key for displays and choice of language
E
Monitoring LCD with backlighting
NOTICE
Soleos inverter is not an aligned measuring instrument for current, voltage or power consumption. A slight deviation of a few percent points is intrinsic to the system; the results from the inverter cannot be used for grid balance calculations. An aligned meter will be required to make calculations for the utility company.
EBC
D
A
7. Display
7.1 LCD Panel
The LCD panel is integrated in the front lid of the inverter, so it is easy for user to check and set the data. In addition, the user can press the function key to illuminate the LCD screen.
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NOTICE
Make sure the DC switch (Optional) is switched to “On” position, otherwise the inverter cannot work due to power shortage.
7.2 LCD Display
The display content consists of 2 lines. The bottom line (Line 2) always displays the output power (Pac = xxxx W). The top line (Line 1) shows current state information by default, and by pressing function key it will display different operating information as the following flow chart and table.
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State information
Pac = xxxx W
Iac
Pac = xxxx W
E-total
Pac = xxxx W
Vpv
Pac = xxxx W
Ipv
Pac = xxxx W
E-today
Pac = xxxx W
Vac
Pac = xxxx W
Model
Pac = xxxx W
Ver
Pac = xxxx W
Set language
Pac = xxxx W
Frequency
Pac = xxxx W
S/N(WiFi)
Pac = xxxx W
IP Address
Pac = xxxx W
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Line 1
Description
State information
Current state information: all possible content shows in the following table, reference to 7.4 for further information
E-today
The energy generated today in kilo watt hours (kWh)
E-total
The energy generated since starting up the inverter (kWh)
Vpv
The present voltage of the solar generator
Ipv
The present current of the solar generator
Iac
The present grid current
Frequency
The grid frequency
Model
The type of the inverter
Ver
The Firmware version
Set Language
Several languages are provided for users, reference to 7.3 for further information
Vac
The grid voltage
S/N(WiFi)
Displays the serial number of the WiFi card (such as no WiFi card shows 00000000)
IP Address
Displays the IP address of the WiFi (such as don't connect WiFi card shows 0.0.0.0)
7.3 Set Language
The Soleos inverter provides several languages for users to use. At the entry of “Set Language”, press the key for approx. 5 seconds, you can enter the language selection menu.
Choose the language which you need with the function key, and keep this state without any operation. When it returns to the main menu automatically, the setting has been saved.
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Function button
7.4 Choosing Safety Regulation After Starting Up
1) Attentions before the operation
Only perform this operation when the voltage value displayed on Soleos inverter’s LCD falls between 150V and 450V for 1.5kW/2.0kW inverters or between 150V and 550V for
3.0kW/4.0kW/5.0kW inverters. Only perform this operation when the accumulative generated electricity is less than 1KWh.
2) Operation steps are as following
a. Power on the inverter with only DC side connected, while disconnecting cables of AC
side.
b. Press the Function button until the LCD displays inverter’s model and hold the button for
5 seconds or more when the LCD displays the current Safety Standard. Change the standard by pressing the Function button one at a time.
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c. When the LCD displays your desired Safety Standard, hold the Function button for 5
seconds or more until it shows ”Safety Standard OK”.
d. The Safety Standard setup is now completed.
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State
Display
State information
Wait
Waiting
Initialization & waiting
Reconnect s
Reconnect
Checking s
Checking
Normal
Normal
Normal state
Fault
Ground I Fault
GFCI failure oversized leakage current
Fac Failure
Grid frequency failure
Vac Failure
Grid voltage failure
Utility Loss
No Utility&Island
PV Over Voltage
Input voltage too high
Over Temperature
Temperature abnormal
Isolation Fault
Isolation failure
Relay-Check Fail
Output relay failure
DC INJ High
Output DC injection too high
EEPROM R/W Fail
EEPROM problem
SCI Failure
Serial communication interface failure
AC HCT Failure
Output AC sensor abnormal
GFCI Failure
GFCI testing device abnormal
Flash
F/W Updating
Update
7.5 State Information
About the further information for each fault, please reference to chapter 9.TROUBLESHOOTING”.
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WARNING
This device SHALL NOT be disposed of in residential waste.
8. Recycling and Disposal
To comply with European Directive 2002/96/EC on waste Electrical and Electronic Equipment and its implementation as national law, electrical equipment that has reached the end of its life must be collected separately and returned to an approved recycling facility. Any device that you no longer required must be returned to your dealer or you must find an approved collection and recycling facility in your area.
Ignoring this EU Directive may have severe affects on the environment and your health.
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LCD display
Possible actions
Resumable
Fault
Isolation Fault
1. Check the impedance between PV (+) & PV (-) and the inverter is earthed. The impedance must be greater than 2M.
2. Check whether the AC-side has contacts with earth.
Ground I Fault
1. The ground current is too high.
2. After cut off the AC side connection, unplug the inputs from the PV generator and check the peripheral AC system.
3. After the cause is cleared, re-plug the PV panel and AC connection, and check PV-Inverter status.
Grid Fault Fac Over Range
Vac Over Range
1. Wait for a moment, if the grid returns to normal, PV­Inverter automatically restarts.
2. Make sure grid voltage and frequency meet the specifications.
Utility Loss
1. Grid is not connected.
2. Check grid connection cables.
3. Check grid usability.
4. If grid is ok, and the problem persists, maybe the fuse in the inverter is open, please call service.
Over Temperature
1. The internal temperature is higher than specified normal value.
2. Find a way to reduce the ambient temperature.
3. Or move the inverter to a cooler environment.
PV over Voltage
1. Check the open PV voltage, see if it is greater than or too close to 590VDC (for OXYGEN 3400 or OXYGEN 4500 or OXYGEN 5000).
2. If PV voltage is less than 590VDC, and the problem still occurs, please call local service.
Permanent
Fault
Consistent Fault
Disconnect PV (+) or PV (-) from the input, restart the inverter.
Relay-Check Fail
1. Disconnect ALL PV (+) or PV (-).
2. Wait for a few seconds.
3. After the LCD switches off, reconnect and check again.
4. If the problems remain please call local service.
DC INJ High
EEPROM R/W Fail
SCI Failure
AC HCT Fault
GFCI Failure
9. Troubleshooting
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LCD
Liquid Crystal Display
LED
Light Emitting Diode
MPPT
Maximum Power Point Tracking
PV
Photovoltaic
Vdc
Voltage at the DC side
Vac
Voltage at the AC side
Vmpp
Voltage at the Maximum Power Point
Impp
Amperage at Maximum Power Point
AC
Alternating Current ( Form of electricity supplied by Utility Company )
DC
Direct Current ( Form of electricity generated by PV modules )
VDE 0126-1-1
German standards for establishing suitability for Grid Connection of the Inverter.
DC Switch
Switch in the DC Circuit. Disconnects DC source from Inverter. May be integrated or external to Inverter.
10. Abbreviation
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11. Contact
If you have any technical problems about our productsplease contact usyou should confirm the follow things before contact us:
Device model Data collector serial number The number of connected inverter
SOLEOS solar GmbH
Add: Lise-Meitner-Strasse 8 D-53332 Bornheim, Germany Tel: +49 2227 92 91 0 Fax: +49 2227 92 91 22 Mail: info@soleos-solar.de Website: www.soleos-solar.com
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